Aerospace Products

CONTENTS

Introduction
Blind Bolts
Blind Rivets
Fluid Products
Inserts and Studs
Installation and Removal Tools
Latching Systems and Related Mechanisms
Nuts
Panel Fasteners
Pin Fastening Systems
Bolts and Screws
Lockbolt Fastening Systems
Specialty Products
Deutsch, Dryv-Cap, Eccentrix, Eddie-Bolt, E-M, Ergo-Tech, FC43, FlatBeam, Flite-Tite, GP, Huck, Huck-Clinch, Production Tooling
r, K-Fast, KEENSERTS, Kelox, Klutch-Klip, LGP, LHP, Linread, LiveLock, Mark IV, Mairoll, Mecaero, MHT, Microdot,
, QR, RAM, Republic, Rosán, Screwcorp, Simfast, Simmonds, Slimsert, SNEP, Spine-Lok, Ti-Matic, Tridair, TriMil, Aerospace Products Locations
odeco, Van Petty, Veri-Lite, Voi-Shan, Wedg-Tite, and XPL are trademarks of Alcoa Inc. and its subsidiaries,
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design, manufacturing know-how, and in providing the greatest variety and volume of
products for the increasingly challenging aerospace industry.

Many companies claim to “create value”. Alcoa Fastening Systems delivers it by working
passionately to understand our customers’ needs and offering best-in-class solutions.
Our fastening systems provide improved joint fatigue performance, reduced
assembly cost / time, improved life-cycle costs, increased reusability, and reduced
weight in all aerospace materials and designs.

Alcoa Fastening Systems is committed to the future of the aerospace industry with
industry-leading investments in technology and process improvements to continue to
design and produce the best possible fastening systems. We are also proud of our global
investment in new markets and new manufacturing operations around the world.

Alcoa Fastening Systems’ Aerospace Division has more than 5,700 dedicated fastener
experts, in 22 manufacturing operations and 4 distribution / logistics centers in 8
countries, working to gain your trust and your business. Whatever the country or
language, our goals are the same: customer value and customer satisfaction. You will be
surprised by just how much we can do for you.

