塔式起重机操作手册

Tower Crane Operation Manual

6 Foundation loads

6.1 Foundation loads for the outrigger crane with climbing equipment

(1) Foundation loads for 65m jib with climbing equipment

Parameters
Technical

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1850.7 17.0 784.1 375.3
2 15.0
Out of service -956.6 65.8 603.9 0.0
In service 1913.2 18.3 800.8 375.3
3 18.0
Out of service -960.3 71.3 620.5 0.0
In service 1981.9 19.6 817.5 375.3
4 21.0
Out of service -964.8 76.9 637.2 0.0
In service 2057.2 20.9 834.1 375.3
5 24.0
Out of service -970.2 82.5 653.9 0.0
In service 2139.2 22.1 850.8 375.3
6 27.0
Out of service -976.5 88.1 670.5 0.0
In service 2228.3 23.4 867.4 375.3
7 30.0
Out of service 978.1 93.7 687.2 0.0
In service 2325.0 24.7 884.1 375.3
8 33.0
Out of service 1276.8 99.3 703.8 0.0
In service 2429.6 25.9 900.8 375.3
9 36.0
Out of service 1596.1 104.9 720.5 0.0
In service 2542.6 27.2 917.4 375.3
10 39.0
Out of service 1937.1 110.5 737.2 0.0
In service 2664.6 28.5 934.1 375.3
11 42.0
Out of service 2300.7 116.1 753.8 0.0
In service 2796.2 29.7 950.7 375.3
12 45.0
Out of service 2688.0 121.6 770.5 0.0
In service 2938.2 31.0 967.4 375.3
13 48.0
Out of service 3100.4 127.2 787.1 0.0
In service 3091.5 32.3 984.1 375.3
14 51.0
Out of service 3539.3 132.8 803.8 0.0
In service 3257.0 33.6 1000.7 375.3
15 54.0
Out of service 4006.4 138.4 820.5 0.0
In service 3435.9 34.8 1017.4 375.3
16 57.0
Out of service 4503.7 144.0 837.1 0.0
In service 3629.5 36.1 1034.0 375.3
17 60.0
Out of service 5033.5 149.6 853.8 0.0

2-32 TC6520-10E-138Y-A01 Technical Parameters

 塔式起重机操作手册
Tower Crane Operation Manual

(2) Foundation loads for 60m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1857.7 17.0 767.6 347.9
2 15.0
Out of service -1118.7 65.8 588.9 0.0
In service 1920.0 18.3 784.3 347.9
3 18.0

Parameters
Out of service -1122.9 71.3 605.5 0.0

Technical
In service 1988.6 19.6 801.0 347.9
4 21.0
Out of service -1128.1 76.9 622.2 0.0
In service 2063.5 20.8 817.6 347.9
5 24.0
Out of service -1134.2 82.5 638.9 0.0
In service 2145.2 22.1 834.3 347.9
6 27.0
Out of service -1141.4 88.1 655.5 0.0
In service 2234.0 23.4 850.9 347.9
7 30.0
Out of service -1149.7 93.7 672.2 0.0
In service 2330.1 24.7 867.6 347.9
8 33.0
Out of service -1159.1 99.3 688.8 0.0
In service 2434.2 25.9 884.3 347.9
9 36.0
Out of service 1425.7 104.9 705.5 0.0
In service 2546.5 27.2 900.9 347.9
10 39.0
Out of service 1764.5 110.5 722.2 0.0
In service 2667.7 28.5 917.6 347.9
11 42.0
Out of service 2125.5 116.1 738.8 0.0
In service 2798.5 29.7 934.2 347.9
12 45.0
Out of service 2509.9 121.6 755.5 0.0
In service 2939.5 31.0 950.9 347.9
13 48.0
Out of service 2918.9 127.2 772.1 0.0
In service 3091.5 32.3 967.6 347.9
14 51.0
Out of service 3353.9 132.8 788.8 0.0
In service 3255.5 33.5 984.2 347.9
15 54.0
Out of service 3816.6 138.4 805.5 0.0
In service 3432.7 34.8 1000.9 347.9
16 57.0
Out of service 4308.7 144.0 822.1 0.0
In service 3624.3 36.1 1017.5 347.9
17 60.0
Out of service 4832.6 149.6 838.8 0.0

Technical Parameters TC6520-10E-138Y-A01 2-33

 塔式起重机操作手册
Tower Crane Operation Manual

(3) Foundation loads for 55m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1909.7 17.1 754.1 307.3
2 15.0
Out of service -1179.5 65.8 576.5 0.0
In service 1972.2 18.3 770.7 307.3
3 18.0
Parameters
Technical

