Modification Design of Vise Clamp On Phantomatic Machine: Quality Form

Document Code: DCAVRKMI-F-PS
MANUEL S. ENVERGA UNIVERSITY FOUNDATION

Lucena City Document Title: Project Study
An Autonomous University Page No.: Page 1 of 63
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Effectivity Date: August 2018
QUALITY FORM Prepared by: DCAVRKMI
Reviewed by: QMR
Approved by: President
Modification Design of Vise Clamp on Phantomatic Machine
A Project Study
Presented to the Faculty of the
College of Engineering and Technical Department
Manuel S. Enverga University Foundation
Lucena, City
In Partial Fulfillment of the Requirements for the degree
Bachelor of Science in Mechanical Engineering Under the
Expanded Tertiary Education Equivalency and Accreditation Program
(ETEEAP)
By:
Darren D. Conti
August 2018
Approval Sheet
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This project study here to entitled:
“Modification Design of Vise Clamp Stopper on Phatomatic Machine”
prepared and submitted by Darren D. Conti, in partial fulfillment of the requirements for the
degree Bachelor of Science in Mechanical Engineering has been examined and is hereby
recommended for acceptance and approval for Final Examination.
Engr. James Louie R. Meneses

Adviser
Approved by the Committee on Oral Examination with a grade of ____________%.
Dr. Guillermo M. Rago Jr.

Chairman
Engr. Ronnel Nombrefia Engr. Francis Maano Jr

Member Member
Dr. Benilda N. Villenas

Member
Accepted in partial fulfilment of the requirements for the Bachelor of Science in

Mechanical Engineering.
Dr. Guillermo M. Rago Jr.
Dean, College of Engineering
Date:____________
Acknowledgement
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The researcher show deepest and sincerest gratitude to all who encourage in the making
of this project study. This project would not be possible without those people who had shared
their time, support knowledge and effort.
To Engr. James Louie R. Meneses, adviser, professor, mentor and critique for intellectual,
social, and spiritual guidance every step of the way. For the help, advice he gave and responses
to answer those questions bubbling in the mind of proponent.
To Dr. Guillermo M. Rago Jr. for constantly reminding them the pointers to be considered
in the fulfillment of the project study.
To my fellow ETEEAP classmates, for being dedicated, helpful and contagiously
laughing out the stress and pressure.
To my Manager Mr. Anthony Padilla to support, encourage and trust me to take this
program for my future carrier.
To B/E Aerospace Integrated Maintenance Team and S2 Operation Team, for their trust
and assistance in making this project possible.
Above all, to ALMIGHTY GOD, for the strength, wisdom, tactics, and guidance to
conquer all these challenges in our lives.
PROPONENT
Dedication
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I sincerely dedicate this project study
To my loving wife and son
Leziel L. Conti and Austine Zyller L. Conti,
For being my inspiration all the time,
For guiding and trusting me always, for the love and support.
To my family and relatives
For their continuous moral support, and
Inspiration upon completion of the project study.
To my B/E Aerospace colleagues,
Friends,
Classmates,
And most of all,
To Almighty God
Who gives me wisdom, guiding me always,
Love us unconditionally,
Strength and knowledge to finish this research study
Table of Contents
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I. PRELIMENARIES
Title Page.........................................................................................................................................1
Approval Sheet................................................................................................................................ 2
Acknowledgements..........................................................................................................................3
Dedications......................................................................................................................................4
Table of Contents.............................................................................................................................5
List of Figures..................................................................................................................................7
List of Tables...................................................................................................................................8
II. Project Study and Research Title............................................................................................9
III. Project and Research Content...…………………………………………………………..10
a.) Abstract...................................................................................................................................10
b.) Introduction........................................................................................................................... 11
Background of the Study...................................................................................................12
Objectives of the Study......................................................................................................13
Conceptual Framework......................................................................................................14
Scope and Delimitation......................................................................................................15
Significance of the Study...................................................................................................15
Definition of Terms…........................................................................................................16
Acronym………………....................................................................................................18
c.) Review of Related Literature and Studies........................................................................... 19
d.) Methods and Procedures...................................................................................................... 26
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e.) Result and Discussion............................................................................................................ 31
Data Gathering and Analysis.............................................................................................31
Design…………………....................................................................................................35
Fabrication of the Prototype..............................................................................................45
Testing and Evaluation......................................................................................................50
Summary of Findings…....................................................................................................54
f.) Conclusions and Recommendations..................................................................................... 55
e.) References…………............................................................................................................... 57
g.) Appendices…………............................................................................................................. 59
A. Existing Design of Phantomatic Vise Clamp............................... …………...............59
B. Project Study Gantt Chart.............................................................................................60
C. Survey Form.................................................................................................................61
D. Evaluation result of the New Replacement of New Jig………………………………63
E. Actual Photo of Phantomatic M3……………………………………………………..64
F. Request Letter To B/E Aerospace…………………………………………………….65
G. Curriculum Vitae……………………………………………………………………..66
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List of Figures
Figure No. Title Page
1 Conceptual Framework 14
2 Existing Design of Vise Clamp Stopper Jig 32
3 Downtime Trend Chart of
Reoccurrence of Vise Offset for year 2017 33
4 Downtime Trend Chart of
Reoccurrence of Vise Offset for year 2018 34
5 Bed Design of the Phantomatic Machine M3 36
6 Free Body Diagram of Vise Clamp Considering the
Weight of its components and own weight 38
7 Free Body Diagram of Vise Clamp Bed Considering the
movement and force applied by a moving cylinder block 39
8 Design of New Vise Clamp Stopper 44
9 Flow Chart of the Fabrication Process 46
10 Activity Chart of Stopper Installation 47
11 Installation of Stopper on Vise 48
12 Installation of Vise with the new stopper 48
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List of Tables
Table No. Title Page
1 Modified Likert Scale 29
2 Machine Specification Table 34
3 Mechanical properties of the Mild Steel
with electroless nickel plating for the
computation of the design of the fixture 41
4 Bill of Materials 49
5 Result of the test 51
6 Tabulated Evaluation of the Respondent 52
II. PROJECT STUDY / RESEARCH TITLE: Modification of Design of Vise Clamp on
Phantomatic Machine
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Name of Researchers: Conti, Darren D.
Degree: Bachelor of Science in Mechanical
Engineering
Researcher’s Contact Details: Darrendelicaconti23@gmail.com
Name of Research Adviser: Engr. James Louie R. Meneses
PROJECT / RESEARCH CONTENT
a) Abstract
Modification and Development of design of Vise Clamp on Phantomatic Machine for
Rockwell Collins, Unpublished project paper for the Degree of Bachelor of Science in
Mechanical Engineering under the Expanded Tertiary Equivalency and Accreditation