We encourage you to visit www.alcoafasteners.com to learn more about Alcoa

Fastening Systems and our products. You’ll be glad you made the connection.
 higher reliability and strength than
d comparable blind rivets. This system
e- meets or exceeds all of the rigorous
olts design and performance requirements
res detailed in NAS1900, NAS1919, and
eir NAS1921 specifications. The simplified
ke single-action installation of these blind
ed utilizes a disposable hex drive nut which rivets permits the use of lightweight,
ons. remains on the discarded pintail follow- reliable installation tools. The all-alumi-
ich ing installation, and eliminates cam-out num version of this system provides ex-
etric conditions for the operator. tremely lightweight high performance,
e while the Monel® alloy and stainless
ero- The MS blind bolt is designed for both steel versions of this system provide
ture. metallic and composite structures. It is a Alcoa Fastening Systems offers a wide high strength performance even at el-
high-strength, vibration-resistant, cost- variety of high performance blind rivets. evated temperatures, as well as superb
em is effective fastener designed to meet the Blind rivets are ideally suited for use corrosion resistance.
pos- The Ergo-Tech® blind fastening system most challenging blind applications. in structures where access is limited.
nd is designed for both metallic and com- This family of blind bolts has been used However, their reliability and ease of use The HuckMAX® blind rivet system is a
gh- posite structures. It is available in shear successfully in many critical areas such make them a great alternative to solid general purpose blind fastening system
over and tension head configurations. Its as engine inlets and leading edge rivets in many different applications. that combines important features of
side corebolt breaks flush with the top of the applications. Alcoa Fastening Systems’ heritage ex- structural integrity and installation
ta sleeve every time. The one-piece sleeve ceeds over 70 years in providing a large convenience. The system meets or
ruc- configuration and no threads in bearing The Ti-Matic® blind bolt has all of the selection of high performance blind exceeds all applicable requirements of
site result in high structural integrity and benefits of the MS blind bolt with the rivets that are the fasteners of choice for industry specifications NAS1686 and
-Lok® high-retained clamp-up. Lightweight added advantage of being lightweight countless applications. NAS1687. In addition to high perfor-
the ergonomic tools are available to install due to its use of titanium materials. The mance, the design of the HuckMAX®
ion the system. The Ergo-Tech® fastener is large bulb that is formed during installa- The UNIMATIC® blind rivet system is a blind rivet system is such that only one
e also ideal for robotic installation. tion makes this fastener ideal for use in general purpose blind rivet for aero- tool is needed to install any diameter.
g composite structures. space applications. The bulbed blind This reduces the cost of assembly, and
s The Visu-Lok® blind bolt is designed head, mechanically-locked spindle and makes this fastener ideal for repair and
nal specifically for use in metallic structures. The UAB™ blind bolt builds on the
It provides versatility and security for proven reliability and performance of
numerous applications and assures the MS blind bolt by simplifying the in-
the highest shear, tensile, fatigue, stallation process. One tool installs three
and self-locking capabilities. When different diameters, reducing tooling
installed, it forms a solid, blind side costs and facilitating robotic installation.
head, with guaranteed minimum pre- The installed fastener provides greater
load levels. The Visu-Lok® II fastener spindle flushness for improved aero-
dynamic performance and cosmetic
appearance. In addition, the blind
 are available in a variety of configura-
nd tions with both 37° flared and 24°
e, flareless tube-ends. Other tube-end
d its configurations include ball-nose, o-ring
lity seal, pipe, bump, and weldable. Port
any plugs, sleeves, nuts, bushings, caps, and
- ferrules are available to complement all
es, port configurations. Shaped products
d include 45º and 90º elbows, tees, cross-
are es, swivels, and other unique configura-
and tions that meet special customer needs.
ch
, low Conical or metallic seals effectively
nel® prevent leakage in critical applications.
pa- They eliminate potential problems
up- caused by nicks, scratches, imperfect
ucts. sealing surfaces or misalignment, as
well as non-concentric conditions. The
are seals are easy to install and are effective
hat in sealing light gases under extreme
d or B-nut installation and removal. While temperature and pressure conditions.
nder considered semi-permanent, the adapt- Conical seals are designed to mate
ling, ers can quickly and easily be removed with 37º flared and flareless tube-end
and replaced. Due to their small enve- configurations.
lope, these adapters are significantly
lighter than hex unions, resulting in Alcoa Fastening Systems also designs and
weight reduction of the hydraulic pack- manufactures a variety of special fluid
age system. Standard tube-end con- products that meet specific customer
figurations consist of beam seal, flared, design challenges. Some of these products
and flareless. Variations of the standard include the characteristic “Ring-locked”
design include reducers, expanders, principle. Other products such as low
port plugs, and solids. profile 90º swivel boss adapter, ripple
damper, bulkhead, and Klutch-Klip™
Ring Locked fluid boss inserts are fitting have been developed over the years.
used in initial designs or to repair dam-
aged ports. These products are able to
provide high-strength surfaces in which
unions are installed. A separate lockring
secures the insert to the boss, thus pre-
venting loosening or backing-off under
years
g of
ffers
serve
trial

nd
d
of KEENSERTS® inserts and studs
re are designed to provide high resistance
y to torque-out and pull-out loads. Pre-as-
nd sembled keys are driven down through
lloy the threads of the parent material to
. mechanically lock the fasteners into
place. The inserts are available with free-
i- running threads or with various types
ign of locking devices including deformed
ools threads, Vespel® insert, and beam lock.
nd The studs provide a nut-end thread de-
rts signed to transfer high axial loads into
weak base materials. The stud or keyed
end is installed into the parent material,
thus eliminating the need for removing
or replacing a bolt.
Kelox® inserts and studs are high-
performance threaded products that
typically require smaller diameter instal-
lation holes than other solid bushing
inserts and studs. This translates into
overall reduced boss sizes and weight
savings. The Kelox® fasteners incorpo-
rate a pair of self-broaching keys joined
by an integral ring that facilitates the
driving of the keys into the structure.
Ring Locked inserts and studs have
superior torsional resistance in both
hard and soft parent materials. Inserts
are available with locking and non-
locking threads.
Slimsert™ inserts have a thin cross
section, which is ideal for installation
into applications requiring minimum
boss configurations. This allows for
reduced casting weight while adding
strength. The upper end of the insert is
swaged into the counterbore wall of the
parent material and locks it into place.
 ers, service technician can be placed on
ulfill site to provide superior service.
eeds
the For the installation of blind rivets and
, it blind bolts, including The HuckMax®,
ibly HUCKCLINCH® blind rivets, and
ener other brands of blind fasteners, an
us- extensive line of pneudraulic and
tems hydraulic tools is available.
ols,
. Lockbolt installation tools are also
st offered in both pneudraulic and
ed hydraulic models to provide accurate
d installation of a variety of lockbolt
brands and sizes.

