CAT Operation Manual Rev.

A Created on 2008/09/10

CAT Operation Manual

VI CS/QUALITY ASSURANCE DEPARTMENT

CAT Operation Manual Rev. A

SEIKO EPSON 2008/09/10
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CAT Operation Manual Rev. A Created on 2008/09/10

REVISION HISTORY

REV. Date Sheet No. Author CONTENTS

A 2008/09/10 All VI・CSQA New Release

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1. OVERVIEW ...................................................................................................................................... 4

2. OPERATION ENVIRONMENT ......................................................................................................... 4

2.1 PC System Requirements ...............................................................................................................4
2.2 Applicable Products ......................................................................................................................4
2.3 Type of cables...............................................................................................................................4
3. SET UP CAT_V** .............................................................................................................................. 4
3.1 Limitations and Cautions ................................................................................................................4
3.2 Installation ....................................................................................................................................5
3.3 Removing the program ..................................................................................................................11
4. STARTING AND TERMINATING................................................................................................... 11
4.1 Starting .......................................................................................................................................11
4.2 Terminating .................................................................................................................................12
5. SCREEN DESCRIPTION................................................................................................................. 12
5.1 Main Window ..............................................................................................................................12
5.2 Setup Menu ..................................................................................................................................15
5.3 Select Model ................................................................................................................................16
5.4 Communication Settings................................................................................................................17
5.5 Parameter Version .......................................................................................................................17
6. SELECTING AN LCP MODEL AND COMMUNICATION SETTINGS............................................ 18
6.1 Connecting an LCP to the PC ........................................................................................................18
6.2 Selecting the LCP model ...............................................................................................................18
6.3 Communication Settings and Connection Test .................................................................................18
7. BACKUP AND RESTORING THE DR DATA .................................................................................. 19
7.1 The DR data folder .......................................................................................................................19
7.2 Backup the DR data ......................................................................................................................19
7.3 Restoring the DR data...................................................................................................................22
8. ADDING THE SUPPORTED MODELS............................................................................................ 25
8.1 Updating the parameter file...........................................................................................................25
8.2 Verifying the Parameter Version ....................................................................................................25
9. ERROR MESSAGE LIST................................................................................................................. 26

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1. Overview
This program aims to allow each LCP service point to perform the following.
(1) To readout the DR data from the old MA Board Assy of a failed LCP and save them as a file on PC.
(2) To write the DR data from PC to the new MA Board Assy of the LCP.

2. Operation Environment
2.1 PC System Requirements
PC Specification PC/AT Compatible
Operating System Windows 2000/XP/Vista
Interface Serial (RS232C) or USB

2.2 Applicable Products

EPSON Projectors listed below
Supported models Applied to those model listed in the Technical Information.

2.3 Type of cables

Power cable Bundled AC cable
Communication cable Serial connection： RS-232C cable
USB connection： USB cable(Type A-Type B)
- The communication cable depends on the models.

3. Set up CAT_V**
3.1 Limitations and Cautions
3.1.1 IRIS Control

This program uses the IRIS control. Be sure to install IRIS001 before installing CAT_V**.
-The destination folder of IRIS control is as follows.

IRIS version Destination folder

IRIS001 C:¥IRIS¥IRIS001
IRIS002 C:¥IRIS¥IRIS002
* IRIS control may be installed other system drive than C drive depending on the PC.
* Even after IRIS002 is installed, IRIS001 is still needed when the program (XXX.exe) requires IRIS001.

3.1.2 Cautions on Setup

To allow the local users other than the "Administrator" authority to execute CAT_V**, switch the Windows
user before starting to set up according to the following steps when installing CAT_V** and IRIS001.

Disconnect the communication if the PC is still connected to the other LCP serially (such as using
"Teraterm" or the like).

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3.2 Installation
*Cautions on Setup
To allow the local users other than the "Administrator" authority to execute CAT_V**, switch the Windows
user before starting to set up according to the following steps.

CAT_V** program uses the IRIS control. If IRIS001 is not installed on the PC, be sure to install IRIS001
before installing CAT_V**.

3.2.1 Installing IRIS001

(1) Log in the Windows as the "Administrator" authority.

(2) Execute "Setup_IRIS001_Rxx.EXE".

- After the installer starts, the following window is displayed.

Figure 3-1

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(3) Click [Next].

-The following window is displayed.

Figure 3-2

(4) Verify the destination folder where IRIS is installed.

Destination folder C:¥IRIS¥IRIS001

* IRIS001 may be installed other system drive than C drive depending on the PC.

