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TECHNICAL DOCUMENTS

600
601

CONTENTS
602 International System of Units (SI)
604 General Tolerances(Excerpt from JIS B 0405 1991/JIS B 0419 1991)
605 Parallel Key and Keyway Sizes and Tolerances
606 Coupling Standard Hole Drilling Standards and JIS Standards
607 Clutch and Brake Standard Hole Drilling Standards and JIS Standards
608 Frequently Used Fits
610 Shaft Dimensional Tolerances (Excerpt from JIS B 0401)
612 Hole Dimensional Tolerances (Excerpt from JIS B 0401)
614 Hexagon Bolts (Excerpt from JIS B 1180 2014)
615 Hexagon Socket Head Cap Bolts (Excerpt from JIS B 1176 2014)
616 Mechanical Properties of Carbon Steel and Alloy Steel Coupling Components (Excerpt from JIS B 1051 2014)
618 Hexagon Socket Set Screws (Excerpt from JIS B 1177 2007)
619 Hex Keys (Excerpt from JIS B 4648 2008)
620 How to Use Hexagon Socket Set Screws
622 Retaining Ring (Excerpt from JIS B 2804 2010)
624 Bearing Mounting Dimensions
624 Shim Sizes
625 Physical and Mechanical Properties of Metal Materials
626 General Properties of Vulcanized Rubber
627 Approximate Conversion Values for Rockwell C Hardness of Steel Materials
628 Balance Quality of Rotating Equipment
629 Power Supplies in the World
630 General Purpose Motor Specifications
631 Moment of Inertia J Calculation Formula
633 Moment of Inertia J Table
634 Load Torque Calculation Formula

601
International System of Units (SI)
■ SI Base Unit
Base unit
Quantity Definition
Name Symbol
Length metre m Length of the path traveled by light in vacuum during a time interval of 1/299 792 458 of a second.

Mass of the international kilogram prototype (a cylinder made of an alloy of 90% platinum and 10% iridium with a diameter and
Mass kilogram kg
height of 39 mm).
Duration of 9 192 631 770 periods of the radiation corresponding to the transition between the two hyperfine levels (F=4/M=0
Time second s
and F=3/M=0) of the ground state of the cesium 133 atom.

Electric current that, when flowing in straight parallel wires of infinite length and negligible cross section, separated by a
Current ampere A
distance of one meter in free space, produces a force between the wires of 2 × 10-7 newtons per meter of length.

Thermodynamic
kelvin K 1/273.16 of the thermodynamic temperature of the triple point of water. The temperature interval unit is also kelvin.
temperature

Amount of substance of a system that contains as many elementary entities as there are atoms in 0.012 kg of carbon-12. When
Amount of substance mole mol the mole is used, the elementary entities must be specified and may be atoms, molecules, ions, electrons, other particles, or
specified groups of such particles.

Luminous intensity in a given direction of a source emitting monochromatic radiation of frequency 540 x 1012 Hz and the
Luminous intensity candela cd
radiant intensity of which in that direction is 1/683 watt per steradian.

■ Consistent Derived SI Units with Special Names and Symbols


Other SI unit SI base unit
Quantity Name Symbol
equivalent equivalent

Plane angle radian rad 1 m/m

Solid angle steradian sr 1 m2/m2

Frequency hertz Hz s-1


Force newton N m・kg・s-2

Pressure, stress pascal Pa N/m2 m-1・kg・s-2

Energy, work, heat joule J N・m m2・kg・s-2


Power, radiant flux watt W J/s m2・kg・s-3
Electric charge, quantity of electricity coulomb C s・A
Electrical potential difference (voltage), electromotive force volt V W/A m2・kg・s-3・A-1
Capacitance farad F C/V m-2・kg-1・s4・A2

Electrical resistance ohm Ω V/A m2・kg・s-3・A-2


Conductance siemens S A/V m-2・kg-1・s3・A2
Magnetic flux weber Wb V・s m2・kg・s-2・A-1

Magnetic flux density tesla T Wb/m2 kg・s-2・A-1

Inductance henry H Wb/A m2・kg・s-2・A-2


Celsius temperature degree Celsius ℃ K
Luminous flux lumen lm cd・sr cd・m2/m2=cd
Illuminance lux lx lm/m 2
m-2・cd

Radioactivity of radionuclides becquerel Bq s-1


Absorbed dose, specific energy distribution, kerma gray Gy J/kg m2・s-2
Dose equivalent, ambient dose equivalent, directional dose
sievert Sv J/kg m2・s-2
equivalent, individual dose equivalent

Enzymatic activity katal kat s-1・mol

■ SI Prefixes
Multiplier Name Symbol Decimal notation Multiplier Name Symbol Decimal notation

101 deca da 10 10-1 deci d 0.1

102 hecto h 100 10-2 centi C 0.01


103 kilo k 1000 10-3 milli m 0.001
106 mega M 1000 000 10-6 micro μ 0.000 001
109 giga G 1000 000 000 10-9 nano n 0.000 000 001

1012 tera T 1000 000 000 000 10-12 pico p 0.000 000 000 001

1015 peta P 1000 000 000 000 000 10-15 femto f 0.000 000 000 000 001

10 18
exa E 1000 000 000 000 000 000 10-18 atto a 0.000 000 000 000 000 001

1021 zetta Z 1000 000 000 000 000 000 000 10-21 zepto z 0.000 000 000 000 000 000 001

1024 yotta Y 1000 000 000 000 000 000 000 000 10-24 yocto y 0.000 000 000 000 000 000 000 001

602
603
■ Main SI Unit Conversion Factors
■ Force ■ Stress
N dyn kgf Pa or N/m2 Pa or N/m2 kgf/mm2 kgf/cm2
1 1 × 105 1.019 72 × 10-1 1 1 × 10-6 1.019 72 × 10-7 1.019 72 × 10-5

1 × 10-5 1 1.019 72 × 10-6 1 × 106 1 1.019 72 × 10-1 1.019 72 × 10

9.806 65 9.806 65 × 105 1 9.806 65 × 106 9.806 65 1 1 × 102

9.806 65 × 104 9.806 65 × 10-2 1 × 10-2 1


*1Pa = 1N/m2, 1MPa = 1N/mm2

■ Pressure
Pa kPa MPa bar kgf/cm2 atm mmH2O mmHg or Torr
1 1 × 10-3 1 × 10-6 1 × 10-5 1.019 72 × 10-5 9.869 23 × 10-6 1.019 72 × 10-1 7.500 62 × 10-3

1 × 103 1 1 × 10-3 1 × 10-2 1.019 72 × 10-2 9.869 23 × 10-3 1.019 72 × 102 7.500 62

1 × 106 1 × 103 1 1 × 10 1.019 72 × 10 9.869 23 1.019 72 × 105 7.500 62 × 103

1 × 105 1 × 102 1 × 10-1 1 1.019 72 9.869 23 × 10-1 1.019 72 × 104 7.500 62 × 102

9.806 65 × 10 4
9.806 65 × 10 9.806 65 × 10 -2
9.806 65 × 10 -1
1 9.678 41 × 10 -1
1 × 10 4
7.355 59 × 102
1.013 25 × 105 1.013 25 × 102 1.013 25 × 10-1 1.013 25 1.033 23 1 1.033 23 × 104 7.600 00 × 102

9.806 65 9.806 65 × 10-3 9.806 65 × 10-6 9.806 65 × 10-5 1 × 10-4 9.678 41 × 10-5 1 7.355 59 × 10-2

1.333 22 × 102 1.333 22 × 10-1 1.333 22 × 10-4 1.333 22 × 10-3 1.359 51 × 10-3 1.315 79 × 10-3 1.359 51 × 10 1
*1Pa = 1N/m2

■ Energy, Work, Heat ■ Power, Heat Flow


J kW・h kgf・m kcal W kgf・m/s PS kcal/h
1 2.777 78 × 10-7 1.019 72 × 10-1 2.388 89 × 10-4 1 1.019 72 × 10-1 1.359 62 × 10-3 8.600 0 × 10-1

3.600 × 106 1 3.670 98 × 105 8.600 0 × 102 9.806 65 1 1.333 33 × 10-2 8.433 71

9.806 65 2.724 07 × 10-6 1 2.342 70 × 10-3 7.355 × 102 7.5 × 10 1 6.325 29 × 102

4.186 05 × 103 1.162 79 × 10-3 4.268 58 × 102 1 1.162 79 1.185 72 × 10-1 1.580 95 × 10-3 1
*1J = 1W・s, 1J = 1N・m *1W = 1J/s, PS: French horse power

■ Viscosity ■ Kinematic Viscosity


Pa・s cP P m2/s cSt St
1 1 × 103 1 × 10 1 1 × 106 1 × 104

1 × 10-3 1 1 × 10-2 1 × 10-6 1 1 × 10-2

1 × 10 -1
1 × 10 2
1 1 × 10 -4
1 × 10 2
1
*1P = 1dyn・s/cm2 = 1g/cm・s, 1Pa・s = 1N・s/m2, 1cP = 1mPa・s *1St = 1cm2/s, 1cSt = 1mm2/s

■ Thermal Conductivity ■ Heat Transfer Coefficient ■ Specific Heat


W/(m・k) kcal/(h・m・℃) W(m2・K) kcal/(h・m2・℃) J/(kg・K) kcal/(kg・℃)cal/(g・℃)
1 8.600 0 × 10-1 1 8.600 0 × 10-1 1 2.388 89 × 10-4

1.162 79 1 1.162 79 1 4.186 05 × 10 3


1

603
General Tolerances(Excerpt from JIS B 0405 1991/JIS B 0419 1991)
■ Tolerance for the Lengths Excluding the Chamfer Portions
Unit [mm]
Tolerance class Standard size classification

0.5 or more Over 3 Over 6 Over 30 Over 120 Over 400 Over 1000 Over 2000
Symbol Description 3 or below 6 or below 30 or below 120 or below 400 or below 1000 or below 2000 or below 4000 or below

Tolerance

f Fine ± 0.05 ± 0.05 ± 0.1 ± 0.15 ± 0.2 ± 0.3 ± 0.5 −

m Medium ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2 ±2

c Coarse ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2 ±2 ±3 ±4

v Very coarse − ± 0.5 ±1 ± 1.5 ± 2.5 ±4 ±6 ±8


* For standard sizes of 0.5 mm or less, the individual tolerance is added to the respective standard size.

■ Tolerance for Lengths of Chamfer Portions ■ Tolerance for the Angular Sizes
(Corner Roundness and Corner Chamfer Sizes) Unit [mm]
Tolerance class Standard size classification Tolerance class Category of target angle's shorter side length (mm)
Over 10 Over 50 Over 120
0.5 or more Over 3 Over 6 10 or Over 400
50 or 120 or 400 or
Symbol Description 3 or below 6 or below Symbol Description below
below below below
Tolerance Tolerance

f Fine f Fine
± 0.2 ± 0.5 ±1 ± 1° ± 30′ ± 20′ ± 10′ ± 5′
m Medium m Medium

c Coarse c Coarse ± 1°30′ ± 1° ± 30′ ± 15′ ± 10′


± 0.4 ±1 ±2
v Very coarse v Very coarse ± 3° ± 2° ± 1° ± 30′ ± 20′
* For standard sizes of 0.5 mm or less, the individual tolerance is added to the respective standard size.

■ General Tolerance of Straightness and Flatness


Unit [mm]
Nominal length category

Over 10 Over 30 Over 100 Over 300 Over 1000


Tolerance class 10 or below
30 or below 100 or below 300 or below 1000 or below 3000 or below

Straightness tolerance and flatness tolerance

H 0.02 0.05 0.1 0.2 0.3 0.4

K 0.05 0.1 0.2 0.4 0.6 0.8

L 0.1 0.2 0.4 0.8 1.2 1.6

■ General Tolerance of Straightness ■ General Tolerance of ■ General Tolerance of


and Flatness Unit [mm] Symmetry Unit [mm] Circumferential Deflection Unit [mm]
Nominal short side length classification Nominal length classification
Over 100 Over 300 Over 1000 Over 100 Over 300 Over 1000
Tolerance 100 or Tolerance 100 or Tolerance Circumferential deflection
300 or 1000 or 3000 or 300 or 1000 or 3000 or
class below class below class tolerance
below below below below below below
Straightness tolerance Symmetry tolerance

H 0.2 0.3 0.4 0.5 H 0.5 H 0.1

K 0.4 0.6 0.8 1 K 0.5 0.8 1 K 0.2

L 0.6 1 1.5 2 L 0.6 1 1.5 2 L 0.5

604
605
Parallel Key and Keyway Sizes and Tolerances
b2
b1

t2
t1
b

r1

r2

c or r
d

h
d
Cross section Cross section Cross section
of the shaft of the bore of the key

■ JIS (Excerpt from JIS B 1301-1996)


Unit [mm]
Key size Keyway size
Applied
Nominal key b h Standard Tightening type Normal type t1 t2
shaft r1
size size of
diameter c or r and
b×h Standard Tolerance Standard b1 and b1/b2 b1 b2 Standard Standard
d Tolerance r2 Tolerance Tolerance
size (h9) size b2 tolerance(P9) tolerance(N9) tolerance(Js9) size size
2× 2 6〜 8 2 0 2 0 2 − 0.006 − 0.004 1.2 1.0
0.16 ± 0.0125 0.08
3× 3 8 〜 10 3 − 0.025 3 − 0.025 3 − 0.031 − 0.029 1.8 1.4


0.25 0.16 + 0.1 + 0.1
4× 4 10 〜 12 4 4 h9 4 2.5 1.8
0 0
0 0 − 0.012 0
5× 5 12 〜 17 5 5 0.25 5 ± 0.0150 3.0 2.3
− 0.030 − 0.030 − 0.042 − 0.030 0.16
6× 6 17 〜 22 6 6 6 3.5 2.8


0.40 0.25
8× 7 22 〜 30 8 0 7 8 − 0.015 0 4.0 3.3
± 0.0180
10 × 8 30 〜 38 10 − 0.036 8 10 − 0.051 − 0.036 5.0 3.3
0
12 × 8 38 〜 44 12 8 0.40 12 0.25 5.0 3.3
− 0.090
14 × 9 44 〜 50 14 9 14 5.5 3.8


0 − 0.018 0
0.60 ± 0.0215 0.40
16 × 10 50 〜 58 16 − 0.043 10 16 − 0.061 − 0.043 6.0 4.3
18 × 11 58 〜 65 18 11 18 7.0 + 0.2 4.4 + 0.2
h11
20 × 12 65 〜 75 20 12 20 7.5 0 4.9 0
22 × 14 75 〜 85 22 0 14 22 − 0.022 0 9.0 5.4
0 ± 0.0260
25 × 14 85 〜 95 25 − 0.052 14 0.60 25 − 0.074 − 0.052 0.40 9.0 5.4
− 0.110


28 × 16 95 〜 110 28 16 0.80 28 0.60 10.0 6.4

0 − 0.026 0
32 × 18 110 〜 130 32 18 32 ± 0.0310 11.0 7.4
− 0.062 − 0.088 − 0.062

■ Old JIS Class 1 (Excerpt from JIS B 1301-1959)


