Performance, dimensions and electrical data for

‘K’ Range actuators

Actuator Size
Actuator Performance K30 K60 K150 K300 K600 K1000

Rated torque * Nm (Ibf ft)

4.5, 6 rpm 34 61 122 264 529 881
(25) (45) (90) (195) (390) (650)
12 rpm 25 61 115 305 441 1017
(18) (45) (85) (225) (325) (750)
9,18, 24, 36, 48, 72, 96 rpm 34 61 152 305 610 1017
(25) (45) (112) (225) (450) (750)
144 rpm (for side mounted gate valve 25 54 108 271 610 881
applications only) (18) (40) (80) (200) (450) (650)
192 rpm (for side mounted gate valve 25 41 102 203 434 678
applications only) (18) (30) (75) (150) (320) (500)

Limit switch turns 1-240 or 1-240 or 1-240 or 2-480 or 2-480 or 2-480 or

4-960 4-960 4-960 4-960 4-960 4-960

Base details
Type ‘A’ (thrust taking)
ISO 5210/1 F10 F10 F10 F14 F14 F16
DIN 3210 G0 G0 G0 G1/G2 G1/G2 G3
Maximum thrust KN (lbf) 22.3 22.3 44.45 89 133.5 200
(5000) (5000) (10000) (20000) (30000) (45000)
Maximum Rising stem 36 36 36 51 58 65
stem (1.4) (1.4) (1.4) (2) (2.25) (2.5)
acceptance Non rising stem 32# 32# 32# 42 48 54
mm(ins) (1.25) (1.25) (1.25) (1.65) (1.89) (2.13)

Type ‘B’ and ‘E’ (non-thrust)

ISO 5210/1 F7or F10 F7or F10 F10 F14 F14 F16
DIN 3210 G0 G0 G0 G1/G2 G1/G2 G3

Type ‘B’ fixed bore dia, mm+ 28 42 28 42 42 60 60 80

Type ‘E’ blank insert max bore

dia. mm 20 42 20 42 42 60 30 80

Hand Wheel Details

Standard top handwheel
Diameter mm (ins) 255 255 364 510 710 810
(10) (10) (14) (20) (28) (32)
Optional top handwheel - 364 - - - -
Diameter mm (ins) - (14) - - - -

Optional side handwheel - - - 364 610 610

Diameter mm (ins) - - - (14) (24) (24)

Handwheel ratio - - - 10:1 15:1 30:1

Mechanical advantage - - - 4.8 6.0 9.9

Approximate weight in kgs & 42 46 49 67 109 137

Output speeds quoted are for 50Hz electrical *Torque at maximum torque switch setting. # For stem acceptance above 28 mm a steel
supplies. For 60 Hz Supplies, multiply speeds Torque switch settings may be reduced to a drive bush must be specified as an essential
by 1.2 (Output torques are the same for minimum of 40% of maximum settings part of the customer’s order and a minimum
50Hz and 60Hz supplies) approximately. key engagement of 50mm must be used.

For travel times in excess of 10 minutes refer + Keyways to BS 4235. Inserts are available Note : For 380V 50Hz 3Ph.Power supply refer
to Rotork to convert drive to DIN 3210 Type C and D to Rotork

Conversion Factor & Weight shown for syncroset add 14Kgs if

1 lbft = 1.356 Nm syncropak.
1 Kgm = 9.81 Nm

As we are continually improving and developing our products, the design of Rotork Actuators Publication BRV 1/4 Issue 02 / 05
are subject to change without notice. Rotork is a Registered Trade Mark. This supersedes publication date of issue 5/2002
 K 30, K60, K150 Actuator Approximate Maximum Dimensions mm - FLP (WT)

Syncropak Syncroset
Dimensions as syncropak except where shown below
View from below View from below

30* 336 223

Ø 203
291 182

30*
404040
Ø 203

Ø 203
Refer Note 1

356
288

281
Ø 167$

Ø 237
176

14
45
°
35° 327$ 380 (310) 285*
(205)
Refer Note 4

Side Elevation Side Elevation

K 150 - Ø 364
K 30, 60 - Ø 255
173

External earth
stud when fitted

Front Elevation Front Elevation

14
76

150
120

120

FACE ‘A’
Ø 7 hole for
external earthing

1. Indication shown for ‘Flame proof’ actuator. * Cover Removal allowance

For ‘Water tight’ actuator, indication will be offset. ‡ Cover tube when fitted (2” NPT thread)
$. Dimensions shown for maximum Rpm.