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Program (ETEEAP), College of Engineering, Manuel S. Enverga University Foundation,
2018-2019.
One of the program activities of Engineering and Maintenance department in Collins
Aerospace are the modification and improvement of machine equipment. This is to gain high
machine availability, cost reduction, prevent on machine downtime and eliminating the
defects of product.
Modify and fabricate new stopper with additional fixing screw on the outer side of the
vise clamp for additional rigidity. The design of Phantomatic Vise Clamp will help the
production to reduce or to lessen the offset machining defects.
The respondents strongly agreed that the proposed project is effective in giving relevant
in mechanical information, stopper is functional, information presented is efficient and an aid
to the reduction of offset machining due to vise misalignment .
b) Introduction
Any continuous improvement program requires aggressive awareness. Aggressive
awareness is that attribute within us that causes us to search out potential improvements – and it
begins with the realization and acceptance that there is room for improvement in every area of
CNC environment.
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Quality and productivity have been identified as an important role in any organization,
especially for manufacturing sectors to gain more profit that leads to success of a company. This
paper reports a work improvement project in Rockwell Collins Interior System. It involves
problem identification in production of Emmegi Phantomatic Machine product and proposing an
effective framework to improve the current situation effectively. Based on the observation and
data collection on the work in progress (WIP) product, the major problem has been identified
related to function of the product which is the parts can’t assemble properly due to dimension of
the product is out of specification.
The objective of this study is to prevent machine downtime, eliminating the defect and
waste of product and improving the preventive and predictive maintenance activity program. It
is also one of the most sensible solutions for cost reduction of one company. This will help to
eliminate the recurrent machine downtime and lost output of production.
Background of the Study
As part of the engineering and maintenance activity program in Rockwell Collins, The
Maintenance Department is the ones responsible for machine improvement and modification to
prevent machine breakdown. As part of this group, the researcher need to focus on machine that
has low utilization and does not conform on the percentage required for the first pass yield which
as 70% First Pass Yield with Offset holes as a Top Defect as well as the low utilization
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percentage of 45% due to multiple downtime due to the breakdown of the stock design of the
stopper vise clamp.
The areas determine for the study of modification and improvement is the Emmegi
Phantomatic machine in S2 production area. All the aluminum, extrusion and plastic materials
are machined in this area and large portion of the finished products are machined in this area
thus, improving this area would have a great impact in Company’s Return of investments.
The major concern of the Phantomatic machine is the lack of clamping ability which
produces offsets and over machining in aluminum and plastic extrusions. Consequently, the
researcher together with the maintenance team modified, designed and fabricate new stopper for
vise clamp of machine with additional screw on the outer side of the vise for additional rigidity.
This will help reduce output defects and improve the cycle time and utilization of the
machine.
Objectives of the Study
The main objective of this study is to design and develop modified stopper for vise clamp
of machine to prevent the machining offset.
The study required to conduct and achieving the following specific objectives:
1. To design stopper for the modification and improvement of vise clamp.
2. To fabricate a prototype of the design stopper.

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3. To test and evaluate the prototype in terms of functionality and effectiveness.
Conceptual Framework of the Study
By means of the different mechanical engineering disciplines specifically machine
design, Theory of Machine Shop Practice and Material Engineering and Standards the
proponents of this study used this set of knowledge and skills to come up with the solution to the
existing problem of S2 area regarding with the output defects of the Phantomatic Machine.
INPUT PROCESS OUTPUT
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Data gathering and

analysis
Engineering and stopper A Prototype of Vise
Standards Fabrication and Clamp on Phatomatic
Theory of Machine Development of Machine
Shop Practice
Prototype Document Title: Project Study
Lucena City
Machine DesignAn Autonomous University
Evaluation of
Page No.: Page 14 of 63
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prototype Effectivity Date: August 2018
Reviewed by: QMR
Figure 1: Conceptual of Framework paradigm
Scope and Delimitation
This study tackles the proper installation of the stopper on vise clamp of Phantomatic
Machine Only.
The design of project has the capabilities and limitation to do particular task. This also
includes the data of production about their output after the modification of vise clamp of
Phantomatic.
Significance of the Study
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To the proponents of the study, this project would help them improve their knowledge
and skills regarding the application of the theories and principles that would help them prepare
for their future endeavour in the industry.
To the future researchers, this study will give them a wider background regarding the
impact of the machine improvements in their future workplace.
To the S2 production team of the Galley Business Unit, this machine will provide
improvement to their outputs and utilize the machine efficiently
To the Rockwell Collins Interior Systems, this project study will serve as one of the
breakthroughs in promoting the use of technology that will benefit the Production.
Definition of Terms
Clamp. A clamp is used to hold something in place, or to firmly press two objects
together. In this study, it refers to the vise clamp.
Jig. It is a work holding device that holds, supports and locates the workpiece
and guides the cutting tool for a specific operation.
Phantomatic Machine. is equipped with two 4-place tool magazines on board machine
and it is able to machine on 3 sides of a section of 170 mm x h210 mm