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(5) Click [Next].

-After IRIS is installed, the following window is displayed.

Figure 3-3

(6) Click [Finish].

- The window is closed, and the installation is finished.
- Install CAT_V** next.

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3.2.2 Installing CAT_V**

(1) Log in the Windows as the "Administrator" authority.

(2) Execute "Setup_CAT_V**.exe ".
- After the installer starts, the following window is displayed.

Figure 3-4

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(3) Click [Next].

- The following window is displayed.

Figure 3-5

(4) Verify the destination folder where CAT_V** is installed.

Destination folder C:¥IRIS¥IRIS001¥CAT_V**
* CAT_V** may be installed other system drive than C drive depending on the PC.

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(5) Click [Next].

- After CAT_V** is installed, the following window is displayed.

Figure 3-6

(6) Click [Finish].

- The icon for " CAT_V**" is added on the desktop.
CAT_V** icon

Figure 3-7
(7) Copy IRIS_MENT.zip on the destination folder where CAT_V** is installed.
Destination folder C:¥IRIS¥IRIS001¥CAT_V**
* CAT_V** may be installed other system drive than C drive depending on the PC.

(8) Log off from the Windows as the "Administrator" authority.

-Do not execute CAT_V** for the first time as "Administrator" authority.

(9) Execute CAT_V** after logging in the Windows as the local user. (The first time only)
- Once executing CAT_V** as the local user, this program becomes executable as the "Administrator"
authority.

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3.3 Removing the program

*Cautions on removing the program
When removing CAT_V**/IRIS001 program, be sure to log in the Windows as the "Administrator"
authority to remove the program.

The IRIS001 control is commonly used to execute both RESCUE and CAT. Do not remove IRIS001 when
removing either CAT_V** or RESCUE.

3.3.1 Uninstallation of CAT_V**

(1) Log in the Windows as the "Administrator" authority.
(2) Click [Start] of Windows and then select [Settings] => [Control Panel].
(3) Double-click [Add/Remove Programs].
* For Windows Vista, click [Programs and Features].
(4) Select [EPSON IRIS CAT_V**], and then click [Delete].
* For Windows Vista, Click [Uninstall]

3.3.2 Uninstallation of IRIS001

(1) Log in the Windows as the "Administrator" authority.
(2) Click [Start] of Windows and then select [Settings] => [Control Panel].
(3) Double-click [Add/Remove Programs].
* For Windows Vista, click [Programs and Features].
(4) Select [EPSON IRIS ActiveX Control], and then click [Delete].
* For Windows Vista, Click [Uninstall]

4. Starting and terminating

4.1 Starting
- To start CAT_V**, follow the steps 1) or 2) below.
1) Double-click the registered CAT_V** icon on the desktop.
CAT_V** icon

Figure 4-1
2) Click [Start] of Windows and then select [All Program] => [IRIS] => [CAT_V**].

The main window of CAT_V** is displayed.

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4.2 Terminating
Click the close window button (Upper-right x button), then the following message is displayed.
Click [OK] to terminate this program.

Figure 4-2

5. Screen description
5.1 Main Window
5.1.1 Basic Operations
Basic Operations in the Main Window are as follows.
(4) Help button (5) Mode button

(6) Termination
button

(1) SETUP button (2) BACKUP button (3) RESTORE button

Figure 5-1

(1) SETUP button

- Displays the SETUP MENU.

(2) BACKUP button

- To readout the DR data from the old MA Board Assy of a failed LCP and save them as a file on PC.

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(3) RESTORE button

- To write the DR data from PC to the new MA Board Assy of the LCP.

(4) Help button

- Displays the versions of CAT_V** and IRIS001.

(5) Mode button

Only the "Easy" mode is available.
* The "Advanced" mode cannot be used.

(6) Termination button

- Terminates this program.

5.1.2 Screen descriptions

The items displayed on the Main Window are as follows.
(1) Status List

Next steps and

messages are
displayed.

The progress of
backup operation
is displayed in
the progress bar.

Current model and The DR data version is Current port number

destination are displayed. displayed. and COM speed are
displayed.