Unit [mm]
Key size Keyway size
Nominal key Applied
size Shaft diameter b h c Standard size b1 tolerance b2 tolerance r1 t1 t2
b×h d or r of b1 and b2 (H8) (F7) and r2
Standard size Tolerance(p7) Standard size Tolerance(h9) Standard size Tolerance Standard size Tolerance
4× 4 10 or more and 13 or below 4 + 0.024 4 0 4 + 0.018 + 0.022 2.5 1.5
5× 5 Over 13 and 20 or below 5 + 0.012 5 − 0.030 0.5 5 0 + 0.010 0.4 3 2
7× 7 Over 20 and 30 or below 7 + 0.030 7 7 + 0.022 + 0.028 4 3
10 × 8 Over 30 and 40 or below 10 + 0.015 8 10 0 + 0.013 4.5 3.5
0
12 × 8 Over 40 and 50 or below 12 8 − 0.036 0.8 12 0.6 4.5 3.5
+ 0.036 + 0.027 + 0.034
15 × 10 Over 50 and 60 or below 15 10 15 5 + 0.05 5 + 0.05
+ 0.018 0 + 0.016
18 × 12 Over 60 and 70 or below 18 12 18 6 0 6 0

20 × 13 Over 70 and 80 or below 20 13 0 20 7 6


+ 0.043 1.2 + 0.033 + 0.041 1.0
24 × 16 Over 80 and 95 or below 24 16 − 0.043 24 8 8
+ 0.022 0 + 0.020
28 × 18 Over 95 and 110 or below 28 18 28 9 9

+ 0.051 0 + 0.039 + 0.050


32 × 20 Over 110 and 125 or below 32 20 2 32 1.6 10 10
+ 0.026 − 0.052 0 + 0.025

■ Old JIS Class 2 (Excerpt from JIS B 1301-1959)


Unit [mm]
Key size Keyway size
Nominal key Applied
size shaft diameter b h c Standard size b1 tolerance b2 tolerance r1 t1 t2
b×h d or r of b1 and b2 (H9) (E9) and r2
Standard size Tolerance(h8) Standard size Tolerance(h10) Standard size Tolerance Standard size Tolerance
4× 4 10 or more and 13 or below 4 0 4 0 4 + 0.030 + 0.050 2.5 1.5
5× 5 Over 13 and 20 or below 5 − 0.018 5 − 0.048 0.5 5 0 + 0.020 0.4 3 2
7× 7 Over 20 and 30 or below 7 0 7 7 + 0.036 + 0.061 4 3
10 × 8 Over 30 and 40 or below 10 − 0.022 8 10 0 + 0.025 4.5 3.5
0
12 × 8 Over 40 and 50 or below 12 8 − 0.058 0.8 12 0.6 4.5 3.5
0 + 0.043 + 0.075
15 × 10 Over 50 and 60 or below 15 10 15 5 + 0.1 5 + 0.1
− 0.027 0 + 0.032
18 × 12 Over 60 and 70 or below 18 12 18 6 0 6 0

20 × 13 Over 70 and 80 or below 20 13 0 20 7 6


0 1.2 + 0.052 + 0.092 1.0
24 × 16 Over 80 and 95 or below 24 16 − 0.070 24 8 8
− 0.033 0 + 0.040
28 × 18 Over 95 and 110 or below 28 18 28 9 9

0 0 + 0.062 + 0.112
32 × 20 Over 110 and 125 or below 32 20 2 32 1.6 10 10
− 0.039 − 0.084 0 + 0.050

605
MIKI PULLEY Coupling Standard Hole Drilling Standards
These standard hole drilling standards apply to the 6 mm to 65 mm
■ Nominal Set Screw Diameters for Keyways
hole drilling for SERVOFLEX (excluding SFC), SPRFLEX, BAUMANNFLEX
(excluding ZG and LM), and CENTAFLEX. However, if other standard Keyway standard size b2 Nominal set screw diameter
hole drilling standards are available for each model, those standards 4 M4
are given priority and may not match these standards. 5 M4

6 M5

■ Hole Drilling Tolerances for the Mating Shaft Tolerances 7 M6

8 M6
Unless otherwise specified, a hole is drilled with a tolerance of H7.
10 M8
However, H8 is used for holes with a diameter of 10 mm or less. The
following shows the recommended hole tolerances for the shaft 12 M8

tolerances. With the exception of H7, the tolerance must be 14 M10

determined through discussion. Surface finishing is not performed for 15 M10

the additional drilled hole based on the prepared hole. If surface 16 M10
finishing is required for the additional drilled hole, please contact Miki 18 M10
Pulley. * Unless otherwise specified, the set screw position is 90°at two points.
* The set screw position varies depending on the applied product. For details, refer to the standard
hole drilling standards of each product.
Shaft tolerance Recommended hole tolerance
h6 ~ h9 H7

j6 G7 2-M
°
90
k6 F7

m6 F7
* j6, k6, and m6 are used for new standard motor shafts.

■ Keyway Sizes for Hole Diameters (Table Below)


Unless otherwise specified, a hole is drilled according to the old JIS
(class 2) standards.
Keyway is not made for holes of less than 12 mm.

b2 b ■ Nominal Set Screw Diameter for Hole Diameter


(without Keyway)
t2

Bore diameter Nominal set screw diameter


6 or more and under 12 M4
* Unless otherwise specified, the set screw position is 90°at two points.
* The set screw position varies depending on the applied product. For details, refer to the standard
hole drilling standards of each product.

■ Old JIS (Class 2) Standards Unit [mm] 2-M


°
b2 t2 90
Key size
Hole diameter Standard Tolerance Standard
Tolerance b×h
size (E9) size

12 or more and 13 or below 4 + 0.050 1.5 + 0.3 4× 4


Over 13 and 20 or below 5 + 0.020 2.0 0 5× 5
Over 20 and 30 or below 7 + 0.061 3.0 7× 7

Over 30 and 40 or below 10 + 0.025 10 × 8


3.5 + 0.3
Over 40 and 50 or below 12 12 × 8
0
+ 0.075
Over 50 and 60 or below 15 5.0 15 × 10
+ 0.032
Over 60 and 65 or below 18 6.0 18 × 12

■ New JIS Standards Unit [mm]


b2 t2
Key size
Bore diameter Standard Tolerance Standard
Tolerance b×h
size (H9) size

12 4 1.8 4× 4
+ 0.030 + 0.3
Over 12 and 17 or below 5 2.3 5× 5
0 0
Over 17 and 22 or below 6 2.8 6× 6

Over 22 and 30 or below 8 + 0.036 8× 7


Over 30 and 38 or below 10 0 3.3 10 × 8

Over 38 and 44 or below 12 + 0.3 12 × 8


Over 44 and 50 or below 14 3.8 0 14 × 9
+ 0.043
Over 50 and 58 or below 16 0 4.3 16 × 10

Over 58 and 65 or below 18 4.4 18 × 11

606
607
MIKI PULLEY Clutch and Brake Standard Hole Drilling Standards
These standard hole drilling standards apply to the 6 mm to 85 mm
■ Nominal Set Screw Diameters for Keyways
hole drilling for electromagnetic-activated clutches and brakes
(excluding CYT, CSZ, and BSZ) and spring-activated brakes (excluding Keyway standard size b2 Nominal set screw diameter
BXW). However, if the standard clutches and brakes come with holes, 4 M4
they may not match these standards. 5 M4

■ Hole Drilling Tolerances for the Mating Shaft Tolerances 6 M5


7 M6
Unless otherwise specified, a hole is drilled with a tolerance of H7.
8 M6
However, H8 is used for the hole diameters of 10 mm or less of spring-
10 M8
activated brakes. With the exception of tolerance grade H7, the tolerance
is determined through discussion. Surface finishing is not performed for 12 M8

the additional drilled hole based on the prepared hole. If surface finishing 14 M10

is required for the additional drilled hole, please contact Miki Pulley. 15 M10

The following shows the shaft tolerances under various load 16 M10, M12
conditions. 18 M12, M16

20 M16
Load condition Shaft tolerance Remark
22 M16
Shaft with ø10 or below h6 h7 h5 if accuracy is required

h6
Light and normal load h6 for motor shaft
js6 js7
and variable load j6 for clutch and brake unit
j6  j7

Heavy load and k6 k7


impact load m6

* Keyway is not made for drilling holes of less than 10 mm.

0゜
■ Keyway Sizes for Hole Diameters (Table Below)

12
b2 b
2-M
t2

■ Nominal Set Screw Diameter for Hole Diameter


(without Keyway)
Hole diameter Nominal set screw diameter
6 or more and under 10 M3

In Compliance with the Old JIS Standards (Class 2) Unit [mm]


b2 t2 Key size
Hole diameter
Standard size Tolerance(E9) Standard size Tolerance b×h

10 or more and 13 or below 4 + 0.05 1.5 4×4

Over 13 and 20 or below 5 + 0.02 2.0 5×5


Over 20 and 30 or below 7 + 0.061 3.0 7×7

Over 30 and 40 or below 10 + 0.025 10 × 8


3.5 + 0.5
0

Over 40 and 50 or below 12 12 × 8


12

0
+ 0.075
Over 50 and 60 or below 15 5.0 15 × 10
+ 0.032
Over 60 and 70 or below 18 18 × 12 2-M
+ 0.092 6.0
Over 70 and 80 or below 20 20 × 13
+ 0.040

* The recommended key standards are the old JIS class 1 (width tolerance P7).

Models Compliant with the New JIS Standards Unit [mm]


b2 t2 Key size
Hole diameter
Standard size Tolerance(P9) Standard size Tolerance b×h

6 or more and 8 or below 2 - 0.006 0.8 + 0.3 2×2

Over 8 and 10 or below 3 - 0.031 1.2 0 3×3

Over 10 and 12 or below 4 1.5 4×4


- 0.012
Over 12 and 17 or below 5 2.0 5×5
- 0.042
Over 17 and 22 or below 6 2.5 6×6

Over 22 and 30 or below 8 - 0.015 8×7


Over 30 and 38 or below 10 - 0.051 3.0 10 × 8
+ 0.5
Over 38 and 44 or below 12 12 × 8
0
Over 44 and 50 or below 14 - 0.018 3.5 14 × 9

Over 50 and 58 or below 16 - 0.061 16 × 10


4.0
Over 58 and 65 or below 18 18 × 11
Over 65 and 75 or below 20 - 0.022 4.5 20 × 12

Over 75 and 85 or below 22 - 0.074 5.0 22 × 14


* The recommended key standards are the new JIS ones (width tolerance h9).

607
Frequently Used Fits
■ Frequently Used Hole Standard Fits Table
Standard Shaft's tolerance zone class
hole Clearance fit Transition fit Interference fit
g5 h5 js5 k5 m5
H6
f6 g6 h6 js6 k6 m6 n6 * p6 *
f6 g6 h6 js6 k6 m6 n6 p6 * r6 * s6 t6 u6 x6
H7
e7 f7 h7 js7
f7 h7

H8 e8 f8 h8

d9 e9
d8 e8 h8
H9
c9 d9 e9 h9

H10 b9 c9 d9
* There is an exception for the fits marked by * depending on the size classification.

■ Illustration of Frequently Used Hole Standard Fits (Larger than 10-mm Standard Size and Lower than 18 mm)

Standard hole H6 H7 H8

Interference

Interference
Transition

Transition
Clearance

Clearance

Clearance
Fits
fit

fit

fit

fit

fit
fit

fit
Shaft's tolerance zone class f6 g5 g6 h5 h6 js5 js6 k5 k6 m5 m6 n6 p6 e7 f6 f7 g6 h6 h7 js6 js7 k6 m6 n6 p6 r6 d9 e8 e9 f7 f8 h7 h8

50

40

30

r6

20 p6 p6

n6 n6 H8
10 H7
m5 m6 m6
H6
k5 k6 k6
0
js5 js6 js6
h5 js7
h6 h6
Tolerance zone[µm]

-10
g5
g6 g6 h7 h7
-20

f6 f6 h8

-30
f7 f7

-40
f8

e7
-50

e8
-60

-70
e9

-80

-90
d9

608
609
■ Frequently Used Shaft Standard Fits Table
Standard Hole's tolerance zone class
shaft Clearance fit Transition fit Interference fit
h5 H6 JS6 K6 M6 N6 * P6

F6 G6 H6 JS6 K6 M6 N6 P6 *
h6
F6 G6 H7 JS7 K7 M7 N7 P7 * R7 S7 T7 U7 X7

E7 F7 H7
h7
F8 H8

D8 E8 F8 H8
h8
D9 E9 H9
D8 E8 H8

h9 C9 D9 E9 H9

B10 C10 D10


* There is an exception for the fits marked by * depending on the size classification.

■ Illustration of Frequently Used Shaft Standard Fits (Larger than 10-mm Standard Size and Lower than 18 mm)

Standard shaft h5 h6 h7 h8

Interference
Clearance fit

Interference
Transition

Transition
Clearance

Clearance

Clearance
Fits
fit

fit

fit

fit

fit
fit
fit

Hole's tolerance zone class H6 JS6 K6 M6 N6 P6 F6 F7 G6 G7 H6 H7 JS6 JS7 K6 K7 M6 M7 N6 N7 P6 P7 E7 F7 F8 H7 H8 E8 E9 F8 H8 H9

90

80

70

60

50

40

E7 E8 E9
Tolerance zone[µm]

30

20
F6 F7 F7 F8 F8

10
G6 G7

H6 H6 H7 H7 H8 H8 H9
0
JS6 h5 JS6
h6
K6 JS7 K6
-10 h7
K7
M6 M6 h8
M7
N6 N6
-20
N7
P6 P6
P7
-30

-40

-50

609
Shaft Dimensional Tolerances (Excerpt from JIS B 0401)
Size
classification d e f g h
[mm]
Equal to
Over or lower d8 d9 e7 e8 e9 f6 f7 f8 g5 g6 h5 h6 h7 h8 h9
than

ー 30 ー 30 ー 20 ー 20 ー 20 ー 10 ー 10 ー 10 ー4 ー 4 0 0 0 0 0
3 6
ー 48 ー 60 ー 32 ー 38 ー 50 ー 18 ー 22 ー 28 ー9 ー 12 ー5 ー8 ー 12 ー 18 ー 30

ー 40 ー 40 ー 25 ー 25 ー 25 ー 13 ー 13 ー 13 ー5 ー 5 0 0 0 0 0
6 10
ー 62 ー 76 ー 40 ー 47 ー 61 ー 22 ー 28 ー 35 ー 11 ー 14 ー6 ー9 ー 15 ー 22 ー 36

10 14
ー 50 ー 50 ー 32 ー 32 ー 32 ー 16 ー 16 ー 16 ー 6 ー 6 0 0 0 0 0
ー 77 ー 93 ー 50 ー 59 ー 75 ー 27 ー 34 ー 43 ー 14 ー 17 ー8 ー 11 ー 18 ー 27 ー 43
14 18

18 24
ー 65 ー 65 ー 40 ー 40 ー 40 ー 20 ー 20 ー 20 ー 7 ー 7 0 0 0 0 0
ー 98 ー 117 ー 61 ー 73 ー 92 ー 33 ー 41 ー 53 ー 16 ー 20 ー9 ー 13 ー 21 ー 33 ー 52
24 30

30 40
ー 80 ー 80 ー 50 ー 50 ー 50 ー 25 ー 25 ー 25 ー 9 ー 9 0 0 0 0 0
ー 119 ー 142 ー 75 ー 89 ー 112 ー 41 ー 50 ー 64 ー 20 ー 25 ー 11 ー 16 ー 25 ー 39 ー 62
40 50

50 65
ー 100 ー 100 ー 60 ー 60 ー 60 ー 30 ー 30 ー 30 ー 10 ー 10 0 0 0 0 0
ー 146 ー 174 ー 90 ー 106 ー 134 ー 49 ー 60 ー 76 ー 23 ー 29 ー 13 ー 19 ー 30 ー 46 ー 74
65 80

80 100
ー 120 ー 120 ー 72 ー 72 ー 72 ー 36 ー 36 ー 36 ー 12 ー 12 0 0 0 0 0
ー 174 ー 207 ー 107 ー 126 ー 159 ー 58 ー 71 ー 90 ー 27 ー 34 ー 15 ー 22 ー 35 ー 54 ー 87
100 120

120 140

ー 145 ー 145 ー 85 ー 85 ー 85 ー 43 ー 43 ー 43 ー 14 ー 14 0 0 0 0 0
140 160
ー 208 ー 245 ー 125 ー 148 ー 185 ー 68 ー 83 ー 106 ー 32 ー 39 ー 18 ー 25 ー 40 ー 63 ー 100

160 180

180 200

ー 170 ー 170 ー 100 ー 100 ー 100 ー 50 ー 50 ー 50 ー 15 ー 15 0 0 0 0 0


200 225
ー 242 ー 285 ー 146 ー 172 ー 215 ー 79 ー 96 ー 122 ー 35 ー 44 ー 20 ー 29 ー 46 ー 72 ー 115

225 250

250 280
ー 190 ー 190 ー 110 ー 110 ー 110 ー 56 ー 56 ー 56 ー 17 ー 17 0 0 0 0 0
ー 271 ー 320 ー 162 ー 191 ー 240 ー 88 ー 108 ー 137 ー 40 ー 49 ー 23 ー 32 ー 52 ー 81 ー 130
280 315

315 355
ー 210 ー 210 ー 125 ー 125 ー 125 ー 62 ー 62 ー 62 ー 18 ー 18 0 0 0 0 0
ー 299 ー 350 ー 182 ー 214 ー 265 ー 98 ー 119 ー 151 ー 43 ー 54 ー 25 ー 36 ー 57 ー 89 ー 140
355 400

400 450
ー 230 ー 230 ー 135 ー 135 ー 135 ー 68 ー 68 ー 68 ー 20 ー 20 0 0 0 0 0
ー 327 ー 385 ー 198 ー 232 ー 290 ー 108 ー 131 ー 165 ー 47 ー 60 ー 27 ー 40 ー 63 ー 97 ー 155
450 500

* The values in the upper row in the table below show the upper deviations and the values in the lower row show the lower deviations.