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Machining. is a process designed to change the size, shape, and surface of a material
through removal of materials that could be achieved by straining the material to fracture or by
thermal evaporation.
Milling. is the most common form of machining, a material removal process, which can
create a variety of features on a part by cutting away the unwanted material.
Work piece. a piece of metal or other material that is in the process of being worked on
or made or has actually been cut or shaped by a hand tool or machine
Galley. The kitchen in a ship or aircraft. Products of the Rockwell Collins Interior
Systems.
Computer Numerical Controlled. Machining is the process through which computers
control machine-based processes in manufacturing. The kinds of machines controlled include
lathes, mills, routers and grinders – all used for manufacturing of metal and plastic products.
Personal Protective Equipment. Refers to protective clothing, helmets, goggles, or
other garments or equipment designed to protect the wearer's body from injury or infection. The
hazards addressed by protective equipment include physical, electrical, heat, chemicals,
biohazards, and airborne particulate matter.
Workpiece. Is a piece of raw material that is in the process of being formed into a
component or part. Boring fixtures are used to hold the workpiece while it is being bored.
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Turning is a machining process in which a workpiece is held and rotated against a single-point
tool.
Aluminum. Silvery-white, lightweight metal. It is soft and malleable. Uses. Aluminum
is used in a huge variety of products including cans, foils, kitchen utensils, window frames, beer
kegs and aero plane parts.
Work pressure. Performed by a system is the energy transferred by the system to its
surroundings that is fully accounted for solely by macroscopic forces exerted on the system by
factors external to it, that is to say, factors in its surroundings. Thermodynamic work is a version
of the concept of work in physics.
Solenoid valve. A solenoid valve is an electromechanical device in which the solenoid
uses an electric current to generate a magnetic field and thereby operate a mechanism which
regulates the opening of fluid flow in a valve.
Air treatment unit (Filter/regulator unit). Air handling unit is an air system that
performs functions such as circulating, cleaning, humidifying, heating, cooling or mixing of air.
Computer Aided Design. Software is used to increase the productivity of the designer,
improve the quality of design, improve communications through documentation, and to create a
database for manufacturing. CAD output is often in the form of electronic files for print,
machining, or other manufacturing operations.
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Computer Aided Manufacturing. The use of software to control machine tools and
related ones in the manufacturing of work piece.
Acronyms
GAL Galley
CNC Computer Numerical Controlled
JS Jig Stopper for Vise Clamp
WP Work piece
AL Aluminum
MP Work pressure
c) Review of Related Literature and Studies
The proponent planned of this study is to create a jig for the modification and
improvement of Phantomatic M3 machine Vise Clamp. The researcher will gather different
resources and reference such as articles form the internet, machine manual, journal and books.
This study will include related literature, history and information for the whole process of the
research.
History of NC Machine
Numerical Control is largely the pioneering works of a man, John T Parsons. In the late
1940s, Parsons conceived a method of using punched cards containing coordinate positions data
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to control a machine tool. The machine was directed to move in small increments, thus
generating the desired surface of an aerofoil. In 1948, Parson demonstrated his concept to the US
Air force, which subsequently sponsored a series of research projects at servomechanism
Laboratory of the Massachusetts Institute of technology (MIT).
The initial work at MIT involved the development of a prototype NC milling machine, by
retrofitting a conventional tracer mill with position servo mechanisms for three axes of the
machine tool. The first demonstration of the NC prototype was held in 1952. By 1953, the
potential usefulness of the NC concept had been proven.
Shortly thereafter, the machine tool builders began initiating their own development
projects to introduce commercial NC units. Also, some industries, especially airframe builders,
worked to devise numerical control machines to satisfy their own particular needs. The Air force
continued its encouragement of NC development by sponsoring additional research at MIT to
design a part programming language that could be used for controlling the NC machines. This
work resulted in the Automatically Programmed Tools (APT) language. The objective of the APT
research was to provide a means by which the part programmer could communicate the
machining instruction to the machine tool in simple English statements. Although the APT
language has been criticized as being too large for many computers. It nevertheless represents a
major accomplishment. APT is still widely used in industries today, and most other modern part
programming languages are based on APT process.
CNC Machining
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CNC machining is a manufacturing process in which pre-programmed computer
software dictates the movement of factory tools and machinery. The process can be used to
control a range of complex machinery, from grinders and lathes to mills and routers. With CNC
machining, three-dimensional cutting tasks can be accomplished in a single set of prompts.
(Astro Machine Works May 22, 2017).
According to Sammarco, Carlo (2011). An introduction to CNC Machining. CNC
machining involves using a machine controlled by a computer to machine material. Generally the
machine is either a milling machine or a lathe. The earliest record of a milling machine dates
back to 1814 (Eli Whitney, England). The earliest precedent to CNC machines may be the
Jacquard loom, a mechanical process invented in 1801 by Joseph Marie Jacquard to simplify the
process of manufacturing complex textile patterns. The Jacquard loom read punch cards. The
holes in cards corresponded to the rows of design in the textile. This was pretty revolutionary, as
an entire design could be stored on a set of cards, and changing production simply meant feeding
a different set of cards through the system.
The first use of computer controlled machines arrives in 1956, via the Air Force. These
machines used motors controlled by numbers from a computer to create movement in a machine.
The convenience of being able to quickly change the program, unlike having to re-punch
hundreds of cards, sets a new standard in manufacturing. By the 1960’s as computer prices were
dropping drastically, CNC machines were already being used across many different industries.
Working Principle of CNC Machine
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According to the research of Sutarman, Haryono EdiHermawan, and Sarmidi. (2017).
CNC is used for automatic control in the industrial world. This machine is used to control the
performance of other machines used. Both NC (Numerical Control) and CNC (Computer
Numerical Control) is a term used to indicate that a manufacturing equipment; e.g. lathes,
milling machines, etc., numerically controlled based computer that is able to read the instruction
code N, G, F, T, and others, where the codes will be instructed to CNC machines to work in
accordance with a program that had been made to do workpiece to be made, Operation using
CNC machines, the accuracy of a product can be guaranteed up to 1/1000 mm (microns)
workmanship mass product with exactly the same result at the right time of rapid machining.
CNC functions in this case more displace the work of the operator in conventional machine tools.
E.g. setting work tool or regulate the movement of the chisel until the position is ready to cut,
cutting motion and movement retraced early, and others. Similarly, the setting cutting conditions
(cutting speed, feeding speed and cutting depth) as well as other regulatory functions such as the
replacement of a chisel, alteration, power transmission (number of revolutions of the main shaft),
and the direction of rotation of the main shaft, setting the coolant and so forth. CNC machine
tools equipped with a variety of cutting tools that can make precise workpiece and can
interpolate directed numerically (by number). CNC operating system parameters can be changed
through the software program (software load program) as appropriate. CNC has been widely
used in the metal industry. In this condition, CNC mechanical system used to control machines
and metal cutting tools. So how thick and long pieces of metal produced by metal cutting
machines, can be set by the CNC machine.
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This time not only the metal industry this utilizes CNC machining technology as
automation process. Confessional become cnc machine, as the development of industry the CNC
machine required to perform even complex workpieces and can work in large numbers.
Production manufacture of components and parts, using a cnc machine able to produce mass
quantities and receive consumer demand for different types of components in large quantities in
a relatively short time, with high quality.
The quality of the workpiece, precision quality in a short time and in large numbers,
machine tools CNC (Computer Numerical Control), Program performed following the
instructions of the computer. CNC machine can work automatically or semi-automatically once
programmed beforehand. Program to create a workpiece that has been planned and designed
before, work piece will discuss and carried out by CNC machines, checking the program
repeatedly that the program correctly and in accordance with the prototype of the shape of the
workpiece to be desired, and can really be done by CNC , Checks can be through the monitor
screen display found on the machine, can also be through a plotter mounted on a chisel holder
