Transmittal Letter: This Revision Corrects and Reformats The Manual To Match The Established Format Per ATA 100

RADIANT POWER CORP.
COMPONENT MAINTENANCE MANUAL

PART NUMBER CBS28
TRANSMITTAL LETTER
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 24-31-03, REVISION 3
REVISION NO. 4 (Reissue), DATED JUL 2006
CMM 24-31-03 has been revised in its entirety. Please discard your existing manual and replace it
with this reissue. This revision corrects and reformats the manual to match the established format per
ATA 100.
Highlights-1
Copyright 2004 by: Radiant Power Corp., a HEICO Company 24-31-03 Jul 2006
RADIANT POWER CORP.
PART NUMBER CBS28
THIS PAGE INTENTIONALLY LEFT BLANK
Highlights-2
RADIANT POWER CORP.
PART NUMBER CBS28
RADIANT POWER CORP.
PART NUMBER CBS28
T-2
RADIANT POWER CORP.
PART NUMBER CBS28
RECORD OF REVISIONS
REVISION REVISION DATE BY REVISION REVISION DATE BY

NUMBER DATE FILED NUMBER DATE FILED
1 May 8/97
2 Feb 1/00
3 Jan 2003
4 Jul 2006
Page RR-1
RADIANT POWER CORP.
PART NUMBER CBS28
Page RR-2
RADIANT POWER CORP.
PART NUMBER CBS28
RECORD OF TEMPORARY REVISIONS
REVISION REVISION DATE BY REVISION REVISION DATE BY

NUMBER DATE FILED NUMBER DATE FILED
Page TR-1
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PART NUMBER CBS28
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PART NUMBER CBS28
SERVICE BULLETIN LIST
SERVICE ISSUE DATE BY SERVICE ISSUE DATE BY

BULLETIN DATE FILED BULLETIN DATE FILED
Page SB-1
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PART NUMBER CBS28
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RADIANT POWER CORP.
PART NUMBER CBS28
LIST OF EFFECTIVE PAGES
Subject Page Date Subject Page Date
Title Page T-1 Jul 2006 504 Jul 2006

T-2 Jul 2006
Repair 601 Jul 2006
Record of Revisions RR-1 Jul 2006 602 Jul 2006
RR-2 Jul 2006 603 Jul 2006
604 Jul 2006
Record of Temporary TR-1 Jul 2006
Revisions TR-2 Jul 2006 Assembly (including 701 Jul 2006
Storage) 702 Jul 2006
Service Bulletin List SB-1 Jul 2006 703 Jul 2006
SB-2 Jul 2006 704 Jul 2006
705 Jul 2006
List of Effective Pages LEP-1 Jul 2006 706 Jul 2006
LEP-2 Jul 2006 707 Jul 2006
708 Jul 2006
Table of Contents TC-1 Jul 2006 709 Jul 2006
TC-2 Jul 2006 710 Jul 2006
Introduction Intro-1 Jul 2006 Special Tools, Fixtures, 901 Jul 2006
Intro-2 Jul 2006 and Equipment 902 Jul 2006
Intro-3 Jul 2006
Intro-4 Jul 2006 Illustrated Parts List 1001 Jul 2006
1002 Jul 2006
Description and 1 Jul 2006 1003 Jul 2006
Operation 2 Jul 2006 1004 Jul 2006
3 Jul 2006 1005 Jul 2006
4 Jul 2006 1006 Jul 2006
5 Jul 2006 1007 Jul 2006
6 Jul 2006 1008 Jul 2006
1009 Jul 2006
Testing and Fault 101 Jul 2006 1010 Jul 2006
Isolation 102 Jul 2006 1011 Jul 2006
103 Jul 2006 1012 Jul 2006
104 Jul 2006
105 Jul 2006
106 Jul 2006
107 Jul 2006
108 Jul 2006
109 Jul 2006
110 Jul 2006
Disassembly 301 Jul 2006

302 Jul 2006
303 Jul 2006
304 Jul 2006
Cleaning 401 Jul 2006

402 Jul 2006
Check 501 Jul 2006

502 Jul 2006
503 Jul 2006
Page LEP-1
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PART NUMBER CBS28
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RADIANT POWER CORP.
PART NUMBER CBS28
TABLE OF CONTENTS
Subject Page
Description and Operation 1

