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2.5 Conclusions. 71
References. 72
37
CHAPTER
D
^ ULTRASONIC WAVE PROPAGATION AND
SIGNAL PROCESSING
After the raw data has been acquired from the pulser-receiver by the
digitizer, but before a velocity and attenuation estimate can be made, a significant
There is some basic processing that is needed for ail sets of data. Also one of the
propagation behavior. This chapter discusses all signals processing as well as the
is not instantaneously detected at positions that are at a distance from the region of
the excitation. It takes time for a disturbance to propagate from its source to other
mode of the wave, by the variable velocity and attenuation, by the phenomenon of
(Malcolm 1998).
and received. The latter is the process of transduction, in which a device called
into a mechanical wave, and also does the reverse, outputting an electrical signal
(Schmerr 1998).
(since the waves travel through materials) and possibly focusing, refraction and
(shear). If the bulk solid is isotropic', there will be two velocities one longitudinal
and one transverse. If the bulk solid is anisotropic^ having directional properties
then there are three velocities (one longitudinal and two shear) with directional
variability. Compared to solids, liquids are very compressible, this is why the
acoustic pressure and the compressibility are commonly used as parameters for
and the mode of propagation. As the mode depends on the boundary conditions,
the elastic moduli are combined differently to express the velocities of various
modes. However, the dependence of the velocity of a mode upon the elastic moduli
' Isotropic material: A material, which has the same mechanical as well as electrical properties in
all directions.
^ Anisotropic material: Material having mechanical properties that are not the same in all
directions at a point in a body of it. There are no planes of material symmetry i.e., the properties are
a function of the orientation at a point.
of the medium permits one to monitor some of the mechanical properties of the
properties also change the elastic moduli. Velocity can be used to monitor the
process, perform quality assurance, and carry out statistical process control.
absorption (Kaufman el al. 2003), which are properties of medium, and by beam
spreading from a finite source (Chase 1953). As the scattering and absorption are
and solid media are cited by Greenspan (1965), Atabek (1968), Usov el al (1972),
(1998).
ultrasonic beams passing through rough, irregular interfaces and may be used to
transducer can be used as tools to both analyze the inspection data and to predict
years ago to predict the ultrasonic fields radiated into isotropic and anisotropic
analytically, thus, the model has the advantage of being computationally efficient.
The Gauss-Hermite model has already been tested and verified for beam
multilayered medium. The comparison of the model with the finite element method
showed good agreement around the central ray direction. Due to the use of the
degrades as one moves away from the forward propagation direction. The outcome
of this study demonstrated a good agreement between the model predictions and
experiment. Overall, this model has a good potential for being used in a variety of
ultrasonic inspections.
transformation that explicitly treats the petrophysical and fluid properties of the
medium within the framework of a generalized model. The scheme accounts for
1996, Kazyse;a/2002).
analyzed based on a single plane wave assumption (Kinsler et al 2000); this means
that the actual wave field is approximated as an infinite plane moving in a direction
normal to the plane. All signals, which will be discussed in this chapter, will be
and time. The equation for the initial pulse emitted by the transducer is given as
equation (2.1), where the actual form of the pulse is not specified but is expressed
p(t,0)=p(t,x)\x=0 (2.1)
The coordinate system can be selected such that the plane of the wave is the y-z
plane, and thus since the plane wave moves in a direction normal to the plane of
the wavefront all motion of the wave is along the x-axis. The origin is chosen such
that x=0 at the face of the transducer. Since the wave is a plane wave traveling
along the x-axis with velocity v, no amplitude or waveform changes will occur if
' Plane wave: A wave whose surfaces of constant phase are infinite parallel planes normal to the
direction of propagation
The wave described in equation (2.3) moves with a velocity v in the +x direction,
Thus for, all discussion has been in the time domain. It is, however,
where
p{(o,0)^Z{p{tM (2.5)
. X
In the ideal case, equation (2.8) would accurately describe the propagation of an
ultrasonic signal through a medium. However, there are two major non-ideal
conditions seen in the situations analyzed for this project. The first condition is that
condensate fluid and solid samples are real and thus attenuating media the
assumption of loss less media is not technically valid. Water and the other fluids
used have very low attenuation and thus can be approximated as loss less for the
frequencies and thicknesses encountered in this project. Some solid and liquid
samples, however, has significant attenuation, which must be taken into account.