milling and lathe, and the program has been true to be operated according to plan.
CAD/CAM
Additive manufacturing processes take the information from a computer-aided design
(CAD) file that is later converted to a stereolithographic (STL) file. In this process, the drawing
made in the CAD software is approximated by triangles and sliced containing the information of
each layer that is going to be printed. There is a discussion of the relevant additive manufacturing
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processes and their applications. The aerospace industry employs them because of the possibility
of manufacturing lighter structures to reduce weight. Additive manufacturing is transforming the
practice of medicine and making work easier for architects. In 2004, the Society of
Manufacturing Engineers did a classification of the various technologies and there are at least
four additional significant technologies in 2012. Studies are reviewed which were about the
strength of products made in additive manufacturing processes. However, there is still a lot of
work and research to be accomplished before additive manufacturing technologies become
standard in the manufacturing industry because not every commonly used manufacturing
material can be handled. The accuracy needs improvement to eliminate the necessity of a
finishing process. The continuous and increasing growth experienced since the early days and the
successful results up to the present time allow for optimism that additive manufacturing has a
significant place in the future of manufacturing (WONG, K.V. and HERNANDEZ, A., 2012).
The first form of creating layer by layer a three-dimensional object using computer-aided
design (CAD) was rapid prototyping, developed in the 1980’s for creating models and prototype
parts. This technology was created to help the realization of what engineers have in mind. Rapid
prototyping is one of the earlier additive manufacturing (AM) processes. It allows for the
creation of printed parts, not just models. Among the major advances that this process presented
to product development are the time and cost reduction, human interaction, and consequently the
product development cycle, also the possibility to create almost any shape that could be very
difficult to machine. However, at the present time it is not yet adopted in the manufacturing
sector, but scientists, medical doctors, students and professors, market researchers, and artists use
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it. With rapid prototyping, scientists and students can rapidly build and analyze models for
theoretical comprehension and studies. Doctors can build a model of a damaged body to analyze
it and plan better the procedure, market researchers can see what people think of a particular new
product, and rapid prototyping makes it easier for artists to explore their creativity.
Manufacturing Engineering
According to the book of (M. P. Groover,(2016) “Fundamentals of Modern
Manufacturing: Materials, processes, and systems.). Technical staff function concerned with
planning the manufacturing processes for the economic production of high quality products.
Principal role - to engineer the transition of the product from design specification to manufacture
of a physical product . Overall goal - to optimize manufacturing within a particular organization.
Manufacturing Engineering defined as technical staff function concerned with planning
the manufacturing processes for the economic production of high quality products, Principal role
- to engineer the transition of the product from design specification to manufacture of a physical
product and Overall goal - to optimize manufacturing within a particular organization.
Maintainability
According to (A MC PAMPHLET - 1976) is a characteristic of system and, equipment
design. It is concerned with such system attributes as accessibility,, test points, controls, displays,
test equipment, tools, connectors, maintenance manuals, checklists, test and checkout, and safety.
Maintainability engineering is the discipline which is concerned with the design and
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development of weapon systems and equipment to ensure effective and economical maintenance
within prescribed readiness requirements. Maintainability may be defined as a characteristic of
design and installation which imparts to a system or end item a greater inherent ability to be
maintained, SD as to lower the required maintenance man hours, skill levels, tools, facilities, and
logistic costs, and to achieve greater mission availability.
Maintenance
Base from (Onawoga, D.T. and O.O. Akinyemi. 2010.) maintenance is a familiar word
to most people, its meaning and interpretation can differ to people in different positions.
Generally, people think of the maintenance man as that person in dirty overalls, carrying an oil
can and wrenches, who is called upon to fix a damaged or a faulty system. In service and
manufacturing industries, maintenance is regarded as shop-floor activities, such as tightening
nuts and bolts, lubricating bearings, or repairing a machine parts when they break.
d) Methods and Procedure
This unit is composed of procedure and mechanical design. This study will help the
research to familiarize its method research design, research environment design concept, data
gathering, evaluation and functionality test.
Research Design
The researcher will develop and focus on the design of prototype that can help the
manufacturing to achieve their monthly output and help the technician to familiarize the
mechanical functionality of different parts on machine.
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Through researching the related books in the library, related studies and technical
manuals, principal data and information obtained. Updated information in the internet was also
utilized in completing the design output. The parameters were also taken from the actual
location.
The proponents gathered all the necessary data and information in assembling the output
design of the study. Appropriate calculations of each required analysis takes place through
applying the concepts, principles that runs since from the beginning of the study. Right
dimensions and location of the vise clamp and frame are also needed in designing the prototype.
The study looked into deeper aspect of troubleshooting of those problems regarding the
condition of clamp holder. The basic operation, equipment efficiency, and features were also
reviewed for finding possible limitation of the design. After the completion of the design, a
prototype of the vise clamp was developed. The proponents perform a series of simulation and
test to validate the functionality of the project.
Research Environment
The researcher will conduct this study on modification of Phantomatic vise clamp to
reduce the issue of machining offset on Galley business unit on Rockwell Collins, Tanauan City,
Batangas. The people who are involved in this study are Manufacturing Engineers, Production
Supervisor, Quality Assurance, Machinist Technician and Equipment Maintenance. The result of
the procedure will define the effectiveness of the study. All the data on this study will be used in
the analysis of the solution suited for the company.
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Procedures
Data Gathering. The researcher will used the maintenance daily downtime monitoring,
monthly downtime report and machine availability of production and maintenance group. Also
gather data from the production the defects and utilization efficiency before and after the
prototype of the Improvised Vise Clamp was used.
The researcher will conduct monitoring on the mechanical movement of vise clamp of
machine to accomplish the objective on this project. After machine monitoring the researcher
will gather information on machine availability of production.
Design Process. The researcher will create a flow chart and block diagram to define and
solve the problem that is needed for the actual output of production operation. Comparison of the
existing vise clamp on the Phantomatic X4 and computations on the stress, loads and
deformation on the vise clamp will be adhered. Appropriate profile, raw materials and location of
the improvised vise clamp jig stopper for it to be used on a long term basis.
Phantomatic Machine. The primary machine that will be using the modified Vise Clamp,
It is also the main operating machine for machining of extrusion profiles as per requirement of
the design.
Fabrication. The researcher designed the proposed profile of the vice stopper clamp and
choose the best quotation from the suppliers. Mild Steel with electroless nickel plating was used
for the Vise Stopper Jig as a material due to its increased yield strength to endure impacts on vice
movements
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The researcher will borrowed vise clamp of the machine on the company and use the
steel plate in fabricating the Jig to be installed on clamp. The milling machine will also use in
this project to create jig base on the drawing create by the researcher.
Testing and Evaluation. The researcher will installed new vise clamp with the jig stopper
on machine, using dial gauge adjust each affected vise in reference with the good vise. This
ensures that after installation and adjustment, the test piece will have good measurements.
In evaluation on new modified vise clamp the researcher will conduct a test piece running
on machine using plastic and aluminum raw material to check if the effectiveness of the
alignment of hole on the actual materials are same on the measurement on the program running
from the machine.
Researcher will communicate the manufacturing engineer assign on the Phantomatic
machine, Production Team leader, Production Supervisor and Machinist Technician about the
functionality of modification of vise clamp on machine, and will conduct running for 2 weeks or
336 hours to monitor the offset machining.
For the result of evaluation, the researcher will used weighted men Likert Scale Method (See
Table 1)
Table 1. Modified Likert Scale
COMPUTED MEAN
RANGE
RATE DESCRIPTION
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5 4.21-5.00 STRONGLY AGREE
4 3.41-4.20 AGREE
3 2.61-3.40 FAIRLY AGREE
2 1.81-2.60 DISAGREE
1 1.00-1.80 STRONGLY DISAGREE

