Documente Academic
Documente Profesional
Documente Cultură
MANUAL
For EVA system
and PUR system
Changes Initial
Initial issue:
issue: 02/04
02/04
Page 0 - ii Latest
Latest revision:
revision: 12/04
12/04
Section 7:
WIRING DIAGRAMS
To 2 To
electrovalves VersaPail
To
VersaPail
9133813G/9134119-
Only for
BB3002 EVA
9133813D/9134119-
[CABLE1/BKWH]
[CABLE1/GN]
0-10V_VFD[48]
GND_VFD[48]
9133813G/9134119-
Glue tank
9133813G/9134119A
Retrosuction module
204994
[CABLE2/RD]
[CABLE2/BK]
5XY2-COMD[48]
5XY2-GND[48]
9133813D/9134119-
[CABLE1/BK]
[CABLE1/RD]
X51
650mA
:1
EMPTY-ERR [48]
EMPTY-WARN [48]
:2
24V [48]
GND [48]
9133813D/9134119-
NC NC
NC NC
NC
NC
NC
NC NC
X51
[CABLE1/WH] :3
[CABLE1/BN] :7
NC
NC
READY [48]
WAKE-UP [48]
NC
NC
NC
[CABLE1/GN] X51 :4
9133813E/9134119-
9133813E/9134119-
66 Covers.
33 Carriage.
36 Carriage movement.
39 Jogger module.
42 Milling module.
45 Waste suction.
48 Glue tank.
54 Cover clamp.
57 Cover picking.
60 Cover transport clamp.
63 Creasing.
69 Binder Output.
79 Output conveyor.
72 BBR.
Number Description PLC Connection Page
85 UI extension arm.
66-B01p Security barrier for loading area Module CM 211 – X131 : 11 15
66-H1 Red signal (*) Module DO 435 – X171 : 8 41
66-H2 Green Signal +Upper cover lighting (*) Module DO 435 – X171 : 7 41
66-H4 Book clamp lighting Connected on Power board A20 41
66-S01p Green Button Module CM 211 – X121 : 10 41
66-S02p Black button Module CM 211 – X121 : 11 41
66-S03p Carriage clamp nipping pedal Module MM432 – X112 : 13 10
66-S04s Main primary switch Module MM432 – X112 : 14 2-4-8
66-S05s Emergency stop switch Module CM211 – X131 : 12 10
66-S06s Cover interlock switch Module CM211 – X131 : 12 10
66-S08s Door interlock switch Module CM211 – X131 : 12 10
Inventory of inputs :
Number Description PLC Connection Page
33-B01p Carriage emitter Dispatch card - 5V 18
33-B02p Paper detection Module DI439 – X141 : 3 18
33-B04p Carriage clamp thickness gauge Module MM432 – X112 : 5 & 5 17
33-B05p Fixed clamp jaw detection (On line) Module DI439 – X141 : 4 18
33-B06p Moving clamp jaw detection (On line) Module DI439 – X141 : 4 18
33-R1 Limiting current resistor 17
Inventory of drives :
Inventory of inputs :
Number Description PLC Connection Page
39-B01p Jogger home position Module DI439 – X141 : 8 22
Inventory of drives :
42k02p
42k03p
Inventory of inputs :
Number Description PLC Connection Page
42-S01s Milling exhaust blocked detection Module CM211 – X121 : 7 24
42-B04i Phases Reporting + notching tools Module MM432 – X112 : 10 24
42-B05i Phases order Reporting Module MM432 – X112 : 11 24
45-S01s Dust collector full detection Module MM432 – X112 : 17 24
45-S02s Dust collector in place detection Module CM211 – X121 : 12 24
Inventory of drives :
Number Description PLC Connection Page
42-M01p Milling motor Module CM211 – X121 : 9 23
42-M02i Notching tools indexing Module MM424 – X161 : 7 16
45-M01p Dust collector motor Module CM211 – X121 : 9 23
Inventory of inputs :
Number Description PLC Connection Page
48-B01s Min glue level Module CM211 – X131 : 5 29
48-B02s Max glue level Module CM211 – X131 : 6 29
48-B03p Cylinder 1 Temperature Module CM211 – X121 : 14 30
48-B04p Cylinder 2 Temperature Module CM211 – X121 : 17 30
48-B05p Glue tank Low temp thermostatic control Module CM211 – X131 : 7 31
48-B08i Clixon glue tank over heating control Module CM211 – X131 : 10 31