exhibits a grain scattering effect (Li et al 2003). The former effect can be
effects, which are unpredictable. These effects can be modeled once measured, but
are different for each possible transducer placement on a given block and of course
differ from block to block as well. The standard attenuation equation used to
function of the angular frequency co, and d is the path length traveled through the
attenuating medium:
p = />,.e-«-^^'^ (2.9)
Combining equation (2.9) with equation (2.8), the pulse corrected for attenuation
can be expressed as
equation (2.3) does not account for attenuation; as a result, the inverse Fourier
+00
+00 2
p(t,x)= j[p{iO,0)xe'~"-'^ •'^xe'J'"]xeJ-"'-'do) (2.12)
or
+00
In equation (2.13) the attenuation term is entirely real; as such, it does not impact
the propagation of the wave or the waveform but rather only the amplitude.
Because the amplitude of the received wave is not important for the time-domain
measurement algorithm, it can be neglected and equation (2.3) can be used instead.
2000). The problem of wave propagation along the interface between two elastic,
propagation vector of the wave. This section assumes such normal incidence; those
situations in which this is not the case are sufficiently complex to merit numerical
materials, a portion of the incident wave will be reflected back in the -x direction
and another portion will be transmitted into the second material and continue
traveling in the second medium in the +x direction. The amplitudes of both the
transmitted and reflected waves, as well as the phase of the reflected wave, are
sound in that material. In this discussion, Z/ will be the acoustic impedance of the
first material in which the incident wave is traveling and Z2 will be the acoustic
normal incidence, both reflection and transmission coefficients are entirely real and
as such are multiplied with the incident wave to calculate the reflected and
are given as equation (2.14) and equation (2.15), respectively (Kinsler et al 2000).
j=^^i^ (2.14)
Zj + Z ,
R^ti^J^ (2.15)
ZT + Z ,
In the transmission case, since Z]Z2 >0, T is entirely real and must always be
greater than zero meaning that no phase shift occurs when a wave is transmitted
entirely real, it lies in the range -1 to +1; this implies that the reflected wave is a
scaled and negated version of the incident wave when /? < 0. It can easily be seen
from equation (2.15) that this inversion occurs when Z| > Z2. If Zi = Z2, then the
reflection coefficient equals zero, there is no reflected wave, and the boundary is
acoustically "transparent".
Polystyrene, Teflon, and number of others into which ultrasound propagates from
liquids, almost completely, without significant reflection are close to that of liquid.
For example, at the boundary between distilled water (Z = 1.5 MRayl) and rubber
(Z =1.4 MRayl), the amplitude reflection coefficient is only 3 % and the energy
Teflon (Shutilov 1988). Since these materials strongly absorb ultrasonic waves,
they can be regarded as almost perfect absorbers of ultrasound and can be used, for
example, to deaden the walls of a vessel containing a liquid in cases when the
purposes.
(traveling from copper to fluid) and fluid/air interfaces, but not when traveling
from the fluid into the copper at the fluid/copper interface. The above discussion
pressure wave (pulse) into a material of known thickness and measuring the transit
element has a measured amount of mechanical damping applied to the back surface
to avoid excessive ringing (Vives 1965). The transducers used for experiments are
they are more adaptable to extreme ranges of frequency, have greater conversion
efficiency and provide the greatest sensitivity (Mason 1999). There are vast
The shape of the pulse generated by the electronic pulser, has a major influence
on the pressure wave induced in the material. The input pulse is generally shaped
to form a tail pulse in order to damp ringing following the initial pulse step. The
ideal broadband pressure pulse should be a (sin x) / x function, since such a pulse
can be shown to have an extremely wide bandwidth, and have a well defined,
characteristic peak (Schmerr 1998). In practice, the (sin x)/x pulse is approximated
by filtering the pulse spectrum at the spectrum extremes. The result of this
amplitude at the center. In the spectral domain, this waveform is shown band-
passed, resulting in the attenuation of both the lowest and highest frequencies, with
in Rayls (kg/m^-s). The acoustic impedance is defined for bulk materials where the
sound propagation is normal to the transducer to specimen interface as '/? v', where
'/? ' is the mass density and 'v' is the longitudinal velocity of sound in that
for materials that are small compared to the wavelength of the sound. Materials
whose lateral dimensions fall between 0.21 and 5% are avoided since the resulting
planar surface that frequently involves two or more different acoustic impedances.