The result will be computed by this following formula:
(SA*5) + (A*4) + (N*3) + (D*2) + (SD*1)

WM=
TNR
Where: WM = Weighted Mean
TNR = Total Number of Respondents
SA = Strongly Agree
A = Agree
N = Neutral
D = Disagree
SD = Strongly Disagree
Design Concepts
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Materials Engineering. The role of this area it to assure the quality of the materials that
will be using in the study. It will also use as a guide to choose the appropriate property of
materials that can withstand from the different factors that may affect the efficiency and capacity
of the equipment.
Machine Design. Applying the concepts in machine design will be helpful in designing
the proper dimension of the materials to be used. The important equations and formulas will be
used to determine the required data and computation of the design output that tackled in this
study especially for the flexible transmitting element used such as the belt. The design of the
pulley is also to be considered.
Material Strength. Looking for the proper materials that were strong enough to carry and
support the whole structure of the fixture system while being economical was critical
Machine Shop Practice. The skills that learned from this area will be helpful in the
fabrication of the design output. Welding, cutting, grinding, bending and other processes discuss
in this area. And those processes will be helpful in the fabrication of the prototype studies.
Strength of Materials. This area will be helpful in determining the strength capacity of
every component in the fuel injector tester such as the frame or the foundation. It will also use to
know the limit of load that will apply by the electric motor, in order to prevent breakdown of the
body. It may also help to prolong the lifespan of the equipment.
e) Results and Discussions
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This unit includes the composition of prototype for the proposed study. It will discuss
different facts and ideas that sustain the methods and procedures done by the proponent for the
development of the proposed design of the Vise Clamp of the Phantomatic Machine. Also the
consideration of the cost and overall condition of the fabrication materials to be used will be
tackled in this unit. The presentation of the Vise Clamp will also be discussed concerning the
project output, cost and timeline of the study.
Data Gathering and Analysis
The proponents gathered data from different materials specification and design books
that served as a basis in fabrication of the study. Also, different operating equipment that uses the
same principles was being studied for the better outcome of the system.
The S2 Phantomatic Technicians are tasked to run a part using the existing design of vise
stopper clamp shown in figure 2 and as per initial.
Figure 2: Existing Design of Vise Clamp Stopper
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The proponent use the daily downtime monitoring of S2 production to get the data of
reoccurrence on vise offset on Phantomatic machine in S2 production area. And the chart shown
on figure 3 are the result of the downtime on Phantomatic machine vise offset for the year 2017
and on figure 4 shown the result for the year 2018.
Figure 3: Downtime Trend Chart of reoccurrence of Vise Offset for year 2017
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PHANTOMATIC Machine DT Tren Chart of Vise Offset

6 250
5
200
4
150
Axis Title 3
100
2
50
1
0 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Figure 4: Downtime Trend Chart of reoccurrence of Vise Offset for year 2018
Table 2. Machine Specifications Table

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AXES TRAVEL Specification Values