Figure 5-2

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(1) Status List

(7)
- The current status of the program is displayed.
(1)
(2)
(3)

(4) (5) (6) (8) (9)

Figure 5-3

(1) Program name

(2) Function name
(3) Version and Registration number
(4) Execution counter: Times of successful execution are displayed.
(5) Error counter: Times of execution error are displayed.
(6) Error frequency: percentage of error frequency is displayed. ((5)/((5)+(6))X100 [%])
(7) Execution Timer (hh:mm:ss): Time required for adjustment is displayed.
(8) Waiting Timer (hh:mm:ss): Waiting time to next adjustment is displayed.
(9) Result: Result of setting is displayed.
Item Successful finish Error sample

Displayed message

Figure 5-4

(2) Current Settings List

(1) (2) (3) (4) (5) (6) (7)

Figure 5-5

(1) H-code (4) Primary The DR data version (6) Port number
(2) Group of the product (5) Grouped The DR data (7) Communication Speed
(3) Model name version

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5.2 Setup Menu

Select the LCP model and set up data communication.

(1) SELECT MODEL button (2) PARAMETER VERSION button

(3) COMM PORT button (4) CONNECT (5) Return button

TEST button
Figure 5-6

(1) [SELECT MODEL] button

- Displays SELECT MODEL window.

(2) [PARAMETER VERSION] button

-Displays the version of the parameter file (IRIS_MENT.ZIP).

(3) [COMM PORT] button

-Displays COMM PORT window.

(4) [CONNECT TEST] button

-Executes the connection test between the LCP and PC.

(5) [Return] button

-Closes this window and then return to the main window.

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5.3 Select Model

Select the LCP model to connect and set up on the PC side.

Current page number is displayed.

The H-code, group and product

name of Current model are
displayed.

Primary and grouped DR data

versions are displayed.

Figure 5-7

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5.4 Communication Settings

-Displays current communication settings. Also adjust the communication port number and the speed.

Current setting is
displayed.

In this case, the LCP

is connected with
COM2 port at
9600bps.

Figure 5-8

The function of each button is as follows.

Button Function
COM+ Add 1 to the current port number.
COM- Subtract 1 from the current port number.
SPEED+ Increase the speed up to the higher level.
SPEED- Decrease the speed down to the lower level.
OK Save current settings.
Cancel Close the window without saving current settings.

* The communication speed is increased/decreased between the values of 9600 <=> 38400 <=> 57600
<=> 115200.

5.5 Parameter Version

-Displays the version of parameter file (IRIS_MENT.ZIP).

The version of parameter file

(IRIS_MENT.ZIP) is displayed.

Release date is displayed.

Figure 5-9

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6. Selecting an LCP model and Communication settings

6.1 Connecting an LCP to the PC
6.1.1 Connection types

They are usually connected serially, but some models require the USB connection since they only have the USB
terminal. In that case, use USBVCOM (USB connection) instead. Before executing CAT, turn the LCP's power
on after the connection is completed.

6.1.2 Power On in USB connection

To use USB connection, do the following steps.

(1) Connect the AC cable while pressing [Enter] button of the LCP.
(2) Turn on the LCP power.
(3) Connect the USB cable.
(4) Start CAT_V**

*Cautions on the USB connection

-The driver software to support USB connection from the LCP is not included in the setup file
(Setup_IRIS001_Rxx).

- If the driver for the USB connection is not installed on the PC, download the driver from the EPSON's
Web Site and install it beforehand.

6.2 Selecting the LCP model

To set up the LCP model on the PC side, do the following steps.

(1) Click [SETUP] in the main window.
(2) Click [SELECT MODEL] in the [SETUP MENU] window.
(3) Select an LCP model and then click [OK].
The LCP model is set up on the PC side and then return to the main window.

6.3 Communication Settings and Connection Test

6.3.1 Communication Settings
To set up communication between the PC and the LCP, do the following steps.
(1) Click [SETUP] in the main window.
(2) Click [COMM PORT] in the [SETUP MENU] window.
(3) Select a port number and the speed, and then click [OK].
The port number and the speed are set up and then return to the main window.

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6.3.2 Connection Test

To check communication between the PC and the LCP, do the following steps.
(1) Click [SETUP] in the main window.
(2) Click [CONNECT TEST] in the [SETUP MENU] window.
(3) After the test is complete, the result is displayed as shown below

Item Successfully finished Error sample

The message below is displayed. The following is displayed in

the main window.

Message
See "9 Error Message," and
perform the corresponding
troubleshooting, then
execute the test again.

Figure 6-1

7. Backup and Restoring the DR data

7.1 The DR data folder
This folder is used to save the DR data file to restore or to make a backup.
(1) Click [Start] of Windows and then select [All Program] => [IRIS] => [DR DATA].
The DR data folder is displayed on the desktop.
Destination folder C:¥IRIS¥DR DATA
* CAUTION: The DR data folder may be created in other system drive than C drive depending on the PC.

