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handy BACK 62
seem mechanical). At the top are gen- SPLASH 4 in.
jaws ty of tle curves that speed up as they move
a varie 3 ⁄ in.
to fit 24 in. forward, each taken from a section of
1½ in. curve. At the bottom are two ARCHED 3 ⁄ in. 1 ⁄ in.
a French 1 ⁄ in.
STRETCHER
long curves formed with a flexible wood
batten, one extending end to end on the
24 in. 2 ⁄ in.and the other a short
lower stretcher, BACK ers in. ⁄ in.
Long stretch 33 ⁄ 33
graceful arch at the bottom of the sides,
10 in.
1 ⁄ in. stretchers 1 ⁄ in.
ending at a straight step at each end to SCREWS
Long FOR 1 ⁄ in.
in.
2 ⁄legs.
suggest SHELVES
Side 10 in.
in. ers
1 ⁄stretch SCREWS FOR
--Asa Christiana, editor, Fine Woodworking
BACK
9 ⁄ in.
9 ⁄ in.
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stretchers VIDEOS
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VIDEOS
Sawhorses stack on top
of one another.
Top rail, 3⁄4 in. thick by
31 ⁄8 in. wide by 30 in.
long
Spline
Spline groove
Leg
Cut at 15°
15°
Leg support
Front
Light, strong sawhorses stack neatly Cutting the scarf on the leg is tricky. You’ll need a jig similar
to the one shown in the drawing at right. First, miter both
I’ve used these sawhorses in the shop since about 1978. Even ends of the leg with a compound miter, 15° and 15°. Then
though they’re light, the horses have never failed. It’s easy to clamp a pair of legs in the jig, which holds them splayed both
make a bunch of them, and the entire lot can be stored in 15° front to back and 15° side to side. With the tablesaw blade
one neat stack. set vertically, cut the cheeks. To cut the spline slot in a leg,
The legs are attached to the sawhorse with a scarf joint that first set both the miter gauge and the tablesaw blade at 15°.
is glued, clamped, and screwed. A spline added to the joint Then, with the scarf joint facing down, use the miter gauge to
boosts shear strength and maintains the correct angle for the support the leg as it’s passed over the blade.
splay during assembly. —Louis Mackall, Guilford, Conn.