[SECTION A – TECHNICAL PROPOSAL: PROVISION OF

SUPPLY DESCALING PUMP & TECHNICIAN TO

REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

TABLE OF CONTENT

SECTION A: TECHNICAL PROPOSAL

T1 GENERAL

1.0 PROJECT OBJECTIVES

2.0 GENERAL METHOD OF STATEMENT

3.0 SCOPE OF WORK

T2 WORK PROCEDURE

1.0 PURPOSE

2.0 REFERENCE DOCUMENTS

3.0 EQUIPMENT AND SUPPLIES

4.0 PREPARATION

5.0 WORK INSTRUCTION

T3 EQUIPMENT SET UP AND LAYOUT

T4 DELIVERY PLAN

T5 PROJECT ORGANIZATION CHART

T6 JOB SAFETY ANALYSIS

T7 QUALITY PLAN

SECTION B: ATTACHMENT

T8 COMMERCIAL PROPOSAL

T9 MSDS

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

SECTION A: TECHNICAL PROPOSAL

Process Technology Expert Team | Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

T 1: GENERAL

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

1.0 PROJECT OBJECTIVES

The main objective of cleaning process is to remove inorganic & organic compound and
any other scale contaminate in pipe line system. This proposal provides general
guideline for execution of DESCALING activities of pipeline system for PULAI A
platform.The main contaminants to be avoided and/or eliminated are hydrocarbon oils
and greases, which are easily combustible and particulate matter, which can easily ignite
or cause ignition and also scale which clog the piping system

GENERAL METHOD OF STATEMENT

1. PTET (M) SDN BHD (PTETSB) will use 3 stages of chemical cleaning process for
descaling cleaning. Each stage will proceed in sequence to give maximum cleaning
effect at low and effective operating cost.

 Alkaline Cleaning/Degreasing
 Acid descaling
 Neutralizing

3.0 SCOPE OF WORK

BY PTET (M) SDN BHD (PTETSB)

1. To supply of manpower, equipments, tools, materials and consumables.
2. Transportation for PTET (PTETSB) personnel to and from job location.
3. Transportation for PTET (PTETSB) equipments, tools and materials to and
from job location.
4. To supply safety equipment (PPE) for personnel carrying out the works.
5. To dismantle valve and blind flange for chemical injection and discharge point
6. To blind all identified area for chemical circulation stage
7. To perform descaling job on pipeline
8. To do regular or daily reports.
9. To prepare and discuss Safety Job Analysis (JSA) with OWNER and
contractor.
10. To generate final report.

BY PETRONAS CARIGALI SDN BHD

1. Isolation work for the pipeline before hand over to PTET (PTETSB)
2. To supply utilities (water, diesel)
3. To supply lifting equipment for mobilization/set up at site

BY PFC ENGINEERING SDN BHD

1. To erect and dismantle scaffolding if required.

2. To supply air compressor
3. To assist PTET manpower for setup equipment and rigging work.
4. To supply new gasket and bolt nut (if required)

Process Technology Expert Team | Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

T 2: WORK PROCEDURE

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

1.0 PURPOSE

This document outlines the procedure of

1. Descaling of pipe line service.

2.0 REFERENCE DOCUMENTS

1. PTET (M) SDN BHD (PTETSB) Quality System

2. PTS (Design & Engineering Practice - manual cleaning of equipment PTS 70108011 -
January 1998)
3. Chemical Safety Data Sheet
4. Daily log sheet

3.0 EQUIPMENTS AND SUPPLIES

1. Circulation Tank
2. Diesel Engine Skid Pump
3. Filter Skid
4. Spring Hoses
5. Test Kit

4.0 CHEMIICALS

1. PT001 (Degreaser)
2. PT002 (Acid Descaling)
3. PT003 (Neutralizing agent for acid)
4. PT004 (Anti foam)
5. PT005 (Neutralizing agent for base)

5.0 PREPARATION

1. Isolation work done by PCSB

2. Barricade place of work.
3. Set all equipment in proper place.
4. Proper hand over to PTET (M) SB (PTETSB).

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

2.0 WORK INSTRUCTION

2.1 Chemical Cleaning

Stage 1: Leak Test/ Water Circulation

1.1 Once the hoses connection has been assembled, the system is filled up with service
water to do water leak test to ensure no leaking in the system.
1.2 Circulate water into the system while maintaining 30% - 40% water inside the
circulation tank.
1.3 Continue circulating water for at least 1 hour.
1.4 Check the all fitting and connection.
1.5 If leak stop the pump and repair the leakage.