f No one knows assembly better than

ie- Alcoa Fastening Systems. For speed,
, accuracy, reliability, productivity,
ergonomics, efficiency, and durability,
V™ you can depend on us. Custom, auto-
led mated fastening systems make short
e work of difficult labor-intense tasks,
n. while specialty-access hand tools are
the perfect complement to virtually any
assembly need.

Standard tools are available in pistol

grip and 17º and 90° versions with offset
attachments to increase usability. Each
system features light, medium, and
heavy-duty versions to install the small-
est to the largest fasteners.

With its Lease and Tool Management

Programs, Alcoa Fastening Systems
offers customers the possibility of
 ing Electronics latching mechanisms consist Wedg-Tite™ retainers securely fasten
wn of a broad range of products serving the printed circuit boards while providing
rings needs of the electronics industry. Chas- heat transfer paths. Constructed for
ce sis latches are offered in a wide variety reliability, the Wedg-Tite™ retainer has a
jor of styles and strengths. Many are used stop nut to prevent accidental disas-
s. for removable electronic drawers and sembly and a spring element which
can seat multiple-pin connectors or prevents wedge segments from rotating
sed RFI gaskets. Hold-down devices are in the unlocked position. A unique built-
tatic designed to secure avionics boxes and in torque limiter is available for accurate,
ility modules in a variety of aerospace ap- controlled force installation without the
of plications. Self-compensating injec- use of a torque wrench and is ideal for
load- tor/ejector levers provide consistent use in high-vibration environments.
ok self-compensation for circuit board
er installation tolerances. With minimal Latch handle systems are comprised
en finger pressure, multiple-pin or fiber- of various types of mechanisms and
irings optic connections can be seated with provide a means of activating latch
rofile controlled forces ranging from 20 to 80 systems where access to, or visual con-
can pounds. tact of the latch mechanism, is limited.
ust-
icted
per
ent
the
otary
be
activation if maintenance is performed
while wearing heavy gloves. Clamps
ease are used for the installation and main-
nels, tenance of wire bundles, hoses, tubing,
door cable, and conduits.
riza-
gine Pawl latches are designed to secure
oors. hinged panels and small doors. The
e in pawl engages the frame structure
igns. through the axial rotation of an actua-
ers tor that turns a wire-form or solid arm
ting pawl. Camloc® tension latches are used
to install light to heavy-duty hinged
doors, panels, and structures. Hinges
ince
wide
of
any
elf-
for
ning Precision-formed wrenchable nuts torque locknuts available with either a
ura- offer tremendous versatility in design metallic or non-metallic locking feature.
any and functionality. Configurations are Another style includes the use of an en-
tric hexagon, double hexagon, castellated, gaging keyway on the shaft to provide a
d to and spline. Additionally, a unique line of positive locking feature.
eet lightweight and high-strength titanium Anchor nuts are extremely practical for virtually nonexistent, such as in a round
ary, airframe nuts has been developed for K-Fast™ nuts are the most widely used a broad range of material fastening ap- hole of a forging or beam.
ons composite applications. fasteners of their kind in both commer- plications. They are especially useful in
, MS, cial and military airframe construction. blind applications or where an attached Clinch and stake nuts are designed for
Bearing locknuts are used to secure These high-strength, vibration-resistant, nut facilitates maintenance. thin panels, narrow flanges and blind
landing gears, airframe structures, bear- self-locking fasteners provide fast, reli- applications where hex nuts would be
ble ings, gearboxes, power transmissions, able, and repetitive installations with Shank nuts are used primarily in hot inaccessible for wrenching, or where
for and other turbomachinery applica- tools offered by Alcoa Fastening Sys- spots and are ideal for jet and rocket conditions prevent the installation of an
ylon tions. Configurations include prevailing tems. Configurations include hexagon, engine flange assemblies, such as ex- anchor nut in thin sheets of material.
double hexagon, and 8-spline. haust manifolds, afterburners, and turbo
e pump turbine flanges.
ng
Barrel nuts are high-strength, self-lock-
l- ing nuts that are provided for use with
- bolts of tensile strength up to 260 KSI,
tion. in locations where wrenching space is
ts of the only structural panel fasteners
nt that feature variable length sleevebolts
o and receptacles, allowing single “dash
. Its number” sleevebolts or receptacles to
cess be used on a given structure.
ed
ve The TriMil™ fastening system elimi-
nates problems associated with the
self-locking or prevailing torque feature Alcoa Fastening Systems supplies a
ance of other similar fasteners. In addition, its wide variety of captive screws for any
positively-locked retaining ring secures type of application where it is important
uick the sleevebolt to the cover when it is that the attachment screw for a panel