Testing and Fault Isolation 101
Automatic Test Requirements Not Applicable
Disassembly 301
Cleaning 401
Check 501
Repair 601
Assembly (Including Storage) 701
Fits and Clearances Not Applicable
Special Tools, Fixtures, and Equipment 901
Illustrated Parts List 1001
LIST OF FIGURES
Figure Page
1 Battery and Charger 1

2 Primary Components 2
3 Schematic Diagram 5
101 Test Equipment Setup Diagram 103
102 CBS28 Test Set 104
601 Clinch Nut Installation 603
701 Final Assembly Details 705
901 CBS28 Test Set 902
IPL 1 Battery and Charger System 1008
LIST OF TABLES
Table Page
1 Technical Properties 4
101 Test Equipment and Materials 101
102 Fault Isolation Procedures 109
401 Cleaning Materials 402
501 Check Procedures 501
601 Repair Tools and Materials 602
701 Assembly Tools and Materials 701
702 Assembly Wire List 703
703 Storage Materials 710
901 Special Tools, Fixtures, and Equipment 901
1001 Manufacturer Names and Addresses 1002
EQUIPMENT DESIGNATOR INDEX 1005
NUMERICAL INDEX 1006
PARTS LIST 1010
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RADIANT POWER CORP.
PART NUMBER CBS28
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RADIANT POWER CORP.
PART NUMBER CBS28
INTRODUCTION
1. Scope
This Component Maintenance Manual (CMM) contains maintenance instructions and lists
replacement parts to assist qualified repair personnel in off-aircraft maintenance of Battery and
Charger System, part number CBS28. The battery/charger is made by Radiant Power Corp. of
Sarasota, Florida.
2. Product Support Services
Repair and overhaul services, replacement parts, technical documentation, and other product
support services are available from Radiant Power Corp. Please contact our Sales
Department at:
Radiant Power Corp. Telephone: (941) 739-3200

6416 Parkland Dr. Ste. B FAX: (941) 739-3201
Sarasota, FL. 34243
USA
3. Usage Guide
A. Refer to the Table of Contents to find the necessary maintenance procedures or other
data. This CMM is written to ATA 100, Revision 30 and AECMA Simplified English.
(1) Description and Operation describes the purpose, primary components, and
technical properties of the battery/charger.
(2) Testing and Fault Isolation contains bench test and fault isolation procedures.
(3) Disassembly contains procedures to disassemble the battery/charger for repair or

part replacement.
(4) Cleaning contains procedures to clean the battery/charger.
(5) Check contains procedures to check parts for damage.
(6) Repair contains procedures to refinish and rework parts to serviceable condition.
(7) Assembly contains procedures to reassemble and store the battery/charger.
(8) Illustrated Parts List contains the information necessary to order replacement
parts. An equipment designator index, a numerical index, and exploded-view
drawings are provided to help find and identify the parts. The introduction to the IPL
gives more data.
B. The recommended tools and materials are given in each section. Equivalent items can
be used.
Page Intro-1
RADIANT POWER CORP.
PART NUMBER CBS28
C. WARNINGS, CAUTIONS and NOTES
(1) WARNINGS are provided before potentially dangerous procedures, materials,

methods, and processes which must be followed precisely to avoid injury.
(2) CAUTIONS are provided before procedures, materials, methods, and processes
which must be followed precisely to avoid equipment damage.
(3) NOTES are provided after applicable procedure steps when necessary to highlight
or clarify information.
4. General Safety Precautions
The following general safety precautions must be observed during all phases of operation,
service, and repair of the battery/charger.
ELECTROSTATIC DISCHARGE All Integrated Circuits (ICs), surface mounted devices,

and many semiconductors are susceptible to Electrostatic
Discharge (ESD). Careless handling during repair can
drastically decrease the component life.
Follow the PCB handling procedures given in REPAIR to

avoid ESD damage.
GROUNDING Connect equipment and personnel to electrical ground to
minimize shock hazards. When handling PCB
assemblies, place them on a grounded workbench.
EXPLOSIVE ENVIRONMENT Do not operate the battery/charger in the presence of
flammable gas or fumes.
LIVE CIRCUITS The battery/charger contains high voltage electrical