under specific conditions. The general equation (2.15) for the sound pressure
This indicates that when the sound is reflected from an interface where the
second medium has lower acoustic impedance than the first medium, an 180°
phase shift occurs. The sound transmitted through an interface undergoes no phase
shift, however, there may be varying amounts of phase shift from zero to several
sound velocity. The phase shift is a result of the transit (round-trip) time for sound
to penetrate through the couplant and through the piezoelectric element and
transducer wear face. The usual method of measuring the time between reflected
ultrasonic echoes shows a disparity in the time interval between one pair of
adjacent echoes compared with the time interval between any other pair of adjacent
echoes in an echo train. The amount of error may be determined, and the velocity
acoustic buffer or delay line (Kasahara et al 1981). The accuracy can only be
difficulty in defining a separation of the pulse from the noise. In addition, the
sound attenuating materials usually force the use of thin specimens and low
may have a decided effect on the wave propagation mode and on the measured
velocity measurements .
temperature decreases with thickness due to the greater specimen volume (thermal
inertia).
the transducer within the near field and spreading conically in the far field to
sin —= 0.514—, where D is the transducer diameter, calculated for the 6dB down
2 D
The induced pressure wave should involve no more than one-sixth of the
mode. While it can be shown, one may intuitively see that as a sound pressure
wave interacts with the specimen boundaries, tension, compression and shear
forces contend for position, with the result that during this convolution of waves a
measurement of time of arrival of these waves difficult. Most of the materials tend
behave like low pass filters, which attenuate the amplitude of the pressure waves in
proportion to the increasing frequency and the increasing thickness in the direction
mainly the resuh of heat conduction, viscous friction, dislocation motion, and
viscous nature (Ingo et al 2000). It is therefore neither practical nor possible to set
down fixed specimen geometry beyond stating that the specimen may have flat,
parallel faces with a parallelism of better than 25 x lO'*^ (in./in., m/m, etc.) for
many polycrystalline materials (Botvina et al 2000), and to about lO"'' for single-
crystal specimens. In addition, for most of the materials the diameter, and for
rectangular specimens and the edge dimension, should be three times the thickness
(an aspect ratio of >3.i). The thickness is usually 3 to 25 mm, depending upon the
altered, e.g. when the material is found only in the shape of rods, or wires, or even
a textile yarn. A specialized geometry is required when the acoustic velocities are
velocities.
amplitude or voltage and the horizontal axis is time). For many signals, this is the
most logical and intuitive way to view them. Simple signal processing often
involves the use of gates to isolate the signal of interest or frequency filters to
smooth or reject unwanted frequencies. When the frequency content of the signal is
of interest, it makes sense to view the signal graph in the frequency domain. In the
frequency domain, the vertical axis is still voltage but the horizontal axis is
frequency. The frequency domain display shows how much of the signal's energy
is present as a function of frequency. For a simple signal such as a sine wave, the
information. However, with more complex signals, such as the response of a broad
bandwidth transducer, the frequency domain gives a more useful view of the
signal.
phases. The process of doing this is called Fourier analysis, and the result is a set
of amplitudes, phases, and frequencies for each of the sinusoids that make up the
complex waveform. Adding these sinusoids together again will reproduce exactly
simulating theoretical models- is a part of new technology that has taken place
along side pure theory and experiment during the last few decades. Numerical
mathematical equations that are built on the basis a physical model. A typical way
integral equations and then to transform them to a discrete form that can be
capture received signals so that they can be processed further and quantitatively
evaluated. This is done through an analog to digital conversion process and can
take place inside the oscilloscope itself if it is a digital scope or via an external
digitizer. Once in digital system, the signal can then easily be transferred to a
Several numerical schemes such as Fourier method and the finite difference
method were developed and compared for KdV (Kerteweg-de Vries) equation by
Abe et a/ (1980). The results of this comparison revealed that the Fourier method is
The linear theory based on the Fourier transform was applied to the study
(1998).