Out of service -1183.9 71.3 593.2 0.0

In service 2040.8 19.6 787.4 307.3
4 21.0
Out of service -1189.2 76.9 609.9 0.0
In service 2116.0 20.9 804.0 307.3
5 24.0
Out of service -1195.5 82.5 626.5 0.0
In service 2197.8 22.1 820.7 307.3
6 27.0
Out of service -1203.0 88.1 643.2 0.0
In service 2286.7 23.4 837.4 307.3
7 30.0
Out of service -1211.5 93.7 659.8 0.0
In service 2383.1 24.7 854.0 307.3
8 33.0
Out of service -1221.2 99.3 676.5 0.0
In service 2487.3 25.9 870.7 307.3
9 36.0
Out of service 1361.5 104.9 693.2 0.0
In service 2599.8 27.2 887.3 307.3
10 39.0
Out of service 1699.3 110.5 709.8 0.0
In service 2721.2 28.5 904.0 307.3
11 42.0
Out of service 2059.2 116.1 726.5 0.0
In service 2852.0 29.8 920.7 307.3
12 45.0
Out of service 2442.2 121.6 743.1 0.0
In service 2993.1 31.0 937.3 307.3
13 48.0
Out of service 2849.5 127.2 759.8 0.0
In service 3145.2 32.3 954.0 307.3
14 51.0
Out of service 3282.6 132.8 776.5 0.0
In service 3309.2 33.6 970.6 307.3
15 54.0
Out of service 3743.0 138.4 793.1 0.0
In service 3486.3 34.8 987.3 307.3
16 57.0
Out of service 4232.5 144.0 809.8 0.0
In service 3677.6 36.1 1004.0 307.3
17 60.0
Out of service 4753.2 149.6 826.4 0.0

2-34 TC6520-10E-138Y-A01 Technical Parameters

 塔式起重机操作手册
Tower Crane Operation Manual

(4) Foundation loads for 50m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1897.3 17.0 738.9 266.9
2 15.0
Out of service -1299.8 65.8 562.7 0.0
In service 1959.5 18.3 755.5 266.9
3 18.0

Parameters
Out of service -1304.5 71.3 579.4 0.0

Technical
In service 2027.8 19.6 772.2 266.9
4 21.0
Out of service -1310.2 76.9 596.0 0.0
In service 2102.5 20.9 788.8 266.9
5 24.0
Out of service -1317.1 82.5 612.7 0.0
In service 2183.9 22.1 805.5 266.9
6 27.0
Out of service -1325.0 88.1 629.4 0.0
In service 2272.3 23.4 822.2 266.9
7 30.0
Out of service -1334.2 93.7 646.0 0.0
In service 2368.0 24.7 838.8 266.9
8 33.0
Out of service -1344.7 99.3 662.7 0.0
In service 2471.4 25.9 855.5 266.9
9 36.0
Out of service -1356.5 104.9 679.3 0.0
In service 2583.0 27.2 872.1 266.9
10 39.0
Out of service 1571.5 110.5 696.0 0.0
In service 2703.4 28.5 888.8 266.9
11 42.0
Out of service 1929.5 116.1 712.7 0.0
In service 2833.1 29.7 905.5 266.9
12 45.0
Out of service 2310.4 121.6 729.3 0.0
In service 2972.8 31.0 922.1 266.9
13 48.0
Out of service 2715.2 127.2 746.0 0.0
In service 3123.3 32.3 938.8 266.9
14 51.0
Out of service 3145.3 132.8 762.6 0.0
In service 3285.5 33.6 955.4 266.9
15 54.0
Out of service 3602.3 138.4 779.3 0.0
In service 3460.5 34.8 972.1 266.9
16 57.0
Out of service 4087.9 144.0 796.0 0.0
In service 3649.5 36.1 988.8 266.9
17 60.0
Out of service 4604.1 149.6 812.6 0.0

Technical Parameters TC6520-10E-138Y-A01 2-35

 塔式起重机操作手册
Tower Crane Operation Manual

(5) Foundation loads for 45m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1937.2 17.1 711.1 234.7
2 15.0
Out of service -1394.0 65.8 537.4 0.0
In service 1999.2 18.3 727.7 234.7
3 18.0
Parameters

Out of service -1398.8 71.3 554.1 0.0

Technical

In service 2067.4 19.6 744.4 234.7

4 21.0
Out of service -1404.7 76.9 570.8 0.0
In service 2141.9 20.9 761.0 234.7
5 24.0
Out of service -1411.6 82.5 587.4 0.0
In service 2222.9 22.1 777.7 234.7
6 27.0
Out of service -1419.8 88.1 604.1 0.0
In service 2310.9 23.4 794.4 234.7
7 30.0
Out of service -1429.2 93.7 620.7 0.0
In service 2406.2 24.7 811.0 234.7
8 33.0
Out of service -1439.9 99.3 637.4 0.0
In service 2509.0 26.0 827.7 234.7
9 36.0
Out of service -1452.1 104.9 654.1 0.0
In service 2620.0 27.2 844.3 234.7
10 39.0
Out of service 1471.0 110.5 670.7 0.0
In service 2739.5 28.5 861.0 234.7
11 42.0
Out of service 1827.2 116.1 687.4 0.0
In service 2868.2 29.8 877.7 234.7
12 45.0
Out of service 2205.7 121.6 704.0 0.0
In service 3006.7 31.0 894.3 234.7
13 48.0
Out of service 2607.9 127.2 720.7 0.0
In service 3155.8 32.3 911.0 234.7
14 51.0
Out of service 3034.8 132.8 737.4 0.0
In service 3316.3 33.6 927.6 234.7
15 54.0
Out of service 3487.9 138.4 754.0 0.0
In service 3489.2 34.8 944.3 234.7
16 57.0
Out of service 3969.0 144.0 770.7 0.0
In service 3675.7 36.1 961.0 234.7
17 60.0
Out of service 4479.7 149.6 787.3 0.0