610
611
Unit [ μ m]
Size
js j k m n p r classification
[mm]
Equal to
js5 js6 js7 j5 j6 k5 k6 m5 m6 n6 p6 r6 Over or lower
than

+3 +6 +6 +9 +9 + 12 + 16 + 20 + 23
± 2.5 ±4 ±6 3 6
-2 -2 +1 +1 +4 + 4 + 8 + 12 + 15

+4 +7 +7 + 10 + 12 + 15 + 19 + 24 + 28
±3 ± 4.5 ± 7.5 6 10
-2 -2 +1 + 1 + 6 + 6 + 10 + 15 + 19

10 14
+5 +8 +9 + 12 + 15 + 18 + 23 + 29 + 34
±4 ± 5.5 ±9
-3 -3 +1 + 1 + 7 + 7 + 12 + 18 + 23
14 18

18 24
+5 +9 + 11 + 15 + 17 + 21 + 28 + 35 + 41
± 4.5 ± 6.5 ± 10.5
-4 -4 + 2 + 2 + 8 + 8 + 15 + 22 + 28
24 30

30 40
+6 + 11 + 13 + 18 + 20 + 25 + 33 + 42 + 50
± 5.5 ±8 ± 12.5
-5 - 5 + 2 + 2 + 9 + 9 + 17 + 26 + 34
40 50

+ 60
50 65
+ 41
+6 + 12 + 15 + 21 + 24 + 30 + 39 + 51
± 6.5 ± 9.5 ± 15
-7 - 7 + 2 + 2 + 11 + 11 + 20 + 32
+ 62
65 80
+ 43

+ 73
80 100
+ 51
+6 + 13 + 18 + 25 + 28 + 35 + 45 + 59
± 7.5 ± 11.5 ± 17.5
-9 - 9 + 3 + 3 + 13 + 13 + 23 + 37
+ 76
100 120
+ 54

+ 88
120 140
+ 63

+ 7 + 14 + 21 + 28 + 33 + 40 + 52 + 68 + 90
±9 ± 12.5 ± 20 140 160
- 11 - 11 + 3 + 3 + 15 + 15 + 27 + 43 + 65

+ 93
160 180
+ 68

+ 106
180 200
+ 77

+ 7 + 16 + 24 + 33 + 37 + 46 + 60 + 79 + 109
± 10 ± 14.5 ± 23 200 225
- 13 - 13 + 4 + 4 + 17 + 17 + 31 + 50 + 80

+ 113
225 250
+ 84

+ 126
250 280
+ 94
+ 7 + 27 + 36 + 43 + 52 + 66 + 88
± 11.5 ± 16 ± 26 ± 16
- 16 + 4 + 4 + 20 + 20 + 34 + 56
+ 130
280 315
+ 98

+ 144
315 355
+ 108
+ 7 + 29 + 40 + 46 + 57 + 73 + 98
± 12.5 ± 18 ± 28.5 ± 18
- 18 + 4 + 4 + 21 + 21 + 37 + 62
+ 150
355 400
+ 114

+ 166
400 450
+ 126
+ 7 + 32 + 45 + 50 + 63 + 80 + 108
± 13.5 ± 20 ± 31.5 ± 20
- 20 + 5 + 5 + 23 + 23 + 40 + 68
+ 172
450 500
+ 132

611
Hole Dimensional Tolerances (Excerpt from JIS B 0401)
Size
classification E F G H
[mm]
Equal to
Over or lower E7 E8 E9 F6 F7 F8 G6 G7 H5 H6 H7 H8 H9 H10
than

+ 32 + 38 + 50 + 18 + 22 + 28 + 12 + 16 +5 +8 + 12 + 18 + 30 + 48
3 6
+ 20 + 20 + 20 + 10 + 10 + 10 + 4 + 4 0 0 0 0 0 0

+ 40 + 47 + 61 + 22 + 28 + 35 + 14 + 20 +6 +9 + 15 + 22 + 36 + 58
6 10
+ 25 + 25 + 25 + 13 + 13 + 13 + 5 + 5 0 0 0 0 0 0

10 14
+ 50 + 59 + 75 + 27 + 34 + 43 + 17 + 24 +8 + 11 + 18 + 27 + 43 + 70
+ 32 + 32 + 32 + 16 + 16 + 16 + 6 + 6 0 0 0 0 0 0
14 18

18 24
+ 61 + 73 + 92 + 33 + 41 + 53 + 20 + 28 +9 + 13 + 21 + 33 + 52 + 84
+ 40 + 40 + 40 + 20 + 20 + 20 + 7 + 7 0 0 0 0 0 0
24 30

30 40
+ 75 + 89 + 112 + 41 + 50 + 64 + 25 + 34 + 11 + 16 + 25 + 39 + 62 + 100
+ 50 + 50 + 50 + 25 + 25 + 25 + 9 + 9 0 0 0 0 0 0
40 50

50 65
+ 90 + 106 + 134 + 49 + 60 + 76 + 29 + 40 + 13 + 19 + 30 + 46 + 74 + 120
+ 60 + 60 + 60 + 30 + 30 + 30 + 10 + 10 0 0 0 0 0 0
65 80

80 100
+ 107 + 126 + 159 + 58 + 71 + 90 + 34 + 47 + 15 + 22 + 35 + 54 + 87 + 140
+ 72 + 72 + 72 + 36 + 36 + 36 + 12 + 12 0 0 0 0 0 0
100 120

120 140

+ 125 + 148 + 185 + 68 + 83 + 106 + 39 + 54 + 18 + 25 + 40 + 63 + 100 + 160


140 160
+ 85 + 85 + 85 + 43 + 43 + 43 + 14 + 14 0 0 0 0 0 0

160 180

180 200

+ 146 + 172 + 215 + 79 + 96 + 122 + 44 + 61 + 20 + 29 + 46 + 72 + 115 + 185


200 225
+ 100 + 100 + 100 + 50 + 50 + 50 + 15 + 15 0 0 0 0 0 0

225 250

250 280
+ 162 + 191 + 240 + 88 + 108 + 137 + 49 + 69 + 23 + 32 + 52 + 81 + 130 + 210
+ 110 + 110 + 110 + 56 + 56 + 56 + 17 + 17 0 0 0 0 0 0
280 315

315 355
+ 182 + 214 + 265 + 98 + 119 + 151 + 54 + 75 + 25 + 36 + 57 + 89 + 140 + 230
+ 125 + 125 + 125 + 62 + 62 + 62 + 18 + 18 0 0 0 0 0 0
355 400

400 450
+ 198 + 232 + 290 + 108 + 131 + 165 + 60 + 83 + 27 + 40 + 63 + 97 + 155 + 250
+ 135 + 135 + 135 + 68 + 68 + 68 + 20 + 20 0 0 0 0 0 0
450 500

* The values in the upper row in the table below show the upper deviations and the values in the lower row show the lower deviations.

612
613
Unit [ μ m]
Size
JS J K M N P R classification
[mm]
Equal to
JS6 JS7 J6 J7 K6 K7 M6 M7 N6 N7 P7 R7 Over or lower
than

+5 +2 +3 -1 0 - 5 - 4 - 8 - 11
±4 ±6 ±6 3 6
-3 -6 -9 -9 - 12 - 13 - 16 - 20 - 23

+5 +8 +2 + 5 - 3 0 - 7 - 4 - 9 - 13
± 4.5 ± 7.5 6 10
-4 -7 -7 - 10 - 12 - 15 - 16 - 19 - 24 - 28

10 14
+6 + 10 +2 + 6 - 4 0 - 9 - 5 - 11 - 16
± 5.5 ±9
-5 - 8 -9 - 12 - 15 - 18 - 20 - 23 - 29 - 34
14 18

18 24
+8 + 12 + 2 + 6 - 4 0 - 11 - 7 - 14 - 20
± 6.5 ± 10.5
-5 - 9 - 11 - 15 - 17 - 21 - 24 - 28 - 35 - 41
24 30

30 40
+ 10 + 14 + 3 + 7 - 4 0 - 12 - 8 - 17 - 25
±8 ± 12.5
- 6 - 11 - 13 - 18 - 20 - 25 - 28 - 33 - 42 - 50
40 50

- 30
50 65
- 60
+ 13 + 18 + 4 + 9 - 5 0 - 14 - 9 - 21
± 9.5 ± 15
- 6 - 12 - 15 - 21 - 24 - 30 - 33 - 39 - 51
- 32
65 80
- 62

- 38
80 100
- 73
+ 16 + 22 + 4 + 10 - 6 0 - 16 - 10 - 24
± 11 ± 17.5
- 6 - 13 - 18 - 25 - 28 - 35 - 38 - 45 - 59
- 41
100 120
- 76

- 48
120 140
- 88

+ 18 + 26 + 4 + 12 - 8 0 - 20 - 12 - 28 - 50
± 12.5 ± 20 140 160
- 7 - 14 - 21 - 28 - 33 - 40 - 45 - 52 - 68 - 90

- 53
160 180
- 93

- 60
180 200
- 106

+ 22 + 30 + 5 + 13 - 8 0 - 22 - 14 - 33 - 63
± 14.5 ± 23 200 225
- 7 - 16 - 24 - 33 - 37 - 46 - 51 - 60 - 79 - 109

- 67
225 250
- 113

- 74
250 280
- 126
+ 25 + 36 + 5 + 16 - 9 0 - 25 - 14 - 33
± 16 ± 26
- 7 - 16 - 27 - 36 - 41 - 52 - 57 - 66 - 88
- 78
280 315
- 130

- 87
315 355
- 144
+ 29 + 39 + 7 + 17 - 10 0 - 26 - 16 - 41
± 18 ± 28.5
- 7 - 18 - 29 - 40 - 46 - 57 - 62 - 73 - 98
- 93
355 400
- 150

- 103
400 450
- 166
+ 33 + 43 + 8 + 18 - 10 0 - 27 - 17 - 45
± 20 ± 31.5
- 7 - 20 - 32 - 45 - 50 - 63 - 67 - 80 - 108
- 109
450 500
- 172

613
Hexagon Bolts (Excerpt from JIS B 1180 2014)
■ Nominal Diameter Hexagon Bolt – Coarse Screw – Part Grade A Shapes/Dimensions
kw ℓf
X 0.1
β°

X Rr

φds
e

φdw
φda
s ℓs u
c
ℓg (b)
・β = 15 to 30°
k ℓ ・Screw tips are chamfered. However, M4 or lower can have plain-sheared ends. (See JIS B 1003)
・Length of incomplete screw part at screw tip u ≦ 2P
・Reference location with regard to dw

Unit [mm]
Nominal screw diameter d M1.6 M2 M2.5 M3 M4 M5 M6 M8 M10 M12 M16 M20 M24

P 0.35 0.4 0.45 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2.5 3

b b) 9 10 11 12 14 16 18 22 26 30 38 46 54
(Reference) c) 15 16 17 18 20 22 24 28 32 36 44 52 60
Max. 0.25 0.25 0.25 0.40 0.40 0.50 0.50 0.60 0.60 0.60 0.8 0.8 0.8
c
Min. 0.10 0.10 0.10 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.2 0.2 0.2
da Max. 2 2.6 3.1 3.6 4.7 5.7 6.8 9.2 11.2 13.7 17.7 22.4 26.4

Standard size=Max. 1.60 2.00 2.50 3.00 4.00 5.00 6.00 8.00 10.00 12.00 16.00 20.00 24.00
ds
Min. 1.46 1.86 2.36 2.86 3.82 4.82 5.82 7.78 9.78 11.73 15.73 19.67 23.67
dw Min. 2.27 3.07 4.07 4.57 5.88 6.88 8.88 11.63 14.63 16.63 22.49 28.19 33.61

e Min. 3.41 4.32 5.45 6.01 7.66 8.79 11.05 14.38 17.77 20.03 26.75 33.53 39.98
ℓf Max. 0.6 0.8 1 1 1.2 1.2 1.4 2 2 3 3 4 4

Standard size 1.1 1.4 1.7 2 2.8 3.5 4 5.3 6.4 7.5 10 12.5 15

k Max. 1.225 1.525 1.825 2.125 2.925 3.65 4.15 5.45 6.58 7.68 10.18 12.715 15.215
Min. 0.975 1.275 1.575 1.875 2.675 3.35 3.85 5.15 6.22 7.32 9.82 12.285 14.785
kw Min. 0.68 0.89 1.10 1.31 1.87 2.35 2.70 3.61 4.35 5.12 6.87 8.6 10.35
r Min. 0.1 0.1 0.1 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.8 0.8
Standard size=Max. 3.20 4.00 5.00 5.50 7.00 8.00 10.00 13.00 16.00 18.00 24.00 30.00 36.00
s
Min. 3.02 3.82 4.82 5.32 6.78 7.78 9.78 12.73 15.73 17.73 23.67 29.67 35.38

ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg

Nominal size Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
12 11.65 12.35 1.2 3
16 15.65 16.35 5.2 7 4 6 2.75 5 For bolts where ℓ is located in the area above the thick stepped line, a complete screw part is better.
20 19.58 20.42 8 10 6.75 9 5.5 8
25 24.58 25.42 11.75 14 10.5 13 7.5 11 5 9
30 29.58 30.42 15.5 18 12.5 16 10 14 7 12
35 34.5 35.5 17.5 21 15 19 12 17
40 39.5 40.5 22.5 26 20 24 17 22 11.75 18

45 44.5 45.5 25 29 22 27 16.75 23 11.5 19


50 49.5 50.5 30 34 27 32 21.75 28 16.5 24 11.25 20

55 54.4 55.6 32 37 26.75 33 21.5 29 16.25 25


60 59.4 60.6 37 42 31.75 38 26.5 34 21.25 30
65 64.4 65.6 36.75 43 31.5 39 26.25 35 17 27
70 69.4 70.6 41.75 48 36.5 44 31.25 40 22 32

80 79.4 80.6 51.75 58 46.5 54 41.25 50 32 42 21.5 34


90 89.3 90.7 56.5 64 51.25 60 42 52 31.5 44 21 36
100 99.3 100.7 66.5 74 61.25 70 52 62 41.5 54 31 46

110 109.3 110.7 71.25 80 62 72 51.5 64 41 56


120 119.3 120.7 81.25 90 72 82 61.5 74 51 66

130 129.2 130.8 76 86 65.5 78 55 70

140 139.2 140.8 86 96 75.5 88 65 80

150 149.2 150.8 96 106 85.5 98 75 90


・Recommended nominal lengths are where values are given in ℓ s and ℓ g columns in the table.
・P is the screw pitch.
・b) With regard to ℓ nom ≦ 125 mm.
・c) With regard to 125 mm < ℓ nom ≦ 200 mm.
・kw min = 0.7kmin
・ℓ g max =ℓ nom - b
・ℓ s min =ℓ g max - 5P

614
615
Hexagon Socket Head Cap Bolts (Excerpt from JIS B 1176 2014)
■ Hexagon Socket Head Cap Bolt (Coarse Screw) Shapes/Dimensions
1.5°
Y 0°
45°max
t 0.1
ℓf
X
w v

X Y
120°min

Rr

φdw

φdw
φdk

Rr
e

φds
φda
・Screw tips are chamfered tips as stipulated with JIS B 1003. However, M4 or lower can have plain-sheared ends.
s ℓs u ・Length of incomplete screw part at screw tip u ≦ 2P
ℓg (b) Max. round under neck ℓf max = 1.7r max ・The opening of the hexagon socket can be slightly round or chamfered.
・ds applies where a minimum value for ℓs is stipulated.
k ℓ φda max-φds max
r max= ・Corners on the top of the head are round or chamfered, and can be selected freely by the manufacturer.
2 ・Corners on the head seat surface are round or chamfered to dw, and cannot have burrs, etc.
r min is by below table. ・Indicates position for measuring dw.