reflected pulse echo, together with a suitable pulse detection algorithm (threshold
integrating partial models of the different stages, allows the computation of the
ultrasonic waves in homogeneous and heterogeneous solids. LISA uses the same
These results show the validity of the digital signal processing technique
line with the aim of accuracy, precision and reliability of the proposed ultrasonic
system, the following section discusses diverse methods to obtain the desired
complementing both experiments and theory. A simulation can some times replace
simulations are often calibrated by experiments. The experiments provide input for
the simulations, which are viewed as experimenting with theoretical models. The
computing power in both speed and storage has given computational science its
physical systems. Although the variety of complex flows that computational fluid
dynamics can analyze continues to increase, the solutions too much more complex
flows are desired. A numerical model can be used to interpret measurements and
observations, extend existing analytical models into new parameter regimes and
repeating the same procedure millions of times. Analytical methods, on the other
hand, have been plagued with this problem. With the use of computer, one can
often test theoretical predictions and approximations. The numerical methods are
simpler and more Idealized than the actual physical system. However, they are far
turning this effect on or off, changing its strength, or changing its functional form.
This way of isolating effects is an important advantage that a simulation has over
an experiment.
difficulty as easily as much simpler linear and homogeneous systems are dealt
both linear and nonlinear behavior of a physical system (Ludwing et al 1995). One
can compare, the results of such calculations with the behavior of real physical
systems and with theory. These results can then be used to test theoretical
predictions.
approximations. For example, when a linear theory breaks down, simulations can
study the reason of breakdown. The reverse case is also true as theory can be used
both pure experiment and pure theory. These simulations will remain a third
analysis. It has taken a permanent place in all aspects of fluid dynamics, from basic
simulation, one can discover new and unsolved aspects of natural processes. These
aspects could often neither have been understood nor revealed by analysis or
experiments alone.
waves Kinsler et al (2000). This quickly leads to the wave equation, which relates
the motion of particles in time and space. Soon after, to account for losses, a lossy
wave equation'' is derived. One of the solutions for this differential equation is, for
where p is the particle displacement and (o is the angular frequency {litf). The first
term of the solution describes a wave progressing at a velocity 'v' in the positive x
direction with initial amplitude 'a', which attenuates exponentially at a rate 'a" per
meter. The second term of the solution describes a wave with an initial amplitude
'b' traveling in the other direction with the same speed 'v' and decaying at the rate
'a' per meter. The coefficient 'a' and 'b' depend on the boundary and initial
The above solution is for a single frequency (i.e. monochromatic) and most
of the ultrasonic systems use a pulse. This can be perceived as a problem because a
'' One way to obtain the lossy wave equation is presented in paper 2 published by author (
Appendix D) and another is presented by Kinsler et al. (1982)
pulse contains several signals of various frequencies^ and to obtain the desired
reference where x finds a home and can be set as the origin (x = 0). The received
The first setup is used to describe the signal processing in liquid sample
(fig. 2.1). The receiving transducer is aimed downwards in the measurement cell
towards the sample. And the transmitting transducer is attached to bottom surface
of pyrex glass bottle (intermediate layer). The bottom surface has smooth,fiatand
' A pulse is also viewed as a low frequency disturbance modulated or convoluted by the carrying
and resonant frequency of the ultrasonic transducer. For example, a gaussian pulse will occur at /Q
WA\\ p{t) — e " X Co.S'(&)f) ^wherecu is the carrying frequency and T widens the
pulse.