48-B09i Side glueing home position Module DI439 – X141 : 10 29
48-B10i Spinner home position Module DI439 – X141 : 11 29
48-B11p Glue tank High temp thermostatic control Module CM211 – X131 : 7 31
Inventory of inputs :
Inventory of outputs :
Inventory of inputs :
Inventory of inputs :
Number Description PLC Connection Page
57-B01p Pre-feed home position Module DI439 : X141 : 17 35
57-B02p Cover pre-feed detection Module DI439 : X141 : 18 36
57-B03p Double cover detection Not yet determined /
57-S02p Creasing unit motor safety switch / 38
57-S01p Creasing unit motor safety switch / 38
Inventory of outputs :
Number Description PLC Connection Page
57-M01p Prefeed positioning stepper Clock : Module DO135 – X101 : 9
Direction : Module CM 211 – X132 : 8 35
57-M02p Prefeed blower suction Module CM211 – X132 : 14 & 15 36
57-Y01p Blower manifold up coil Module DO435 – X171 : 3 35
57-Y02p Prefeed suction valve Module DO435 – X171 : 4 35
Inventory of inputs :
Inventory of outputs :
Inventory of inputs :
Number Description PLC Connection Page
60-B01p Cover detection in cover clamp Module MM432 – X112 : 18 37
60-B02p Cover clamp home position Module DI140 – X104 : 5 37
60-B03p Cover clamp safe area detection Module DI140 – X104 : 6 37
Inventory of outputs :
Number Description PLC Connection Page
60-M01p Cover clamp positioning stepper Clock : Module DO135 – X102 : 4
Direction : Module CM 211 – X132 : 10 37
60-Y01p Cover clamp nipping coil Module DO435 - X171 : 5 37
Inventory of inputs :
Inventory of outputs :
Software
revision of
the BBR
Inventory of inputs :
72-B01p 9107064 Book incoming detection sensor
72-B02i 9107063 Head home position sensor
72-B03p 9107063 Head positioning sensor
72-B06i 9107063 Fork up position sensor
72-B08p 9107063 BBR full sensor
72-S01s 9146354+9146339_1NC+COUT_DE_POING Emergency BBR switch
72-S02s 9150079 Security switch fork down sensor
72-S03s 9150073 Security switch book press sensor
79-B01p 9107064 Book out of conveyor detection
Inventory of outputs :
72-M01p 9151136_MOTOR_24VDC_90T Head motor
72-M02p 9151136_MOTOR_24VDC_90T Fork motor
79-M01p 9151136_MOTOR_24VDC_90T Reception conveyor
Electronic boards
DO 435
DI 439
CM 211-2
CM 211-1
MM 432
CPU 474
X143
X161
X173
X122
X132
X142
X172
X112
DO135-X101
DO135-X102
DO135-X103
DI140-X104
X141
X171
X121
X131
X111
5
1
2
3
4
2 4 6 2 4 6
0 8 0 8
E C A E C A
Serial port to UI
CAN port to BBR
DO 135
DO 135 Conn X103 DO 140
Conn X101 Conn X104
DO 135
Conn X102
Battery: CR2477N
Hazardous Components
5) Insert the battery with the proper polarity. Place battery over the Battery Fluid: Propylenecarbonate (69%)
removal strip with the “+” side facing the back. Ethyleneglycoldimethylether (25%)
The battery removal strip must be routed behind the battery Lithiulperchlorate (6%)
(sticking out in front of the battery) in order to be able to Metallic Lithium
removed it again.
1
3 GND
2
3
DO 135
separately. It is used for TPU Output 2 60M01p_clock : Cover clamp
4
4
5
Conn X103 positionning stepper
Shield
6
operation (for example for the
5
7
8
DO 135 6 Shield
9 10 11 12
clock of the steppers motors). DO 135 Conn X102
12
7 Output 3 39Y02p : PWM signal for jogger coil
Conn X101 8 GND
TB712
9 Output 4 48Y01p : Cylinder 1 scraper coil/
Connections 10 Shield PUR INJECTION
1
Pin assignment Connector X103 (slot 3).