2-36 TC6520-10E-138Y-A01 Technical Parameters

 塔式起重机操作手册
Tower Crane Operation Manual

(6) Foundation loads for 40m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 2005.6 17.1 674.3 204.1
2 15.0
Out of service -1265.9 65.8 504.0 0.0
In service 2067.6 18.4 691.0 204.1
3 18.0

Parameters
Technical
Out of service -1270.0 71.3 520.7 0.0
In service 2135.6 19.6 707.6 204.1
4 21.0
Out of service -1275.0 76.9 537.3 0.0
In service 2210.0 20.9 724.3 204.1
5 24.0
Out of service -1280.9 82.5 554.0 0.0
In service 2290.8 22.2 740.9 204.1
6 27.0
Out of service -1287.9 88.1 570.7 0.0
In service 2378.5 23.5 757.6 204.1
7 30.0
Out of service -1295.9 93.7 587.3 0.0
In service 2473.3 24.7 774.3 204.1
8 33.0
Out of service -1305.0 99.3 604.0 0.0
In service 2575.6 26.0 790.9 204.1
9 36.0
Out of service -1315.4 104.9 620.6 0.0
In service 2685.8 27.3 807.6 204.1
10 39.0
Out of service 1603.6 110.5 637.3 0.0
In service 2804.5 28.5 824.2 204.1
11 42.0
Out of service 1960.0 116.1 654.0 0.0
In service 2932.1 29.8 840.9 204.1
12 45.0
Out of service 2338.7 121.6 670.6 0.0
In service 3069.3 31.1 857.6 204.1
13 48.0
Out of service 2740.6 127.2 687.3 0.0
In service 3216.8 32.3 874.2 204.1
14 51.0
Out of service 3167.0 132.8 703.9 0.0
In service 3375.4 33.6 890.9 204.1
15 54.0
Out of service 3619.2 138.4 720.6 0.0
In service 3545.9 34.9 907.5 204.1
16 57.0
Out of service 4098.8 144.0 737.3 0.0
In service 3729.6 36.2 924.2 204.1
17 60.0
Out of service 4607.4 149.6 753.9 0.0

Technical Parameters TC6520-10E-138Y-A01 2-37

 塔式起重机操作手册
Tower Crane Operation Manual

(7) Foundation loads for 35m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1992.2 17.1 631.8 153.4
2 15.0
Out of service -1260.1 65.8 465.4 0.0
In service 2053.6 18.4 648.4 153.4
3 18.0
Parameters
Technical

Out of service -1263.9 71.3 482.0 0.0

In service 2120.9 19.6 665.1 153.4
4 21.0
Out of service -1268.4 76.9 498.7 0.0
In service 2194.3 20.9 681.8 153.4
5 24.0
Out of service -1273.9 82.5 515.4 0.0
In service 2274.0 22.2 698.4 153.4
6 27.0
Out of service -1280.3 88.1 532.0 0.0
In service 2360.4 23.5 715.1 153.4
7 30.0
Out of service -1287.7 93.7 548.7 0.0
In service 2453.6 24.7 731.7 153.4
8 33.0
Out of service -1296.1 99.3 565.3 0.0
In service 2554.2 26.0 748.4 153.4
9 36.0
Out of service 1273.0 104.9 582.0 0.0
In service 2662.3 27.3 765.1 153.4
10 39.0
Out of service 1607.2 110.5 598.7 0.0
In service 2778.6 28.5 781.7 153.4
11 42.0
Out of service 1962.4 116.1 615.3 0.0
In service 2903.4 29.8 798.4 153.4
12 45.0
Out of service 2339.5 121.6 632.0 0.0
In service 3037.4 31.1 815.0 153.4
13 48.0
Out of service 2739.3 127.2 648.6 0.0
In service 3181.1 32.3 831.7 153.4
14 51.0
Out of service 3163.0 132.8 665.3 0.0
In service 3335.4 33.6 848.4 153.4
15 54.0
Out of service 3611.8 138.4 682.0 0.0
In service 3501.0 34.9 865.0 153.4
16 57.0
Out of service 4087.1 144.0 698.6 0.0
In service 3679.0 36.2 881.7 153.4
17 60.0
Out of service 4590.6 149.6 715.3 0.0

2-38 TC6520-10E-138Y-A01 Technical Parameters

 塔式起重机操作手册
Tower Crane Operation Manual

(8) Foundation loads for 30m jib with climbing equipment

Number of Hook height operation Moment Horizontal Vertical force Torsion

section (m) status M(kN•m) force H(kN) V(kN) T(kN•m)
In service 1948.3 17.1 616.6 127.1
2 15.0
Out of service -1290.6 65.8 451.6 0.0
In service 2009.2 18.4 633.2 127.1
3 18.0