Unit [mm]
Nominal screw diameter d M1.6 M2 M2.5 M3 M4 M5 M6 M8 M10 M12 (M14) M16 M20 M24
P 0.35 0.4 0.45 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 2.5 3
b Reference 15 16 17 18 20 22 24 28 32 36 40 44 52 60
Max. c) 3.00 3.80 4.50 5.50 7.00 8.50 10.00 13.00 16.00 18.00 21.00 24.00 30.00 36.00
dk Max. d) 3.14 3.98 4.68 5.68 7.22 8.72 10.22 13.27 16.27 18.27 21.33 24.33 30.33 36.39
Min. 2.86 3.62 4.32 5.32 6.78 8.28 9.78 12.73 15.73 17.73 20.67 23.67 29.67 35.61
da Max. 2 2.6 3.1 3.6 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7 22.4 26.4
Max. 1.60 2.00 2.50 3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00 24.00
ds
Min. 1.46 1.86 2.36 2.86 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73 19.67 23.67
e Min. 1.733 1.733 2.303 2.873 3.443 4.583 5.723 6.863 9.149 11.429 13.716 15.996 19.437 21.734
ℓf Max. 0.34 0.51 0.51 0.51 0.6 0.6 0.68 1.02 1.02 1.45 1.45 1.45 2.04 2.04
Max. 1.60 2.00 2.50 3.00 4.00 5.00 6.0 8.00 10.00 12.00 14.00 16.00 20.00 24.00
k
Min. 1.46 1.86 2.36 2.86 3.82 4.82 5.7 7.64 9.64 11.57 13.57 15.57 19.48 23.48
r Min. 0.1 0.1 0.1 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.8 0.8
Nominal dia. 1.5 1.5 2 2.5 3 4 5 6 8 10 12 14 17 19
s Max. 1.58 1.58 2.08 2.58 3.08 4.095 5.14 6.14 8.175 10.175 12.212 14.212 17.23 19.275
Min. 1.52 1.52 2.02 2.52 3.02 4.020 5.02 6.02 8.025 10.025 12.032 14.032 17.05 19.065
t Min. 0.7 1 1.1 1.3 2 2.5 3 4 5 6 7 8 10 12
v Max. 0.16 0.2 0.25 0.3 0.4 0.5 0.6 0.8 1 1.2 1.4 1.6 2 2.4
dw Min. 2.72 3.48 4.18 5.07 6.53 8.03 9.38 12.33 15.33 17.23 20.17 23.17 28.87 34.81
w Min. 0.55 0.55 0.85 1.15 1.4 1.9 2.3 3.3 4 4.8 5.8 6.8 8.6 10.4

Unit [mm]
ℓ ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg
Nominal
diameter Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
length
2.5 2.3 2.7
3 2.8 3.2
4 3.76 4.24
5 4.76 5.24
6 5.76 6.24
8 7.71 8.29
10 9.71 10.29
12 11.65 12.35
16 15.65 16.35
20 19.58 20.42 2 4
25 24.58 25.42 5.75 8 4.5 7
30 29.58 30.42 9.5 12 6.5 10 4 8
35 34.5 35.5 11.5 15 9 13 6 11
40 39.5 40.5 16.5 20 14 18 11 16 5.75 12
45 44.5 45.5 19 23 16 21 10.75 17 5.5 13
50 49.5 50.5 24 28 21 26 15.75 22 10.5 18
55 54.4 55.6 26 31 20.75 27 15.5 23 10.25 19
60 59.4 60.6 31 36 25.75 32 20.5 28 15.25 24 10 20
65 64.4 65.6 30.75 37 25.5 33 20.25 29 15 25 11 21
70 69.4 70.6 35.75 42 30.5 38 25.25 34 20 30 16 26
80 79.4 80.6 45.75 52 40.5 48 35.25 44 30 40 26 36 15.5 28
90 89.3 90.7 50.5 58 45.25 54 40 50 36 46 25.5 38 15 30
100 99.3 100.7 60.5 68 55.25 64 50 60 46 56 35.5 48 25 40
110 109.3 110.7 65.25 74 60 70 56 66 45.5 58 35 50
120 119.3 120.7 75.25 84 70 80 66 76 55.5 68 45 60
130 129.2 130.8 80 90 76 86 65.5 78 55 70
140 139.2 140.8 90 100 86 96 75.5 88 65 80
150 149.2 150.8 96 106 85.5 98 75 90
160 159.2 160.8 106 116 95.5 108 85 100
180 179.2 180.8 115.5 128 105 120
200 199.1 200.9 135.5 148 125 140
・P is the screw pitch.
・b applies where there is no shading between the thick stepped lines.
・c) Applies to head portion with no knurling.
・d) Applies to head portion with knurling.
・The minimum value of e is 1.14 times the minimum value of s.
・For gauge inspection of hexagon socket dimensions s and e, see JIS B 1016.
・The range of nominal lengths in general circulation is within the thick stepped lines. Shaded areas are with complete screw parts. Lengths of incomplete screw parts under neck are within 3P. Values in non-
shaded areas indicate values for ℓ g and ℓ s, and are found with the following formulas.
ℓ g max = ℓ nom − b, ℓ s min = ℓ g max − 5P
・It is best to avoid using bolts where nominal diameters are in parentheses.

615
Mechanical Properties of Carbon Steel and Alloy Steel Coupling Components (Excerpt from JIS B 1051 2014)
■ Bolts, Machine Screws, and Stud Bolts with Strength Classifications Stipulated – Coarse Screws
Number Strength classification

Mechanical or physical properties 4.6 4.8 5.6 5.8 6.8 8.8 9.8 10.9 12.9/12.9
d ≦ 16mm(a)d > 16mm(b)d ≦ 16mm
Nominal dia.(c) 400 500 600 800 900 1000 1200
1 Tensile strength Rm MPa
Min. 400 420 500 520 600 800 830 900 1040 1220

Lower yield stress Nominal dia.(c) 240 - 300 - - - - - - -


2
ReL(d) MPa Min. 240 - 300 - - - - - - -

0.2% yield strength Nominal dia.(c) - - - - - 640 640 720 900 1080
3
Rp0.2 MPa Min. - - - - - 640 660 720 940 1100
Full-size male screw part 0.004 8d Nominal dia.(c) - 320 - 400 480 - - - - -
4 yield strength
Rpf MPa Min. - 340(e) - 420(e) 480(e) - - - - -
Guaranteed load stress Sp(f) MPa Nominal dia.(c) 225 310 280 380 440 580 600 650 830 970

5 Sp nom/ReL min
Guaranteed load stress ratio Sp nom/Rp0.2 min 0.94 0.91 0.93 0.90 0.92 0.91 0.91 0.90 0.88 0.88
Sp nom/Rpf min

6 Breaking elongation of mechanically worked test piece A % Min. 22 - 20 - - 12 12 10 9 8

7 Squeezing of mechanically worked test piece Z % Min. - 52 48 48 44

8 Full-size male screw part breaking elongation Af Min. - 0.24 - 0.22 0.20 - - - - -

9 Head hitting strength Shall not be destroyed

Vickers hardness HV Min. 120 130 155 160 190 250 255 290 320 385
10
F ≧ 98N Max. 220(g) 250 320 335 360 380 435

Brinell hardness HBW Min. 114 124 147 152 181 245 250 286 316 380
11
F = 30D2/0.102 Max. 209(g) 238 316 331 355 375 429

Min. 67 71 79 82 89 -
Rockwell hardness HRB
Max. 95.0(g) 99.5 -
12
Min. - 22 23 28 32 39
Rockwell hardness HRC
Max. - 32 34 37 39 44
13 Surface hardness HV0.3 Max. - - 390 435
14 Non-carburized portion HV0.3 Max. - (h) (h) (h)
Height of the thread's non-decarbonized part E mm Min. - 1/2 H1 2/3 H1 3/4 H1
15
Depth of completely decarburized layer of screw thread G mm Max. - 0.015
16 Lowering in hardness after re-tempering HV Max. - 20
17 Breakdown torque MB N・m Min. - According to JIS B 1058

18 Impact strength Kv(i)
(j) J Min. - 27 - 27 27 27 27 (k)
According to
19 Surface condition According to JIS B 1041(l)
JIS B 1043
(a) Does not apply to steel structural bolts.
(b) Steel structural bolts are d ≧ M12.
(c) Nominal values are used only for the purpose of expressing strength classifications.
(d) Where the lower yield point ReL cannot be found, specification is according to 0.2% yield strength Rp0.2.
(e) Rpf min values for strength classifications 4.8, 5.8, and 6.8 are under research. Presented values are given only for calculating guaranteed load stress ratios, and are not values derived from testing.
( f ) Guaranteed load test strength is stipulated separately.
(g) Hardness found for the tip of the screw on male-screw components is equal to or lower than 250HV, 238HB, or 99.5HRB.
(h) Where both surface hardness and base metal hardness are being sought at HV0.3, the surface hardness must not be harder than the measured screw base metal hardness by more than 30 points on the Vickers scale.
( i ) Values found at test temperature of − 20°C.
( j ) Applies to d ≧ 16 mm.
(k) Value for Kv is under research.
( l ) Where agreed between supplying and receiving parties, JIS B 1043 may be applied instead of JIS B 1041.

1
2

1 Completely decarburized
H1

2 Partially or ferrite decarburized E Height of non-decarburized screw thread


E

3
3 Pitch line G Depth of completely decarburized layer of screw thread
4 Base metal H1 Maximum actual height of screw thread
4

Unit [mm]
Screw pitch P(a) 0.5 0.6 0.7 0.8 1 1.25 1.5 1.75 2 2.5 3 3.5 4
H1 0.307 0.368 0.429 0.491 0.613 0.767 0.920 1.074 1.227 1.534 1.840 2.147 2.454

8.8、9.8 0.154 0.184 0.215 0.245 0.307 0.384 0.460 0.537 0.614 0.767 0.920 1.074 1.227
classification
Strength

10.9 E min(b) 0.205 0.245 0.286 0.327 0.409 0.511 0.613 0.716 0.818 1.023 1.227 1.431 1.636

12.9/12.9 0.230 0.276 0.322 0.368 0.460 0.575 0.690 0.806 0.920 1.151 1.380 1.610 1.841
(a) Where pitch P is less than 1.25 mm, method is only by microscope.
(b) Values calculated based on specifications of number 14.

616
617
■ Mechanical Properties and Maximum Tightening Torque of Hexagon Socket Head Cap Screw
(in Case of Strength Classification 10.9 and 12.9 Coarse Screw Threads) Reference
Effective Max. allowable shaft (Tf max.) Max. tightening torque [N•m]
cross- Min. tensile load Yield load Guaranteed load
force F
Nominal d sectional [N] [N] [N] K=0.17 K=0.25
[N]
area
10.9 12.9 10.9 12.9 10.9 12.9 10.9 12.9 10.9 12.9 10.9 12.9
[mm 2]
M1.6 1.27 1,320 1,550 1,190 1,390 1,050 1,230 832 976 0.23 0.27 0.33 0.39

M2 2.07 2,150 2,530 1,940 2,270 1,720 2,010 1,360 1,590 0.46 0.54 0.68 0.80

M2.5 3.39 3,530 4,140 3,170 3,720 2,810 3,290 2,220 2,610 0.94 1.11 1.39 1.63

M3 5.03 5,230 6,140 4,710 5,520 4,180 4,880 3,300 3,870 1.68 1.97 2.47 2.90
M4 8.78 9,130 10,700 8,220 9,640 7,290 8,520 5,750 6,750 3.91 4.59 5.75 6.75

M5 14.2 14,800 17,300 13,300 15,600 11,800 13,800 9,300 10,900 7.91 9.28 11.6 13.6

M6 20.1 20,900 24,500 18,800 22,100 16,700 19,500 13,200 15,400 13.4 15.8 19.8 23.2
M8 36.6 38,100 44,600 34,300 40,200 30,400 35,500 24,000 28,100 32.6 38.3 48 56.3

M10 58.0 60,300 70,800 54,300 63,700 48,100 56,300 38,000 44,600 64.6 75.8 95 111
M12 84.3 87,700 103,000 78,900 92,600 70,000 81,800 55,200 64,800 113 132 166 194

M14 115 120,000 140,000 108,000 126,000 95,500 112,000 75,300 88,400 179 210 264 309

M16 157 163,000 192,000 147,000 172,000 130,000 152,000 103,000 121,000 280 328 411 483
M18 192 200,000 234,000 180,000 211,000 159,000 186,000 126,000 148,000 385 452 566 664

M20 245 255,000 299,000 229,000 269,000 203,000 238,000 161,000 188,000 546 640 803 942
M22 303 315,000 370,000 284,000 333,000 252,000 294,000 199,000 233,000 742 871 1,090 1,280

M24 353 367,000 431,000 330,000 388,000 293,000 342,000 231,000 271,000 944 1,110 1,390 1,630

M27 459 477,000 560,000 430,000 504,000 381,000 445,000 301,000 353,000 1,380 1,620 2,030 2,380

M30 561 583,000 684,000 525,000 616,000 466,000 544,000 368,000 431,000 1,870 2,200 2,760 3,230
 K: Torque coefficient

Remark
1. The minimum tensile load and the guaranteed load in the table above are based on JIS B 1051-2000.
2. Yield load = yield strength (lower yield stress) x effective cross-sectional area
3. Max. allowable shaft force ≒ 0.7 x yield load, and max. tightening torque (Tfmax) = torque coefficient (K) x max. allowable shaft force (F) x
nominal diameter (d).
4. In the case of torque coefficient K=0.17, oil lubrication, tightened material SS400, tightened surface finishing about 25S, female screw
material SS400, and female screw accuracy 6 g or class 2 In the case of
K=0.25, electrogalvanizing, tightened material SS400, tightened surface finishing about 25S, female screw
material SCM, and female screw accuracy 6 g or class 2
Reference: If the female screw material is SS400 above, K=0.35.