circuits. Do not service the unit with the power on. To
avoid injury, always disconnect power and discharge the
circuits before maintenance.
DO NOT SERVICE OR ADJUST Only qualified maintenance personnel are authorized to
ALONE replace or adjust internal components of the
battery/charger. Maintenance personnel must be familiar
with high voltage equipment safety guidelines. Another
person capable of providing first aid and resuscitation
must be present.
DO NOT SUBSTITUTE PARTS Do not alter or add to the mechanical or electrical design
OR MODIFY EQUIPMENT of the battery/charger. Design changes and additions can
alter safety characteristics and create a hazard. Any
design alterations or additions will void the warranty. Do
not install substitute parts or do any unauthorized
modifications to the equipment.
Page Intro-2
RADIANT POWER CORP.
PART NUMBER CBS28
SHOCK To prevent electrical discharge, do not expose the
equipment to rain or high humidity.
Visually check for pinched, out of place, or frayed wiring

during maintenance. Components and/or wiring that
appear to have overheated or are otherwise damaged
should be replaced with components that meet the
original specifications.
Do a safety check of the entire unit before returning the

equipment for operation.
5. Verification Dates
Procedure Date
Testing/Fault Isolation Dec 21/96
Disassembly Dec 21/96
Assembly Dec 21/96
6. Revision Service
Revised pages will be issued when necessary to correct errors or to add new configurations.
The revised part of the page will be identified by a change bar or capital R in the left margin.
7. Abbreviations and Unit Symbols
Abbreviations and unit symbols used in this manual are defined below. All weights and
measurements are given first in English standard units followed by the metric equivalent in
parentheses.
AC Alternating Current F Farad

Assy Assembly Fig. Figure
ATA Air Transport Association H Henry
AWG American Wire Gage Hz Hertz
°C degree Celsius IC Integrated Circuit
C Capacitor ID Inner Diameter
CAGE Commercial And Government IPL Illustrated Parts List
Entity J Jack
cm centimeter J Joule
CMM Component Maintenance kg kilogram (I kg = 2.205 lb.)
Manual kPag kiloPascal - gage (1 kPag 0.
D Diode 145 psig)
DC Direct Current L Inductor
EFF Effectivity lb. pound
EMI Electromagnetic Interference MEK Methyl-Ethyl-Ketone
ESD Electrostatic Discharge mm Millimeter
°F degree Fahrenheit mV millivolt
N-m Newton-meter (torque)
Page Intro-3
RADIANT POWER CORP.
PART NUMBER CBS28
NHA Next Higher Assembly SB Service Bulletin
NIST National Institute of Standards SCD Source Control Drawing
and Technology SIT Select In Test
No. Number SW Switch
PCB Printed Circuit Board UUT Unit Under Test
psig pounds per square inch - gage VAC Voltage, Alternating Current
Q Transistor VDC Voltage, Direct Current
R Resistor W Watt
RF Reference
Page Intro-4
RADIANT POWER CORP.
PART NUMBER CBS28
DESCRIPTION AND OPERATION
1. Purpose
A. The battery and charger system (battery/charger) provides direct current (DC) power to
operate emergency aircraft lights.
2. Primary Components
A. The primary components of the battery charger are shown in Figures 1 and 2.
B. The battery/charger consists of printed circuit board (PCB) assemblies A1 through A4,
battery pack BT1, and connector J1 mounted in an aluminum housing. The housing
provides protection from moisture and handling damage. The housing cover can easily
be removed for maintenance access
C. Battery pack BT1 consists of twenty Nickel-Cadmium batteries and temperature sensor
TMPI wrapped in heat shrink tubing. The battery pack is secured in the housing with
Velcro to simplify removal and replacement. The batteries are wired in series and
connected to plug P3. The temperature sensor is terminated at plug P2.
Battery and Charger System