X AXIS (Longitudinal) 3000 mm
Y AXIS (Transversal) 274 mm
Z AXIS (Vertical) 390 mm
AUTOMATIC POSITIONING ON 3 FIXED -90° | 0 | +90°
POSITION AND MANUAL ON
INTERMEDIATE POSITIONS
POSITIONING SPEED
X AXIS 56 m/min
Y AXIS 22 m/min
Z AXIS 22 m/min
ELECTROSPINDLE
MAXIMUM POWER IN S1 40kW
MAXIMUM SPEED 20,000 rev/min
TOOL STORAGE SYSTEM
MANUAL TOOL STORAGE SYSTEM 9
MAXIMUM NUMBER
LOADABLE DIAMETER INTO THE 80
STORAGE SYSTEM
WORKING PIECE LOCKING
CLAMP STANDARD NUMBER 4
Values shown above are the basic components and the necessary parts that are needed to
consider before designing the modified vise clamp and vise clamp stopper.
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These values will help the proponent to compute for the design needed to assure that the
modification will help reduce the downtime and defects on the final product of the S2
Operations.
Design
The machine bed has an influential role in providing rigidity and the strength of a
machine. Its design is crucial for accuracy and the performance of the machine tool where it
boards all the accessories and cutting tools and other necessary equipment for the running of the
machine. It is the one happened to subjected to various dynamic and static forces during the
machine operation.
Those forces can be divided into three types, they are the horizontal force, tangential
cutting force, and force applied by the movement of the cylinder block.
The loads applied to the machine bed are calculated as.
D
E
Figure 5: Bed Design of the Phantomatic Machine M3
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A – Clamps (280g)
B – Clamp Cylinder (512g)
C – Counter Blocks (65g)
D – Vise Clamp Stopper
E – Vise Clamp (1200g)
Computation for the Vertical Forces acting upon the Vise Clamp
m
F = ma ; Where m= mass in kg and a= 9.81
s2
Counter Blocks. An offset for the Z-Axis when machining aluminum profiles.
For Counter Blocks:
1 kg m
[
F=ma F= ( 65 g )
1000 g ]( )
9.81 2 F=0.638 N
s
Clamp Cylinder and Clamps. A fastening device used to hold or secure objects tightly together
to prevent movement or separation through the application of inward pressure.
Clamp Holders. Used as the prime vise solution for production on conventional and CNC-
machines.
For Clamps:
1 kg m
[
F=ma F= ( 280 g )
1000 g ]( )
9.81 2 F=2.747 N
s
For Clamp Cylinder:
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1 kg m
[
F=ma F= ( 512 g )
1000 g ]( )
9.81 2 F=5.022 N
s
Vise Clamp. It holds the Workpiece in place. It is also responsible in a precise and accurate
profile of the extrusions. Little movements or vibration in the vise clamp could deviate in the
design significantly specially that it requires tight tolerances in Aerospace industry.
5.022N 2.747N 0.638N 2.747N
11.772N
Figure 6: Free Body Diagram of Vise Clamp Considering the Weight of its components and
own weight
Computing the Forces Vertical acting on the Vise Clamp that should be static
∑ F y =0∑ F y =( 5.022+2.747+0.638+2.747 +11.772 ) N ∑ F y =22.926 N
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Computation for the Tangential Cutting Force:
rev
Given :Spindle Power ( Ps )=4 kW Maximum Speed ( Ms )=20,000 Ps=Ft × Ms
min
40000W
rev 1 min Ft =
(
40 kW ( 1000 )=Ft × 20,000 ×
min 60 secs ) 20,000 Ft =120 N
60
Figure 7: Free Body Diagram of Vise Clamp Bed Considering the movement and force applied
by a moving cylinder block
Computation for the force exerted by the movement of the cylinder block with the
maximum distance of 160 mm
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1m
1 2 1
S=Vot+ a t 160 mm= ( 0 ) (1.85 s ) + a ¿
2 2 a=
(
160 mm ×
1000 mm
(2) ) m
a=0.0935 2
s
(1.85 s)2
Computing for the force exerted by the Cylinder block at vertical axis
1kg m
(
F=ma F= 512 g ×
1000 g )( )
× 0.0935 2 Fx=0.0479 N
s
Computation Summation of all the Forces from all the external forces on the Bed to have
a new design of fixture of the Vise
Fx=0.0479 N Fy=22.926 N Ft =12 N
R2=Fx 2+ Fy 2 R=√( 0.0479 N 2 +22.926 N 2 ) R=22.926 N
Total Force=R+ Ft Total Force=22.926 N +120 N Total Force=142.0926 N
Table 3 : Mechanical properties of the Mild Steel with electroless nickel plating for
the computation of the design of the fixture
Tensile Strength, Ultimate 440 MPa
Tensile Strength, Yield 370 MPa
Modulus of Elasticity (E) 205 GPa
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Shear Modulus (G) 80.0 GPa
Mild Steel with electroless nickel plating is widely used for fixtures, mounting plates and
spacers, suitable in applications that do not need high strength of alloy steels and high carbon. It
provides high surface hardness and a soft core to parts that include worms, dogs, pins, liners,
machinery parts, special bolts, ratchets, chain pins, oil tool slips, tie rods, anchor pins, studs etc.It
is used to prevent cracking in severe bends.
Comparison of the ideal handled load of the Stock Stopper Vise Jig and New Stopper
Vise Jig:
Area = 2070.0800 mm2 Area = 3334.5175 mm2
F F
σ= ; Where σ =440 MPa σ= ; Where σ =440 MPa
A A
2 2
N N
F=440 × 2070.0800mm F=440 × 3334.5175mm
mm2 mm2
F=910 kN F=1467.1877 kN
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As we can see the new design of the vise stopper offers more rigidity in terms of load
handling as it has 37.92% difference in terms of allowable load, thus offering further stability
and reliability in terms of stress failure.
Bolts, nuts and screws. These materials used to attach the different components such as the
Injection Pump and Induction Motor. The proponents use this material to ensure the components
is fixed and safe with respect to the vibration and other related manners.
Stress Analysis on Bolts of the New Design of the Vise Clamp Stopper Jig:
σ =440 MPa Db =5 mmN b =4

F total=¿ 142.0926 N ¿
π 2 F bolt
Abolt = D
4 b σ bolt =
A bolt
π 35.523 N
Abolt = ( 5 mm )2 σ bolt =
4 19.635 mm2
σ bolt =1.809 MPa
2
Abolt =19.635 mm
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Complete Prototype Design. The proponents came up with the prototype design as illustrated
below:
Figure 8: Design of New Vise Clamp Stopper
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Fabrication of the Prototype
After designing the Vise Stopper Jig, The proponent consulted the Procurement to find a
suitable fabricator of the design. Below are the contractors with the following bill of materials:
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Fabrication Process
Start
Invite Contractor
for Quataion
Create Equipment
Request Form
Purchase
Requisition
Delivery
Assembling and
Installation
Testing and
Evaluation
End
Figure 9: Flow Chart of the Fabrication Process
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In the fabrication process of the designed prototype, the first step it to invite contractor to
show the design of new stopper and to explain what materials are needed. It is the principle of
materials engineering and other related concept, next step is to create an ERF form or Equipment
Request form to approve the design and the materials are applicable to this project. The next part
is the Purchase Requisition this is to approve the budget for the said project, after the
approvement of the budget waiting for the delivery of the new stopper of vise clamp, the next
step is to install the stopper on vise clamp and perform checking of prototype. Lastly, testing and
evaluation of the prototype must be conducted to analyze the different aspect of the fabricated
prototype.
Activity Chart
Design
Installation of New Stopper Jig on the vise
Installation of Vise with the new stopper on Phatomatic Machine
Alignment of all Vise on Phantomatic machine using dial Gauge
Figure 10: Activity Chart of Stopper Installation
The first step that the proponents did was the installation of the new stopper jig on the
vise clamp made from mild steel plate wih the measurement of 30 x 17.9 mm.
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Figure 11: Installation of Stopper on Vise
Figure 12: Installation of Vise with the new stopper
The vise install at the machine with the new stopper and it attached using screw and nuts
with flat washer. The connection between the frame and the two equipment must be intact
properly to ensure safety and prevents failure in the operation of the prototype. Last is the
alignment of all vise in the machine to prevent the collision of the head spindle on the vise
cylinder clamp.
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Project Cost
Costing in a project study is required and consider the lowest amount with high quality
equipment. The value of the materials used in the fabrication was assumed in the lowest price,
some of the material are available in spare storage. One of the component for the prototype are
machine spare. Below is the table of the costing of materials:
Table 4: Bill of Materials
UNIT PRICE TOTAL PRICE
DESCRIPTION SPECIFICATION (P) QUATITY (P)