■ Recommended Tightening Torque [Tf]


The recommended tightening torque (Tf) varies because the initial tightening force varies depending on the tool you use.
Recommended tightening torque (Tf) = tool-specific value x max. tightening torque (Tfmax)
Tool-specific value
1) Manual tightening :0.65 Tfmax. 3) Torque wrench or torque limiting wrench :0.85 Tfmax.
2) Impact driver or powered driver :0.75 Tfmax. 4) Torque wrench :0.9  Tfmax.

Note: The above are reference values. Obtain the appropriate tightening torque based on the JIS B 1083 and 1084.

617
Hexagon Socket Set Screws (Excerpt from JIS B 1177 2007)
■ Shapes/Dimensions of Flat Tip/Half Point Screws

45 ox.

45 ox.
12 0°

12 0°
t t

°
or

or
pr

pr


9

9
Ap

Ap

Approx. 120°
φdp

φdz
φdf

φdf
φd

φd
e
s u u
ℓ ℓ

Hexagon socket set screw ‒ flat tip Hexagon socket set screw ‒ indented tip ・Where nominal length ℓ is in the stepwise shaded area in the table below, screws are chamfered at 120°.
・An angle of approximately 45° applies to the slope zone under the root diameter of a male screw.
・Length of incomplete screw part u < 2P
・The opening of the hexagon socket can be slightly round or chamfered.

Unit [mm]
Nominal screw diameter d M1.6 M2 M2.5 M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
P 0.35 0.4 0.45 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2.5 3
df Approximately equivalent to the root diameter of male screw
e Min. 0.809 1.011 1.454 1.733 2.303 2.873 3.443 4.583 5.723 6.863 9.149 11.429 13.716
Nominal diameter 0.7 0.9 1.3 1.5 2 2.5 3 4 5 6 8 10 12
s Max. 0.724 0.913 1.300 1.58 2.08 2.58 3.08 4.095 5.14 6.14 8.175 10.175 12.212
Min. 0.710 0.887 1.275 1.52 2.02 2.52 3.02 4.020 5.02 6.02 8.025 10.025 12.032
(d) 0.7 0.8 1.2 1.2 1.5 2 2 3 4 4.8 6.4 8 10
t Min.
(e) 1.5 1.7 2 2 2.5 3 3.5 5 6 8 10 12 15

Float point
Max. 0.80 1.00 1.50 2.00 2.50 3.5 4.0 5.5 7.00 8.50 12.00 15.00 18.00
dp
Min. 0.55 0.75 1.25 1.75 2.25 3.2 3.7 5.2 6.64 8.14 11.57 14.57 17.57

(Reference) Rough mass (kg) per 1,000 pieces (density: 7.85 kg/dm3)
Nominal length Min. Max.

2 1.8 2.2 0.021 0.029


2.5 2.3 2.7 0.025 0.037 0.063
3 2.8 3.2 0.029 0.044 0.075 0.1
4 3.76 4.24 0.037 0.059 0.1 0.14 0.22
5 4.76 5.24 0.046 0.074 0.125 0.18 0.3 0.44
6 5.76 6.24 0.054 0.089 0.15 0.22 0.38 0.56 0.76
8 7.71 8.29 0.07 0.119 0.199 0.3 0.54 0.8 1.11 1.89
10 9.71 10.29 0.148 0.249 0.38 0.7 1.04 1.46 2.52 3.78
12 11.65 12.35 0.299 0.46 0.86 1.28 1.81 3.15 4.78 6.8
16 15.65 16.35 0.62 1.18 1.76 2.51 4.41 6.78 9.6 16.3
20 19.58 20.42 1.49 2.24 3.21 5.67 8.76 12.4 21.5 32.3
25 24.58 25.42 2.84 4.09 7.25 11.2 15.9 28 42.6 57
30 29.58 30.42 4.97 8.82 13.7 19.4 34.6 52.9 72
35 34.5 35.5 10.4 16.2 22.9 41.1 63.2 87
40 39.5 40.5 12 18.7 26.4 47.7 73.5 102
45 44.5 45.5 21.2 29.9 54.2 83.8 117
50 49.5 50.5 23.7 33.4 60.7 94.1 132
55 54.4 55.6 36.8 67.3 104 147
60 59.4 60.6 40.3 73.7 115 162

Half point
Max. 0.80 1.00 1.20 1.40 2.00 2.50 3.00 5.0 6.0 8.00 10.00 14.00 16.00
dz
Min. 0.55 0.75 0.95 1.15 1.75 2.25 2.75 4.7 5.7 7.64 9.64 13.57 15.57

(Reference) Rough mass (kg) per 1,000 pieces (density: 7.85 kg/dm3)
Nominal length Min. Max.

2 1.8 2.2 0.019 0.029


2.5 2.3 2.7 0.025 0.037 0.063
3 2.8 3.2 0.029 0.044 0.075 0.1
4 3.76 4.24 0.037 0.059 0.1 0.14 0.23
5 4.76 5.24 0.046 0.074 0.125 0.18 0.305 0.42
6 5.76 6.24 0.054 0.089 0.15 0.22 0.38 0.54 0.74
8 7.71 8.29 0.07 0.119 0.199 0.3 0.53 0.78 1.09 1.88
10 9.71 10.29 0.148 0.249 0.38 0.68 1.02 1.44 2.51 3.72
12 11.65 12.35 0.299 0.46 0.83 1.26 1.79 3.14 4.73 6.7
16 15.65 16.35 0.62 1.13 1.74 2.49 4.4 6.73 9.5 15.7
20 19.58 20.42 1.4 2.22 3.19 5.66 8.72 12.3 20.9 31.1
25 24.58 25.42 2.82 4.07 7.24 11.2 15.8 27.4 41.4 55.2
30 29.58 30.42 4.94 8.81 13.7 19.3 33.9 51.7 70.3
35 34.5 35.5 10.4 16.2 22.7 40.4 62 85.3
40 39.5 40.5 12 18.7 26.2 46.9 72.3 100
45 44.5 45.5 21.2 29.7 53.3 82.6 115
50 49.5 50.5 23.6 33.2 59.8 92.6 130
55 54.4 55.6 36.6 66.3 103 145
60 59.4 60.6 40.1 72.8 114 160
・Recommended nominal lengths are within the thick lines. ・Gauge inspection of e and s is according to JIS B 1016.
・P indicates thread pitch. ・(d) applies to screw nominal lengths in shaded areas.
・e min = 1.14 s min ・(e) applies to screw nominal lengths not in shaded areas.

618
619
Hex Keys (Excerpt from JIS B 4648 2008)
■ Shape/Dimensions
A
X

s
A e
r

・The spanner edge can be either non-chamfered, round-chamfered, or flat-chamfered.


ℓ2

A-A
The radius if round-chamfered and the length f if flat-chamfered both must not exceed
half of the difference between the maximum value of diagonal distance e and the minimum
value of width across flats s.
X e max - s min
f max =


2
Both end surfaces must be at a right angle to the respective shaft center, with an angle tolerance of ±1°.
ℓ1 ・r is 1.5 mm or more, or r ≧ s
X +2°
・Where s ≦ 17 mm, 90° -1°
+3°
・Where s > 17 mm, 90° -1°

Width across flats s mm Diagonal distance e mm Length of long shaft ℓ 1 mm Length of short shaft ℓ 2 mm Minimum
Minimum Rockwell
guaranteed torque
Nominal dia. Max. Min. Max. Min. Standard type M type L type Tolerance Standard dimension Tolerance hardness HRC
Md N・m
0.7 0.71 0.70 0.79 0.76 33 - - 7 0.08

0.9 0.89 0.88 0.99 0.96 33 - - 11 0.18


0
1.3 1.27 1.24 1.42 1.37 41 63.5 81 13 0.53
-2
1.5 1.50 1.48 1.68 1.63(b) 46.5 63.5 91.5 15.5 0.82

2 2.00 1.96 2.25 2.18(c) 52 77 102 18 1.9

2.5 2.50 2.46 2.82 2.75(c) 58.5 87.5 114.5 20.5 52 3.8
0
3 3.00 2.96 3.39 3.31(c) 66 93 129 0 23 6.6
-2
4 4.00 3.95 4.53 4.44(c) 74 104 144 -4 29 16

5 5.00 4.95 5.67 5.58(d) 85 120 165 33 30

6 6.00 5.95 6.81 6.71(d) 96 141 186 38 52

8 8.00 7.94 9.09 8.97 108 158 208 0 44 120

10 10.00 9.94 11.37 11.23 122 180 234 -6 50 220

12 12.00 11.89 13.65 13.44 137 202 262 57 48 370

14 14.00 13.89 15.93 15.70 154 229 294 70 590


0 0
17 17.00 16.89 19.35 19.09 177 262 337 80 980
-7 -3
19 19.00 18.87 21.63 21.32 199 - - 89 1360

22 22.00 21.87 25.05 24.71 222 - - 102 2110

24 24.00 23.87 27.33 26.97 248 - - 114 2750

27 27.00 26.87 30.75 30.36 277 - - 127 45 3910


0 0
32 32.00 31.84 36.45 35.98 347 - - 157 4000
-12 -5
36 36.00 35.84 41.01 40.50 391 - - 176 4000

41 41.00 40.84 46.71 46.15 435 - - 195 4000

46 46.00 45.84 52.41 51.80 480 - - 215 4000


・e max = 1.14 s max − 0.03(1.5 ≦ s ≦ 46)
・e min = 1.13 s min (8 ≦ s ≦ 46)
・(b) e min = 1.13 s min − 0.04
・(c) e min = 1.13 s min − 0.03
・(d) e min = 1.13 s min − 0.02
・The spanner should be hardened across its entire length and through to its center.
・Md where s = 27 mm or lower is calculated by Md = 0.85 (0.7Rm) (0.224 5s3). However, Rm is a tensile strength approximated from the spanner’s minimum Rockwell hardness.

619
How to Use Hexagon Socket Set Screws
■ Shaft Diameters and Set Screw Sizes ■ Shaft Diameters and Shaft Holding Power
When selecting the set screw size, you should select a size where the A limit where the shaft and hub or flange can be held together (which
indentation on the end of the screw is apparent on the cylindrical is called a shaft holding power) is determined by the friction coefficient
surface of the shaft. The following figure shows the correlation between the end of the set screw and the shaft. The following figure
between the tightened shaft diameter and the set screw (half point). shows the limit of the practical shaft holding power obtained by
experiment results.
■ Indentation on the Screw End
■ Diameter of the Tightened Shaft and Shaft Holding
Properly made Poorly made Power (Half Point)
indentation indentation 10,000

Shaft holding power [N·cm]


M5 T=441N・cm
5,000

Correlation between the set screw and the shaft diameter 1,000
M4 T=216N・cm
500
60
M3 T=98N・cm
200
50
5 10 15 20 25 30 35
Shaft diameter [mm]

te r Shaft diameter [mm]


40
me
dia
ft * The shaft holding power of the set screw is related to the tightened shaft diameter size.
ha
30 x .s
Ma
■ Hardness and Shaft Holding Power
(Ex.)
20 The greater the tightened shaft hardness, the lower the shaft holding
eter power. The following figure shows this relationship.
diam
shaft
10 Min. ■ Set Screw and Shaft Hardness and Shaft Holding
Power
3 4 5 6 8 10 12
Nominal set screw diameter [mm]
Rate of decrease in shaft holding power

■ If the Set Screw Size Cannot Be Increased 1.0 Se


t sc
Note that even if two set screws are used for applications that require a re
w
great shaft holding power, the shaft holding power is not necessarily Se HR
ts C5
cr 0
doubled. The reason is that the shaft holding power varies depending ew
HR
on the opening angle between the two set screws. The following C 40
figure shows this relationship. 0.5

■ Opening Angle of the Set Screw and Shaft Holding Power

20 25 30 35 40 45 50 55 60

Shaft hardness HRC

2.0
■ Set Screws and Fit Length
With an increasing use of materials such as zinc die-cast and iron-
Magnification of shaft holding

1.8
based sintered alloy in the female screw parts, the allowable load of
power per set screw

1.6 the female screws decrease resulting in problems. This problem can be
solved by increasing the thickness of the female screw part. The
1.4
following figure shows the relationship between the fit length of the
1.2
set screw and the strength of the female screw material.
1.0 ■ Female screw strength and fit length of set screw
External diameter of the male screw = JIS grade 2 max.
Effective diameter of the female screw = MIN
0 30 60 90 120 150 180 For a
single set For γ = Allowable shear stress of the female screw (N/mm2)
Opening angle for the set screw θ [°] screw

15
Lower limit of the screw, fitting length [mm]

98
γ=

10

147
γ=

96
γ=1
5
4
γ=29
= 3 9 2
γ

M3-98 M4-216 M5-441 M6-735


620
Nominal screw diameter-tightening torque [N·cm]
621
■ Parallel Misalignment Amount of Female Screw Hole ■ Shaft and Hub or Flange Hole Fit Accuracy
If the female screw hole is displaced from the center of the tightened The shaft holding power does not decrease very much until the shaft
shaft, the shaft holding power decreases. The following figure shows accuracy h9 for the hole standard as shown in the figure below. Since
this relationship obtained from an experiment with the M4 set screw. the fit accuracy is expected to have considerable influence in a
dynamic operating environment, sufficient attention needs to be paid
■ Parallel Misalignment Amount and Shaft Holding to the fit accuracy.
Power of Female Screw
■ Fit Accuracy of the Bushing Hole and Shaft Holding
a
Power
Shaft diameter = φ15
Set screw = M4 1.0
Shaft diameter = φ10

Rate of decrease in shaft holding power


M5 c
up p
oin t
1.0
M5 fl
at po
Rate of decrease in shaft holding power

int

0.5

0.5

h10

h11
h7

h8

h9
20 40 60 80 100 120

Gap in the fit between the bore and the shaft [μm]

Reference: Socket Screw Technology Group


     "How to Select and Use Hexagon Socket Set Screws"
0 1 2 3 4 5
Eccentricity "a" [mm]

■ Hexagon Socket Set Screw Tightening Torques (Reference)


■ Guaranteed Torque and Recommended Tightening Torque for Strength Classification 45H (Reference)
Nominal screw d Guaranteed torque[N・m] Recommended tightening torque[N・m] Used spanner size
M1.6 0.07 0.04 0.7

2 0.15 0.09 0.9


2.5 0.44 0.26 1.3
(2.6) 0.44 0.26 1.3

3 1.17 0.69 1.5


4 2.74 1.67 2
5 5.88 3.53 2.5

6 9.8 5.9 3
8 23.5 14.2 4

10 45.1 27.5 5

12 77.5 47.1 6
(14) 88.3 53.0 6

16 186 118 8
(18) 211 128 8

20 363 216 10

621
Retaining Ring (Excerpt from JIS B 2804 2010)
■ Eccentric C-shaped Retaining Rings for Shafts, and Shapes and Sizes of Applicable Shafts (Reference)

b
d4

φd2

φd1
d5
t
d3

n m ・The location of the hole for diameter d0 must not be hidden by the groove
d0

a
when inserted to a shaft to which the retaining ring is being applied.
・Where an element is in contact with the outside of the retaining ring,
d5 is the minimum inner diameter of the element.