Figure 1
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RADIANT POWER CORP.
PART NUMBER CBS28
Primary Components
Figure 2
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RADIANT POWER CORP.
PART NUMBER CBS28
D. All components are secured by standard attaching hardware. All wire connections,
including those at connector J1, are soldered. The inside surface of the housing is lined
with Kapton tape where necessary to insulate the PCB assemblies from the housing.
E. A single 4-socket electrical connector provides the electrical interface with the aircraft.
The connector mates to a standard MS3112E8-4P receptacle.
F. Four 6-32 threaded holes in the base of the battery/charger provide aircraft mounting.
3. Functional Description (Figure 3)
A. The battery/charger supplements the aircraft main battery to operate the emergency
aircraft lights. It monitors the main battery voltage, charges and maintains battery pack
BT1, and discharges power when the main battery voltage drops below a threshold
indicative of loss of battery power or electrical malfunction.
B. If the aircraft main battery voltage drops to approximately 19.0 VDC, power switch
circuits on the A1 PCB assembly and input power sense circuits on the A3 PCB
assembly toggle to discharge emergency battery power at more than 25 VDC. If the
aircraft main battery voltage increases to 19.2 to19.5 VDC for, the power switch circuit
reverts to the standby voltage of approximately 0.5 VDC lower than the aircraft main
battery voltage
(1) MOD A units will stay on battery power until the aircraft main battery voltage
increases to 21.0 +/- 0.3 VDC. MOD A was generated to stop the units from
bouncing in and out. Radiant Power Corp. is able to update older units to MOD A.
C. The battery/charger has two charge rates, fast and slow (trickle), generated by power
supply circuits on the A2 PCB assembly. A fully discharged battery/charger will charge at
the fast rate of 0.8 to 1.5 Ampere for 60 to 120 minutes. During the second 60 minutes,
the battery/charger will toggle between the fast charge current and the slow charge
current of 100 to 150 milliamperes. After 120 minutes, the battery/charger will charge
continuously at the slow charge current to maintain the battery pack charge
D. Fast charge at very low temperatures can cause battery damage due to excessive
internal gas pressure buildup. The temperature sensor signal input at connector J2 on
PCB assembly A3 inhibits fast charging of the battery pack at very low temperatures
E. Electromagnetic interference (EMI) filter circuits on the A4 PCB assembly limit transients
and other conducted and radiated emissions to other components in the same circuit as
the battery/charger. It also protects the battery/charger from input power transients
caused by circuit components, lightning, and other sources.
F. Fuse F1 limits the output at pin D of connector J1 to 5 Amperes
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RADIANT POWER CORP.
PART NUMBER CBS28
4. Operation
The battery/charger operates automatically in response to aircraft main battery voltage

fluctuations. There are no operator controls and indicators.
5. Technical Properties
Technical properties of the battery/charger are given in Table 1.
Technical Properties
Table 1
Property Specification
Description
Manufacturer Radiant Power Corp.

Nomenclature Battery and Charger System
Part Number CBS28 MOD A
Functional Properties
Fuse Rating 5 Amperes

Battery Pack Data
Number of Batteries 20 connected in series
Battery Type Nickel-Cadmium
Fully-Charged Voltage 23 VDC minimum
Battery Charge Current
Fast Charge 0.8 to 1.5 Ampere
Slow (Trickle) Charge 100 to 150 milliampere
Charge Time (from full discharge) 60 to 120 minutes at fast rate, then continuous
slow (trickle) rate
Discharge Time 15 minutes minimum to discharge from more than
24 VDC to 19.0 VDC
Nominal Input Voltage 28 VDC

Electrical Connector MS3112E8-4S
Mating Connector MS3112E8-4P
Dimensions and Weight
Overall Dimensions
Length 6.50 inches (16,51 cm) maximum, including fuse

holder and connector J1
Width 4.39 inches (11,15 cm) maximum
Height 1.50 inches (3,81 cm) maximum
Weight 2.0 lb. (0,9 kg) maximum
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RADIANT POWER CORP.
PART NUMBER CBS28
Schematic Diagram
Figure 3 (Sheet 1 of 2)
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PART NUMBER CBS28
Schematic Diagram
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RADIANT POWER CORP.
PART NUMBER CBS28
TESTING AND FAULT ISOLATION
1. General
A. This section contains the calibration, test, and fault isolation procedures given below.
Perform the final assembly tests before disassembly to identify damaged parts and after
assembly to verify performance.
Paragraph Procedure
2 Basic Calibration and Selection of SIT Resistors

3 Preliminary Electrical Tests
4 Final Assembly Tests
5 Fault Isolation Procedures
B. The recommended test equipment and materials are given in Table 101.
NOTE: Equivalent items can be used.
C. All tests must be performed at standard laboratory conditions, defined as follows:
Ambient Temperature: 50°F to 86°F (10°C to 30°C)