Parameters
Out of service -1294.3 71.3 468.2 0.0

Technical
In service 2076.0 19.6 649.9 127.1
4 21.0
Out of service -1298.8 76.9 484.9 0.0
In service 2148.8 20.9 666.6 127.1
5 24.0
Out of service -1304.3 82.5 501.5 0.0
In service 2227.9 22.2 683.2 127.1
6 27.0
Out of service -1310.6 88.1 518.2 0.0
In service 2313.4 23.4 699.9 127.1
7 30.0
Out of service -1318.0 93.7 534.9 0.0
In service 2405.7 24.7 716.5 127.1
8 33.0
Out of service -1326.3 99.3 551.5 0.0
In service 2505.2 26.0 733.2 127.1
9 36.0
Out of service -1335.8 104.9 568.2 0.0
In service 2612.1 27.3 749.9 127.1
10 39.0
Out of service 1574.6 110.5 584.8 0.0
In service 2727.0 28.5 766.5 127.1
11 42.0
Out of service 1929.1 116.1 601.5 0.0
In service 2850.2 29.8 783.2 127.1
12 45.0
Out of service 2305.2 121.6 618.2 0.0
In service 2982.4 31.1 799.8 127.1
13 48.0
Out of service 2703.9 127.2 634.8 0.0
In service 3124.1 32.3 816.5 127.1
14 51.0
Out of service 3126.2 132.8 651.5 0.0
In service 3276.1 33.6 833.2 127.1
15 54.0
Out of service 3573.4 138.4 668.1 0.0
In service 3439.2 34.9 849.8 127.1
16 57.0
Out of service 4046.8 144.0 684.8 0.0
In service 3614.2 36.1 866.5 127.1
17 60.0
Out of service 4547.8 149.6 701.5 0.0

Technical Parameters TC6520-10E-138Y-A01 2-39

 塔式起重机操作手册
Tower Crane Operation Manual

6.2 Corner pressure for the chassis crane with climbing equipment

Case 1：For in service: wind direction perpendicular to the jib

Parameters
Technical

A B

D C

Case 2: , For out of service: wind direction parallel to the jib.

A B

D C

2-40 TC6520-10E-138Y-A01 Technical Parameters

 (1) Reaction Force for 65m jib with climbing equipment (wheel gauge:6m)

Case 1(kN) Case 2(kN)

Number of section Hook height (m) Operation status Max reaction (kN)
RA RB RC RD RA RB RC RD

Technical Parameters
In service 370.2 639.1 535.1 266.1 452.6 684.0 452.6 221.2 684.0
2 15.5
Out of service 486.1 330.2 330.2 486.1 408.2 298.0 408.2 518.4 518.4
In service 381.9 652.2 531.7 261.4 456.8 696.9 456.8 216.7 696.9
3 18.5
Out of service 490.6 334.1 334.1 490.6 412.3 301.7 412.3 523.0 523.0
In service 393.9 665.7 528.1 256.2 461.0 710.4 461.0 211.5 710.4
4 21.5
Out of service 495.1 337.9 337.9 495.1 416.5 305.4 416.5 527.6 527.6
In service 406.0 679.8 524.2 250.5 465.1 724.8 465.1 205.5 724.8
5 24.5
Out of service 499.7 341.7 341.7 499.7 420.7 308.9 420.7 532.4 532.4
In service 418.4 694.4 520.2 244.2 469.3 739.9 469.3 198.7 739.9
6 27.5
Out of service 504.3 345.3 345.3 504.3 424.8 312.4 424.8 537.2 537.2
In service 431.1 709.6 515.9 237.3 473.5 755.9 473.5 191.1 755.9
7 30.5
Out of service 509.0 348.9 348.9 509.0 429.0 607.1 429.0 250.9 607.1
In service 444.0 725.5 511.3 229.8 477.6 772.7 477.6 182.6 772.7
8 33.5
Out of service 297.7 568.7 568.7 297.7 433.2 649.8 433.2 216.6 649.8
In service 457.2 742.0 506.4 221.6 481.8 790.5 481.8 173.1 790.5
9 36.5
Out of service 276.0 598.6 598.6 276.0 437.3 694.8 437.3 179.8 694.8
In service 470.7 759.2 501.2 212.7 486.0 809.2 486.0 162.7 809.2

TC6520-10E-138Y-A01
10 39.5
Out of service 252.9 630.1 630.1 252.9 441.5 742.4 441.5 140.6 742.4
In service 484.6 777.3 495.7 203.0 490.1 829.0 490.1 151.2 829.0
11 42.5
Out of service 228.2 663.1 663.1 228.2 445.7 792.6 445.7 98.7 792.6
Tower Crane

In service 498.8 796.2 489.8 192.4 494.3 850.0 494.3 138.6 850.0
12 45.5
Out of service 201.8 697.9 697.9 201.8 449.8 845.6 449.8 54.0 845.6
In service 513.5 816.0 483.4 180.9 498.5 872.1 498.5 124.8 872.1
13 48.5
Out of service 173.7 734.3 734.3 173.7 454.0 901.5 454.0 6.5 901.5
塔式起重机操作手册
Operation Manual

