Sunteți pe pagina 1din 1

Normal Cargo Operations ❶

Insulation Space Test -


Dry Docking No. 96 = Helium Test + Vacum Decay Test
Warming Up = 42 Hours (Cargo Tank Temp at 2nd Barrier + 5 C ) - Insulation space Nitrogenation: 20 hrs
Inerting Cargo Tanks = 20 Hours ( HC<2%Vol. Dew Point < - 40 C Common practice when in dry dock for the Mk III = Ammonia Test + Vacum Decay ( after scaffolding removed) + - At end of DD - Next step fill up N2 from shore (liquid N2 and vaporizer supplied from shore)
Aeration = 20 Hours ( O2 = 20.9 % Vol. HC < 1 % LEL; CO2 < 0.5 % Vol; ship yard to supply dehumidified air to the
CO < 50 ppm; Dew Point < - 40 C) + on Mk III check integrity of secondary membrane by periodic global test - - 2 mbar G ( 0.2 kPa G) Supply / 4 mbar G (0.4kPaG) Vent
tanks while they are ventilated. The tank
----------------------------------------------------------------------------------------------------------------------------- access hatch is often covered with a tent like Vacum pump - portable to be installed in compressor room (8 hours) - ❷ - Use by-pass valve on exaust from IBS & IS to allow continious supply of N2
Total PRE - DOCKING = 82 Hours ( 3 Days 10 Hours) structure to prevent rain or other debris
entering the tank. 200 mBar A (20 kPa A) vacum at initial (-80 kPa) - Insulation Space - Purge spaces untill set criteria (O2 < 2 % vol.)

Inerting Pipelines = 5 Hours ( HC<2%Vol. Dew Point < - 40 C ) Follow manufacturer procedure for insulation spaces procedures - Nitrogen Purging - 3 times exchange atmosphere require

Tank pressure > Insulation min 1 kPa at all


- Time based on 2 atmossphere exchange
times -
20 HRS + inlude time for lines - - Bottom Filling = Dry Air > Liq Hdr > filling Line > Vapour Dome > Vapour Hdr > Vent Post Summer: Bottom Filling = Dry Air > Liq Hdr > filling Line > Vapour Dome > Vapour Hdr > Vent Post - - IGG Plant - Dry Air Supply ( Dew Point < - 45 C) -

Dry Air Supplu Dew Piont < 45 C - ⓰ - With Bottom Filling no requirements for SP to change - keep same as for Inerting One Spool Piece required - same one from IGG b Liq HDR by BOTTOM method - - Rate 16500 Nm3 / h -

Watch out for Trunk Effect Phenomenom - - TOP Filling = Dry Air > Vapour HDR > Filling Line > Liquid HDR > SP001 > Vent Mast - Winter: TOP Filling = Dry Air > Vapour HDR > Filling Line > Liquid HDR > SP001 > Vent Mast - ❸ - Time based on 2 atmossphere exchange
Aeration
On compl.n top up 10 kPA tank pressure - - With top filling 1 x SP to change direction and 1 x SP to insert - With top filling 1 x SP to change direction and 1 x SP to insert - - Operation time: 20 Hours
Drying
close all valves - - Target: Cargo Tank - Control pressure with Vent Post No. 1 Valve ( abt 10 kPa) as low as possible to enforce piston effect- - Target: Cargo tanks Dew Point < - 20 C to avoid corrosion agents from IG

02 = 20.9, HC < 1 % LEL, CO2 < 0.5 % Vol , CO < 50 ppm, Dew Point < - 40 C - All tanks in same time, tank by tank or cascade mode