Relative Humidity: 10% to 80%
Atmospheric Pressure: 25 to 32 in Hg
D. All test equipment must be calibrated to NIST (National Institute of Standards and
Technology) standards.
E. Unless otherwise specified, the primary power applied to the test unit is 28 ±0.5 VDC.
Test Equipment and Materials

Table 101
Part or Specification
Nomenclature Source (CAGE)*
Number
Multimeter, Digital,+3 Digits Model 73 or 83 John Fluke Mfg. Co., Inc. (89536)
(2 Required)
Power Supply, 0 to 32 VDC
Power Source, 115 VAC, 60 Hz 54504A-E0I/910

Hewlett-Packard Co. (28480)
Test Set ---
Commercially Available
RT-904
Radiant Power Corp.
*Refer to Table 1001 in the IPL for the address.
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PART NUMBER CBS28
2. Basic Calibration and Selection of SIT Resistors
Use this procedure to calibrate the battery/charger and select the SIT (Select In Test) resistors
on the A3 PCB assembly (75, IPL Figure 1). The calibration must be done when specified in
ASSEMBLY while the battery/charger is partially disassembled.
WARNING: THIS TEST REQUIRES VOLTAGE AND CURRENT MEASUREMENTS OF

LIVE CIRCUITS. ELECTRICAL SHOCK CAN CAUSE DEATH OR INJURY. USE
CAUTION DURING THE TEST AND FOLLOW APPROVED ELECTRICAL
SAFETY GUIDELINES.
A. Equipment Setup
(1) Connect the battery/charger, the test set, and the other test equipment as shown in
Figure 101, except do not connect the positive lead of the voltmeter.
NOTE: Use the UUTA (Unit Under Test A) side of the test set if only one
battery/charger is under test.
The housing cover and battery pack BT1 must be removed from the housing. The
PCB assemblies must be wired to each other and connector J1, and can be
mounted in the housing as long as there is adequate access to the A3 PCB
assembly. Refer to ASSEMBLY for more details.
(2) Turn on the voltmeters (or multimeters) and the DC power supply. Set the power
supply to 22.5 VDC.
(3) Set the controls on the test set (Figure 102), as follows:
INPUT POWER Switch.........................................................................................OFF

INPUT Switch ...........................................................................................................E
DISCHARGE Switch ............................................................................................OFF
SHUNT Switch .....................................................................................................OFF
UUT Switch ........................................................................................ AS REQUIRED
B. Calibration Procedure
(1) Connect the positive lead of the voltmeter to test point TP2 on the A3 PCB
assembly. Refer to Figure 101.
(2) Set the INPUT POWER switch to ON (Figure 102). Make sure the power supply is
adjusted to output 22.5 VDC.
• The voltage at TP2 must be 5.000 ±0.005 VDC.
(3) If the voltage is not as specified, select resistors R14A from the range of 1.54 to
2.12KΩ (1/8W 0.1%) and R14B from the range of 69 to 73.2KΩ (1/8W 0. 1%).
Decrease the resistance to decrease the voltage. Increase the resistance to
increase the voltage.
NOTE: The resistors plug into single position sockets mounted on the A3 printed
circuit board (75, IPL Figure 1).
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RADIANT POWER CORP.
PART NUMBER CBS28
Test Equipment Setup Diagram

Figure 101
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RADIANT POWER CORP.
PART NUMBER CBS28
CBS28 Test Set

Figure 102
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RADIANT POWER CORP.
PART NUMBER CBS28
(4) Connect the positive lead of the voltmeter to test point TP3 on the A3 PCB
assembly. Refer to Figure 101.
(5) Adjust the DC power supply to output 27.0 VDC.
• The voltage at TP3 must be 5.000 ±0.005 VDC.
(6) If the voltage is not as specified, select resistors R25A from the range of 69 to
73.2KΩ (1/8W 0.1%) and R25B from the range of 1.54 to 2.21KΩ (1/8W 0.1%).
Decrease the resistance to decrease the voltage. Increase the resistance to
increase the voltage.
NOTE: The resistors plug into single position sockets mounted on the A3 printed
circuit board (75, IPL Figure 1).
(7) Turn off the power supply. Retain the test setup for the preliminary electrical tests
and final assembly tests.
(8) Refer to ASSEMBLY for final assembly instructions.
3. Preliminary Electrical Tests
This test ensures the PCB assemblies are wired correctly and working properly before final
assembly. This procedure must be done when specified in ASSEMBLY while the
battery/charger is partially disassembled.
A. Equipment Setup
Figure 101.
The housing cover must be removed from the housing. The PCB assemblies must
be wired to each other and connector J1 and mounted in the housing.
Refer to ASSEMBLY for more details.
(2) Turn on the voltmeter and the ammeter (or multimeters) and the DC power supply.
Set the power supply to 25.50 ±0.05 VDC.
B. Test Procedure
INPUT POWER Switch ............................................................................................. ON