2-41
Technical
Parameters
 Technical
Parameters

2-42
Case 1(kN) Case 2(kN)
Number of section Hook height (m) Operation status Max reaction (kN)
RA RB RC RD RA RB RC RD
In service 528.5 836.8 476.7 168.5 502.6 895.6 502.6 109.7 895.6
14 51.5
Out of service 143.7 772.6 772.6 143.7 458.1 960.4 458.1 -44.2 960.4
In service 544.1 858.7 469.5 154.9 506.8 920.4 506.8 93.1 920.4
15 54.5
Out of service 111.7 812.9 812.9 111.7 462.3 1022.7 462.3 -98.0 1022.7
In service 560.2 881.8 461.7 140.1 510.9 946.9 510.9 75.0 946.9
16 57.5
Out of service 77.7 855.3 855.3 77.7 466.5 1088.4 466.5 -155.4 1088.4
In service 576.8 906.3 453.4 124.0 515.1 975.0 515.1 55.2 975.0
17 60.5
Out of service 41.4 899.9 899.9 41.4 470.6 1157.8 470.6 -216.5 1157.8

TC6520-10E-138Y-A01
Tower Crane
塔式起重机操作手册
Operation Manual

Technical Parameters
 塔式起重机操作手册
Tower Crane Operation Manual

2 2 Packing list
Weight

per
No. Designation Outline L(m) B(m) H(m) Qty
L piece
B （t）

H
Section of
1
counter-jib
L 5.90 1.50 0.63 1.04 1
B

H
Section of
2 B 8.30 1.50 0.63 1.61 1

H
counter-jib
Transportation

L
3 Jib section Ⅰ 10.18 1.49 1.51 1.41 1

4 Jib section Ⅱ 5.19 1.49 1.38 0.66 1

B
H

5 Jib section Ⅲ 5.19 1.49 1.38 0.68 1

6 Jib section Ⅵ L 5.19 1.49 1.35 0.42 1

7 Jib section Ⅶ 5.19 1.49 1.35 0.46 1

8 Jib section Ⅷ 5.19 1.49 1.35 0.41 1

B
H

9 Jib section Ⅳ L 10.19 1.49 1.38 1.09 1

10 Jib section Ⅴ 10.19 1.49 1.35 0.90 1

B
H

11 Jib section Ⅸ 10.19 1.49 1.35 0.67 1

L
12 Jib section Ⅹ L 0.96 1.49 1.48 0.14 1

B
H

Tower head
13 7.09 1.63 1.90 1.37 1
structure
B
H

L
Slewing mast
14 2.26 1.67 1.90 1.24 1
structure

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Weight per
No. Designation Outline L(m) B(m) H(m) Qty
piece （t）

15 Slewing assembly 2.66 2.01 2.59 5.66 1

B

H
L

H
B
16 Climbing frame 7.23 2.75 2.54 3.10 1
L
L

Transportation
17 Trolley 1.80 1.78 0.95 0.40 1
H

L
18 Hook 0.90 0.40 1.64 0.34 1
H
B

Tower section
H

19 2.10 0.51 3.27 1.62 17

B

L68A1 L
Tower section
L68B2（only for
H
B

20 2.10 0.51 3.27 2.00 1

chassis stationary L
or traveling）
Base Tower
Section L68G21
B
H

21 （only for 7.76 2.10 2.10 4.12 1

Anchored L
Embeded）
Frame of
allocation（only
H

22 2.11 2.11 0.85 0.44 1

B

for Anchored
L
Embeded）
Base section
（only for chassis
B
H

23 4.81 2.38 2.38 3.95 1

stationary or
traveling） L
整梁（仅底架固
H

24 8.94 1.34 0.83 2.21 1

B

定式、行走式）
L

Transportation TC6520-10E-138Y-A01 3-5

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Weight per
No. Designation Outline L(m) B(m) H(m) Qty
piece （t）
Whole beam

H
（only for chassis

B
24 8.94 1.34 0.83 2.21 1
stationary or L
traveling））
Semi-beam B

H
（only for chassis
25 L 4.31 1.27 0.52 1.08 2
stationary or
traveling）
H
Transportation

Hoisting B
26
mechanism L 2.28 1.87 1.20 2.91 1

B
H

Trolleying
27
mechanism L 1.20 0.73 0.59 0.49 1
Ｈ

28 Cabin 0.55 0.55 1.56 0.35 1

Ｌ
Ｂ

B
H

29 司机室 1.90 1.25 2.20 0.50 1

3-6 TC6520-10E-138Y-A01 Transportation

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3 Counter weight
3.1 Configuration for counter weight

Jib lengths(m) Counter weight(t) Number of PHZ3000A Number of PHZ2000

65 25 7 2
60 24 8 0
55 23 7 1
50 22 6 2
45 20 6 1
40 17 5 1
35 14 4 1
30 13 3 2
Prerequisite

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3.2 Counter weight drawings

The ballast has two specifications，PHZ3000A and PHZ2000，both are cast with reinforced concrete.
For specific dimensions, refer to Fig. 3.2-1a、3.2-1b、3.2-2a、3.2-2b

NOTICE
In the hand book, the size of the Counter-weight is designed as the density is 2400kg/
m3 . It is permited that the direction of the thickness should be adjusted if the density is
not the same to 2400kg/m3.

We suggest weight every ballast exactly, and make the lasting sign on the surface
of them. Permitted weight deviation is 2%, concrete grade no less than C20, Stamped
concrete, the curing period of the counter-weight must not be less than 15 days after
pouring.