20 Hrs Tanks + 5 hours Lines - ⓯ - Time based on 2 atmossphere exchange - Emergency Pump Column have to be inertered with N2 before Inerting Cargo Tanks - - Operation time: 20 Hours
Vent Mast Valve auto 10 Kpa -
- IGG Plant in sue
- Target: Cargo tanks Dew Point < - 40 C and O2 < 2 % Vol. - ❹ - Time based on 2 atmossphere exchange
Inerting
Keep pressure low to max piston effect - - O2 < 2 % , Dew Point < - 45 C Bottom Filling = IGG> Liq Hdr > filling Line > Vapour Dome > Vapour Hdr > Vent Post - - IGG Plant in use - Inert gas mode (Dew Point in Tank Atm must be below Temp. of Inert Gas )
Inerting
Include gas freeing all lines - - IN from Bottom (Filling Line) or Upper (vapour line) One Spool Piece required - same one from drying by BOTTOM method - - Control pressure with Vent Post No. 1 Valve ( abt 10 kPa)

- Target: Hydrocarbon < 2.0 %, Dew Point measure - 40 C as low as possible to enforce piston effect
42 Hours total (12 hours liquid 4th) After spray line completed purging proceed with below compressor room - - Line up N2 to L/D & H/D Compressors seals
evaporation + 30 hrs tank warming)

- IBS / Is spaces N2 out - ⓮ - Vapour HDR > HD Compressor (1 or 2) > Heater (warm up htr ) - Cotrol Tank pressure 4th - 1) - Spray line > LNG Vaporiser > out on Vent Post No. 4 - ❺ 1st) Purged with N2 port & stbd side manifolds

- SP 002 in place - Vapour to Liquid - - 1st Stage IN from Bottom temp = 0 C untill all liquid gone - Monitor Insulation spaces 4th - 2) - Spray line > LNG Vaporiser > No.1 &No.2 HD Compr. > HTR No. 2 out on Vent Post No. 4 - 2nd) Purged with N2 from Port Side No. Manifold > Spray Hdr > CT 1& 2Spray Line
Warming Up Line purging with N2
Control press. by sending vapour to Boilers - 2nd stage IN from Top - Temp = + 80 C - Cool down cargo Tanks (ATR - 130 C) 4th - 3 ) - Spray line > Forc.Vaporiser > NBO Mist Sep. > No.1 &No.2 LD Compr. > HTR No. 1 > out on Vent Post No. 4 - 3rd) Purged with N2 from Port Side No. Manifold > Spray Hdr > CT 3& 4Spray Line

or by GCU or Vent mast if at sea - - Target: Cargo Tank Temp at 2nd Barrier + 5 C - Check HD compressor 4th - 4 ) - Spray line > Forcing Vaporiser > FBO Mist Sep. > Intermediate Lines > HTR No. 1 > out on Vent Post No. 4 - - Target: CO < 1 % Vol, dew Point < - 40 C

Observe heating vol flow for various temperature ⓮B SP-001 in place (Liq Hdr to Vent Post No. 1) - - Vessel particular Gassing Table refered to
Berthing LNG Terminal - - LNG rate: slowly to LNG Vaporiser required rate and required pressure (3bars)
increase tank pressure assist the stripping Ballast voyage
- Due to shore lines warming up during stripping Liquid and Vapour Arm Connection - - LNG Vaporiser inlet volume flow = 29 m3/hr
operation -
Heel Out for DD / maintenance or Charterer
Order - ⓭ use all spray pumps together if possible - BOF Management Liquid Arm in use to be Cool down - - Vaporise Mass Flow = 13,000 kg/hr at 20 C outlet

Check Max Trim with terminal - - CTM Minimum cargo to remain fro custom purpose (26 mm) - Manifold Strainer Inspection Gassing up for purging CO2 from IG ( 14 % & freezing at - 78.5 C) - ❻ - Pressure at manifold: > 3 bars to have required inlet press. at vapoireser (3 bars)
Stager cargo tanks accordingly to discharge ramp Stripping (HEEL OUT)
- ESD Testing Spray main line to be cool down from manifold to compressor room to -100° - - Required LNG quantity: 505 m³ (11,679 MMBTU)
down - - Pumps stopped before Low ampere trip
Gassing -Up
Check with Terminal Stripping time allowed - - Watch radar level carefully - High High and Oveerfill Alrams Testing 1st stage - Venting to Vent Post to 5 % HC by Vol - - Operation time: < 20 hrs
2nd stage - Shore Return or GCU with HD if required but better without if poss. - - app. 1.7 - 1.8 times atmosphere change

