INJECTION PUMP L DBGVC 437 - 8Af”

SUPERSECHLS MOOEL DCVCU37-9U

SPECIFICATION
CUSTOMER PART NO. JD403F-206
CUSTOMER’S NAME & ADDRESS:
EDITION NO. z DATED 3-9-64
Cont1nmtal Motors Corp.
SUPERSEDES EDITION NO. L DATED 11-l-63
FULL LOAD RPM 205 Market Street
ENGINE JD403 1500
Muskfgon, Michlpan
APPLICATION GENERATOR GOV. REGULATION 3 95 ISS~JED BY: J. McMahon

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01

TEST STAND
1. IN,, CrlDN LlNtS I’ / 0 BY PO” L.ONG 8. CHECK POlNl 1200
2. TCST OIL 11 MF’FHATLlRt IlO- 115 t 9. CHECK POINT I 4 50
3. NOZZLE OPENllNG PRESSURE 7500 I-‘it I?bDl’J NOZZIES. 10. CHECK POINT I SO0
4. USC H M S LAI.IBRAIING OIL 11. SET TDHQUE SCREW
PUMP OPERATING SPEED HALF , NGINE QPLCD 12. CHECK POINT PART LOAIJ
ENGINE FUEL CONSUMPTION 34,.36 #/Hr. at 1450 RPN 13. HIGH IDLL (WOT) 1545
PUMP ACCESSORIES 14. GOVERNOR ClJT OFf (I/> tII IUI f lJi I)
1. Delivery Valve 15.LOW IDLL
2. Electric Shut-Off (24V E.T.H.) 16. lRAN\ftR PUMP I’Rt!,SlJHt (WOi)
3. Speed Droop 17. lHANSFEH PUMP t’RtSSIJI?L (W0T)
4. MINIMIJM CRANKING SPf t II Dt I IVI H/ I 50
PUMP SETTINGS (I ITEMS APPLY TO SERVICE ONLY)
--
1. ROLLER TO ROI.LEti DIMENSION 1.989 .0005
2. GOVERNOR LINKAGF GAP 125” TO 165” 19. NAMt PLAIt R ICHT ,,,,I “11Si”ii, I I’
t(USf GAGE NO. l.ii89) 20. IIMID RIGHT >
‘ ,,,I /it WI,!‘, ( 1’
‘3. OPERATE PUMf’ AT 1000 RPM WOT (WIDt OPtN THROTILE)
21. TtMtD TD CAE-I (For beginning of in.jeccion)
IOR 10 MlNUTt S TO BRING TO OPFRATING TEMPERATURE AND 22. GOVERNOR CONTROL COVLR 10 HI ItAM,‘, I, 24Vr,, ,
CLEAR AIR FHOM SYSTEM. 23. NLJMBtR ONE CYLINDFH (tH(,M FN,, PI AT,,
4. CHLCK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPEClAL NOTES
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Electric Shut-Off TV be rested and adJusLed per XL-214 -
5. ADJUST TRANSFER PUMP PRESSURE (WOT) S./B. 108R3
b. Speed Droop to be set to XL-273 - S./S. V7K1
6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEPlB)
=, Adjustable S. 0. Arm Assembly to be assembled in x2-t poslr:c?,
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT
’ per XL-400 - S./B. 164
d. Pump to be tested with Fitting No. 15830 installed

b.
L. 25. SEALING WIRES PART NO. 10408 5 REQUIRED
d. (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

_---_ --
“FILRIPIICJN
I___- --

15630 COliNLCTGk ASSY., return :anc

x352i WAStitii, cov?r hold down ICILY
12106 COVCh, governor control
12054

SEQ., drive shaft 104 53

SHAn, drive 10242
WASHER, drive shaft thrust 10438 I.1611
13807
1204c
14675

WASHER, rorq. screw hole 10464

SCREW, torq. ser. hole plug 12259
SCREC, name plate 10401 14971
PLATE, name 10394 1 !a091
GASKET, timing line cover 10574 10421
SCREW, riming line cover 10584
COVEX. timing Ilna 10567