Prerequisite

Prerequisite TC6520-10E-138Y-A01 4-15

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Prerequisite

Fig 3.2-1a
(1) PHZ3000

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No. Name Specification Qty Material

1 Lifting hook Φ30 1 Q235B

2 Steel reinforcement Φ14 4 HPB235

3 Steel reinforcement Φ14 2 HPB235

4 Steel reinforcement Φ14 12 HPB235

5 Steel reinforcement Φ14 7 HPB235

6 Angle steel L40×4 4 Q235B

7 Angle steel L=1140 L40×4 4 Q235B

8 Angle steel L=3400 L40×4 4 Q235B

9 Fixing plate t8 2 Q235B

Prerequisite
10 Fixing plate t8 1 Q235B

11 Plate t8 2 Q235B

Fig3.2-1b

Fig3.2-1 The drawing for counter weight PHZ3000

NOTICE

1. Welding rod : E4303(J422);

2. Weld the joint of part 1 and part 3,steel pipe and part 2,part2 and part 4, part 3 and
part 4,part 4 and part 5,firmly together.
3. First，connect the reinforcing fabric with spot welding at the contact point，and put
it into the frame(part6,7,8).Then weld the angle steel frame firmly at the connect
point. Last,connect the reinforcingfabric and the frame with welding.
4. It is necessary to keep the dimensions 300x1220mm and to keep the same level of
the concrete surface as the frame when pouring.
5. Weld the part 9 and the part 10 firmly to the frame in order to fixing the part
1 and steel pipe.Weld part 10 to part 11 firmly.
6. The concrete strength is over c20.The allowable weight variation is 2%.
7. The weight should be printed at the two side of the top of the counter-weight;
8. All parts of the drawing are provided by user.

Prerequisite TC6520-10E-138Y-A01 4-17

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Prerequisite

Fig3.2-3a
(3) PHZ2000

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No. Name Specification Qty Material

1 Lifting hook Φ30 1 Q235B

2 Steel reinforcement Φ14 4 HPB235

3 Steel reinforcement Φ14 2 HPB235

4 Steel reinforcement Φ14 8 HPB235

5 Steel reinforcement Φ14 7 HPB235

6 Angle steel L40×4 4 Q235B

7 Angle steel L40×4-1140 4 Q235B

8 Angle steel L40×4-2270 4 Q235B

9 Fixing plate t8 2 Q235B

Prerequisite
10 Fixing plate t8 1 Q235B

11 plate t8 2 Q235B

12 1 C20

Fig3.2-2b

Fig3.2-2 The drawing of counter weight PHZ2000

NOTICE
1. Welding rod : E4303(J422);
2. Weld the joint of part 1 and part 3,steel pipe and part 2,part2 and part 4, part 3 and
part 4,part 4 and part 5,firmly together.
3. First，connect the reinforcing fabric with spot welding at the contact point，and put
it into the frame(part6,7,8).Then weld the angle steel frame firmly at the connect
point. Last,connect the reinforcingfabric and the frame with welding.
4. It is necessary to keep the dimensions 300x1220mm and to keep the same level of
the concrete surface as the frame when pouring.
5. Weld the part 9 and the part 10 firmly to the frame in order to fixing the part
1 and steel pipe.Weld part 10 to part 11 firmly.
6. The concrete strength is over c20.The allowable weight variation is 2%.
7. The weight should be printed at the two side of the top of the counter-weight;
8. All parts of the drawing are provided by user.

Prerequisite TC6520-10E-138Y-A01 4-19

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4 Foundation drawings
4.1 The foundation drawing for the outrigger crane

NOTICE
Foundation drawing for the outrigger crane TC6520-10E is shown as Fig 4.1-1.Its
technical requirement are as follows.
(1) Excavate a trench to hard formation until the ground bearing pressure accords
with the value in the following table, and make the bottom level. And then backfill and
tamp 100mm gravel stratum. After making formwork or laying bricks for the side walls,
pour concrete into pre-made reinforced rod net. The concrete block surface should be
100mm higher than neighbouring ground for the drainage of storm water, then removal the
formwork and backfill the neighbouring ground with gravels.
(2) The depth of the concrete cover of the main reinforcement is 40mm. Fix the
embedded anchors on the locating reinforcement bar and make sure that the verticality
Prerequisite

of the embedded anchors centrelines and horizontal plane is less than 1.5/1000. Concrete
filling rate around the embedded anchors must be over 95%.
(3) The concrete strength grade shall be no less than C35. The curing duration of
concrete is more than 15 days.
(4) If it is difficult to pass through the anchor, the main reinforcing rod can be turned
aside, but must not be reduced or cut off.
(5) NO.6 which must driven 1.5m into the ground. Not connected with the steel
reinforcement of the building foundations.
(6) The NO.10 is insulated copper cable with at least 16mm.
(7) The Foundation is used for TC6520-10E tower crane whose independent height is
65m。The base load is showed in the instruction book.