Unit [mm]
Nominal dia. Retaining ring Applicable shaft (reference)

d3 t b a d0 d2 m n
Column 1 Column 2 d5 d1
Basic size Tolerance Basic size Tolerance Approx. Approx. Min. Basic size Tolerance Basic size Tolerance Min.
0
10 9.3 1.6 3.0 17 10 9.6
± 0.15 1.2 - 0.09
11 10.2 1.8 3.1 18 11 10.5

12 11.1 1.8 3.2 1.5 19 12 11.5


14 12.9 1 ± 0.05 2.0 3.4 22 14 13.4
1.15

15 13.8 2.1 3.5 23 15 14.3 0


16 14.7 ± 0.18 2.2 3.6 1.7 24 16 15.2 - 0.11

17 15.7 2.2 3.7 25 17 16.2

18 16.5 2.6 3.8 26 18 17.0

19 17.5 2.7 3.8 27 19 18.0 1.5


20 18.5 2.7 3.9 28 20 19.0

22 20.5 1.2 2.7 4.1 31 22 21.0 1.35

24 22.2 3.1 4.2 33 24 22.9


2 0
25 23.2 ± 0.06 3.1 4.3 34 25 23.9
± 0.20 - 0.21
26 24.2 3.1 4.4 35 26 24.9
28 25.9 3.1 4.6 38 28 26.6
30 27.9 3.5 4.8 40 30 28.6 + 0.14
1.5 1.65 0
32 29.6 3.5 5.0 43 32 30.3

35 32.2 4.0 5.4 46 35 33.0

36 33.2 ± 0.25 4.0 5.4 47 36 34.0


38 35.2 4.5 5.6 50 38 36.0
0
40 37.0 4.5 5.8 53 40 38.0
1.75 - 0.25 1.90
42 38.5 4.5 6.2 55 42 39.5

45 41.5 ± 0.40 4.8 6.3 58 45 42.5


± 0.07 2
48 44.5 4.8 6.5 62 48 45.5
2.5
50 45.8 5.0 6.7 64 50 47.0
55 50.8 5.0 7.0 70 55 52.0
2 2.2
56 51.8 5.0 7.0 71 56 53.0
60 55.8 5.5 7.2 75 60 57.0
0
65 60.8 6.4 7.4 81 65 62.0
± 0.45 - 0.30
70 65.5 6.4 7.8 86 70 67.0
2.5 ± 0.08 2.7 2.5
75 70.5 7.0 7.9 92 75 72.0

80 74.5 7.4 8.2 97 80 76.5


85 79.5 8.0 8.4 103 85 81.5

90 84.5 8.0 8.7 108 90 86.5 0


3 3.2 3
95 89.5 8.6 9.1 114 95 91.5 - 0.35
+ 0.18
100 94.5 ± 0.09 9.0 9.5 3 119 100 96.5
± 0.55 0
105 98.0 9.5 9.8 125 105 101.0
0
110 103.0 4 9.5 10.0 131 110 106.0 4.2 4
- 0.54
120 113.0 10.3 10.9 143 120 116.0
・b is the maximum width of the ring portion of the retaining ring.
・The minimum width of the ring portion of the retaining ring is preferably larger than thickness t. It is also preferable that d4 be d4 = d3 + (1.4 to 1.5)b.
・Dimensions for applicable shafts are indicated as reference to recommended dimensions.
・For nominal diameter, column 1 is to be given preference, but column 2 may also be used as necessary.
・The standard dimension of 1.5 for thickness may be 1.6 where agreed between supplying and receiving parties. However, in this instance, m is 1.75.
・The standard dimension of 1.75 for thickness may be 1.8 where agreed between supplying and receiving parties. However, in this instance, m is 1.95.

622
623
Retaining Ring (Excerpt from JIS B 2804 2010)
■ Eccentric C-shaped Retaining Rings for Holes, and Shapes and Sizes of Applicable Holes (Reference)

b
m
d3

φd1

φd2
d5
t n
d4

a
d0

・The location of the hole for diameter d0 must not be hidden by the groove
when inserted to a hole to which the retaining ring is being applied.
・Where an element is in contact with the inside of the retaining ring,
d5 is the maximum outer diameter of the element.

Unit [mm]
Nominal diameter Retaining ring Applicable hole (reference)

d3 t b a d0 d2 m n
Column 1 Column 2 d5 d1
Basic size Tolerance Basic size Tolerance Approx. Approx. Min. Basic size Tolerance Basic size Tolerance Min.
10 10.7 1.8 3.1 3 10 10.4
1.2
11 11.8 1.8 3.2 4 11 11.4
12 13.0 1.8 3.3 5 12 12.5
1.5
13 14.1 ± 0.18 1.8 3.5 6 13 13.6 + 0.11
14 15.1 2.0 3.6 7 14 14.6 0

15 16.2 2.0 3.6 8 15 15.7


1 ± 0.05 1.15
16 17.3 2.0 3.7 1.7 8 16 16.8
17 18.3 2.0 3.8 9 17 17.8
18 19.5 2.5 4.0 10 18 19.0
1.5
19 20.5 2.5 4.0 11 19 20.0
20 21.5 2.5 4.0 12 20 21.0
± 0.20
22 23.5 2.5 4.1 13 22 23.0 + 0.21
24 25.9 2.5 4.3 15 24 25.2 0
2
25 26.9 3.0 4.4 16 25 26.2
26 27.9 3.0 4.6 16 26 27.2
1.2 1.35
28 30.1 3.0 4.6 18 28 29.4
30 32.1 3.0 4.7 20 30 31.4
± 0.06
32 34.4 3.5 5.2 21 32 33.7
35 37.8 ± 0.25 3.5 5.2 24 35 37.0
36 38.8 3.5 5.2 25 36 38.0 + 0.14
1.5 1.65
37 39.8 3.5 5.2 26 37 39.0 0
+ 0.25
38 40.8 4.0 5.3 27 38 40.0 0

40 43.5 4.0 5.7 28 40 42.5


42 45.5 ± 0.4 4.0 5.8 30 42 44.5
45 48.5 1.75 4.5 5.9 33 45 47.5 1.90
47 50.5 4.5 6.1 34 47 49.5
2
48 51.5 4.5 6.2 35 48 50.5
50 54.2 4.5 6.5 37 50 53.0
± 0.07
52 56.2 5.1 6.5 2.5 39 52 55.0
55 59.2 5.1 6.5 41 55 58.0
56 60.2 2 5.1 6.6 42 56 59.0 2.2
60 64.2 5.5 6.8 46 60 63.0
± 0.45 + 0.30
62 66.2 5.5 6.9 48 62 65.0
0
63 67.2 5.5 6.9 49 63 66.0
65 69.2 5.5 7.0 50 65 68.0
68 72.5 6.0 7.4 53 68 71.0
70 74.5 6.0 7.4 55 70 73.0
2.5 ± 0.08 2.7 2.5
72 76.5 6.6 7.4 57 72 75.0
75 79.5 6.6 7.8 60 75 78.0
80 85.5 7.0 8.0 64 80 83.5
85 90.5 7.0 8.0 69 85 88.5
+ 0.35
90 95.5 7.6 8.3 73 90 93.5
3 0 3.2 3
95 100.5 8.0 8.5 77 95 98.5
± 0.55
100 105.5 8.3 8.8 82 100 103.5
105 112.0 8.9 9.1 3 86 105 109.0 + 0.18
± 0.09
110 117.0 8.9 10.2 89 110 114.0 0
+ 0.54
112 119.0 8.9 10.2 90 112 116.0 0
4 4.2 4
115 122.0 9.5 10.2 94 115 119.0
120 127.0 ± 0.65 9.5 10.7 98 120 124.0 + 0.63
125 132.0 10.0 10.7 3.5 103 125 129.0 0

・b is the maximum width of the ring portion of the retaining ring.


・The minimum width of the ring portion of the retaining ring is preferably larger than thickness t. It is also preferable that d4 be d4 = d3 − (1.4 to 1.5)b.
・Dimensions for applicable holes are indicated as reference to recommended dimensions.
・For nominal diameter, column 1 is to be given preference, but column 2 may also be used as necessary.
・The standard dimension of 1.5 for thickness may be 1.6 where agreed between supplying and receiving parties. However, in this instance, m is 1.75.
623
・The standard dimension of 1.75 for thickness may be 1.8 where agreed between supplying and receiving parties. However, in this instance, m is 1.95.
Bearing Mounting Dimensions
B
R

rs

φDH

φdS

φdS

φDH

φD
φd
rs

Unit [mm] Unit [mm]

Bearing number d D B rs min DH max ds min R max Bearing number d D B rs min DH max ds min R max
6000 10 26 8 0.3 23.5 12.5 0.3 6201 12 32 10 0.6 27 17 0.6

6001 12 28 8 0.3 25.5 14.5 0.3 6202 15 35 11 0.6 30 20 0.6

6002 15 32 9 0.3 29.5 17.5 0.3 6203 17 40 12 0.6 35 22 0.6


6003 17 35 10 0.3 32.5 19.5 0.3 6204 20 47 14 1 41 26 1

6004 20 42 12 0.6 37 25 0.6 6205 25 52 15 1 46 31 1

6005 25 47 12 0.6 42 30 0.6 6206 30 62 16 1 56 36 1


6006 30 55 13 1 49 36 1 6208 40 80 18 1.1 73 47 1

6007 35 62 14 1 56 41 1 6210 50 90 20 1.1 83 57 1

6008 40 68 15 1 62 46 1 6211 55 100 21 1.5 91.5 63.5 1.5


6010 50 80 16 1 74 56 1 6212 60 110 22 1.5 101.5 68.5 1.5

6011 55 90 18 1.1 83 62 1 6214 70 125 24 1.5 116.5 78.5 1.5

6012 60 95 18 1.1 88 67 1 6302 15 42 13 1 36 21 1


6013 65 100 18 1.1 93 72 1 6303 17 47 14 1 41 23 1
6014 70 110 20 1.1 103 77 1 6304 20 52 15 1.1 45 27 1
6015 75 115 20 1.1 108 82 1 6305 25 62 17 1.1 55 32 1
* Label symbol of each manufacturer
6306 30 72 19 1.1 65 37 1
* NTN: LLB NSK: VV KOYO: 2RU
* rs min is the allowable minimum chamfer dimension. 6307 35 80 21 1.5 71.5 43.5 1.5

Shim Sizes
φD

φd

Unit [mm]
Thickness t
Inner diameter ød Outer diameter øD Applied shaft Applied hole
0.05 0.1 0.15 0.5
6.3 8.7 ◯ ◯ ― ◯ 6
8.3 11.7 ◯ ◯ ― ◯ 8
10.3 13.7 ◯ ◯ ― ◯ 10
12.3 15.7 ― ◯ ◯ ◯ 12
15.3 20.7 ― ◯ ◯ ◯ 15
17.3 25.7 ― ◯ ◯ ◯ 17 26
20.3 27.7 ― ◯ ◯ ◯ 20 28
25.3 31.7 ― ◯ ◯ ◯ 25 32
25.3 34.7 ― ◯ ― ◯ 25 35
30.3 39.7 ― ◯ ◯ ◯ 30 40
35.3 41.7 ― ◯ ◯ ◯ 35 42
35.3 46.7 ― ◯ ― ◯ 35 47
40.3 51.7 ― ◯ ◯ ◯ 40 52
45.3 51.7 ― ◯ ◯ ◯ 45 52
45.3 54.7 ― ◯ ― ◯ 45 55
50.3 61.7 ― ◯ ― ◯ 50 62
50.3 67.7 ― ◯ ― ◯ 50 68
55.3 67.7 ― ◯ ― ◯ 55 68
60.3 71.7 ― ◯ ― ◯ 60 72
60.3 84.7 ― ◯ ― ◯ 60 85
65.3 79.7 ― ◯ ― ◯ 65 80
70.3 79.7 ― ◯ ― ◯ 70 80
75.3 89.7 ― ◯ ― ◯ 75 90
85.3 99.7 ― ◯ ― ◯ 85 100
90.3 109.7 ― ◯ ― ◯ 90 110
105.3 124.7 ― ◯ ― ◯ 125
115.3 129.7 ― ◯ ― ◯ 130

624
625
Physical and Mechanical Properties of Metal Materials
■ Physical Properties
Longitudinal elasticity Traverse elasticity Thermal expansion
Thermal conductivity
modulus modulus coefficient
Metal material Specific gravity
× 103 × 103 × 10 − 6
[W/(m・k)

[N/mm2] [N/mm2] [1/k]

Low-carbon steel (0.08C to 0.12C) 7.86 206 79 57 〜 60 11.3 〜 11.6

Medium-carbon steel (0.40C to 0.50C) 7.84 205 82 44 10.7


High-carbon steel (0.8C to 1.6C) 7.81 〜 7.83 196 〜 202 80 〜 81 37 〜 43 9.6 〜 10.9

Chrome steel (SCr430) 7.84 — — 44.8 12.6(300 〜 470k)

Chrome molybdenum steel (SCM440) 7.83 — — 42.7 12.3


Martensitic stainless steel (SUS410) 7.80 200 — 24.9 9.9

Austenitic stainless steel (SUS304) 8.03 197 73.7 15 17.3


Tool steel (SKD6) 7.75 206 82 42.2(373k) 10.8

Gray cast iron (FC) 7.05 〜 7.3 73.6 〜 127.5 28.4 〜 39.2 44 〜 58.6 9.2 〜 11.8

Spheroidal graphite cast iron (FCD) 7.10 161 78 33.5 〜 37.7 10


Duralumin (A2017-T4) 2.79 69 — 201 23.4

Super duralumin (A2024-T4) 2.77 74 29 121 23.2


Extra super duralumin (A7075-T6) 2.80 72 28 130 23.6

Lautan (AC2A-T6) 2.79 72 — 121 24.0

Silumin (AC3A-F) 2.66 71 — 121 20.4

Aluminum cast iron alloy (AC4CH-T6) 2.68 72 — 151 21.5


Aluminum die cast alloy (ADC12) 2.70 72 — 100 21.0

Zinc die cast alloy (ZDC-2) 6.60 89 — 113 27.4

■ Mechanical Properties
Yield point Tensile strength Hardness
Metal material
[N/mm2] [N/mm2] [HB]

S20C-N 245 402 116 〜 174

S30C-N 284 471 137 〜 197

S30C-H 333 539 152 〜 212


S45C-N 343 569 167 〜 229
S45-H 490 686 201 〜 269
SS400 216 402 〜 510 —

SCM420 — 932 262 〜 352


SCM435 785 932 269 〜 331
SUS303 206 520 187 or below
SUS304 206 520 200 or below
FC200 — 200 223 or below

FC250 — 250 241 or below

FC300 — 300 262 or below


FC350 — 350 277 or below

FCD400 250 400 201 or below


FCD450 280 450 143 〜 217

FCD500 320 500 170 〜 241

A2014-T4 245 412 —


A2017-T4 196 353 —

A7075-T6 471 539 —

625
General Properties of Vulcanized Rubber
Rubber type Natural rubber Chloroprene rubber Acrylonitrile butadiene rubber Urethane rubber
(ASTM abbreviation) (NR) (CR) (NBR) (U)