1
1 Shield
2
3
2
stepper
5
GND
6
3
7
8
1
stepper/PUR HEIGTH 3 GND
2
GND
3
8
Output 2 48Y03p : Side glueing scraper coil/
4
4
Output 4
5
9 54M03b_clock : Book clamp PUR SNUFFBACK
Shield
6
5
Shield positionning stepper
7
10
8
6 Shield
9 10 11 12
11 +12bis +24 VDC Alim 24V logic
7 Output 3 36M01p_break : Carriage translation break
12 GND GND
12
8 GND
TB712
9 Output 4 Virtual : Virtual variable for glue cutting
10 Shield
11 +12bis +24 VDC Alim 24V logic
12 GND GND
Pin assignment
4
5
Input 5 Encoder Channel A / Event counter 1 B60B02p : Cover clamp home position
6
5
7
8
6 Input 6 Encoder Channel B / Event counter 2 B60B03p : Cover clamp safe area
9 10 11 12
12
7 Input 7 / Reference Pulse
8 Input 8 / Reference Enable
TB712
9 Input 9
10 Input 10
11 + 24 VDC supply for inputs Alim 24V logic
12 GND GND
DI140 - pin assignment
input, the control of both motors (each with a PWM signal) and Pin assignment TB710
the Analog measurements.
1 + DC supply for motor 1 Alim. 24V Logique
2 - DC supply for motor 1 GND
3 + motor output motor 1 33M01p : Carriage clamping motor (+)
4 - motor output motor 1 33M01p : Carriage clamping motor (GND)
5 + DC supply for motor 2 Alim. 24V puissance
6 - DC supply for motor 2 GND
7 + motor output motor 2 54M02p : Book clamping motor (+)
8 - motor output motor 2 54M02p : Book clamping motor (+)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X2
Digital inputs
TB718
Pin Assignment
1 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X2
Terminal Block X2
1 GND GND
2 GND
3 GND
4 n.c.
36M01p_start_fwd : Carriage translation start
5 Digital Output DO1 (to right)
6 Digital Output DO2
7 Digital Output DO3 36M01p_start_rev : Carriage translation start
(to left)
8 Digital Output DO4 48M01p_start : Glue tank cylinder start/
BB3002 EVA ONLY
9 Digital Output DO5
10 Digital Output DO6 42M01p : Milling dust collector command
Connector X 131.
1 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Terminal Block X2
1 GND GDN
2 GND
3 GND
4 n.c.
5 Digital Out put D01 39M01b_direction jogger stepper direction/PUR : WIDTH DIRECTION
6 Digital Out put D02 48M02b_direction Side glueing stepper direction/PUR : HEIGHT DIRECTION
7 Digital Out put D03 48M02b_direction Spinner stepper direction
8 Digital Out put D04 54M03b_direction Book clamp stepper direction
9 Digital Out put D05 57 M01b_direction Prefeed stepper direction
10 Digital Out put D06 60M01b_direction Cover clamp stepper direction
11 Digital Out put D07 30E01s Book binding counter
12 Digital Out put D08 48V01p Glue tank heating enable with timer/PUR : STANDBY
13 Shield
14 Analog Output A01+ 57M02p_level Prefeed blower succion level (+)
15 Analog Output 1 GND (OGND) 57M02_level Prefeed blower succion level (GND)
16 Shield
17 Analog Putput A02+
18 Analog Output 2 GND (OGND)
X141
X142
X143
status LEDS
1 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Terminal Block X1
1
2
3 Digital Input DI1 33B02p Carriage clamp paper detection
4 Digital Input DI2 33B05s - 33B06s Fixed & &moving clamp jam detection
5 Digital Input DI3 63B02p Creasing home position
6 Digital Input DI4 63B02p Creasing cell 2
7 Digital Input DI5 63B03p Creasing cell 3
8 Digital Input DI6 39B01p Jogger home position
9 Digital Input DI7 79B01p Book out of conveyor detection
10 Digital Input DI8 48B09i Side glueing home position/PUR : WIDTH HOME
11 Digital Input DI9 48B10i Spinner home detection/PUR : HEIGHT HOME
12 Digital Input DI10 54B01p Book clamp home position
13 Digital Input DI11 69B01p Book out of binder detection
14 Digital Input DI12 54B03p Book clamp fully closed
15 Digital Input DI13 54B04p Book clamp up/down home position
16 Digital Input DI14 54B06p Book clamp pre opening
17 Digital Input DI15 57B01p Prefeed home position
18 Digital Input DI16 57B02p Cover prefeed detection
Unlike the motor bridge module MM432, the motor module MM424
can only digitally switch the 24 VDC supply voltage to the respective
motor.