Stage 2: Alkaline Cleaning/Degreasing

2.1 Add PT001 into the circulation system gradually until 5% to 10% alkaline
concentration is achieved. The purpose of this process is to remove oil, grease and
hydro carbon from the inside of pipe.
2.2 Check the pH and maintain the pH between 12 to 14.
2.3 Check the pH every hour. If the pH drops increase the pH concentration gradually by
adding PT001. Circulate the solution for minimum 8 hours.
2.4 Change the filter bag if the pressure reaches 3 bar during circulation process.
2.5 Check the alkali concentration by 6P meter and if the concentration becomes
constant which indicate no activities and all oil & grease have been removed.
2.6 Once the cleaning complete, naturalized the system by adding PT005.
2.7 Check the pH and drain the neutralized solution once pH achieves 6 to 8.
2.8 Flush the system with water to remove all alkaline content.
2.9 Circulate the solution through the system for 1 to 2 hours by back flushing

Stage 3: Acid Descaling

3.1 Add PT002 into the circulation system gradually until 5% to 10% acid concentration
is achieved.
3.2 Check the pH and maintain the pH between 1 to 3
3.3 Check the pH every hour. If the pH drops increase the pH concentration gradually by
adding PT002.
3.3 Circulate the solution for minimum 10 to 12 hours or until Iron content is stable.
3.4 Record pH and Iron content during circulation for every hour.
3.5 Stop the acid cleaning stage once the iron level gives a consistence reading.
3.6 Neutralized the acid solution by adding PT003.
3.7 Continue circulation until the pH reach 6 to 8 by back flushing.
3.8 Discharge the solution to disposal area.

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

Stage 4: Neutralization

4.1 Continuously flushing system with fresh water until the pH achieves pH 7 to 8
4.2 Maintain circulation for 2 hours.
4.3 Check the pH and then drain the solution to open drain.

Revision
Revision Date Revision Description Revised By Approved By
No.
0 10/ 4 / 2013 Pipe line descaling work HH BI

Notes:

HH– Hisham Hafizin

BI – Basyaruddin Ismail

Prepared By : Approved By :

hisham BASYAR

PROJECT ENGINEER PROJECT MANAGER

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF
SUPPLY DESCALING PUMP & TECHNICIAN TO
REMOVE SCALE DETECTED AT PULAI –A PLATFORM]

T 3: EQUIPMENT SET UP & LAYOUT

Process Technology Expert Team | Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY DESCALING
PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT PULAI –A
PLATFORM]

Process Technology Expert Team | Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

T 4: DELIVERY PLAN

[Process Technologies Expert Team] |Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

DELIVERY PLAN
DESCALING WORK FOR PIPE LINE SYSTEM

TOTAL
ITEM DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14
DAYS
1 Preparation
2 Mobilization
1. Equipment / Inspection
2. Manpower / Safety Briefing
3. Mobilization Equipment & Manpower
Job Execution
DESCALING WORK EXECUTION 14
3 V-130 TO CRUDE SEP (V-320) WATER LINE
3.1.Equipment Set-up & Leak Test
3.2 Degreasing Stage
3.3 Acid Cleaning Stage
3.4 Neutralization Stage
3.5 Housekeeping & Inspection
4 V-120 BOOSTER PUMP LINE
4.1.Equipment Set-up & Leak Test
4.2 Degreasing Stage
4.3 Acid Cleaning Stage
4.4 Neutralization Stage
4.5 Housekeeping & Inspection
5 CRUDE SEP TO CAISSON (WATER LINE)
5.1.Equipment Set-up & Leak Test
5.2 Degreasing Stage
5.3 Acid Cleaning Stage
5.4 Neutralization Stage
5.5 Housekeeping & Inspection
6 PIPELINE V-320 TO V-300
6.1.Equipment Set-up & Leak Test
6.2 Degreasing Stage
6.3 Acid Cleaning Stage
6.4 Neutralization Stage
6.5 Housekeeping & Inspection
6.6 Demobilization
TOTAL 14