Hardness〔JIS Hs〕 10 ~ 100 10 ~ 90 15 ~ 100 10 ~ 100

Tensile strength〔MPa〕 3 ~ 29 5 ~ 25 5 ~ 25 20 ~ 44
Mechanical properties

Elongation〔%〕 100 ~ 1000 100 ~ 1000 100 ~ 800 300 ~ 800

Impact resilience ◎ ◎ ○ ◎
Tear strength ◎ ○ ○ ◎

Compression set ◎ ◎ ◎ ◎

Abrasion resistance ◎ ◎~○ ◎ ◎

Flex cracking resistance ◎ ○ ○ ◎


Heat resistance (highest operating temperature ℃ ) 90 130 130 80

Cold resistance (brittle temperature ℃ ) ー 70 ー 55 ー 40 ー 60


Physical properties

Aging resistance ○ ◎ ○ ○

Ozone resistance × ○ × ◎
Light (weather) resistance ○ ◎ ○ ◎

Flame resistance × ○ △~× △~×


Gas permeability (ability to prevent the passage of gas) ○ ○ ○ ○

Radiation resistance ○~△ ○~△ ○~× ○

Gasoline and light oil × ○ ◎ ◎

Benzene and toluene × × △~× △~×


Oil and chemical resistance

Trichlene × × × ×
Alcohol ◎ ◎ ◎ ◎

Ethyl acetate ○~△ ○~△ × ×

Strong acid △ ○ ○ ×
Weak acid ○ ◎ ○ △

Strong alkali ○ ◎ ○ ×
Weak alkali ○ ◎ ○ ×

Has average features such


Has the most typical rubber as weather resistance,
Good at oil resistance, abrasion Has particularly excellent
Main features elasticity and is excellent in ozone resistance, heat
resistance, and aging resistance. mechanical properties.
mechanical properties. resistance, and chemical
resistance.
Remark ◎ : Very good ○ : Good △ : Acceptable × : Unacceptable

626
627
Approximate Conversion Values for Rockwell C Hardness of Steel Materials
Brinell hardness (HB) Rockwell
10 mm ball Rockwell hardness superficial hardness
Tensile strength
3000 kgf load diamond conical indenter
[MPa]
Rockwell Rockwell
Vickers Shore (approximate
C scale A scale B scale D scale C scale
hardness hardness value)
hardness (HRA) (HRB) (HRD) hardness
(HV) Tungsten 15 - N 30 - N 45 - N (HS)
(HRC) Standard 60 kgf load 100 kgf load 100 kgf load (HRC)
carbide scale scale scale 1 MPa=
ball diamond 1.6 mm diamond 1N/mm 2
ball 15 kgf load 30 kgf load 45 kgf load
conical diameter conical
indenter (1/16 in) ball indenter

68 940 ― ― 85.6 ― 76.9 93.2 84.4 75.4 97 ― 68


67 900 ― ― 85.0 ― 76.1 92.9 83.6 74.2 95 ― 67
66 865 ― ― 84.5 ― 75.4 92.5 82.8 73.3 92 ― 66
65 832 ― (739) 83.9 ― 74.5 92.2 81.9 72.0 91 ― 65
64 800 ― (722) 83.4 ― 73.8 91.8 81.1 71.0 88 ― 64

63 772 ― (705) 82.8 ― 73.0 91.4 80.1 69.9 87 ― 63


62 746 ― (688) 82.3 ― 72.2 91.1 79.3 68.8 85 ― 62
61 720 ― (670) 81.8 ― 71.5 90.7 78.4 67.7 83 ― 61
60 697 ― (654) 81.2 ― 70.7 90.2 77.5 66.6 81 ― 60
59 674 ― (634) 80.7 ― 69.9 89.8 56.6 65.5 80 ― 59

58 653 ― 615 80.1 ― 69.2 89.3 75.7 64.3 78 ― 58


57 633 ― 595 79.6 ― 68.5 88.9 74.8 63.2 76 ― 57
56 613 ― 577 79.0 ― 67.7 88.3 73.9 62.0 75 ― 56
55 595 ― 560 78.5 ― 66.9 87.9 73.0 60.9 74 2075 55
54 577 ― 543 78.0 ― 66.1 87.4 72.0 59.8 72 2015 54

53 560 ― 525 77.4 ― 65.4 86.9 71.2 58.5 71 1950 53


52 544 (500) 512 76.8 ― 64.6 86.4 70.2 57.4 69 1880 52
51 528 (487) 496 76.3 ― 63.8 85.9 69.4 56.1 68 1820 51
50 513 (475) 481 75.9 ― 63.1 85.5 68.5 55.0 67 1760 50
49 498 (464) 469 75.2 ― 62.1 85.0 67.6 53.8 66 1695 49

48 484 451 455 74.7 ― 61.4 84.5 66.7 52.5 64 1635 48


47 471 442 443 74.1 ― 60.8 83.9 65.8 51.4 63 1580 47
46 458 432 432 73.6 ― 60.0 83.5 64.8 50.3 62 1530 46
45 446 421 421 73.1 ― 59.2 83.0 64.0 49.0 60 1480 45
44 434 409 409 72.5 ― 58.5 82.5 63.1 47.8 58 1435 44

43 423 400 400 72.0 ― 57.7 82.0 62.2 46.7 57 1385 43


42 412 390 390 71.5 ― 56.9 81.5 61.3 45.5 56 1340 42
41 402 381 381 70.9 ― 56.2 80.9 60.4 44.3 55 1295 41
40 392 371 371 70.4 ― 55.4 80.4 59.5 43.1 54 1250 40
39 382 362 362 69.9 ― 54.6 79.9 58.6 41.9 52 1215 39

38 372 353 353 69.4 ― 53.8 79.4 57.7 40.8 51 1180 38


37 363 344 344 68.9 ― 53.1 78.8 56.8 39.6 50 1160 37
36 354 336 336 68.4 (109.0) 52.3 78.3 55.9 38.4 49 1115 36
35 345 327 327 67.9 (108.5) 51.5 77.7 55.0 37.2 48 1080 35
34 336 319 319 67.4 (108.0) 50.8 77.2 54.2 36.1 47 1055 34

33 327 311 311 66.8 (107.5) 50.0 76.6 53.3 34.9 46 1025 33
32 318 301 301 66.3 (107.0) 49.2 76.1 52.1 33.7 44 1000 32
31 310 294 294 65.8 (106.0) 48.4 75.6 51.3 32.7 43 980 31
30 302 286 286 65.3 (105.5) 47.7 75.0 50.4 31.3 42 950 30
29 294 279 279 64.7 (104.5) 47.0 74.5 49.5 30.1 41 930 29

28 286 271 271 64.3 (104.0) 46.1 73.9 48.6 28.9 41 910 28
27 279 264 264 63.8 (103.0) 45.2 73.3 47.7 27.8 40 880 27
26 272 258 258 63.3 (102.5) 44.6 72.8 46.8 26.7 38 860 26
25 266 253 253 62.8 (101.5) 43.8 72.2 45.9 25.5 38 840 25
24 260 247 247 62.4 (101.0) 43.1 71.6 45.0 24.3 37 825 24

23 254 243 243 62.0 100.0 42.1 71.0 44.0 23.1 36 805 23
22 248 237 237 61.5 99.0 41.6 70.5 43.2 22.0 35 785 22
21 243 231 231 61.0 98.5 40.9 69.9 42.3 20.7 35 770 21
20 238 226 226 60.5 97.8 40.1 69.4 41.5 19.6 34 760 20
(18) 230 219 219 ― 96.7 ― ― ― ― 33 730 (18)
* The bold numbers are based on the ASTM E-140 table (adjusted by SAE, ASM, and ASTM in collaboration).
* The numbers in parentheses in the table are not used very much and are shown as a reference.

627
Balance Quality of Rotating Equipment
According to JIS B 0153-1985, the balance quality is defined as a 100000 G
16
quantity that shows the balance of a rigid rotor and is a product 00
G
63
between a specific unbalance and specified angular velocity. 0
G
25
10000 0
■ Procedure to Determine Allowable Unbalance

eper [μm]
The following numerical information on the rotor is needed to G
10
0
determine the allowable unbalance.
・ Max. rotation speed at which the rotor is used: nmax 1000

Allowable amount of unbalance in residual ratio


G
・ Rotor mass: m 40

・ Position of the rotor bearing


・ Position of the correction plane G
16
The following information is needed for more detailed calculation. 100

・ Position of the center of mass (gravity) of the rotor


G
6.
1. Set the balance quality grade according to the type of the rotor. The 3

smaller the balance quality grade value, the higher the balance
10
accuracy. However, special attention needs to be paid to G1 and G
2.
5
G0.4 as mentioned in the JIS text.
2. Obtain the allowable residual specific unbalance eper from the max.
G
rotation speed at which the rotor is actually used. This can be 1
1
obtained by the following calculation formula or from the figure on
the right.
G
0.
4
Balance quality = e• ω
0.1
ω =2 π n/60=n/9.55
n [min-1] 0.04
30 5 100 2 3 4 5 1000 2 3 4 5 10000 2 3 4 5 100000
ω [rad/s]
Max. practical speed n [min -1]

e・n
Balance quality =
9.55

3. Obtain the allowable residual unbalance from the allowable residual


specific unbalance and rotor mass.
Allowable residual unbalance Uper=eperm [g•mm]
4. Actually allocate the allowable residual unbalance to the unbalance
of the correction plane (for details, refer to the JIS text, because the
allocation calculation varies depending on the relationship of the
position of the bearing, the position of the correction plane, the
mass, and the position of the center of the mass).

■ Recommended Balance Quality Grade for Each Type of Rotating Machine (JIS B 0905-1992)
Balance Balance quality
quality upper limit mm/s Rotor type example
grade (eper ×ω)

G4000 4000 ● Rigidly supported crank shaft system * 2 of a low-speed diesel engine * 1 for vessels with an odd number of cylinders

G1600 1600 ● Rigidly supported crank shaft of a large 2-cycle engine * 2

G630 630 ● Rigidly supported crank shaft system * 2 of a large 4-cycle engine ● Elastically supported crank shaft system * 2 of a diesel engine for vessels * 1
G250 250 ● Rigidly supported crank shaft system * 2of a high-speed 4-cylinder diesel engine * 1

G100 100 ● Six or more cylinder crank shaft system of a high-speed diesel engine * 1, and complete engine (gasoline or diesel) for cars, trucks, and railway cars

● Wheel, rim, wheel set, and drive shaft for cars ● Elastically supported 6 or more cylinder high-speed 4-cycle engine * 1
G40 40
● (Gasoline or diesel) crank shaft system * 2 ● Crank shaft system * 2 of an engine for cars, trucks, and railway cars

● Drive shafts with special requirements (propeller shaft and cardan shaft) ● Crusher parts ● Agriculture machine parts
G16 16
● Parts of (gasoline and diesel) engines for cars, trucks, and railway cars ● 6 or more cylinder crank shaft systems with special requirements * 2

● Equipment for process plants ● Marine main turbine gears (for merchant ships) ● Centrifugal separator drums ● Papermaking rolls and printing
rolls ● Fans ● Assembled aircraft gas turbine rotors ● Flywheels ● Pump impellers ● Machine tool and general machine parts ● Medium and large
G6.3 6.3
armatures (of power generators with a shaft center height of at least 80 mm) without special requirements ● Small armatures (mainly for mass pro-
duction) that are used for vibration insensitive applications or that are vibration resistant ● Engine parts with special requirements
● Gas turbines, steam turbines, and marine main turbines (for merchant ships) ● Rigid turbo-generator rotors ● Computer memory drums and disc
G2.5 2.5 turbo compressors ● Machine tool main shafts ● Medium and large armatures with special requirements ● Small armatures (excluding those under
conditions of G6.3 and G1) ● Turbine drive pumps
G1 1 ● Tape recorder and audio equipment rotating parts ● Grinder wheel spindle ● Small armatures with special requirements

G0.4 0.4 ● Precision grinder wheel spindles, grinding wheels and armatures ● Gyroscopes
*1: Diesel engines with a piston speed of 9 m/s or less are defined as low-speed ones, and those with a piston speed of greater than 9 m/s are defined as high-speed ones.
*2: Crank shaft system refers to a system that includes a crank shaft, flywheel, clutch, pulley, damper, and rotating parts of the connecting rod.
* The mass of the rotor of a complete engine refers to the total mass of all parts of the crank shaft system.

628
629
Power Supplies in the World
Region/country Power supply frequency Voltage (single-phase) Voltage (three-phase)
Japan 50Hz/60Hz 100V/200V 200V/400V

US 60Hz 115V/230V 208V/230V/460V/(480V)


North America
Canada 60Hz 120V/347V 208V/240V/600V

South America Brazil 60Hz 127V 127V/220V


South Korea 60Hz 110V/220V 220V/380V

Taiwan 60Hz 110V/220V 200V/220V/380V


Hong Kong 50Hz 200V/220V 346V/380V

China 50Hz 220V 220V/380V

Philippines 60Hz 220V 380V


Asia Thailand 50Hz 220V 220V/380V

Singapore 50Hz 230V 415V


Malaysia 50Hz 240V 415V

Indonesia 50Hz 220V 380V

India 50Hz 240V 240V/415V

Bangladesh 50Hz 230V 400V


Australia 50Hz 240V 415V
Oceania Guam 60Hz 120V 240V/480V

New Zealand 50Hz 230V 230V/415V

Austria 50Hz 230V 400V

Belgium 50Hz 230V 400V


Bulgaria 50Hz 220V 380V

Denmark 50Hz 230V 400V


Finland 50Hz 230V 400V

France 50Hz 230V 400V

Germany 50Hz 230V 400V


Greece 50Hz 230V 400V

Hungary 50Hz 220V 380V


Italy 50Hz 220V 380V

Europe Luxembourg 50Hz 230V 400V

Holland 50Hz 230V 400V


Norway 50Hz 220V/230V 380V
Poland 50Hz 220V 380V
Portugal 50Hz 230V 400V/480V
Romania 50Hz 220V 380V

Spain 50Hz 127V/220V 220V/380V


Sweden 50Hz 230V/400V 400V/690V
Switzerland 50Hz 230V 400V

UK 50Hz 230V 400V

Russia 50Hz 127V/220V 220V/380V


* The actual voltage may differ from the one above in some regions and cities even in the same country.
* The standard voltage in the US and Canada is single-phase 115 V but is usually rated at 120 V.