tiple opened, eliminating the potential for stays with that panel. Numerous head
h FOD and ensuring reliable operation. styles, recesses, sizes, configurations,
Consequently, TriMil™ fasteners help and materials offer options that fulfill
es avoid maintenance problems and in the .1900 to .2500 inch diameters. The tect against damaging shock, shear the requirements of any captive screw
ght aircraft safety concerns. grommet makes this an ideal choice in loads and chassis warpage. The pins application. Fully-retracting captive
composite applications, where pull- transfer shear loads from the chassis to screws automatically retract flush with
hani- The QR™ fastening system is light- through, or delamination, is a concern. the rack ahead of sensitive components the panel when released from mating
weight, has a small envelope, and is The stud bolt can be single or multiple which could otherwise be damaged. threads, which allows equipment to be
quick operating. Most versions lock and lead threaded, and can be combined Easily adjusted with standard tools, removed or installed without the pos-
an unlock in two turns. with the Flat Beam™ locking feature for Eccentrix™ pins eliminate the need for sibility of jamming or damage.
ep- exceptionally high reusability. costly precision hole location and heavy
ck™ The FC43® panel fastener is a self precision slides, resulting in weight and Turn-Loc® captive screws are espe-
imal captivating structural panel fastener Designed to provide perfect align- cost savings. cially suited for front panel applications
aft that incorporates a grommet and uses ment of chassis and plug-in modules where easy fingertip operation is need-
ing a full shank solid bolt for increased of electronic equipment, Eccentrix™ ed. The stainless or anodized aluminum
tive shear and tensile properties, especially adjustable shear alignment pins pro- finish, and the knurled knob, make
nce this the perfect choice for good panel
ue. design and ease of access. They are
available as fully or partially retracting
its versions in fixed or floating installations.
Turn-Loc® fasteners are also available in
low and high profile assemblies.
nd
anel Alcoa Fastening Systems’ range of
pace 1/4-Turn fasteners offers secure lock-
one ing and quick unlocking with a simple
90° rotation of the stud, allowing for
ing The unique design of the threads on the The Hi-Lok® two-part fastening
of Aero-Lite® and Veri-Lite® fastening system delivers high-fatigue resistance
ted systems allow the overall length of the without sacrificing strength in an effi-
pe- pin to be reduced while maintaining the cient, dependable, all-purpose fastening
teri- same grip capability and strength system. Installation in difficult access
and level as those of the Hi-Lok® system it is conditions is no problem with Hi-Lok®
duce based on. This enhancement reduces the fasteners and a wide range of sizes
etric weight of these systems by as much as 15% and material combinations make it a
les for applications where weight is critical. versatile solution for many assembly
ser problems.
s. The Flite-Tite® fastening system is
the designed specifically for composite In situations where a controlled interfer-
skin applications where electrical ence fit is needed, HITIGUE® fasteners
conductivity is paramount, such as in offer all of the benefits of the Hi-Lok®
em applications subject to lightning strikes. system along with a unique bead de-
al, The Flite-Tite® system uses a stainless sign that enhances the fatigue perfor-
n for steel or titanium sleeve to develop mance of the structure.
ke an interference fit without composite
its delamination, and provides the ground-
nut ing needed through the structure. The
. For system is available either with a titanium
with pin and nut for lightest weight, or with an
ro- Inconel® alloy 718 pin and nut for highest
the strength and temperature resistance.
er
cing
hen
,
re
on
si-
o
ign
es
high from Alcoa Fastening Systems, feature
eight precise preload control for automatic in-
stallation and help provide the airframe
industry with high-speed efficiency and
ned cost effectiveness in production. The
red The development of the first lockbolt
r fastener was pioneered in the mid
ents 1940s. Since that revolutionary design,
ten- which greatly simplified the assembly
ctur- of structures, Alcoa Fastening Systems
ated has led the way with innovative designs
sary that have been instrumental in improv-
s ing structural integrity and reducing
eel, manufacturing costs around the world.
m, Products are available in both unified water absorption, improved fuel tight-
and metric sizes. Installation tool sys- ness, and enhanced fatigue perfor-
s up tems are also offered. mance and electrical continuity. These
gths D-head, slab head and spline head. features make it the system of choice in the
nge Styles include self-retaining and self- NAS lockbolts are available in a num- most demanding composite applications.
ric wrenching. Custom designs are also ber of materials and configurations
available to meet our customers’ exact- designed to meet the most demanding The LHP™ lockbolt has all of the benefits
ing requirements. application requirements. The collar, of the HUCKCOMP® lockbolt fastener