1 HYD.HZAD t. ROTOR ASSY. l

2 PLUNGER, rotor (basic)

use 11102 chrulllO5(Standard)
or11107 thru l~llO(oversize)
ROLLER, cam 11141 as indicated on rotor S.0.6oR2
SHOE, cam rol !er 11136 1 VALVE. delivery 5.8. 109
or13830 (overslre) as req’d.
10368 I. 1
1
SPRING, delivery
STOP, delivery
valve
valve
1 SCREU, delivery valve ret.
S
‘ EAL,,hydraulIc head I WIRE, vent
SPFrIHc, leaf 2 SCREW. hydraulic head plug
SCREW, leaf spring ad]. 1 WIRE, vent wire ret
1 SCREW, hydraulic head plug

WASHER, fuel line CO”“eCtO* 16225 1

SCREu. fuel line connector 11346 2
 DBCVC437- 8 AP
__-
zl
D*scm,III~
l!!s
1
/- ---
SEA’. end pLnt.e sleeve
, m(yu1eting 1 thl
np1at1ng
At’ A&.FILTFR ELEhTN-T ASSY
jEAL, filter cap 1
SEAL, transfer pmp
MUPIN, end plstb? lot.
1 iPRnC, plunger retrniner

1 PLATF., er.d

I/ >ciL!w, end plnte

13558 1352< I KOU ASSY., control

14691 1355r I PIN, control spring
12214 1355( I SF.AL. control rod gufds
1357; 1 WASHER, control rod jylde
11588 12961 I SEAL, adjusting cap
12288 1356; 1 c2P ASSY., ad)usting
13532 llbl( I SHIM, metering valve
14680 1156: 1 VALVE, metering
14483 11601 1 SPRING. metering valve
1588’ 1 RETAINER ASSY., @Jr. might
11649 1427’ I RET. ASSY.,gov, ti.(baslc)
1426’ I RETAINEH, go”. velght
11620 14261 1 HUB ASSY., go”. wlght
12285 14271 1 RING. flexible ret.
“= J
I I
_____
12051 1 SCKEW. ad). shut-oft pea.

12ti5 12998 1 SCKEW, sdJ. shut-all ret.

:2174 11582 I !&SHE?, 9.0. *l-m rat. *crew
12221 12049 1 UASHFR. ad). SO PC.. screw
12312 12306 1 ARM ASSY, adf. S.C.

12Q40 12957 1 SCt:fV. *rap lever flttlng

122;7 1 SHAH ASSY., ehutdff

12174 12219 1’
12167

.eYFJ , throrclr 2937 1 uOK ASSEXBLY, governor link.

PRINC, throttle lever 1 HOOK, gowrnor tia.i$’
13003
1 SCRFX, gov. link. hook l dj.
1 USHER, gav. link. hook adj
1 LINK ASSY., pm. hook adj.
CREV, throttle lever sprina 12879
1 PFUHG, governor lInkaRe
Fr**NFR. throttle lever spr.

fl, high Idle bdj. 2174

CiU!U. high idle adJ. -J
12972
____ =

I 12519
14760
12500
2

2
2
,UCKNUT,
KIT, term.
LASHER,
berm.

term.
co”tact
contact

Insulating

51.
I .25?9
12513 2 ilBE>
‘ term. insulating
16355 I ME
‘ ASSY., solenoid
12480 I PKIK, shut-down am
12479 1 1N ASSY., shut-dovn co,,

== L.-.-L
-~L. ._~_
PCQ SERVICE USE ONLY FOR V;INEMINC
‘ USE ONLY
APPLIcABLe SERVICE ASSEHBLIBS: EDITION
-___ -DATE CHG.
___ NO. __ -REUARKS

CASKET KIT d136a1 lo-l-63 7 593 1 Refer co E.C.N. d7593

SJLENdID ANI! ARti ASSEMBLY “16377 ( 3-9-64 732.9 2 Refer co E.C.N. 878‘9

COVER AND SOLENOID ASSENBLY 816361 I