Main reinforcement Main reinforcement Earth bearing Concrete Concrete Quantity

L(mm) a(mm)
A B pressure (Mpa) volume (m³) weight(t) of No.4
Lengthwise and Lengthwise and
7000 6920 0.19 68.6 164 441
crosswise41-φ25 crosswise41-φ25
Lengthwise and Lengthwise and
7500 7420 0.15 78.75 189 441
crosswise41-φ25 crosswise41-φ25
Lengthwise and Lengthwise and
8000 7920 0.12 89.6 215 441
crosswise41-φ25 crosswise41-φ25

4-20 TC6520-10E-138Y-A01 Prerequisite

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Prerequisite
Fig 4.1-1a

Prerequisite TC6520-10E-138Y-A01 4-21

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No Name Code Specification Qty Material

Main
1 reinforcement φ25 82 HRB335
A
Main
2 φ25 82 HRB335
reinforcement B
Locating
3 reinforcement φ25-2650 8 HRB335
bar
Reinforcement
4 φ12-1520 441 HPB235
bar
5 Concrete 1 C35

6 Earthing rods 1 welding

7 Bolt GB/T5783-2000 M12×40-8.8 1

8 Spring washer GB/T93-1987 12 1 65Mn

Prerequisite

9 Nut GB/T6170-2000 M12-8 1

10 Earthing Cable 1

Fig 4.1-1b

Fig 4.1-1 The foundation drawing for the outrigger crane

4-22 TC6520-10E-138Y-A01 Prerequisite

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No Name Code Specification Qty Material

1 Concrete 4 C35

2 Rebar φ16-3080 60 HRB335

3 Rebar φ16-3080 60 HRB335

4 Bolt GB/T5782-2000 M24×300-8.8 16

5 Nut GB/T6170-2000 M24-8 32

6 Washer GB/T97.1-2002 24-200HV 16

7 Pallet t20 4 Q235B

8 Washer t20 16 Q235B

9 Earthing cable 1

Prerequisite
10 Earthing rods 1 Weldment

11 Bolt GB/T5783-2000 M12×40-8.8 1

12 Spring washer GB/T93-1987 12 1 65Mn

13 Nut GB/T6170-2000 M12-8 1

Fig 4.2-1b

Fig 4.2-1 The foundation drawing for the chassis crane

Prerequisite TC6520-10E-138Y-A01 4-25

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4.3 The foundation drawing for the travelling crane

Foundation drawing for the travelling crane TC6520-10E is shown as Fig 4.3-1.Its technical requirement
are as follows.
1. The ground foundation must be tamped solid, its bearing pressure must be larger than 0.2MPa;
2. During working, users should check the track on time : The distance error of 2 tracks is less than
±5mm;Track height error in the same section is less than 5mm; The longitudinal error of the track height is
less than 1/1000,The total height error is less than 10mm。
3. The joints of two tracks should be straggered upon 1500mm.
4. The buffer stop must be setted at the end of the track according to the specific situationof building
site, the buffer for the travel limit switch must be setted on the site shown in the drawing, travel limit test
should be done in advance to ensure its safety in the process of working.
5.Tracks should have the good ground connection .The earth resistance must be less than 4Ω.
6. The account in the specification sheet is counted base on the track which is as long as 100m.
Prerequisite

7. The degree of finish of the machining face is 50 .The degree of finish of the machining hole is 12.5 .
8. The length of cable is the distance which from the fixed point to the further track end plus 15m.
9. Setting 4 anchoring boards outside of the rail track. The boards are used for fixing the crane when the
wind speed is higher;
10.Manufacturing and locating method of the board are showed in the drawing to the drawing, the
location of the equipment based on the practical situation ，the user can also take some other effective and
safe methods to anchor;
11.The main reinforcements on the drawing are twisted steel(HRB335),the hoop reinforcements are
twisted steel(HPB235).

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5 Calculation of the stationary foundation

5.1 Calculating the eccentricity

V
H M

h
e c

Prerequisite
L

L
Fig5.1-1 Figure of foundation loads

As Fig 5.1-1 shown, conditions for crane stability are：

Eccentricity M + H *h L
e= ≤
V +G 3
Where
M is the foundation moment,
H is the foundation horizontal force,
V is the foundation vertical force,
G is the weight of foundation

Prerequisite TC6520-10E-138Y-A01 4-29

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5.2 Calculating the ground pressure

Ground pressure must not exceed maximum allowable soil pressure!

2‫(כ‬V+G)
ıB = ൑ ıBp
3‫כ‬L‫כ‬c

L
c= െe
2
Where
V is the foundation vertical force,
G is the weight of foundation,
σBp is the allowable soil pressure.
Prerequisite

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6 Selecting the mobile crane for erection

Select a proper mobile crane and slings in accordance with items shown in Table 6-1

Fig 6-1

Prerequisite
Table 6-1 Components weight and its mounting height

Outrigger Chassis Travelling

No. Designation Weight（kg）
crane h(m) crane h(m) crane h(m)
1 Total Beam 2200 0.6 1.6
2 Semi-Beam 1060×2 0.6 1.6
3 Tie rod 140×4 0.6 1.6
4 Base Section Ⅰ&Ⅱ 3930 7.2 8.2
5 Tower Strut 420×4 5.1 6.1
6 Ballast 3900 3900×4 1.0 2.0
7 Ballast 4500 4500×20 4.5 5.5
8 Base Section 4120 8.0
9 Tower section L68B2+duct 1960+100 10.5 11.5
10 Tower section L68A1+duct 1620+100 11.3 11.8 12.8
11 Tower section L68A1+duct 1620+100 14.5 15.0 16.0
12 Climbing Frame 5500 22.0 22.5 23.5
13 Slewing Assembly 51500 17.1 17.6 18.6
14 Operator Cab 500 18.0 18.5 19.5
15 Slewing section 1460 20.6 21.1 22.1
16 Tower Head 1700 27.8 28.3 29.3
17 Counter Jib assembly 6850 19.2 19.7 20.7
18 First Counterweight 3000 22.7 23.2 24.2
19a 30m Jib assembly 3680 19.2 19.7 20.7
19b 35m Jib assembly 4110 19.2 19.7 20.7
19c 40m Jib assembly 4760 19.2 19.7 20.7
19d 45m Jib assembly 5190 19.2 19.7 20.7
19e 50m Jib assembly 5620 19.2 19.7 20.7
19f 55m Jib assembly 5850 19.2 19.7 20.7