7.2 Backup the DR data

The backup function is used to take the DR data from a failed LCP and save as a file on PC.
You need to match the model settings both the product and this program before starting to backup the DR data.

* CAUTION: Even when the LCP is in failure and cannot turn to the POWERON status, the backup
operation is still executable as for some of products. Refer to the Model Group List in the
Technical Information to find those applicable models.

7.2.1 Preparation for Backup

(1) Connect the AC cable and then turn on the LCP power (Lamp lit).

(2) Connect the LCP to the PC with a communication cable.

* CAUTION: An available communication cable depends on the LCP. (RS-232C cable or USB cable)
(3) Start CAT_V** and then click [SETUP].
(4) Click [SELECT MODEL] and then select the model in SELECT MODEL window.

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(5) Click [COMM PORT] and then verify or set the communication environment in COMM PORT window.
(6) Click [CONNECT TEST] and make sure that the connection between the PC and the LCP is available.

7.2.2 Execution of Backup

(1) Click [BACKUP]. The following message is displayed.

Figure 7-1

(2) Click [Yes] to start executing backup. Click [No] to cancel the backup operation.

* CAUTION: If the model settings of the connected product don’t correspond with this program, the
error message is displayed in the main window.

* CAUTION: If the DR data file exists in the DR data folder, the following message is displayed. If you
want to overwrite the existing DR data, click [Yes]. Otherwise click [No] to cancel
making backup data.

Figure 7-2

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(3) The backup from the product is put into effect.

Figure 7-3

- The progress of backup operation is displayed in the progress bar.

(4) When the backup operation is complete, the following message is displayed.

Figure 7-4
(5) Click [Start] of Windows and then select [All Program] => [IRIS] => [DR DATA].
- Make sure that the DR data file is saved in the DR data folder.

(6) Click [OK].

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7.3 Restoring the DR data

The restoring function is used to write the DR data from PC to a MA Board Assy of an LCP under repair.
You need to match the model settings both the product and this program before starting to restore the DR data.

* CAUTION: Before starting to restore the DR data, you should save the DR data file correspond to the
LCP engine serial number in the DR data folder.

7.3.1 Preparation for Restoring

(1) Connect the AC cable and verify that the power LED lights.
(2) Connect the LCP to the PC with a communication cable.
* CAUTION: An available communication cable depends on the LCP. (RS-232C cable or USB cable)
(3) Turn on the LCP power.
(4) Wait until the power LED stopping to flash and the LCP lit.
(5) Start CAT_V** and then Click [SETUP].
(6) Click [SELECT MODEL] and then select the model.
(7) Click [COMM PORT] and then verify or set the communication environment.
(8) Click [CONNECT TEST] and make sure that the connection between the PC and the LCP is available.

7.3.2 Execution of Restoring

(1) Click [RESTORE].
(2) Enter the engine serial number. You can find the engine serial number in the barcode put to the engine.
Enter 11 digits in alphanumeric characters.

* CAUTION: Enter single "*" character and then click [OK]. The latest engine serial number entered
correctly is displayed. Verify the engine serial number and click [OK].

Figure 7-5

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* CAUTION: Following message is displayed if there is no DR data file corresponding to the engine serial
number entered. Be sure to save the DR data file correspond to the engine serial number of
the LCP, and then click [Retry]. Click [No] to cancel restoring the DR data.

Figure 7-6

* CAUTION: A file select window is displayed, if there are two or more DR data files for the same serial
number correspond to different DR data versions.

Figure 7-7

- Click the DR data file button to restore and skip to next. Click [No] to cancel restoring the DR data.

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(2) Verify that the DR data file to restore is correct. Click [OK] to start restoring the DR data. Click [No] to
cancel restoring the DR data.

Figure 7-8

(3) The restoring the DR data to the MA Board Assy of the LCP is put into effect.

Figure 7-9

- The progress of restoring operation is displayed in the progress bar.

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(4) When restore is completed, the following message is displayed.

Figure 7-10
(5) Click [OK].

8. Adding the supported models

8.1 Updating the parameter file
The parameter file (IRIS_MENT.zip) lists information on the models supported by CAT_V**.
When adding supported models, make sure to overwrite exiting parameter file with new parameter file on
the destination folder where CAT_V** is installed.

Destination folder C:¥IRIS¥IRIS001¥CAT_V**

* CAT_V** may be installed other system drive than C drive depending on the PC.