INPUT Switch ............................................................................................................... I
DISCHARGE Switch .............................................................................................. OFF
SHUNT Switch ......................................................................................................... ON
UUT Switch ...........................................................................................AS REQUIRED
• The input current must be 500 to 750µA (microampere). The digital voltmeter
reads less than 0.1 millivolt/100µA or 500 to 750µA.
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RADIANT POWER CORP.
PART NUMBER CBS28
(2) Set the INPUT switch to E.
(3) Adjust the power supply to 27.00 ±0.05 VDC.
(4) Set the INPUT switch back to I.
• The (fast-charge) input current must be 0.80 to 1.5 Ampere.

(5) Wait two hours for battery pack BT1 to charge.
• During the 2-hour charge, the (fast charge) input current must start to
decrease in less than 60 minutes.
• After 60 minutes, the input current must toggle between the fast charge
current (0.8 to 1.5 Ampere) and the slow charge current (100 to 150 mA).
• After two hours, the input current must be 100 to 150 mA continuously.
(6) Set the SHUNT switch to OFF. Verify that the DISCHARGE switch is set to OFF.
• The output voltage must be approximately 19.5 VDC.

(8) Slowly adjust the input voltage (power supply) downward until the UUT output
voltage increases to more than 25 VDC.
• The input voltage must be 19.0 +/- 0.3 VDC.

(9) Slowly adjust the input voltage (power supply) upward until the UUT output voltage
jumps downward to approximately 19.0VDC or 20.5 VDC on MOD A units.
• The input voltage must be 19.2to 19.5 or 21.0+/- 0.3 VDC on MOD A units.
(10) Turn off the power supply.
(11) Refer to ASSEMBLY for final assembly instructions.
4. Final Assembly Tests
This test ensures the battery/charger is working properly after repair and final assembly. This
test can also be used to identify failed components before disassembly.
A. Equipment Setup
Figure 101.
The battery/charger must be fully assembled. Refer to ASSEMBLY for

more details.
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RADIANT POWER CORP.
PART NUMBER CBS28
(2) Turn on the voltmeters (or multimeters) and the DC power supply. Set the power
supply to 25.5 ±0.5 VDC.
B. Test Procedure
INPUT POWER Switch .......................................................................................... ON

INPUT Switch ............................................................................................................ I
DISCHARGE Switch ........................................................................................... OFF
SHUNT Switch ...................................................................................................... ON
UUT Switch ........................................................................................AS REQUIRED
• The input current must be 500 to 750 µA (microampere). The digital voltmeter
reads less than 0. 1 millivolt/100 µA or 500 to 750 µ A.
(2) Set the INPUT switch to E.
(4) Set the INPUT switch back to I.

(5) Wait two hours for battery pack BT1 to charge.
• During the 2-hour charge, the (fast charge) input current must start to
decrease in less than 60 minutes.
• After 60 minutes, the input current must toggle between the fast charge
current (0.8 to 1.5 Ampere) and the slow charge current (100 to 150 mA).
• After two hours, the input current must be 100 to 150 mA continuously.
(6) Set the SHUNT switch to OFF. Verify that the DISCHARGE switch is set to OFF.
• The output voltage must be approximately 19.5 VDC.

(8) Slowly adjust the input voltage (power supply) downward until the UUT output
voltage increases to more than 25 VDC.
• The input voltage must be 19.0 +/- 0.3 VDC.