Prerequisite TC6520-10E-138Y-A01 4-31

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Table 6-1 Components weight and its mounting height

Outrigger Chassis Travelling

No. Designation Weight（kg）
crane h(m) crane h(m) crane h(m)
19g 60m Jib assembly 6280 19.2 19.7 20.7
19h 65m Jib assembly 6710 19.2 19.7 20.7
20a Remainder counterweight of 30 m Jib 2×3000+2×2000 16.7 23.2 24.2
20b Remainder counterweight of 35 m Jib 3×3000+1×2000 16.7 23.2 24.2
20c Remainder counterweight of 40 m Jib 4×3000+1×2000 16.7 23.2 24.2
20d Remainder counterweight of 45 m Jib 5×3000+1×2000 16.7 23.2 24.2
20e Remainder counterweight of 50 m Jib 5×3000+2×2000 16.7 23.2 24.2
20f Remainder counterweight of 55 m Jib 6×3000+1×2000 16.7 23.2 24.2
20g Remainder counterweight of 60 m Jib 7×3000 16.7 23.2 24.2
20h Remainder counterweight of 65 m Jib 6×3000+2×2000 16.7 23.2 24.2
Prerequisite

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7 Preparing for the outrigger crane

7.1 Permissible distance between the outrigger crane and the building
For the adjustment of the accrete-frame，the distance between outrigger crane and the building should be

reference to paragraph 4.1.

7.2 Install Embeded Support Pillars

Two method for the install of Embeded Support Pillars: use the allocation crib or the
base section. Allocation crib is recommend .

7.2.1 Use the allocation crib

For the easy to construct, when the bar is baled to a given degree,4 Support Pillars should be assemblage
to the allocation crib 、the allocation crib to the section with 16φ65×164/203 pin、8 φ65×164/203 pin
and 8 4×32 cotter pin. Put the Embeded Support Pillars 、allocation crib and the section which are installed
into the bar-mat reinforcement. see Fig7.2-1.

ｖｅｒｔｉｃａｌ　ｌｉｎｅ

Prerequisite
ｖｅｒｔｉｃａｌ

ａｌｌｏｃａｔｉｏｎ　ｃｒｉｂ

ｅａｒｔｈｉｎｇ　
Ｓｕｐｐｏｒｔ　Ｐｉｌｌａｒｓ
１００

≥１５００

≥５００

Fig 7.2-1 Set drawing of Support Pillars and allocation crib

NOTICE
(1) The allocation crib is apolegamic ,and it is suggested；elsereference paragraph
7.2.2 to install Support Pillars.
(2) The number of bar around the Support Pillars could not be reduced.
(3) When the Main reinforcement is hard to pass the Support Pillars, it is permited
that the Main reinforcement can dodge.

Prerequisite TC6520-10E-138Y-A01 4-33

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7.2.2 Use the base section

For the easy to construct, when the bar is baled to a given degree,4 Support Pillars should be assemblage
to the allocation crib with 8φ65×164/203 pin、4 20×183.5/24 pin and 4 4×32 cotter pin. Put the
Embeded Support Pillars and the base section which are installed into the bar-mat reinforcement. see
Fig7.2-1.

ｓｔｅｐ
Prerequisite

ｖｅｒｔｉｃａｌ　ｌｉｎｅ

Ｓｅｃｔｉｏｎ
ｖｅｒｔｉｃａｌ

ｅａｒｔｈｉｎｇ　
Ｓｕｐｐｏｒｔ　Ｐｉｌｌａｒｓ
１００

≥１５００

≥５００

Fig 7.2-2 Set drawing of Support Pillars and base section

NOTICE
1) If allocation crib is purchased, we should install the Embeded Support Pillars as
paragraph7.2.1。
(2) In order to that the building won’t influence the Dismantling, it is necessary to
posit the step to the proper direction.
(3)The number of bar around the Support Pillars could not be reduced.
(4) When the Main reinforcement is hard to pass the Support Pillars, it is permited
that the Main reinforcement can dodge。

4-34 TC6520-10E-138Y-A01 Prerequisite

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7.3 Cast concrete

Gently hoist the whole piece of anchors assembled with the base section as the fig 4.1-1a so that it is in a
vertical position before placing concrete.
（1）The concrete strength grade must not be lower than C35。
（2）Before casting concrete, Hang plumb lines along the center of base section to calibrate the
verticality of the center-line.
（3）Make sure horizontal plane is less than1.5/1000 and the flatness is less than 2mm.
（4）Concrete filling rate around the embedded anchors must be over 95%.

Prerequisite

Prerequisite TC6520-10E-138Y-A01 4-35