Base dimension (Syncropak and Syncroset actuators) Bases bolt to Face A

Type B Type B Type A
F7 (ISO) GO (DIN) F10 (ISO) GO (DIN) F10 (ISO)
15

68

59
45

Ø 54.97
3

20
Base Only)

4 holes M8 x 1.25p 4 holes through

(F7B Form

10 deep on 70 P.C.D. M10 x 1.5p

‘X’ Ø 69.97 ISO
3

4 holes through On 102 P.C.D.

67

Ø 59.97 DIN M10 x 1.5p on

30

Ø 125
Ø 28.04
Ø 28.00

102 P. C.D.
12
3

31.5 6 Ø 125
4 holes through Ø 11
42.00
42.04

Ø 55

On 102 P.C.D.
Valve Flange to

Ø
8.02
be Ø 114 Max

12.02
Ø 45

45.5

Mounting base
View on arrow ‘X’

2
K 300 Actuator Approximate Maximum Dimensions mm - FLP (WT)

Syncropak Syncroset
Dimensions as syncropak except where shown below
View from below View from below
30* 336 223
Ø 203
291 182
4040 40

30*
Ø 203

Ø 203
Refer Note 1
335

328
403
Ø 195$

Ø 237
215

45°
65* 534$ 400 (330) 285
(205)

Side Elevation Side Elevation

External earth
stud when fitted

Front Elevation Front Elevation

Ø510
205

225
23

213
120

80

120

FACE ‘A’
Ø 7 hole for
external earthing

1. Indication shown for ‘Flame proof’ actuator. * Cover Removal allowance

For ‘Water tight’ actuator, indication will be offset. ‡ Cover tube when fitted (3” NPT thread)
$. Dimensions shown for maximum Rpm.

Base dimension (Syncropak and Syncroset actuators) Bases bolt to Face A

Type B Type A
G1/2 (DIN) F14 (ISO) G1/2 (DIN) F14 (ISO)
82.5

4 holes through
20

M16 x 2.0p
95

On 140 P. C.D
4

Ø 99.96 4 holes through

M 16 x 2.0 p
10
20

Ø 99.96
4

Ø 175 on 140 P.C.D. Ø 175 4 holes through Ø 18

On 140 P. C.D.
18
Ø 60.05

64.4

3
 K 600 Actuator Approximate Maximum Dimensions mm - FLP (WT)
Syncropak Syncroset
Dimensions as syncropak except where shown below

View from below View from below

30* 336 223
291 182 Ø 203
404040

30*
Ø 203

Ø 203
Refer
Note 1

425
350
357

Ø 175$

45° Ø 237
65* 627$ 388 (318) 285*
(205)

Side Elevation Side Elevation

Ø 710
297

237
145

172

External earth
stud when fitted

Front Elevation 171

Front Elevation
120

111

120

FACE ‘A’
Ø 7 hole for
external earthing

1. Indication shown for ‘Flame proof’ actuator. * Cover Removal allowance

For ‘Water tight’ actuator, indication will be offset ‡ Cover tube when fitted (3.5” NPT thread)
$. Dimensions shown for maximum Rpm.

Base dimension (Syncropak and Syncroset actuators) Bases to Face A

Type B Type A
G1/2 (DIN) F14 (ISO) G1/2 (DIN) F14 (ISO)
74

106
16
4

Ø 99.96 4 holes M16 x 2.0p

99.96 Ø
20 deep on
4 holes M16 x 2.0p Ø 175
140 P.C.D.
20 deep on
140 P.C.D.
18.02
64.6

60.05
4
K 1000 Actuator Approximate Maximum Dimensions mm - FLP (WT)
Syncropak Syncroset
View from below Dimensions as syncropak except where shown below
30* 336 223 View from below
291 182 Ø 203
404040

30*
Ø 203

Ø 203
Refer
Note 1

368

443
357

215

Ø 175$

205

65* 665$ 437 (367) 285*

(205)

Side Elevation Ø 810 Side Elevation

315

264
64

185

External earth 130

stud when fitted

Front Elevation Front Elevation

113
120

95

120

FACE ‘A’
Ø 7 hole for
external earthing

1. Indication shown for ‘Flame proof’ actuator. * Cover Removal allowance

For ‘Water tight’ actuator, indication will be offset. ‡ Cover tube when fitted (4” NPT thread)
$. Dimensions shown for maximum Rpm.