al, swaged into the lock grooves of the with the added benefits of higher tem-
kills The selection of recess drives available pin, forms a high-strength, vibration- perature performance and enhanced
th on Alcoa Fastening Systems’ externally the mating tri-slot driver can remove resistant joint. fatigue strength. These benefits are
s threaded products is comprehensive. the fastener. The Torx® and Torx Plus® the result of the unique lock groove con-
es The popular cruciform-ribbed drive recesses provide reduced risk of both The GP™ and LGP® lockbolt families figuration and collar design of this system.
teri- with its cam-out resistant features is recess damage during installation, and improved on the NAS lockbolt family by
y just the beginning. The offset cru- damage to the structure when fasteners optimizing the lock groove design. This The XPL® lockbolt is the latest addition
rs ciform recess provides torque-tight, are removed. The conical Hi-Torque re- optimization makes the GP™ and LGP® to the Alcoa Fastening Systems lockbolt
tamperproof screws or bolts. The slanted cess assures positive alignment of tool lockbolt systems significantly lighter family. With a grip range that is more
- three-wing design of the tri-slot recess and recess at the beginning of installa- than comparable threaded fastening than twice that of other systems, each
ensures reliable insertion at above average tion, and is ideally suited to handle the systems. part number can be used in more than
gth- torque, and for optimum security, only stresses of hostile environments. twice the applications. This means fewer
n- The HUCKCOMP® lockbolt is a part numbers to inventory. The wide se-
ook, high-strength, lightweight fastener lection of materials and diameters make
intended for use in composite material the XPL® fastener the most versatile
applications. The flanged titanium collar lockbolt system ever.
enhances joint integrity by spreading
a high clamp load over a large area, The Flite-Tite® sleeved-threaded
thereby reducing the bearing stress ap- lockbolt is designed specifically for
plied to the composite material. composite skin applications where
electrical conductivity is paramount,
The HUCKTITE® lockbolt system has such as in applications subject to
 r 50 With its Mairoll® brand, Alcoa Fasten- The header tooling line includes
ring ing Systems has been manufacturing punches, hammers, and stamps in as-
cre- the highest quality production tooling sorted sizes. Alcoa Fastening Systems’
sten- in the industry for more than 30 years. Mairoll® features a complete line
ell as ranging from the unique loader slot and Offering a complete line of tooling of punches, including cruciform, cru-
om loader slot rod end bearings, to split ball products and services, including flat ciform-ribbed, offset cruciform, offset
a Fas- and split race. These bearings and rod and cylindrical dies, header tooling, cruciform-ribbed, tri-slot, and many
rent ends are used in all types of aircraft ap- thread die regrind, and cut-down others. The tooling is manufactured
d 3D plications such as nose and main land- services, Alcoa Fastening Systems’ Mai- from a variety of materials such as
alysis ing gears, engine mounts, flight control roll® is the supplier of choice for today’s M-2, M-42, and various carbide grades.
to surfaces, doors, etc. demanding aerospace and commercial Tooling can be custom designed and
user. manufactured to suit customer needs.
Expandable Diameter Fasteners (EDF)
zed use tapered sleeves or bushings that, Thread dies feature Super M-42 mate-
els, when activated, expand to create a tight rial, which is vacuum heat-treated and
m, fit in a hole. The sleeves can be activated tempered for maximum toughness and
r by various means, including the use of a durability. This provides the longest
er nut or bolt for torque, or other mecha- possible thread rolling life. All dies
nisms such as a wrap around cam handle. are synchronized and center-matched
These fasteners provide a rigid structural to reduce variability in set-ups. Alcoa
nd- joint. The radial tightness minimizes The Asp® fastening system provides a Fastening Systems’ Mairoll® manufac-
se to vibration and cyclic fatigue loads, and simplified method of fastening com- tures all standard, controlled major, and
ed helps resist shock loads. EDFs are avail- posite, honeycomb, metallic, or other modified thread forms to meet customer
inals. able in a variety of materials and finishes materials that are sensitive to fastener needs. Custom form requirements can
hat for extreme corrosive or high tempera- clamp-up or installation force condi- also be met. Precise and accurate thread
ance ture environments. tions. Clamping force can be infinitely forms assure the customer quality parts
ork. adjustable within maximum recom- that meet or exceed today’s stringent
mended torque limits and no further aerospace and commercial quality
ds load is applied during installation. The standards.
- Asp® fastener has a positive mechani-
cal lock for use in vibration and FOD
ion. critical installations. It installs quickly
e, and easily, thus eliminating the need for
potting, bushings, inserts, or stepped
hole preparation.