629
General Purpose Motor Specifications
■ 2 Pole
Output[kW] 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45

Efficiency class (IE code) Standard efficiency (IE1) Premium efficiency (IE3)

Frame number 63M 71M 80M 90L 90L 112M 132S 132S 160M 160M 160L 180M 180L 200L 200L
Shaft diameter/tolerance [mm] 11 h6 14 j6 19 j6 24 j6 24 j6 28 j6 38 k6 38 k6 42 k6 42 k6 42 k6 48 k6 55 m6 55 m6 55 m6

200V 50Hz 1.1 1.9 3.1 5.6 8.3 13 20 26.5 38 51 62 74 100 123 149
Rated
current 200V 60Hz 1 1.7 3 5.6 8.1 13 19.5 26.5 38 51 62 74 100 124 150
[A]
220V 60Hz 1 1.7 2.8 5.1 7.4 12 18 24 34 46 56 67 90 112 135

Rated 200V 50Hz 2900 2900 2850 2865 2890 2930 2935 2940 2950 2955 2950 2960 2960 2970 2975
rotation
200V 60Hz 3475 3475 3420 3435 3465 3510 3525 3525 3540 3545 3540 3550 3550 3565 3565
speed
[min ー 1] 220V 60Hz 3500 3500 3455 3470 3490 3530 3540 3540 3550 3555 3550 3560 3560 3570 3575

■ 4 Pole
Output[kW] 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45

Efficiency class (IE code) Standard efficiency (IE1) Premium efficiency (IE3)

Frame number 63M 71M 80M 90L 100L 112M 132S 132M 160M 160L 180M 180M 180L 200L 200L
Shaft diameter/tolerance [mm] 11 h6 14 j6 19 j6 24 j6 28 j6 28 j6 38 k6 38 k6 42 k6 42 k6 48 k6 48 k6 55 m6 60 m6 60 m6

200V 50Hz 1.3 2.3 3.5 6.9 9.5 15.5 21 27.5 40 54 68 84 116 137 166
Rated
current 200V 60Hz 1.1 2 3.2 6.1 8.5 14 20 26.5 39 53 66 78 106 133 161
[A]
220V 60Hz 1.1 2 3.1 5.9 8.3 13.5 18.5 24.5 36 48 62 72 102 124 149

Rated 200V 50Hz 1425 1425 1440 1450 1450 1465 1470 1470 1470 1475 1480 1475 1475 1480 1480
rotation
200V 60Hz 1710 1710 1725 1740 1740 1755 1760 1760 1765 1770 1775 1770 1770 1775 1775
speed
[min ー 1] 220V 60Hz 1725 1725 1740 1755 1755 1765 1770 1765 1770 1775 1780 1775 1775 1780 1780

■ 6 Pole
Output[kW] 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45

Efficiency class (IE code) Standard efficiency (IE1) Premium efficiency (IE3)
Frame number 71M 80M 90L 100L 112M 132S 132M 160M 160L 180M 180L 180L 200L 200L 225S

Shaft diameter/tolerance [mm] 14 j6 19 j6 24 j6 28 j6 28 j6 38 k6 38 k6 42 k6 42 k6 48 k6 55 m6 55 m6 60 m6 60 m6 65 m6


200V 50Hz 1.3 2.5 4.2 7.5 11 18 25.5 33 45 60 76 89 124 155 190
Rated
current 200V 60Hz 1.2 2.2 3.8 6.6 9.6 15.5 22.5 30 43 57 71 83 116 144 170
[A]
220V 60Hz 1.2 2.2 3.7 6.5 9.5 15 22 29.5 40 53 67 78 111 137 164

Rated 200V 50Hz 920 930 965 970 975 975 975 980 980 980 985 985 985 985 980
rotation
200V 60Hz 1100 1120 1155 1160 1170 1170 1170 1175 1175 1175 1180 1180 1185 1185 1180
speed
[min ー 1] 220V 60Hz 1125 1135 1165 1170 1175 1175 1175 1180 1180 1180 1185 1185 1190 1190 1180
* Motors are fully sealed external fan type, and 0.2 kW, 0.4 kW are standard efficiency motors. 0.75 kW or more output are premium efficiency motors (Top Runner motors).
* Premium efficiency motor specifications are given as Top Runner motors which conform to JIS C 4034-30:2011 efficiency classes (IE code) and are compliant with JIS C 4213:2014.
* Values are for reference. Depending on the motor manufacturer, frame number indications and rated values may differ.

630
631
Moment of Inertia J Calculation Formula
■ Moment of Inertia of a Hollow Cylinder
D

D : Outer diameter of the cylinder [m]


d : Inner diameter of the cylinder [m]
M : Mass of the cylinder [kg]

1
J= 
ー M(D +d )[kg・m ]
2 2 2

8
d

■ Moment of Inertial of a Cylinder with a Displaced Center-of-Rotation


r : Radius of gyration [m]
A M : Mass of the cylinder [kg]
JA : Moment of inertia of the cylinder rotating around
r the center axis A [kg•m2]

J=JA+M・r2 [kg・m2 ]

■ Moment of Inertia of a Rotating Rod

L : Length of the rod [m]


M : Mass of the rod [kg]

1
L J= 
ー M・L2 [kg・m2 ]
3

■ Moment of Inertial of a Rod with a Displaced Center-of-Rotation


L1, L2 : Distance from the center of rotation [m]
M : Mass of the rod [kg]

1
J= ー
  M(L12+L1L2+L22)[kg・m2 ]
3
L2

L1

■ Moment of Inertia of a Cuboid


b

a, b : Side length [m]


M : Mass of the cuboid [kg]

1
J= ー
  M(a2+b2)[kg・m2 ]
a 12

■ Moment of Inertia of an Object that Moves in a Straight Line


P : Feed screw lead [m]
M
M : Mass of the load [kg]
JA : Moment of inertia of the feed screw [kg•m2]

M・P2
J=JA+  
ー [kg・m2 ]
4π2

631
Moment of Inertia J Calculation Formula
■ Moment of Inertia of the Winding Mechanism
D

JA : Moment of inertia of the drum [kg•m2]


D : Diameter of the drum [m}
M : Mass of the load [kg]

1
J=JA+ 
ー M・D2 [kg・m2 ]
4
M

■ Moment of Inertia of the Belt Conveyor


M D
JA : Moment of inertia of the roller [kg•m2]
D : Diameter of the roller [m]
M : Mass of the load [kg]

1
J=JA+ 
ー M・D2 [kg・m2 ]
4

■ Moment of Inertia of the Rack and Pinion


Rack
JA : Moment of inertia of thepinion [kg•m2]
M
D : Diameter of the pinion [m]
M : Mass of the rack and load [kg]

1
D J=JA+ 
ー M・D2 [kg・m2 ]
4
Pinion

■ Moment of Inertia with Counterbalance


D

JA : Moment of inertia of the drum [kg•m2]


D : Diameter of the drum [m]
M1, M2 : Mass [kg]

1
J=JA+ 
ー(M1+M2)D2 [kg・m2 ]
M2
4

M1

■ Moment of Inertia when a Workpiece Is Held by the Rollers


DA JA : Moment of inertia of the roller A [kg•m2]
Roller A Workpiece
JB : Moment of inertia of the roller B [kg•m2]
M
DA : Diameter of the roller A [m]
DB : Diameter of the roller B [m]
M : Equivalent mass of the workpiece [kg]
Roller B
DA 1
J=JA+( 
ー)2JB+ 
ー M・DA [kg・m2 ]
2 

DB 4
DB

■ Motor Shaft Conversion Moment of Inertia


Z1 : Teeth number of the motor-side gear
Z2 : Teeth number of the load-side gear
R : Gear ratio Z1/Z2
JA : Moment of inertia of load [kg•m2]
Load J1 : Moment of inertia of the motor-side gear [kg•m2]
J2 : Moment of inertia of the load-side gear [kg•m2]

Motor J=J1+(JA+J2)R [kg・m2 ]


2

632
633
Moment of Inertia J Table
This table shows J (kg・m2) of a disc made of steel (specific gravity 7.85) Cast iron 0.93
with a thickness of 10 mm and diameter of D mm. The values are given
Aluminum 0.33
with intervals of 10 mm in the column and the values in the row are
those in the column plus 1 mm. For discs with a thickness other than
Copper 1.1
10 mm, J can be obtained by dividing the thickness (ℓ mm) by 10 mm For example, if the diameter is 205 mm, the thickness is 20 mm, and
and then multiplying the value in the table by the result. For materials the material is aluminum, 0.0089826 (kg・m2) can be obtained by
other than the steel, J can be obtained by multiplying the value in the multiplying 0.01361 (in the intersection cell of column 200 and row 5)
table by the coefficient of each material. by 2 and multiplying the result by material factor 0.33.

Diameter J [kg・m2]
[mm] 0 1 2 3 4 5 6 7 8 9
10 0.000000077 0.000000113 0.000000160 0.000000220 0.000000296 0.000000390 0.000000505 0.000000644 0.000000809 0.00000104

20 0.00000123 0.00000150 0.00000181 0.00000216 0.00000256 0.00000301 0.00000352 0.00000410 0.00000474 0.00000545
30 0.00000624 0.00000712 0.00000808 0.00000914 0.00001030 0.00001156 0.00001294 0.00001444 0.00001607 0.00001783

40 0.00001973 0.00002178 0.00002398 0.00002635 0.00002889 0.00003160 0.00003451 0.00003761 0.00004091 0.00004443

50 0.00004817 0.00005214 0.00005635 0.00006081 0.00006553 0.00007052 0.00007579 0.00008135 0.00008721 0.00009339
60 0.00009988 0.0001067 0.0001139 0.0001214 0.0001293 0.0001376 0.0001462 0.0001553 0.0001648 0.0001747

70 0.0001850 0.0001958 0.0002071 0.0002189 0.0002311 0.0002439 0.0002571 0.0002709 0.0002853 0.0003002

80 0.0003157 0.0003317 0.0003484 0.0003657 0.0003837 0.0004023 0.0004216 0.0004415 0.0004622 0.0004835
90 0.0005056 0.0005285 0.0005521 0.0005765 0.0006017 0.0006277 0.0006546 0.0006823 0.0007108 0.0007403

100 0.0007707 0.0008020 0.0008342 0.0008674 0.0009016 0.0009368 0.0009730 0.001010 0.001048 0.001088
110 0.001128 0.001170 0.001213 0.001257 0.001302 0.001348 0.001395 0.001444 0.001494 0.001545

120 0.001598 0.001652 0.001707 0.001764 0.001822 0.001882 0.001942 0.002005 0.002069 0.002134

130 0.002201 0.002270 0.002340 0.002411 0.002485 0.002560 0.002636 0.002715 0.002795 0.002877
140 0.002961 0.003046 0.003133 0.003223 0.003314 0.003407 0.003502 0.003599 0.003698 0.003799

150 0.003902 0.004007 0.004114 0.004223 0.004335 0.004448 0.004564 0.004682 0.004803 0.004926
160 0.005051 0.005178 0.005308 0.005440 0.005575 0.005712 0.005852 0.005994 0.006139 0.006287

170 0.006437 0.006590 0.006745 0.006903 0.007064 0.007228 0.007395 0.007564 0.007737 0.007912

180 0.008090 0.008271 0.008456 0.008643 0.008834 0.009027 0.009224 0.009424 0.009627 0.009834
190 0.01004 0.01026 0.01047 0.01069 0.01092 0.01114 0.01137 0.01161 0.01184 0.01209

200 0.01233 0.01258 0.01283 0.01309 0.01335 0.01361 0.01388 0.01415 0.01443 0.01470
210 0.01499 0.01528 0.01557 0.01586 0.01616 0.01647 0.01678 0.01709 0.01741 0.01773
220 0.01805 0.01838 0.01872 0.01906 0.01940 0.01975 0.02010 0.02046 0.02083 0.02119

230 0.02157 0.02194 0.02233 0.02271 0.02311 0.02350 0.02391 0.02431 0.02473 0.02515
240 0.02557 0.02600 0.02643 0.02687 0.02732 0.02777 0.02822 0.02869 0.02915 0.02963
250 0.03010 0.03059 0.03108 0.03158 0.03208 0.03259 0.03310 0.03362 0.03415 0.03468
260 0.03522 0.03576 0.03631 0.03687 0.03744 0.03801 0.03858 0.03917 0.03976 0.04035

270 0.04096 0.04157 0.04218 0.04281 0.04344 0.04408 0.04472 0.04537 0.04603 0.04670
280 0.04737 0.04805 0.04874 0.04943 0.05014 0.05085 0.05156 0.05229 0.05302 0.05376
290 0.05451 0.05526 0.05603 0.05680 0.05758 0.05837 0.05916 0.05996 0.06078 0.06160
300 0.06242 0.06326 0.06411 0.06496 0.06582 0.06669 0.06757 0.06846 0.06935 0.07026

310 0.07117 0.07210 0.07303 0.07397 0.07492 0.07588 0.07685 0.07782 0.07881 0.07981

320 0.08081 0.08183 0.08285 0.08388 0.08493 0.08598 0.08704 0.08812 0.08920 0.09029
330 0.09140 0.09251 0.09363 0.09476 0.09591 0.09706 0.09823 0.09940 0.10059 0.10178

340 0.10299 0.10420 0.10543 0.10667 0.10792 0.10918 0.11045 0.11173 0.11303 0.11433

350 0.11565 0.11698 0.11832 0.11967 0.12103 0.12240 0.12379 0.12518 0.12659 0.12801

360 0.12944 0.13089 0.13234 0.13381 0.13529 0.13679 0.13829 0.13981 0.14134 0.14288
370 0.14444 0.14600 0.14758 0.14918 0.15078 0.15240 0.15404 0.15568 0.15734 0.15901
380 0.16070 0.16239 0.16411 0.16583 0.16757 0.16932 0.17109 0.17287 0.17466 0.17647

390 0.17829 0.18013 0.18198 0.18384 0.18572 0.18761 0.18952 0.19144 0.19338 0.19533

400 0.19729 0.19927 0.20127 0.20328 0.20530 0.20734 0.20940 0.21147 0.21356 0.21566

410 0.21777 0.21991 0.22205 0.22422 0.22640 0.22859 0.23080 0.23303 0.23527 0.23753
420 0.23981 0.24210 0.24441 0.24674 0.24908 0.25143 0.25381 0.25620 0.25861 0.26103
430 0.26348 0.26594 0.26841 0.27091 0.27342 0.27595 0.27849 0.28106 0.28364 0.28624

440 0.28886 0.29149 0.29414 0.29681 0.29950 0.30221 0.30494 0.30768 0.31044 0.31322

450 0.31602 0.31884 0.32168 0.32454 0.32741 0.33030 0.33322 0.33615 0.33910 0.34207

460 0.34506 0.34808 0.35111 0.35416 0.35722 0.36031 0.36342 0.36655 0.36970 0.37287
470 0.37606 0.37927 0.38251 0.38576 0.38903 0.39232 0.39564 0.39897 0.40233 0.40571

480 0.40910 0.41252 0.41597 0.41943 0.42291 0.42642 0.42995 0.43350 0.43707 0.44066
490 0.44428 0.44791 0.45158 0.45526 0.45896 0.46269 0.46644 0.47021 0.47401 0.47783

500 0.48167 0.48553 0.48942 0.49333 0.49727 0.50123 0.50521 0.50922 0.51324 0.51730

633
Load Torque Calculation Formula
■ Torque when Adding the External Force of the Rotating Object: T
F D D : Diameter of the drum [m]
F : External force [N]

1
ー D・F [N・m]
T= 
2

■ Torque by Friction Force of the Feed Screw and External Force: T


P : Feed screw lead [m]
M : Mass of the load [kg]
g : Gravitational acceleration [m/s2]
M F
μ : Friction coefficient of the feed screw
F : External force [N]

1
T=   P(F+μMg) [N・m]

(Normally, μ : approximately 0.05 to 0.2)

■ Torque by Friction Force of Rack and Pinion and External Force: T


D : Diameter of the pinion [m]
F
Rack M M : Mass of the load [kg]
g : Gravitational acceleration [m/s2]
μ : Friction coefficient of the rack and pinion
F : External force [N]
D
1
ー D(F+μMg)[N・m]
T= 
Pinion 2
(Normally, μ : approximately 0.08 to 0.1)

■ Torque by Friction Force of Conveyor and External Force: T


D : Diameter of the roller [m]
M : Mass of the load [kg]
M F D
g : Gravitational acceleration [m/s2]
μ : Friction coefficient of the conveyor
F : External force [N]

1
ー D(F+μMg)[N・m]
T= 
2
(Normally, μ : approximately 0.05 to 0.1)

■ Motor Shaft Conversion Torque: TO


Z1 : Teeth number of the motor-side gear
Z2 : Teeth number of the load-side gear
R : Gear ratio Z1/Z2
η : Transmission efficiency %/100
Load T : Load-side torque [N•m]

R・T
TO=    [N・m]
η
Motor

* The friction coefficient value μ varies depending on the machine processing accuracy, lubrication condition, and other factors. Pay enough attention when calculating the load torque.
* The transmission efficiency η between the motor and load varies depending on the connection method. The following shows typical values.
 Spur gear: 0.85  Chain: 0.9  V-belt: 0.9

634

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