9/7/2020 216B 226B 232B 242B Skid Steer Loader BXM00001-04224 (MACHINE) POWERED BY 3024C Engine(SEBP3770 - 65) - Systems

Systems & Co…

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Product: SKID STEER LOADER
Model: 242B SKID STEER LOADER BXM
Configuration: 216B 226B 232B 242B Skid Steer Loader BXM00001-04224
(MACHINE) POWERED BY 3024C Engine

Disassembly and Assembly

3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009

i01893185

Governor - Assemble
SMCS - 1264-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-3263 Thread Lock Compound 1

Note: The components for the governor assembly are located in the engine front housing.

Install the Speed Control Lever for the Engine

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Illustration 1 g00837616

1. Install C-clip (29) and install O-ring (28) to arm (30). Install arm assembly (30) into engine front housing
(8) .

2. Place spring (27) and washer (26) onto arm (30). Install nut (25) onto arm (30) .

3. Install lever (24) onto arm (30) .

4. Install washer (23) and nut (22) onto arm (30) .

Install the Linkage for the Fuel Injection Pump

1. Perform the following procedure if the fuel control lever was disassembled:

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Illustration 2 g00839203

Illustration 3 g00837709

a. Apply Tooling (A) to the first two threads of the Angleich unit (torque control) (17) .

b. Install the Angleich unit (torque control) (17) to lever (16). Tighten the Angleich (torque control) to
a torque of 5 N·m (44 lb in).

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Illustration 4 g00837723

2. Install fuel control lever (15) to lever (16) with pin (18) .

3. Install spring (14) to fuel control lever (15) .

4. Install governor control lever (19) and lever (16) to the engine front housing.

5. Install washer (20) and C-clip (21) on governor control lever (19) .

6. Attach spring (14) to the notch on the engine front housing (8) .

Installation of the Lever for the Engine Stop

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Illustration 5 g00837587

Illustration 6 g00837825

1. Check the components for wear or damage. Replace the components that are worn or damaged.

2. Install O-ring (13) and C-clip (12) to lever (6) for the engine stop.

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3. Lubricate O-ring (13) and the shaft of lever (6) for the engine stop. Install lever (6) for the engine stop to
the engine front housing (8) .

4. Install control arm (7) onto lever (6) for the engine stop. Tighten bolt (9) and nut (11) to secure control
arm (7) to lever (6) for the engine stop.

5. Install spring (5) to lever (6) for the engine stop. Tighten bolt (9) and nut (11) for control arm (7) .

Note: If control arm (7) was disassembled, attach washers (10) and nut (11) to bolt (9) onto the control
arm.

Installation of the Governor Weight Assembly

Illustration 7 g00837567

1. Place governor weight assembly (4) in position on the gear (3) of the camshaft for the fuel injection pump.

2. Install bolts (1) that secure governor weight assembly (4) in position.

3. Tighten bolts (1) to a torque of 7 N·m (5 lb ft).

4. Install slider (2) onto the end of camshaft gear (3). Ensure that the flange of the slider is installed into the
recess of each governor weight assembly.

End By: Install the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".

Copyright 1993 - 2020 Caterpillar Inc. Thu Jul 09 2020 21:27:16 GMT-0500 (hora estándar de Colombia)
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