X161
Connector X 161.
Pin assignment
1 GND GND
2 +24 VDC supply for inputs for motors Alim. 24V Logique interlock
3 Motor 1 (-), Movement in Left Direction 54M01p_R : Book clamp down motor
4 Motor 1 (+), Movement in Right Direction 54M01p_L : Book clamp down motor
status LEDS 5 Motor 2 (-), Movement in Left Direction 63M01p_R : Creasing motor
6 Motor 2 (+), Movement in Right Direction 63M01p_L : Creasing motor
7 Motor 3 (-), Movement in Left Direction 42M02i : Notching tools indexing
8 Motor 3 (+), Movement in Right Direction 79M01p : Reception convoyor
9 Motor 4 (-), Movement in Left Direction
10 Motor 4 (+), Movement in Right Direction
1 2 3 4 5 6 7 8 9 10
X1
TB710
Terminal Block X1
1
X171
2
X172
X173 3 Digital Ouput DO1 57Y01i Blower manifold up coil
4 Digital Ouput DO2 57Y02p Prefeed suction valve
5 Digital Ouput DO3 60Y01p Cover clamp nipping coil
6 Digital Ouput DO4 63Y01p Creasing up/down selection coil
7 Digital Ouput DO5 66H01s_green Green light
8 Digital Ouput DO6 66H01s_red Red light
9 Digital Ouput DO7
10 Digital Ouput DO8
1 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X1
TB710
status LEDS
Translation
frequency converter
Glue Tank
frequency converter
Power board
Relays and fuse holde
Isolation Card - A6 : This card is used to provide galvanic isolation Power card - A 30 : On this card are mounted the various relays
for frequency variator command signals. supplying the movement motor, glue tank
heating elements, transistors for activation of
glue-cut-off solenoids etc.
Power (36V)
Direction
Clock
Motor 54M03
Motor 57M01
Motor 39M01
24V - 5V not used
Connector A1 - X14
A1 - X14
Connector A1 - X11
A1 - X11
Connector A1 - X12
Handle
Power (36V)
Direction
Clock
Green lights
Motor 60M01
Motor 48M03
Motor 48M02
24V - 5V not used
Connector A2 - X24
A2 - X24
Connector A2 - X21
A2 - X21
Connector A2 - X22
Handle
Top part.
Barrier Cells OK
Power indicator
Reporting interlock
36V
24V
A3 - X36:
Connector
A3 - X31: Connector
Connector A4 - X46
Connector A4 - X46
1 hour
1/10 hour
24V Logic
24V Sensor OFF when
A4-F2 released
5V Sensor OFF when
A4-F1 released
Connector A4 - X41
Connector A4 - X43
A4 - F1 (500mA) A4 - F2 (1A)
Protection 24V converter 24 VDC - 5 VDC Protection 24V sensor
Connector A5 - X52
A5 - K1: Interlock
over temperature
A5 - R102: Glue level potentiometer
Located on the front face for board 9423348C and up
Handle A5 - F1: Thermal breaker in case
of over temperature
Notes: When an error occurs K1 opens and sends a large current to breaker A5 - F1.
This in turn opens after a certain time in order to record the appearance of a fault (problem with temperature regulation,
fault at klixon etc.).
The “Glue High Level” and “Glue Low Level” level LED’s are lit if the probes are immersed in the glue, and vice versa.
Connector X304:
Board power supply
220VAC.
Fuses : Relays :
A20 - F1 : 6.25A fuse - Protects tank cylinder elements. A20 – U1 : Static relay for cylinder 1 heating element.
A20 - F2 : 6.25A fuse - Protects tank cylinder elements. A20 - U2 : Static relay for cylinder 2 heating element.
A20 - F3 : 6.25A fuse - Protects elements at bottom of tank. A20 - U3 : Static relay for heating element at bottom of tank.