Other specialty products include shear,

tie and brake bolts; thrust reverser and
leading edge slat pins; adjusters; bush-
ings; washers; nuts; inserts; and fluid
 P R O D U C T S LO C AT I O N S

Sales Distribution / Logistics

t Kingston, NY t Sylmar, CA t Arlington, TX t Aichach, Germany
Installation Tools Bearings, Bolts, Studs, Specialty Products
Huck Valley-Todeco
t Leicester, UK t Suzhou, China t Cergy, France t Cergy, France
Bolts, Tie-Rod Bolts Pins, Lockbolts, Panel Fasteners
North Bridge Huck, Camloc t Hamburg, Germany t Waigaoqiao, China
t Casablanca, Morocco t Torrance, CA
Machined Parts, Tooling Blind Fasteners, Collars, Inserts & Studs, t Leesburg, VA t Simi Valley, CA
Latching Mechanisms, Panel Fasteners
t Montbrison, France Camloc, RAM, Voi-shan, Tridair, Rosán,
Bushings, Fluid Products, Nuts, Specialty t Leicester, UK
Products Delron, Microdot
SNEP t Toulouse, France
Bolts, Screws, Specialty Products t Takatsuki City, Japan
t Nemesvamos, Hungary Mecaero
Nut Blanks, Industrial Inserts
t Newbury Park, CA t Tucson, AZ t Torrance, CA
Blind Bolts, Blind Rivets, Panel Fasteners
teners Nuts, Engine Bolts
 www.alcoafasteners.com

© 2014 Alcoa Fastening Systems / APB7.0 500 6/14