Receivuig
Transducer
4^ to tiAi t2A2
XT
San^le
Liquid
\ 2^
Intermediate time
laver Traitsmitting
Transducer
At time t\, an echo from the liquid-intermediate layer interface is received. It has
amplitude A] that is related to that of the original pulse AQ, sent out at time to, as
\Ai\=\AQ\xRg^xe^"s-'^g (2.19)
The signal is attenuated exponentially over distance traveled by the pulse { dg) at a
is the speed of sound in intermediate layer. Presenting r„ as the time needed for
to
The coefficient of reflection Rgs for a plane wave front parallel with the
Z -Z
R =^ ^ (2.22)
^ Z.+Z„
where Z^ and Zg are the specific acoustic impedances of sample and the
related to the amount of energy that was not reflected but transmitted into the
? g . = - - ^ - l +% (2.23)
Where TS is the time delay necessary for the sound to travel through the sample:
h = h- tj =ds/ Vs , where 'v,' is the speed of sound through the sample, and 'Uj' is
with any combination of signals at any other frequencies. Since the systems dealt
within here are assumed to be linear, the signals can be added together or
signal. At times, the superposition of all those harmonic waves cancels each other
such that the resulting signal is silent. At other times, they do not cancel each other
The time when the echo occurs can be shifted if the harmonic waves are
slightly delayed with respect to each other or a common origin. For the echo to
occur at the right time, a unique combination of time shifts is required. This
information can be stored with the amplitudes such as \Ao\. Combining the
frequency dependent magnitudes and time or phase shifts p gives the Fourier
and
where the harmonic waves e/"" with unit amplitude are amplified to their spectrally
types; voltage pulse, pressure pulses in fluids, elastic wave pulses in solids etc.
These pulses are transient time disturbances that characterize the behavior of an
domain is the frequency domain. A time domain pulse is transformed into the
At a given angular frequency w, the multiplication of the two time signals will give
the amplitude of the harmonic wave in the signal e\{i). If the frequency of the
harmonic wave is not present in e\ then the sum of the products over time is
negligible^.
The above equation results in a complex variable in terms of ca. The two
components are the amplitude and the phase. To make this simpler to grasp, the
and
1 f^
yAAco) = -—-\ ei{t).sm{cot)dt (2.33)
*" Analogy: taking the piezoelectric disk as an equivalence to the signal ei(£) and e '"" as the
excitation signal, the oscillation of the object under investigation is very small when excited with
harmonic signal whose frequency is not near the natural frequency of the object itself
}'A^ (*^)
^(a)) = a r c t a n — ! (2.35)
x^l (a)
These concepts can be evaluated on the measurement setup with which the gated^
In equation (2.24), the time signal ^2(0 's given in terms of the measured signal
e\(t). Making use of this relationship in the Fourier transform, one obtains
The integral at the end of equation (2.37) is the Fourier transform /I i (a*) ofe\(t).
Such that
For solid samples, the sensing probe is in contact with sample. A very thin
coupling layer is used at the interface to insure good acoustic conduction. Air
backs the sample and provides an almost total reflection of the acoustic energy.
Letting A (co) be the spectral representation of a(t) (without sample), then due to an
almost total reflection Ris with air during the reference measurement
i!„(«)=A<fd p.40,
A{a))
' A gated signal is obtained by allowing the signal through only during a timed interval.
where the subscript 'i' refers to the intermediate contact layer and 's' refer to the
technique without having changed anything to the system or to the way the signal
is acquired.
Using the magnitude of the complex ratios and the phase velocities, one can
accuracy, precision and reliable of the ultrasonic measurements. Since the acoustic
attenuation is frequency dependent, the center frequency of the echoes changes, the
With the help of the Fourier transform, it is possible to use the magnitude
liquid. However, the estimation can be further improved by making use of the
attenuation and acoustic impedance. With this idea, several measurements can be
more essential becomes the question of universal concept for generating and
here.
The basic conceptual model for the ultrasonic measurement system for
Pulser
<r^
J.
Transmittiiig — )
PC
^^licatioii
Trans diicer softu-are
SoM
Liquid sample r Digitizer j
Sample
Receiviiig
Transducer Receiver
Fig 2.2: Conceptual model for the ultrasonic velocity and attenuation measurement system.