A20 - F4 : 6.25A fuse - Protects elements at bottom of tank.
A20 - F5 : 4 A fuse - Protects cover suction - feed. A20 – K1 : Cylinder heating element relay interlock.
A20 - F6 : 4 A fuse - Protects cover suction - feed. A20 – K2 : Bottom of tank heating element relay interlock.
A20 - F7 : 6.25A fuse - Protects glue tank frequency variator. A20 – 36K4 : Carriage movement motor relay interlock.
A20 - F8 : 6.25A fuse - Protects glue tank frequency variator. A20 – 36K5 : Movement brake relay interlock.
A20 - F9 : 6.25A fuse - Protects movement frequency variator. A20 – 42K6 : Milling motor relay interlock.
A20 - F10 : 6.25A fuse - Protects movement frequency variator. A20 – 42K7 : Second milling motor relay interlock.
A20 - F11 : 6.25A fuse - Protects 24-36V power supply. A20 – 48K6 : Cylinder rotation motor relay interlock.
A20 - F12 : 6.25A fuse - Protects 24-36V power supply.
Connector A7-X7
For communication
CAN with PLC BB3002
Switch A7-S2
RUN mode / Download mode
Connector A7-X2
Serial connector for
microprocessor download
A7 - K2 : Safety relay.
List of components: BBR Card Safety relay that only allows the BBR head to pass when
the book separator harrow is lowered.
Fuses :
A7 - F3 : Protects BBR 24V supply. Safety :
If fuse A7 - F3 is open there is no longer 24V to the card and A7 - S2 : Selector: “run” mode/“download” mode.
Led A7-B2 turns off.
- Selector down: “RUN” mode:
Relays : normal use of BBR.
A7 - K1 : BBR card interlock relay.
Relay open if BBR emergency shut-down or BB3002 Interlock. - Selector up: “DOWNLOAD” mode:
for the Microcontroller.
The milling and the glue tank main motor are not Different cases : - During the movement of pre feed :
interlocked by the secondary level in loading paper The creasing motor is not powered
position, in other position, all intrusion in the barrier cells and the movement of -> Safety OK
stop the milling motor and the glue tank. For this one pre feed is not dangerous.
switch is located on the translation and correspond to the
loading zone, we need a double direction contact to switch - In the position to allow creasing :
between the two states (loading zone, translation). The The creasing motor can rotate,
contact switch NC must be only used like a security contact but it’s not possible to introduce
and than the switching must be realised by a security relay fingers. ->Safety OK
supply through the NC switch-loading zone (see electric (See electric diagrams p.38).
diagrams p.2 and 3).
9432545
After a few minutes, the technician can restart the machine by pushing
on the red button on the relay support (see p.23 and 74).
See page 7 - 2
1 2 7
24 VDC
8
Timer
6
State relay 230 VAC
CYLINDERS ROTATION
1. Power on (main switch at ON 1) -> Tank bottom heaters start automatically when power is applied.
The glue temperature is regulated at temperature corresponding to switch position.
-> A 55 minute time delay is activated.
2. If the operator presses the green button -> All setup manoeuvres are carried out except for those that require the glue to be hot.
3. If the operator presses icon -> Cylinder heating is activated.
-> The temperature of the glue on the cylinders is regulated at 40°C below the gluing temperature.
4. When the 55 minute time delay has expired and if the icon has been activated : -> Cylinder rotation.
-> Rise in cylinder temperature until gluing
temperature is reached.
5. When the temperature of the glue reaches gluing temperature, the glue tank set-up alone will be automatically carried out.
From that time on the glue levels will be (continually) controlled.
6. A further heating delay period, set using the UI, may be added in order to make sure that the glue temperature is uniform throughout
the tank (optional).
7. The green signal light on the loading zone comes on to indicate that the machine is ready to start -> “Binder waiting start”.
The machine will remain shut down as long as fuse A1 - F1 has not
been reinstated.
Connector A5 - X52
A5 - K1: Interlock
over temperature
A5 - R102: Glue level potentiometer
Located on the front face for board 9423348C and up
Handle A5 - F1: Thermal breaker in case
of over temperature
8.1 Connection
8.2.1 GROUP 2: Motor data and limit values : Note : Ensure fmin < fmax.
• 201 Unom : Nominal motor voltage as shown on identification
plate. • 208 Verrou sens : Backward rotation can be locked.