Base dimension (Syncropak and Syncroset actuators) Bases bolt to Face A

Type B Type A
G3 (DIN) F16 (ISO) G3 (DIN) F16 (ISO)

Ø 230
80

25

120
106.5

129. 96 Ø
5

4 holes M 20 x 2.5 p
on 165 P.C. diam
45* off centre
5

16.5

129.96 Ø
Ø 80
22.03

210 Ø 4 holes M 20 x 2.5 p

25 deep on 165 P.C.D.
85.7 45* off centre

5
Rotork ‘K’ Range features

Worm and wheel

Torque Sensing spring packs

Motor

Primary Spur Gears

Enclosure watertight IP68

Syncropak incorporates reversing

contactor starter, factory wired for
system economy and reliability.

Electrical enclosure remains fully

sealed from environment even
when terminal cover removed for
wiring on site

Terminal bung

Pushbutton: turn for open or close,

press for stop

Local / off / remote selector switch,

padlockable to prevent
unauthorised operation

6
Emergency handweel drive

Hand / auto mechanism

Padlockable hand / auto lever

Limit switch counter drive

Torque sensing linkage

Auxiliary Position Drive (APD)

Independent limit switches

Auxiliary limit switches

Remote continuous indication

potentiometer

Torque / limit switch

Counter switch - mechanism

Continuous local position indicator

shown for ‘Flame proof’ actuators.
For ‘Water tight’ actuators,
indication will be offset.
(Refer BRV6 - Instruction manual
for setting details)

Type ‘B’ non - thrust taking base

Type ‘A’ Thrust taking base

7
Electric motor performance data for ‘K’ Range actuators
For 415V 50Hz 3ph power supply
Actuator Output speed Motor Approximate current amps Average load Power Efficiency
Size rpm poles factor %
Locked Rated Average Nominal Nominal
rotor torque load h.p. KW
K30 4,5, 6, 9, 12 4 1.0 0.5 0.3 0.06 0.045 0.62 35
18, 24, 36 2 3.0 0.9 0.5 0.12 0.09 0.75 33
48, 72 2 3.8 1.1 0.9 0.24 0.18 0.46 60
96 2 6.0 2.4 1.7 0.36 0.27 0.60 37
144, 192 2 6.0 3.1 1.7 0.36 0.27 0.60 37
K60 4.5 4 1.0 0.5 0.3 0.06 0.045 0.62 35
6, 9, 12 4 3.0 0.9 0.6 0.12 0.09 0.61 34
18 2 3.8 1.2 0.9 0.24 0.18 0.46 60
24, 36 2 3.8 1.4 0.9 0.24 0.18 0.46 60
48, 72 2 6.0 2.1 1.7 0.36 0.27 0.60 37
96 2 16.0 4.0 2.4 0.70 0.52 0.62 58
144 2 16.0 4.4 2.4 0.70 0.52 0.62 58
192 2 16.0 4.6 2.4 0.70 0.52 0.62 58
K150 4.5, 6 8 3.4 1.8 1.3 0.13 0.10 0.32 33
9 4 4.0 2.0 1.5 0.25 0.20 0.42 45
12 4 4.0 2.2 1.5 0.25 0.20 0.42 45
18 2 6.0 2.4 1.7 0.36 0.27 0.6 37
24, 36 2 16.0 4.0 2.4 0.70 0.52 0.62 58
48 2 23.0 5.4 3.1 1.60 1.2 0.70 77
72 2 23.0 6.3 3.1 1.60 1.20 0.70 77
96 2 23.0 7.7 3.1 1.60 1.20 0.70 77
144 2 23.0 9.1 3.1 1.60 1.20 0.70 77
192 2 23.0 9.6 3.1 1.60 1.20 0.70 77
K300 4.5, 6 4 9.0 2.4 2.2 0.54 0.40 0.63 55
9 4 9.0 2.8 2.2 0.54 0.40 0.63 55
12 4 9.0 3.4 2.2 0.54 0.40 0.63 55
18 2 17.0 4.2 2.3 0.96 0.72 0.73 59
24 2 17.0 5.0 2.3 0.96 0.72 0.73 59
36 2 25.0 6.7 3.1 1.60 1.20 0.70 77
48 2 25.0 9.3 3.1 1.60 1.20 0.70 77
72 2 60.0 15.0 9.0 3.40 2.50 0.59 65
96 2 72.0 17.0 9.9 5.00 3.70 0.65 80
144, 192 2 72.0 19.0 9.9 5.00 3.70 0.65 80
K600 4.5, 6 4 15.0 4.5 3.8 1.00 0.75 0.44 63
9, 12 4 15.0 5.5 3.8 1.00 0.75 0.44 63
18 2 30.0 7.1 4.5 2.10 1.60 0.76 65
24 2 30.0 8.6 4.5 2.10 1.60 0.76 65
36 2 30.0 12.0 4.5 2.10 1.60 0.76 65
48, 72 2 60.0 19.0 9.0 3.4 2.5 0.59 65
96 2 72.0 23.0 9.9 5.00 3.70 0.65 80
144 2 104.0 28.0 15.0 6.50 4.80 0.60 75
192 2 104.0 35.0 15.0 6.50 4.80 0.60 75

