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l-he DSM Backup Manual CD

Thank You for purchasq the DSM backup Manual CD

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Technical Manual
Club DSM Digest Archives
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Viewers and Utilities
Credits and Acknowledeme
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The DSM Backup Manual CD
1st Generation Talons, Eclipses, and Lasers.

. If you have a 1990.1991 T/E/L, CIick here for;

Engine, Chassis, and Body (Volume 1)

Electrical (Volume 2)

. If you have a 1992.1994 T/E/L, CIick above for most


information, or

. Click here for 1992.1994 design changes.

Engine, Chassis, and Body (Volume 1, Partial)

Electrical (Volume 2, Partial)

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. If you hrht n 1,1.1 ,,klE, Click above for most


information, or* _

. CZick here for 1995-1996 original 2g design.

Engine, Chassis, and Body (Volume 1, Partial)

Electrical (Volume 2, Partial)


&)] [ 1989-1991 GALANTS ]
[ A,TM,TE@ne 0” cd Manual ] [ Club DSM D~est Archves ]
[ Viewers ar s and Acknowledmmnts ] [& ]

1989-1993 Galants

Sch here for;

Engine, Chassis, and Mechanical (Volume 1)

Body & Electrical (Volume 2)

If you can’t find what you need here, check the lg section
Backup Manual CD
& ] [ Club DSM Dwst Archwes ] [ 1X95-1999 ‘i-i
] , 1989-1993 CALANTS ] [ A’i-M/i-Enpe OVERHAUL

A/T, M/T, Enpine, OVERHAUL

. Click here for;

Automatic Tr &xJ (Zg, pleas; sd;: 29 Volume 1)

Manual Tran 1 (Zg, p see 29 v3ume 1)

m (Zg, please see 29 Volume 1)

If you can’t find what you need here, please check the lg
and/or 2g sections.
@ ] [ Club DSM Dmest Archves ] [ 1995-1999 T,
, 19X-1993 GALANTS ] [ A,TM,TEnme OVERHAUL ]
,I M.um II ] [ “mwers and Lhhes ] [& ]

DSM TECHNICAL MANUAL

. Click here for;

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and/or 2g sections.

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Please read these Warnings and Cautions before proceeding
with modifications or maintenance and repair work.
WARNING- l Illuminate your work area adequately but safely. A fluo-

rescent worklight is preferable to an incandescent


* Do not reuse self-locking nuts or any other fasteners that
worklight. Use a portable safety light for working inside or
are fatigued or deformed in normal use. They are designed
under the vehicle. Make sure the bulb is enclosed by a wire
to be used only once, and become unreliable and may fail
cage. The hot filament of an accidentally broken bulb can
when used a second time. This includes, but is not limited
ignite spilled fuel or oil.
to, bolts, washers, self-locking nuts, Circlips and cotter pins
that secure the subframe, control arms, stabilizer bar, ball l Do not attempt to work on your vehicle if you do not feel
joints and other suspension, steering and brake compo- well. You can increase the danger of injury to yourself and
nents. Always replace these fasteners with new parts. others if you are tired, upset or have taken medicine or any
other substance that may impair you from being fully alert.
l Never work under a lifted vehicle unless it is solidly sup-

ported on stands designed for the purpose. Do not support l Remove finger rings so that they cannot cause electrical
a vehicle on cinder blocks, hollow tiles, or other props that shorts, get caught in running machinery, or be crushed by
may crumble under continuous load. Do not work under a heavy parts.
vehicle supported solely by a jack.
l Make sure that the ground is level before beginning work CAUTION-
on the vehicle. Block the wheels to keep the vehicle from . If you lack the skills, tools and equipment, or a suitable
rolling. Never work under the vehicle while the engine is workshop for any procedure described in this book, we
running. Disconnect the battery ground strap to prevent suggest you leave such repairs to an authorized dealer for
others from starting the vehicle while you are under it. your vehicle or other qualified shop. We especially urge
l Never run the engine unless the work area is well venti- you to consult an authorized dealer before beginning
lated. Carbon monoxide kills. repairs on any vehicle that may still be covered wholly or
in part by any of the extensive warranties issued by the
l Friction materials such as brake or clutch discs may con- original manufacturer.
tain asbestos fibers. Do not create dust by grinding,
sanding, or by cleaning with compressed air. Avoid breath- l Before starting a job, make certain that you have all the

ing asbestos fibers and asbestos dust. Breathing asbestos necessary tools and parts on hand. Read all the instructions
can cause serious diseases such as asbestosis or cancer, and thoroughly, do not attempt shortcuts. Use tools appropri-
may result in death. ate to the work and use only replacement parts meeting
original equipment specifications. Makeshift tools, parts,
l Tie long hair behind your head. Do not wear a necktie, a and procedures will not make good repairs.
scarf, loose clothing, or a necklace when you work near
machine tools or running engines. If your hair, clothing, or l Use pneumatic and electric tools only to loosen threaded

jewelry were to get caught in the machinery, severe injury parts and fasteners. Never use these tools to tighten fasten-
could result. ers, especially on light alloy parts.
l Disconnect the battery ground strap whenever you work l Be mindful of the environment and ecology. Before you
on the fuel system or the electrical system. When you work dram the crankcase, find out the proper way to dispose of
around fuel, do not smoke or work near heaters or other the oil. Do not pour oil onto the ground, down a dram, or
fire hazards. Keep an approved fire extinguisher handy. into a stream, pond, or lake. Consult local ordinances that
govern the handling and disposal of chemicals and wastes.
l Keep sparks, lighted matches, and open flames away
from the top of the battery. If hydrogen gas escaping from lBefore doing any electrical welding on vehicles equipped
the cap vents is ignited, it will ignite gas trapped in the cells with the Antilock Braking System (ABS), disconnect the
and cause the battery to explode. ABS control unit connector.
l Catch draining fuel, oil, or brake fluid in suitable contain- l Do not quick-charge the battery (for boost starting) for

ers. Do not use food or beverage containers that might longer than one minute, and do not exceed 15.0 volts at the
mislead someone into drinking from them. Store flamma- battery with the boosting cables attached. Wait at least one
ble fluids away from fire hazards. Wipe up spills at once, minute before boosting the battery a second time.
but do not store the oily rags, which can ignite and bum l The original manufacturer of your vehicle offers exten-
spontaneously. sive warranties, especially on components of the fuel
l Always observe good workshop practices. Wear goggles delivery and emissions control systems. Therefore, before
when you operate machine tools or work with battery acid. deciding to repair or modify a vehicle that may still be cov-
Gloves or other protective clothing should be worn when- ered wholly or in part by any warranties issued by the
ever the job requires it. original manufacturer, consult an authorized dealer.
l Some of the vehicles covered by this book may be Please read the Safety Notice and disclaimer on the Copy-
equipped with a Supplemental Restraint System (SRS) that right page.
automatically deploys an airbag in the event of high
impact. The airbag unit is an explosive device. Handled
improperly or without adequate safeguards, the system Cautions and Warnings for
can be very dangerous. The SRS system should be serviced
only through an authorized dealer for your vehicle.
1 DSM Backup Manual CD 1

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