OIL & COOLANT TYPE AND CAPACITY

NO. UNIT
ENGINE POWER TRAIN CASE FINAL DRIVE
SAE 15W-40 : 44 L (new), 38 L
KOMATSU D85ESS-2 SAE 30 : 75 L (new), 50 L (refill) SAE 30 : 27 L
(refill)

1
 OIL & COOLANT TYPE AND CAPACITY
HYDRAULIC BRAKE FLUID COOLING SYSTEM FUEL
SAE 10 : 95 L (new), 55 L (refill) - 58.2 L 410 L
 TIME PERIOD
WHEN REQUIRED 10 hours / EVERY DAY 50 / EVERY WEEK
Clean inside of Cooling System Check Coolant level, add water if necessary Drain water from Fuel Tank
Check, clean and replace Air Cleaner Element Check Fuel level, add fuel

Check track tension Check Engine Oil level, add oil

Check and tighten track shoe bolts Check Power Train Oil level, add oil

Check electrical intake air heater Check Brake Pedal travel

Reverse and replace the end bits and cutting edges Check Water sediment inside water separator, drain water

Clean and check Radiator fins Check Horn Sound

Adjust idler clearance Check all lamps for lighting
Check idler oil level, add oil Check Dust indicator

Followed by all the spare parts inspection and replacement

from previous work (10 HM / every day)
 TIME PERIOD
250 / EVERY MONTH 500 / EVERY 3 MONTHS 1000 / EVERY 6 MONTHS
Lubricating Lift cylinder support yoke (4 places) Replace Fuel Filter cartridge Change Power Train oil, clean strainers
Lubricating Lift cylinder support shaft (2 places) Check any loosen parts of Turbocharger

Lubricating Lift cylinder ball joint (2 places) Clear Power Drive / Transmission case breather (1 place)

Lubricating Tilt brace ball joint (2 places) Grease universal joint (2 places)

Lubricating Tilt brace thread (2 places) Change the Coolant & replace corrosion resistor cartridge

Grease equalizer bar side pin (left and right, 2 places: total 4 Change oil in Final Drive case (strainer and scavenging pump
places) strainer)
Grease equalizer bar center pin (1 place) Check play of Turbocharger Rotor
Check Final Drive oil level, add oil Check for looseness of sweep mount bolt
Check Hydraulic tank oil level, add oil
Check Battery electrolyte
Check Fan Belt tension
Drain water and sediment from Fuel Filter Followed by all the spare parts inspection and replacement
from previous work (250 HM / every month)
Replace Power Train Oil Filter element
Check Brake Performance
Change Engine Oil
Replace Engine Oil Filter Cartridge

Followed by all the spare parts inspection and replacement

from previous work (500 HM / every 3 months)

Followed by all the spare parts inspection and replacement

from previous work (50 HM / every week)

2000 / EVERY YEAR
Clean engine breather element
Check vibration damper
Check alternator, starting motor
Check engine valve clearance and adjust if necessary
Change oil in Hydraulic tank
Replace Hydraulic Oil Filter element
Clean and check Turbocharger
Followed by all the spare parts inspection and replacement 7 . Hose (power train filter - transmission case) 1 pc
from previous work (1000 HM / every 6 months)
TIME PERIOD
4000 / EVERY 2 YEARS
Check Water Pump
Followed by all the spare parts inspection and replacement from
previous work (2000 HM / every year)
Every 2 years or 4000 hours, whichever comes first we have Periodic
Replacement of Safety Critical Parts :
1 . Fuel hose (fuel tank - injection pump) 1 pc
2 . Fuel hose (injection pump - fuel filter) 2 pcs
3 . Fuel return hose (injection pump - fuel tank) 1 pc
4 . Fuel return hose (injection nozzle - fuel tank) 1 pc
5 . Hose (power train strainer - power train pump) 1 pc
6 . Hose (power train pump - power train filter) 1 pc
8 . Hose (transmission case - steering relief valve) 1 pc
9 . Hose (power train lubricating pump - steering case) 1 pc
10. Hose (scavenging pump - steering case) 1 pc
11. Hose (torque converter case - transmission oil cooler) 1 pc
12. Hose (transmission oil cooler - transmission case) 1 pc
13. Brake pressure detection hose (2 pcs)
14. Steering clutch pressure detection hose (2 pcs)
15. Transmission modulation pressure detection hose (1 pc)
16. Torque converter inlet port pressure detection hose (1 pc)
17. Torque converter outlet port pressure detection hose (1 pc)
REMARK
1. To ensure the safety of this machine during usage, the user
must adhere to replace the parts listed in the above table
regularly due to the importance of these parts in the security
and fire prevention.
2. The materials of these parts will degenerate along with the
passage of time, corrode, or more easy to wear. Moreover, it
is very difficult to determine the state of these parts simply
according to the regular maintenance. Therefore, no matter
what usage state they are, it is necessary to change these
parts regularly in order to ensure safety and their
performance
3. If the parts fail to work even though not within the time
schedule for replacement, they should be repaired or
replaced immediately.
4. If the pipe folder of the fixed hose has any damage, such
as distortion or cracks, it should be replaced together with
the hose.
5. Replace the O-ring, seals and other parts like these at the
same time when replacing the hose
The maintenance intervals stated in this manual are
determined according to the service hour meter or calendar
intervals shown (daily, weekly, monthly, etc). LiuGong
recommends that maintenance should be performed
according to whichever of the above-mentioned intervals
occurs first
Under extremely severe, dusty or wet operating conditions,
more frequent lubrication than is specified in the
“Maintenance Intervals” chart may be necessary.
Perform service on items at multiples of the original
requirement. For example, at every 500 service hours or 3
months, also service those items listed under every 250
service hours or monthly, every 50 service hours or weekly
and every 10 service hours or daily.