[Process Technologies Expert Team] |Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

T 5: PROJECT ORGANIZATION CHART

[Process Technologies Expert Team] |Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

PROPOSED PROJECT ORGANIZATION CHART

DESCALING WORK FOR PIPE LINE SYSTEM

[Process Technologies Expert Team] |Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

T 6: JOB SAFETY ANALYSIS

[Process Technologies Expert Team] |Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

DESCALING WORK FOR PIPE LINE SYSTEM

JOB SAFETY ANALYSIS

Name Designation Date Signature

Prepared by Hisham Hafizin Project Engineer 10/04/13
Reviewed by Basyaruddin Ismail Project Manager 10/04/13
Approved by

Hazard Checklist

Slippery Floor Swinging Object Falling Object Escape Route Sharp Object
Falling Blocked Drain Heavy Load Secure Ladder Trap Pressure
Dust Hose Connection Environment Spill Tripping Others Object Close by

NO. JOB STEP POTENTIAL HAZARD CONTROL MEASURES ACTION BY

Setting-up equipment Air flow/ Electricity/ Slippery Conduct daily safety toolbox meeting, brief workers All workers
1 Floor at height, safe containment and arrangement of tools
at high elevation, used of proper PPE

Mobilize of equipment, Falling of items during All personnel are to abide the works procedure All workers
2 materials and tools transportation regulation to maintain highly safety precaution at
worksite

[Process Technologies Expert Team] |Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

3 Offload items from Falling object Brief workers on precautionary, avoid working Site Supervisor
lorry / forklift and beneath area
lifting of equipment

Broken sling Use proper sling for lifting All workers

Limited space causing accident Barricade and put signage at working place All workers

Arrange equipment properly to avoid blockage access All workers

to safety equipment
4 Loosen bolt nuts, Trap pressure Loosen bolts and nuts slowly, with care
opening spool, valves, All workers
flanges or pumps Tripping hazard Wear proper PPE
All workers
Installation and Tripping hazard Watch your step, use right tools. All workers
5 removing pipes / hoses
Knock by object Arrange pipes / hoses not to obstruct access way All workers

6 Hazardous chemical Spillage Sealed and label the waste drum Site Supervisor
waste handling
Waste tainted Wear proper PPE All workers

7 House keeping Personal injury Wear complete PPE All workers

[Process Technologies Expert Team] |Confidential

[SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

T 7: QUALITY PLAN

[Process Technologies Expert Team] |Confidential

 [SECTION A – TECHNICAL PROPOSAL: PROVISION OF SUPPLY
DESCALING PUMP & TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

DESCALING WORK FOR PIPE LINE SYSTEM

PFC ENGINEERING SDN BHD

QUALITY PLAN

NO. JOB SCOPE CONTROL MEASURE ACTION BY

Site Supervisor /
1 Allocate working area Barricade and signage at work place
All workers

All tools and equipment must be inspected

2 Setting-up equipment Site Supervisor
and certified by PFCE

Site Supervisor/ All

3 Chemical Handling Hose and fitting to be proper install
workers

Sealed and label all of the waste drum- If Site Supervisor/

4 Waste Handling
applicable All Workers

6 On site testing Visual inspection Site Supervisor

Site Supervisor
7 Daily report Ensure daily report write in log book.

[Process Technologies Expert Team] |Confidential

 [SECTION B – COMMERCIAL PROPOSAL
PROVISION OF SUPPLY DESCALING PUMP &
TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

SECTION B: ATTACHMENT

[Process Technologies Expert Team] |Confidential

 [SECTION B – COMMERCIAL PROPOSAL
PROVISION OF SUPPLY DESCALING PUMP &
TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

T8: COMMERCIAL PROPOSAL

[Process Technologies Expert Team] |Confidential

[SECTION B – COMMERCIAL PROPOSAL
PROVISION OF SUPPLY DESCALING PUMP &
TECHNICIAN TO REMOVE SCALE DETECTED AT
PULAI –A PLATFORM]

T8: MSDS

[Process Technologies Expert Team] |Confidential