8
Electric motor performance data for ‘K’ Range actuators
For 415V 50Hz 3ph power supply
Actuator Output speed Motor Approximate current amps Average load Power Efficiency
Size rpm poles factor %
Locked Rated Average Nominal Nominal
rotor torque load h.p. kW
K1000 4,5, 6 4 15.0 5.5 3.8 1.00 0.75 0.44 63
9.12 4 27.0 8.1 2.6 1.70 1.30 0.78 89
18 2 30.0 11.0 5.0 2.7 2.0 0.70 80
24 2 72.0 19.0 9.9 5.0 3.70 0.65 80
36,48 2 72.0 22.0 9.9 5.0 3.70 0.65 80
72 2 104.0 35.0 15.0 6.50 4.80 0.67 82
96 2 125.0 42.0 19.0 10.00 7.50 0.67 82
144, 192 2 125.0 50.0 19.0 10.00 7.50 0.67 82

Note : For 380V 50 Hz and 230V 50Hz 3Ph power supply refer to Rotork.

Rotork Actuator Motors

Motors :
Rotork actuator motors are 3 phase, minimum class 'B' insulated, high torque low inertia motors of 15 minutes
rating. The motors are spigot mounted and 'O' ring sealed to provide complete environmental protection
during long periods of inactivity when condensation build up can otherwise cause deterioration. Valves have a
limited travel and impose a varying load throughout the stroke and consequently the valve actuator motor
cannot run continuously and conventional "FULL LOAD" ratings are not relevant.

Hence our motors are short time rated, as the high inertia of continuously rated motors will inevitably damage
the valves which are basically for "STOP DEAD" applications.

Motor is integral with actuator and hence as standard protected IP68 - IS13947 enclosure.

The following performance Characteristics are standard for our motors :

1) A high stalling torque in comparison with that required to operate and seat valve will be available at high
speed for unseating in combination with a lost motion hammerblow effect which is achieved by allowing the
motor to reach full speed before the drive is taken up. Motor reaches full speed in 30 milliseconds.

2) A relatively high starting torque to enable the valve to be inched.

Number of Starts
60 starts / hour.

PROTECTION
Thermostat embedded in stator winding.

BEARING
Deep Groove Sealed Ball Bearing Lubricated for Life Available at Drive and Free end.

FAN COOLING
The design of Rotork motors are such that it renders fan cooling unnecessary to achieve the 15min rating.

9
 CIRCUIT DRAWN FOR VALVE IN THE SHUT POSITION Syncroset wiring
Diagram / coding

MOTOR
WD. No

U
V
W
3ph
43 0 1 2 3
THERMOSTAT A - ANTI CLOCKWISE TO CLOSE
44 B - BACK WIRING ON ILS
Connect 43 and
39 C - 110VAC CPT
44 in series with
Blinker D - TWO THERMOSTAT IN MOTOR
both contactors 40 E - ADDITIONAL SWITCHES IN S / MECH.
F - 230VAC CPT
1 2 3 4 5 6 7 8 9 G - THREE THERMOSTAT IN MOTOR
OPEN CLOSE 5K6 41
Heater H - THERMOSTAT ON HEATER
1 42 I - 2 T.STAT ON MOTOR + ADDL. SWITCHES
3 J - ADDITIONAL SWITCHES + T.STAT ON HEATER
T/LS
2 K - 3 STAT IN MOTOR + EXTERNAL POSITIONER
5 0 1 2 3 4 5 6 7 L - P/B ASSY + POSITIONER
6 M - SEP. 1NO+INC CHANGEOVER TQ/LT SWITCH
4 Potentiometer N - ADDL. SW + 2 T.STAT ON MOTOR + 110VAC CPT
7 71 O - ADDL. SW. + 2 T.STAT ON MOTOR
FR 33

Ref. Note 1
9 P - INTEGRAL PLUG & SOCKET
AS1 Fixed resister 34
8 Q - P/B ASSY. +3 T.STAT ON MOTOR
11 35 R - ADL. CPT 1K POT
12 S - 2NO2NC USED AS 1NO1NC IN ILS
10 Potentiometer T - IK DUAL GANG POT
Ref. Note 4