U nom is the maximum voltage applied to the motor by 1 = AV/ ARR
the ACS 100. 2 = AV only
F nom is the frequency at which the output voltage is • 209 Bruit moteur: Control of motor noise level
equal to Unom. 0= standard (switching frequency 4 kHz)
The ACS 100 can supply a voltage that is greater than the 1= reduced noise (switching frequency 8 kHz)
mains supply voltage to the motor. 2 = silent (switching frequency 16 kHz)
See Figure 3.
• 202 fnom : Nominal motor frequency as shown on identification Note : When the “reduced noise” (8 KHz) setting is
plate (field attenuation value). used, the maximum load capacity of the ACS 100 is
See Figure 3. I2 at an ambient temperature of 30°C or 0.9 x I2 at
• 203 Inom : Nominal motor current as shown on identification 40°C. When the “Silent” (16 kHz) setting is used, the
plate. maximum load capacity is 0.75 * I2 at an ambient
temperature of 30°C.
Note : This parameter is only used when the motor
thermal protection function is in service.
See parameter 502 (f lim). See Figure 5. Figure 1 : F min and F max parameters to limit the output
frequency.
• 204 Vitesse nom : Nominal motor speed as shown on
identification plate.
• 205 Imax : Maximum current supplied to the motor by the
ACS 100.
• 206 fmax : Maximum frequency applied to the motor by the
ACS 100.
Figure 1: Parameterisation of fmin and fmax to limit
output frequency.
• 207 fmin: Minimum frequency applied to the motor by the
ACS 100.
• 402 EA maxi Scaling of analogue input. • 406 Vitesse const. Constant speed. May be called through
0 % = 0 mA (or 0 V) and 100 % = 20 mA a logic input.
(or 10 V) on input.
Figure 4 :
• 502 flim Threshold frequency for motor thermal protection. 2 = Modified values not stored in permanent
memory.
Flim and Inom (param. 203) define the safe operating range
of the motor in continuous operation. • 504 Blocage démarrage Start-up function locked. A locked
start-up means that a start-up order has
0 Hz = motor thermal protection deactivated. not been executed:
• in the event of a fault being re-set or
during a change of command mode
Figure 5 : (local -> remote).
In “LOCAL” mode, pressing “start / stop” will cause the motor to run.
Pressing on it once more will stop the motor.
The rotation speed of the motor may be altered. Press “enter” and
increase the frequency using the up and down arrows.
Confirm the frequency by pressing “enter”.
Note : Alarm codes (*) will be displayed only if Note : Faults (*) where the red diode flashes are re-set
parameter 506 is set to 1 (Yes). by switching power off and then switching it back
on. Other faults are re-set by pressing on the
START/STOP button.
9.1 Connections
RC – RA : Fault relay contact : Open if there is a fault or the drive
9.1.1 Power Terminals :
is off.
9.1.1.1 Power Terminals : OV : I/O common OV
Ai 1 : Voltage analog input Analog input : 0-5V or 0-10V
+5V : Power supply Reference potentiometer : 2.2 to
10kΩ (Max current available : 10 mA).
DO : Output which can be configured as
analog or logic input.
Li 1 – Li 2 - Li 3 – Li 4 : Programmable logic inputs. Power supply +15 V (max 30V)
State 0 if < 5V - State 1 if > 11V.
+15V : Logic input power supply
• Power Supply :
To the PLC
Page 7 - 127
ENT
dEC Value 0.2 0.2
ENT
Wiring Diagrams
LSP Value 0 0
ENT
HSP Value 60 60
ENT
ItH Value 1.8 1.3
ENT
SP2 Value 5 10
xxx
xxx
SP3
xxx ESC ESC
9.2 General description of the menu
ENT ENT
drC UnS Value 230 230
ENT
FrS Value 50 50
ENT
StA Value 12 12
ENT
FLG Value 25 25
ENT
HSP LIB Value Li 4 Li 4
TLS
Note : The others parameters are
adjusted with factory settings.