PHP
Vise Clamp Stopper 30mm x 17.9 mm 4 pcs PHP 7,008.00
1,752.00
Vise Clamp 160 x75 x50mm --- 4 pcs ---
Screw M4 x 11 --- 2 pcs ---
Screw M4 x 24 --- 1 pcs ---
Set Screw M4x 26 --- 1 pcs ---
Hexagonal Nut M10 --- 1 pcs ---
Washer M10 --- 1 pcs ---
TOTAL PHP 7,008.00
Testing and Evaluation
The Proponent installed and tested the new design of the Vise Clamp Stopper Jig
functionality, efficiency, and effectiveness of the equipment.
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Testing is evaluated by the comparison of the recorded downtime of the machine, defects
created specifically offset holes and the use of questionnaire to validate if the new design of
Stopper Jig could significantly increase the productivity and decrease the down time and defects.
There are approximately 10 respondents to evaluate the prototype to ensure the effectiveness of
the prototype before the evaluation. The proponent conducted test. The following are the results
of the test.
Table 5: Result of the test
Trials Condition Result Remarks Action Taken

1 Running of test Failed With offset and has a Adjust air supply
piece deviation of .35mm on of machine
work piece
2 Adjust air supply Failed The movement of Put air controller
of machine cylinder are good but on cylinder and
during in automatic back the original
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mode. The machine setting of air
encounter supply
alarm.
3 Cylinder for vise Failed The movement of Remove the air
clamp with air cylinder are synchronize controller and
controller during manual mode but check the
still same during atomatic alignment of foir
mode machene encounter vise
time out alarm for vise

4 Alignment of Successful Machine run test piece ---
vise using dial with the offset deviation
gauge are .012 mm
Evaluation Result
The proponents gathered 10 respondents to use the modified fuel injector nozzle tester
that served as evaluator. They had given questionnaire that composes of 7 questions regarding on
the functionality, effectiveness and efficiency of the fuel injection system and rated each
statement as Strongly Agree-5, Agree-4, Fairly agree-3, Disagree-2 and Strongly Disagree-1.
The results are as follows:
Table 6: Tabulated Evaluation of the Respondent
5(SA 1 Weighted Qualitative
CRITERIA ) 4 (A) 3 (F) 2 (D) (SD) Mean Description

FUNCTIONALITY
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1. The Vise Stopper

Strongly
Jig lessen the 6 4 4.6
Agree
vibration of the bed
2. The Vise Stopper Strongly
8 2 4.8
Jig is easy to install Agree
3. The Vise Stopper
Strongly
Jig is working as 9 1 4.9
Agree
designed
EFFECTIVENESS
1. The Vise Stopper
Jig lessen Strongly

8 2 4.8
the downtime of the Agree
machine
2. The Vise Stopper
Jig helps to in
producing Strongly
8 2 4.8
Quality Output Agree
because of increase
rigidity
EFFICIENCY
1. The Vise Stopper
Strongly
Jig takes time before 4 6 4.5
Agree
replacement
2. The Vise Stopper 10 5.0 Strongly
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Jig makes low

Agree
maintenance cost
The respondent of the survey are 6 machinist technician, 1 manufacturing engineer of S2
production area, 2 maintenance technician and 1 maintenance engineer The highest weighted
mean computed is 5.0. It is about that the “new modified vise stopper of vise clamp are lessen
the offset of the raw material they produce and less the maintenance activity in adjustment the
machine and it also add a fixing for rigidity on vise clamp”
Summary of Findings
After applying all the principles and theories needed to came up with the prototype of
Design and Development of Vise Clamp Stopper Jig and obtained the objectives of this study, the
researcher ended up with the following conclusions:
The new design of Vise Clamp Stopper Jig for Phantomatic Machine M3 is working and was
successfully made. There was a significant decrease in the downtime the defective extrusions
were found due to existing fixture clamping method.
The designed provide a a large contribution in system of production and maintenance, is
suitable to produce an accurate and precise measurement of extrusion profile as per design as
well as the quality in cosmetic terms because of the reduction of unnecessary movements of the
machining bed due to stock design of the vise stopper jig.
The fabricated prototype is functional and cost effective. It can be seen that the ROI on the
investment on the new vise stopper jig design was fast and high with comparison of the bill of
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materials versus the significant reduction on down time and the higher quality output of the
Extrusion machining area.
f) Conclusions and Recommendation
This unit discussed the conclusions and recommendations of the researchers in
The implementation of the project study. Improvements and modification of the designed
prototype are in the recommendations.
Conclusions
After applying all the principles and theories needed to came up with the Design of Vise Stopper
Clamp Jig, the researchers ended up with the following conclusions:
1. The Design of Vise Stopper Clamp Jig that provides increased rigidity and damping
capacity for the machining bed. Increasing the productivity and accuracy are the two
basic aims of mass production. As to know the solution to this is by reducing the set up
cost of the machine and also reducing the manual fatigue.
2. Basic fixture design for manufacturing applications envelopes two main aspects: location
and clamping. Between these two functions, the 6 (3 translation and 3 rotation) degrees of
freedom are constrained, while effectively positioning and orienting the part during
processing. The location of box-type parts is usually achieved using the 3-2-1principle.
This principle locates the primary plane by three non-collinear points, typically widely
spaced; the second plane is located by two points and the third plane by one point.
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3. The fabricated prototype has observed proper safety as mandated by the European
Aviation Safety Agency. Material specifications were also correctly selected in order to
operate the prototype according to its purpose and function.
Recommendations
To further improve the design of the prototype, the researcher come up with the following
recommendations and suggestions:
1. Consider other alloy metal material that is suited for aerospace requirement that could
be cheaper yet gives more rigidity and strength.
2. Use a FEA or other computer aided analysis for a more thorough, exact and precise
design and load calculations to achieve detailed calculations and design.
3. The researcher suggests that consider other external forces such as the operating
conditions like speed, feed rate and depth of cut can be set to higher values due to
rigidity of clamping of work piece by fixtures to further improve the design of the
stopper jig.
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g) References:
Seames, W.S. (2002). Computer Numerical Control. Concepts and Programing (4th ed.).
Retrieved from https://books.google.com
Astro Machine Work (2017, May 22). CNC Machining Process. Retrieved
from https://astromachineworks.com
Sammarco, C. (2011). An introduction to CNC Machining Retrieved from
https://asiavacuumpumps.com/download/article/vacuum_cnc/An_intro_to_CNC_Machining.pdf
Sutarman, Haryono EdiHermawan, and Sarmidi (2017). Computer Numerical Control
(CNC) Milling and Turning for Machining Process. Retrieved from
http://www.questjournals.org/jrme/papers/vol3-issue5/A350107.pdf
WONG, K.V. and HERNANDEZ, A. (2012). A review of additive manufacturing:
International Scholary Research Network Mechanical Engineering, 2012, pp. 1‐10. Retrieve
from https://www.hindawi.com/journals/isrn/2012/208760/
Groover M.P. (2016). Fundamentals of Modern Manufacturing: Materials, Processes, and
Systems
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AMC Pamphlet (1976). ENGINEERING DESIGN HANDBOOK: MAINTAINABILITY
GUIDE FOR DESIGN. Retrieve from http://www.dtic.mil/dtic/tr/fulltext/u2/754202.pdf
Onawoga, D.T. and Akinyemi O.O. ( 2010). Development of Equipment Maintenance
Strategy for Critical Equipment. Retrieve from
https://pdfs.semanticscholar.org/1954/675aa2a0f3fdb8c1ad6908750efef2eb7928.pdf
Emmegi. (2014, November 09). Phantomatic M3. Owner’s Manual, C, C.1/10
55
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h) Appendices
Appendix A
Design Drawing of Phantomatic Vise Clamp Stopper
Phantomatic Vise Clamp
Vise Clamp Stopper
OLD DESIGN NEW DESIGN STOPPER