8.2 Verifying the Parameter Version

To verify the version of the parameter file (IRIS_MENT.zip), do the following steps.
(1) Click [SETUP] in the main window of CAT_V**.
(2) Click [PARAMETER VERSION] button in the [SETUP MENU] window.
The Parameter Version is displayed. Click [OK] to return to the main window.

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9. Error Message List

The error messages that are displayed in this program are listed below. If one of the messages below is
displayed, perform the corresponding troubleshooting referring to the remedies given below.
Error code Error message Remedy
F001 DLL INITIALIZE FAILURE Install this program again.
F002 COM PORT OPEN FAILURE Check the setting of COM port again.
Check the communication cable connecting PC with the
F003 COM PORT CLOSE FAILURE
LCP.
F005 DETECT CANCEL Cancel button has been pressed.
Check that the LCP model is set correctly.
F00A VER COMMAND FAILURE
The MA Board Assy may be defective.
Connect the power cable to the LCP.
PLEASE CONNECT THE
F016 If the power LED is flashing, wait until the flashing
POWER CABLE
goes off.
MODE CHANGE FAILURE Check that the LCP model is set correctly.
F017
(DBG-->NOR) The MA Board Assy may be defective.
LCP COMMAND EXECUTION Check that the LCP model is set correctly.
F018
FAILURE The MA Board Assy may be defective.
Check the communication cable connecting PC with the
F019 CAN'T CONNECT LCP
LCP.
The parameter file is not applicable.
F01A INVALID DATA LENGTH
* Contact distributor of this program.
INVALID DATA LENGTH The parameter file is not applicable.
F01B
(TOO LARGE) * Contact distributor of this program.
Other running program should be terminated.
F01C MEMORY ALLOCATE FAILURE
Install this program again.
F01D MODEL CODE ISN'T MATCH Check that the LCP model is set correctly.
Check that the LCP model is set correctly.
DATA RELEASE NUMBER
F01E * If the model settings is correct, contact distributor of
ISN'T MATCH
this program.
DR DATA FILE CREATE
F01F Check hard disk free space on your PC.
FAILURE
Check that the LCP model is set correctly.
MODE CHANGE FAILURE The MA Board Assy may be defective.
F020
(NOR-->DBG) The communication cable may have come off during
communication.
Check that the DR data file is correct.
F021 DATA FILE OPEN FAILURE
The DR data may have been corrupt.
Check that the DR data file is correct.
F022 DATA FILE CAN'T READ
The DR data may have been corrupt.
Check that the LCP model is set correctly.
MODE CHANGE FAILURE The MA Board Assy may be defective.
F023
(STB-->DWL) The communication cable may have come off during
communication.
Check that the LCP model is set correctly.
MODE CHANGE FAILURE The MA Board Assy may be defective.
F024
(DWL-->STB) The communication cable may have come off during
communication.
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Check that the LCP model is set correctly.

The MA Board Assy may be defective.
F025 COM SPEED CHANGE FAILURE
The communication cable may have come off during
communication.
Check that free space is available on your hard disk.
F026 DATA FOLDER CAN'T CREATE If you don’t have any disk space left, delete
unnecessary files.
The DR data that you try to backup already exists.
F027 DATA FILE EXISTS
Check that the DR data file is correct.
Check that the DR data file is correct.
F028 DATA FILE CAN'T DELETE
The DR data may have been corrupt.
DATA FOLDER NAME The file name "DR DATA" may be already used.
F029
ALREADY USED Check the DR data folder is correct.
F02A DATA FILE CAN'T WRITE Check that free space is available on your hard disk.
The DR data file is invalid.
F02B DATA FILE IS NOT CORRECT The DR data may have been corrupt.
Check that the DR data file is correct.
Turn on the Power switch of LCP.
PLEASE TURN ON THE POWER
F02C If the power LED is flashing, wait until the flashing
SWITCH OF LCP
goes off.
There is no The DR data file correspond to the engine
serial number entered.
F02D THERE IS NO DATA FILE
Arrange the corresponding The DR data file on your
PC.
Check that the DR data file is correct.
F02E DR DATA CAN'T READ
The DR data may have been corrupt.
F02F DR DATA CAN'T WRITE Check that free space is available on your hard disk.
Make sure that the parameter file (IRIS_MENT.zip)
F030 THERE IS NO R/W COMMAND exists in the destination folder of CAT_V**.
* Contact distributor of this program.
PLEASE WAIT FOR A WHILE Wait for a while and retry.
F031
WARMING UP
The selected model is wrong or the DR data has not
MODEL WRONG or DR INITIAL
F032 been written in.
VALUE EMPTY
Check that the LCP model is set correctly.

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