Possible vapour locks on liquid arm due small liq rate - - Target; CO2 < 1 % by Volume

On completion of Gassing Up perform CTM before starting Cooling down - - Terminal Statement for LNG used (MMBTU) and CO2 Laboratory test results


Insulation Space Nitrogenation= 20 Hours ( O2 < 2 % Vol) ❼ - Cool down spray line slowly to all CT ( i.e. initial rate 5 m3/hr )
LNG Un-loading Drying Cargo Tanks = 20 Hours (Dew Point < - 20 C )
Inerting Cargo Tanks= 20 Hours ( Dew Point < - 40 C and O2 < 2 % Vol. )
Cooling Down Spray - Use both sprail railing to avoid vapour locks

- Rump Up ( 8 or 4 sequence) Gassing Up = 20 Hours ( CO2 < 1 % by Volume ) line - Aft part of spray line should already be cooled dow from gassing

- 12 Hours Cooling down = 10 Hours ( ATR = - 130 C )


---------------------------------------------------------------------------------------------------------------------------------------
- Back pressure < 4.2 bars (at manifold discharge flange) Adjsut flow to spray rail - - Vessel particular Cooling Down Table refered to
Total POST - DOCKING Time = 90 Hours ( 3 Days 18 Hours)
- Heel out or Heel on board (calculate heel accordingly to next voyage) Spray nozzle pressure= 2 - 3 bars - ❽ - Cargo Tank Cooling Down (ATR = - 130 C)
As initialy CT press will decrease - start HD comp only
- Sloshing Effects criteria for heel calculations
after pressure start raising - - Required LNG quantity= 1040 m³
Cooling Down Cargo
20o C / hour in first 5 hours and then 10/15 oC per hour therafter - - Duration: 10 Hrs
Specific Gravity (Relative Density) Tanks
Adjust cooling down rate - Initial Rate 10m3/h and later = 50 m³/hr - - Watch N2 gas generator production to IBS & IS
Manifold pressure 4 bars - - Vapopr Return ashore by free flow or by HD Compressor
M= Methane = 0.55
Terminal will issue Statement for LNG used (MMBTU) - When ATR - 110 start cooling - Initialy use both sprail railing to avoid vapour locks,
N= Nitrogen = 0.97 ship's lines see calculation sheet by spray nozzle and Energy used


A= Air = 1.00
- 2 before compl. Cooling CT - start cooling all other loading arms
I= Inert Gas = 1.05
Laden voyage ❾ - Liqid cross-over, liquid header and loading (filling) lines
L= LPG = Propane = 1.52 Pressure at manifold= 3 bars -

BOF management Butane = 2.00 Required LNG quantity= 200 m³ - Cooling Down Liquid - Fill up Liquid Line full with Liquid

Control Maximum Temperature Criteria for Arrival discharge Port (i.e. - 158.5 at Japan ) Duration: 2 hrs - Lines
Control Maximum Pressure Criteria for Arrival discharge Port (i.e. - 12 kPa at Japan )
PISTON FLOW
Cool Down ship's lines before berthing
•When introducing gas is heavier than gas in tank - - Rump Up (1 hour) - If Vessel after DD following additionally apply:
use and introduce it by bottom pipe
Cargo/spray pumps motors - check the insulation resistance to earth.
- Loading Time normall 12 Hours - ❿ - Have both HD compressors running

ESD testing ‚ When introdusing gas is lighter than gas in tank, - Back pressure < 2.3 bars (at manifold discharge flange) -
LNG Loading
until pressure under controol, cont with one HD Compr

- CTM - - At agreed sounding reduce load rate and carry out Running test of Cargo
& Spray Pumps if 1st load port after DD

S-ar putea să vă placă și