oSTOPPER
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Appendix B
Project Study Gantt chart
The figures above show the current schedule of the project study
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Appendix C
Survey Form
The Purpose of this survey is to know what the possible reactions of all Machinist
Technician on S2 production area. Regarding on the modification and improvement of
Phantomatic Vise Clamp.
Tally of the results for the Pre-Survey
Number of Respondents 12 All Respondents are the operators of the Phantomatic Machine M3.
STATEMENT YES PERCENTAGE NO PERCENTAGE

1. Are you aware on
the problem on the
Vise clamp of 12 100% 0 0%
machine problem?
2. Do you think
modification and
improvement of Vise
Clamp will
help you in achieving
your daily output 12 100% 0 0%
target?
3. Do you think
that modification and
improvement will 12 100% 0 0%
prevent the machine
downtime of
machine?
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4. Do you think that

modification and
improvement of Vise 12 100% 0 0%
will eliminate the
offset machining?
5. Are you willing
to run and test the
machine after this 12 100% 0 0%
maintenance activity?
the standardization of
new stopper design 12 100% 0 0%
will adapt to another
Phantomatic
machine?
the new stopper will
add the rigidity of 12 100% 0 0%
Vise Clamp?

this activity will have
good result of 12 100% 0 0%
machine availability?
9. Do you think this
will help the company
in cost reduction? 12 100% 0 0%
10. Are you willing to
tell or to share this
modification
and improvement for
the next generation on
technician? 12 100% 0 0%
Appendix D
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Evaluation Result of the replacement of new Jig
Phantomatic Machine Occurence after Jig Installation

7 300
6
250
5
200
4
Axis Title 150
3
100
2
50
1
0 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr
Appendix E
Photo of Actual Phantomatic Machine
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Photos of Phantomatic Machining
Appendix F
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Request Letter to B/E Aerospace in Order to Conduct the Study
August 2018
Mr. Ramesh Narayan

Manufacturing Supply Chain System Derictor
Lot 18 3rd St. First Philippines Industrian Park
Brgy. Ulango Tanauan City, Batangas
Dear Sir,
I am graduating students of Manuel S. Enverga University Foundation taking Bachelor of
Science in Mechanical Engineering (ETEEAP).
As a requirement for our course, I would like to conduct a project study about the
modification Design of Vise Clamp Stopper on Phantomatic machine. My study aims is to
prevent dowtime or to lessen the reoccurrence of machine offset in this machine. My main
objective is to design and develop of Vise Clamp Stopper on Phantomatic machine. We would
also like to interview some of technicians and engineer with regards to my study. The data
gathered will be confidential and will be used only for academic purposes. I hope for your kind
consideration and cooperation.
Sincerely yours,
Darren D. Conti
Student
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Approved by:
ENGR. JAMES LOUIE R. MENESES

Adviser
63

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Document Code: DCAVRKMI-F-PS

MANUEL S. ENVERGA UNIVERSITY FOUNDATION

Modification Design of Vise Clamp on Phantomatic Machine

Presented to the Faculty of the

College of Engineering and Technical Department

Manuel S. Enverga University Foundation

In Partial Fulfillment of the Requirements for the degree

Bachelor of Science in Mechanical Engineering Under the

Expanded Tertiary Education Equivalency and Accreditation Program

This project study here to entitled:

“Modification Design of Vise Clamp Stopper on Phatomatic Machine”

recommended for acceptance and approval for Final Examination.

Engr. James Louie R. Meneses

Approved by the Committee on Oral Examination with a grade of ____________%.

Dr. Guillermo M. Rago Jr.

Engr. Ronnel Nombrefia Engr. Francis Maano Jr

Dr. Benilda N. Villenas

Accepted in partial fulfilment of the requirements for the Bachelor of Science in

their time, support knowledge and effort.

to answer those questions bubbling in the mind of proponent.

in the fulfillment of the project study.

To my fellow ETEEAP classmates, for being dedicated, helpful and contagiously

laughing out the stress and pressure.

program for my future carrier.

and assistance in making this project possible.

conquer all these challenges in our lives.

I sincerely dedicate this project study

To my loving wife and son

Leziel L. Conti and Austine Zyller L. Conti,

For being my inspiration all the time,

To my family and relatives

For their continuous moral support, and

Inspiration upon completion of the project study.

To my B/E Aerospace colleagues,

And most of all,

Who gives me wisdom, guiding me always,

Strength and knowledge to finish this research study

II. Project Study and Research Title............................................................................................9

III. Project and Research Content...…………………………………………………………..10

Background of the Study...................................................................................................12

Objectives of the Study......................................................................................................13

Scope and Delimitation......................................................................................................15

Significance of the Study...................................................................................................15

c.) Review of Related Literature and Studies........................................................................... 19

d.) Methods and Procedures...................................................................................................... 26

e.) Result and Discussion............................................................................................................ 31

Data Gathering and Analysis.............................................................................................31

Fabrication of the Prototype..............................................................................................45

Testing and Evaluation......................................................................................................50

f.) Conclusions and Recommendations..................................................................................... 55

A. Existing Design of Phantomatic Vise Clamp............................... …………...............59

B. Project Study Gantt Chart.............................................................................................60

D. Evaluation result of the New Replacement of New Jig………………………………63

E. Actual Photo of Phantomatic M3……………………………………………………..64

F. Request Letter To B/E Aerospace…………………………………………………….65

Figure No. Title Page

2 Existing Design of Vise Clamp Stopper Jig 32

3 Downtime Trend Chart of

Reoccurrence of Vise Offset for year 2017 33

4 Downtime Trend Chart of

Reoccurrence of Vise Offset for year 2018 34

5 Bed Design of the Phantomatic Machine M3 36

6 Free Body Diagram of Vise Clamp Considering the