9.3 Parameters of the frequency driver
Menu: Monitoring SUP SP2 2nd preset speed (2) 0.0 to 200 Hz 10
SP3 3rd preset speed (2) 0.0 to 200 Hz 25
SP4 4th preset speed (2) 0.0 to 200 Hz 50
Ait Configuration of the analog input 5U, 10U, 0A, 4A 5U
- 5 V : voltage 0 - 5 volts (internal power supply)
- 1 0 V : voltage 0 - 10 volts (external power supply)
- 0 A : current 0 - 20 mA
- 4 A : current 4 - 20 mA
(1) In = nominal drive current
(2) The preset speeds only appear if the corresponding function has remained at the factory setting or has been
reconfigured in the FUn menu.
The parameters in clear boxes can only be modified when the drive is stopped and locked
Parameters in shaded boxes can be modified with the drive operating or stopped.
Parameters in shaded boxes can be modified with the drive operating or stopped.
(1) The preset speeds can also be accessed in the 1st level adjustment parameters.
- n O : function inactive
- r E C : the current configuration becomes identical to the backup
configuration previously saved by SCS. rEC is only visible if the backup ESC ESC
Drive thermal state
has been carried out. FCS automatically switches to nO as soon as this tHd Value
ENT
action has been performed.
- l n l : the current configuration becomes identical to the factory setting.
FCS automatically switches to nO as soon as this action has been When the drive is running, the value displayed is that of one of the monitoring parameters. The default value
performed. which is displayed is the motor reference (parameter FrH).
For rEC and InI to be taken into account the ENT key must be
held down for 2 s. While the value of the required new monitoring parameter is being displayed, the "ENT" key must be pressed
a second time to confirm the change of monitoring parameter and to store it. From then on the value of this
parameter will be displayed during operation (even after the drive has been switched off).
If the new choice is not confirmed by pressing the "ENT" key for a second time, the drive will return to the
previous parameter after it has been switched off.
The following parameters can be accessed, with the drive stopped or running.
Code Parameter Unit
FrH Display of the frequency reference (factory configuration) Hz
rFr Display of the output frequency applied to the motor Hz
LCr Display of the motor current A
ULn Display of the line voltage V
tHr Display of the motor thermal state: 100% corresponds to the nominal thermal state. %
Above 118%, the drive trips on an OLF fault (motor overload). It can be reset below 100%.
tHd Display of the drive thermal state: 100% corresponds to the nominal thermal state. %
Above 118%, the drive trips on an OHF fault (drive overheating). It can be reset below 80%.
Faults displayed
The cause of the fault must be removed before resetting.
Faults SOF, OHF, OLF, OSF, ObF, and PHF can be reset via a logic input if this function has been configured.
Faults OHF, OLF, OSF, ObF, and PHF can be reset via the automatic restart function, if this function has been
configured. All faults can be reset by switching the drive off then on again.
Fault Remedy
OCF • Ramp too short, check the settings.
overcurrent • Inertia or load too high, check the size of the motor/drive/load.
• Mechanical locking, check the state of the mechanism.
SCF • Check the cables connecting the drive to the motor, and the insulation of the motor.
motor short-circuit,
insulation fault
InF • Check the environment (electromagnetic compatibility).
internal fault • Replace the drive.
CFF • Return to factory settings or call up the backup configuration, if it is valid. See
configuration fault parameter FCS in the FUn menu.
SOF • Instability, check the motor, gain and stability parameters.
overspeed • Driving load too high, add a braking module and resistor and check the size of the
motor / drive / load.
OHF • Check the motor load, the drive ventilation and the environment. Wait for the drive to
drive overload cool before restarting.
OLF • Check the setting of the motor thermal protection, check the motor load. Wait for the
motor overload drive to cool before restarting.
OSF • Check the line voltage.
overvoltage
ObF • Braking too harsh or driving load. Increase the deceleration time, add a braking
overvoltage resistor if necessary and activate the brA function if it is compatible with the
during deceleration application.
PHF This protection only operates with the drive on load.
line phase failure • Check the power connection and the fuses.
• Reset.
• Check the line supply / drive compatibility.
• If there is an unbalanced load, inhibit the fault via IPL = nO (FUn menu).
USF • Check the voltage and the voltage parameter.
undervoltage
CrF • Replace the drive.
charging circuit
LI 1 : Start Fwd
LI 2 : Start Rev
LI 3: Constant frequency = 5 Hz.