72
FR 36 U - P/B ASSY
8 V - P/B ASSY. + LAMP FOR CLI
Fixed resister 37
W - P/B ASSY. + L/R INDN. SWITCH.
AS2 9 38
X - 230VAC CPT + 2 T.STAT ON MOTOR
17 Y - 3 T.STAT ON MOTOR + LAMP FOR CLI
18 Z - 110VAC HEATER
POT
10 33
CPT 24 VDC
34

1NO/1NC CHANGE OVER CONTACTS

AS3
Ref. Note 5

- + +
11 35 A
19
20 Potentiometer 3 - THREE THERMOSTAT
33 IN MOTOR
1 POT1
34
AS4 2 35
3
12 Potentiometer
Ref. Note 6

36
1 POT2
T/LS 2 37
5 38
6
7
8 CPT EXT. SUPPLY
33
3 Contactless 24VDC
cpt 34
4 + +
35 - A
Ref. Note 5

Ref. Note 2
10
13
AS1 14
15 2 - 33 24 VDC
1 +
32 EXTERNAL
SPAN

16
ZERO

11 SUPPLY
32
CPT with -
IKPOT

12 23
isolated O / P +
14 4--20mA O/P
35 35 - A +
17 34 34
18
21
22
AS2
23
24

NC POTENTIAL FREE CONTACTS

 21
22
AS2
23
24
19 INDEPENDENT LIMIT SWITCH
20 Ref. Note 8 0 1 2 3 4 5

1NO/1NC PO
25 57
ILS1
26 45
29 46
30
AS3 58
31 ILS2 47
32
48
27
28 59
ILS3

Ref. Note 7

Back Wiring

Back Wiring
49
50

3 60
1 ILS4 51
2 52
4
11
9 61
10 ILS5 53

Separate T/L
Combined T/L
12 54
T/LS 13
OR

Ref. Note 3
15 62

1NO/1NC CHANGE OVER CONTACTS

TS ILS6
16 55

Ref. Note 7
14 56
5
7
8
6
ILS1 ILS2 47
17 45
19 46
18 48
20 55
27 53
25 54
26 56
28 57
AS1

2NO/1NC POTENTIAL FREE CONTACTS

29 59

2NO + 2NC
31 60
32 58
30 49
21 51
23 52

POTENTIAL FREE CONTACTS

24 50
22

NOTES : 61 62 63 64
1. Connect 1&2 in series with close contactor 5. CPT connection shown for 2 wire systems, 53 54 55 56 57 58 59 60
Connect 4&5 in series with open contactor For 3wire system connect 34 to +ve of supply.
43 44 45 46 47 48 49 50 51 52

33 34 35 36 37 38 39 40 41 42
2. Connect 1&2 in series with open contactor 6. 1watt single or dual gang pot either 2.5k suitable
Connect 5&6 in series with close contactor for 50V AC/DC or 15K suitable for 110V AC/DC 21 22 23 24 25 26 27 28 29 30 31 32
operation. Please specify pot value while ordering. 11 12 13 14 15 16 17 18 19 20
3. Connect 1&2 in series with open contactor
1 2 3 4 5 6 7 8 9 10
Connect 9&10 in series with close contactor 7. Code Nos. 2&4 for back wiring. Terminals shown
thus on Ref. Note 7 are when back wired. U V W E
4. 100 ohms 1 watt suitable for 50v AC/DC
operation. 8. ILS are Independent limit switches which can be
set for any point of travel. TERMINAL BLOCK LAYOUT
Regd. Office & Chennai Factory
Rotork Controls (India) Private Limited
28 B Ambattur Industrial Estate (North)
Chennai 600 098. India
telephone (91 44) 26254219
telefax (91 44) 26257108
Branches
Rotork Controls (India) Private Limited
304 Shrikant Chambers Third Floor
Sion - Trombay Road
Chembur Mumbai - 400 071. India
telephone (91 22) 25204578
telefax (91 22) 25204540
Principals
Rotork Controls Limited
BA1 3JQ Bath England
telephone (01225) 733200
telefax (01225) 333467
Rotork Controls (India) Private Limited
606 Suneja Towers II
Janakpuri District Centre
New Delhi 110 058. India
telephone (91 11) 25616305
telefax (91 11) 25502840
Bangalore Factory
Rotork Controls (India) Private Limited
153, Industrial Suburb 2nd Stage
Yeswanthpur
Bangalore 560 022. India
telephone (91 80) 28395576
telefax (91 80) 28391601
Rotork Controls (India) Private Limited
Shanthiniketan, 2nd Floor
Suite No. 6
8, Camac Street, Calcutta - 700 017. India
telephone (91 33) 22823306
telefax (91 33) 22823473
12