transmits the ultrasonic pulse to the media under investigation. The ultrasonic
pulse travels in the material reflected, refracted, scattered or transmitted through its
converted to the electrical signal. This signal is then amplified, filtered and
converted to the digital form using digitizer. After the raw data has been acquired
from the pulser-receiver by the digitizer, but before a velocity and attenuation
estimate can be made, a significant amount of signal processing must be done for a
successful measurement to occur. There is some basic processing that is needed for
The overall control program consists of three modules. These are the main
module, the communication module and the baseline acquisition module. The main
module is what the user interacts with when acquiring data, and it is also the
program, which contains the bulk of the signal processing and interpretation
software. The communication module has only one function: to control and
communicate with (including retrieval of raw data) all hardware in the system. The
baseline acquisition module, as the name implies, acquires the baseline sample,
which will be used to normalize all future data. This module performs a limited
• Communication module:
Configuration Data
(From Windows Registry)
Uniform Driver
Device-Specific Driver
Low-Level Driver
• < • > •
Hardware
2. Uniform Driver
driver. It handles the management of the device specific drivers, so the applications
will not utilize the underlying drivers. The format of the driver is in standard
WIN98/2000.
4. Low-Level Driver
Created the source files calling DLL functions as typical function calls.
Included the DLL header file, namely "Dynadrvr.h", which prototypes all DLL
routines. Added the DLL import library namely "Dynaapi32.1ib" to the project
module.
The following functions are used for initializing and configuring the hardware
and software.
• FN DeviceOpen
This function retrieves the information related to the device required for its
operation from the Windows Registry and allocates memory to store it for quick
reference.
• FN DeviceClose
• FN GetErrorMessage
The purpose of this function is to get the error message string for a specified error
• FN_AIReadVoltage
• FN AIReadBinary
• FN AIMultiReadVoltage
• FNjlISetConfig
• FNAIGetConfig
• FNAISetExpPage
Timer Functions
• FN_16BitTimer
• FN CounterStart
• FNCounterRead
• FNCounterReset
• FN SetCounterConfig
• FNGetCounterConfig
Main module:
General considerations
The radio frequency (RF) signal received by the digitizer from the
much larger amount of "noise". In this case, "noise" does not refer to the
traditional Gaussian "white noise", but rather to artifacts in the form of unwanted
portions of the signal which contain no useful data and which obscure the useful
data that is present. These artifacts include the result of such phenomena as grain
scattering within the solids and the boundary interface echo. The relative
magnitudes of the desired (data-containing) signal and the artifact signal result in
an extremely low effective SNR (Signal to Noise ratio). This SNR varies with the
fluid and with the thickness of the solid sample, but averages roughly 0.1 (= -
20dB). However, since the artifact components of the received signal can be
mostly removed, a significant SNR improvement can be achieved. The reason for
this nearly complete removal is that both the grain scattering from within the solid
Since the raw RF signal from thin fluid layers is simply a sum of the
artifact signal and the data-containing signal, only the useful portion of the signal
simple and thus does not add much time to the data processing, the SNR is
improved greatly.
amount of time during which a given task or process is interrupted while Windows
is paramount during the system's fast-axis scan, where not even a single trigger
can be missed. The solution for this requirement is ultra-deep onboard acquisition
memory. The digitizer will require enough onboard acquisition memory to hold
data from an entire fast-axis scan. To determine the amount of memory required,
= 8000 S = 8kS
converter signal is sampled in time domain and its amplitude is quantized. (Kazys
domain, one can see, that sampled signal spectra will be periodical with period of
Shah function III (x) is also called the sampling symbol or replicating symbol, which is a train of
impulses ///(—) =| ^ | / ^ S{t — kT), Where '8' is the Dirac function and 'T' is the sampling
period.
time domain, so unwanted influence of signal tail will occur in signal head which
Everything said above puts some limits when setting the sampling interval.
buffer memory address to any depth. Such concept allows sampling virtually any
application was written in C++ and Visual Basic environment. Since the digitizer
card is a PCI plug-and play device, low-level configuration details are handled by
application sets up the scan of the part under test, and then calls C ++ subroutines
to acquire and download data from the digitizer. Every A-scan was stored on disk
2.5 Conclusions:
includes analysis of the wave propagation in the structure under investigation and
simplified methods can be used, however they are not based upon the differential
propagation. On the other hand, finite element or finite difference methods enable
requirements are usually too great for problems of a practical value. The situation
Any simulation tool for ultrasonic systems craves information about the
extract the desired information form the received signal when a sample medium is
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