ELMES PROJECT 1

Bar Diameter
D1 28.5 mm
D2 19 mm

Force Given :
F1 3000 N
F2 1000 N
F3 3000 N

Ultimate Tensile Strength

SUT 2000 MPa
FS 2 MPa
S allow 1000 MPa

POINT B1 B2 B3 B4
r/d 0.6076175 0.527455 0.047864 0.055322
r 11.544733 10.02164 0.909422 1.051113

if the ratio of D1/D2 is 1.5, so the required fillet radius at B under a

combination of loadings for given allowable stress is: 11.54473 mm
 Stress Concentration Factors (D/d=1.5)
Tension
AA 0.999
BA -0.282

Bending
AB 0.938
BB -0.258

Torsion
AT 0.853
BT -0.234

Normal stress due to normal force (B1;B2;B3;B4)

STB 10.580938 MPa

Normal stress due to bending MBX (B1 & B3)

SBX 891.02636 MPa

Normal stress due to bending MBZ (B2 & B4)

SBZ -445.5132 Mpa

Shear stress due to shear force FBX (B1 & B3)

SHBX 14.107917 Mpa

Shear stress due to shear force FBZ (B2 & B4)

SHBZ 4.7026391 Mpa

Shear stress due to torque MBY (B1;B2;B3;B4)

SHBY 148.50439 MPa

A 283.5287 mm^2
I 6397.117 mm^4
J 12794.23 mm^4
AQ 141.7644 mm^2
Xc 4.031925 mm
Q 571.5833 mm^3
K 200 mm
L 300 mm
FBX 3000 N
FBY 3000 N
FBZ 1000 N
MBX 600000 Nmm
MBY 200000 Nmm
MBZ -300000 Nmm
 Von Misses Stress Without Considering Kt
SVBONE 944.5761 MPa
SVBTWO 519.6717 MPa
SVBTHREE 910.6983 MPa
SVBFOUR 509.4931 MPa

POINT B1
x fx dfx/dx fx/(dfx/dx)
0.1 1513919-12163849 -0.12446
0.22446 662597.6 -3568795 -0.185664
0.410125 222063.7 -1430565 -0.155228
0.565353 37451.97 -867053 -0.043195
0.608547 -779.3305 -786310 0.0009911
0.607556 51.56523 -787331 -6.549E-05
0.607622 -3.403813 -788128 4.319E-06
0.607617 0.220743 -777267 -2.84E-07
0.607618 -0.017601 -788136 2.233E-08
0.607618 0.001141 -786286 -1.452E-09
0.607618 -7.69E-05 -788136 9.754E-11
0.607618 4.985E-06 -788136 -6.325E-12
0.607618 -3.24E-07 -788136 4.105E-13
0.607618 2.107E-08 -788136 -2.674E-14
0.607618 -1.16E-09 -788136 1.477E-15
0.607618 0 -788136 0 0.527455 0.001151 -771878.3 -1.49E-09
POINT B3
x fx dfx/dx fx/(dfx/dx)
0.1 1354632 -11493273 -0.117863
0.217863 577037.5 -3399655 -0.169734
0.387597 172092.2 -1372492 -0.125387
0.512984 14443.66 -852037.4 -0.016952
0.529936 -2415.966 -769519.2 0.00314
0.526796 644.4366 -772205.2 -0.000835
0.527631 -171.7479 -771811.2 0.000223
0.527408 45.69213 -771894.8 -5.92E-05
0.527467 -12.16331 -771874 1.576E-05
0.527452 3.237347 -771879.5 -4.19E-06
0.527456 -0.861681 -771878 1.116E-06
0.527455 0.22935 -771878.4 -2.97E-07
0.527455 -0.061045 -771878.3 7.909E-08
0.527455 0.016248 -771878.3 -2.11E-08
0.527455 -0.004325 -771878.3 5.603E-09

POINT B2 POINT B4
x fx dfx/dx fx/(dfx/dx) x fx dfx/dx fx/(dfx/dx)
0.1 -309652 -3469545 0.0892485 0.1 -260639 -3771706 0.069104
0.010752 1122145 -1E+08 -0.011271 0.030896 345940 -22216463 -0.015571
0.022023 478366.2-33826371 -0.014142 0.046468 93029.05 -11996754 -0.007755
0.036164 151536.7-16032439 -0.009452 0.054222 10291.76 -9503141 -0.001083
0.045616 24507.04-11303915 -0.002168 0.055305 152.6275 -9223589 -1.65E-05
0.047784 843.0884-10540954 -8E-05 0.055322 0.034465 -9219424 -3.74E-09
0.047864 1.060425-10514456 -1.01E-07 0.055322 2.445E-09 -9219423 -2.65E-16
0.047864 1.681E-06-10514423 -1.599E-13 0.055322 0 -9219423 0
0.047864 0-10514423 0 0.055322 0 -9219423 0
0.047864 0-10514423 0 0.055322 0 -9219423 0
0.047864 0-10514423 0 0.055322 0 -9219423 0