(9) Slowly adjust the input voltage,(power supply) upward until the UUT output voltage
jumps downward to approximately 19.0 VDC or 20.5 VDC on MOD A units.
• The input voltage must be 19.2 to 19.5 VDC or 21.0+/- 0.3 VDC on MOD A
units.
(10) Set the DISCHARGE switch to ON.
(11) Adjust the power supply to 19.0 +/- 0.3VDC.
• The output voltage must be greater than 24 VDC.
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RADIANT POWER CORP.
PART NUMBER CBS28
(12) Measure the time required for the output voltage to drop to 19 VDC.
• The discharge time must be 15 minutes minimum.
(13) Set the DISCHARGE switch to OFF.
(15) Set the SHUNT switch to ON.
• The input current must be 500 to 750 µ A (microampere). The digital

voltmeter reads less than 0.1 millivolt/100µAor 500 to 750µA.
(17) Allow the battery/charger to charge until it starts to toggle between the fast charge
current (0.8 to 1.5 Ampere) and the slow charge current (100 to 150 mA). This
should take approximately 60 minutes.
(18) Turn off the power supply.
(19) Disconnect the battery/charger from the test equipment.
(20) Refer to ASSEMBLY for storage and preparation for shipment instructions.
5. Fault Isolation Procedures
Fault isolation procedures are given in Table 102.
NOTE: General instructions are given in the REPAIR to replace components on the PCB
assemblies. With exception of the SIT resistors identified in Figure 101, Radiant
Power Corp. recommends that the card assemblies be returned to Radiant Power
Corp. for repair by technicians familiar with the layout and function of the cards. Card
assemblies repaired at facilities other than Radiant Power Corp. are not guaranteed
by Radiant Power Corp.
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PART NUMBER CBS28
Fault Isolation Procedures

Table 102 (Sheet 1 of 2)
Trouble Probable Cause Corrective Action
PRELIMINARY ELECTRICAL
TESTS
The charge current is not as The battery/charger is not calibrated. Refer to TESTING AND FAULT
specified. ISOLATION, Paragraph 2, to
calibrate the battery/charger and
select the SIT resistors.
The A2 PCB assembly (55, IPL
Figure 1) is wired incorrectly; open or Check all wire routing and solder
short circuit in wire lead or solder connections per ASSEMBLY,
connection. Table 702 and DESCRIPTION AND
OPERATION, Figure 3; refer to
ASSEMBLY for repair instructions
and materials.
Damaged charger power supply
circuits on the A2 PCB assembly Refer to CHECK to examine the A2
(55). PCB assembly for damage; return
damaged PCB, assemblies to
Radiant Power Corp. for repair or
refer to REPAIR for limited field
repair instructions.
The battery/charger is not calibrated.
The output voltage does not Refer to TESTING AND FAULT
increase or decrease as ISOLATION, Paragraph 2, to
specified in response to input calibrate the battery/charger and
voltage fluctuations. The A3 PCB assembly (75) is wired select the SIT resistors.
incorrectly; open or short circuit in
wire lead or solder connection. Check all wire routing and solder
connections per ASSEMBLY,
Table 702 and DESCRIPTION AND
OPERATION, Figure 3; refer to
Damaged input power sense circuits ASSEMBLY for repair instructions
on the A3 PCB assembly (75). and materials.
Refer to CHECK to examine the A3

PCB assembly for damage; return
damaged PCB assemblies to
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PART NUMBER CBS28
Fault Isolation Procedures
Trouble Probable Cause Corrective Action
FINAL ASSEMBLY TESTS
The charge current is not as The battery/charger is not Refer to TESTING AND FAULT
specified. calibrated. ISOLATION, Paragraph 2, to
calibrate the battery/charger and
select the SIT resistors.
The A2 PCB assembly (55) is Check all wire routing and solder
wired incorrectly; open or short connections per ASSEMBLY,
circuit in wire lead or solder Table 702 and DESCRIPTION
connection. AND OPERATION, Figure 3; refer
to ASSEMBLY for repair
instructions and materials.
Damaged charger power supply Refer to CHECK to examine the A2

circuits on the A2 PCB assembly PCB assembly for damage; return
(55). damaged PCB assemblies to
The output voltage does not The battery/charger is not Refer to TESTING AND FAULT
increase or decrease as calibrated. ISOLATION, Paragraph 2, to
specified in response to input calibrate the battery/charger and
voltage fluctuations. select the SIT resistors.
The A3 PCB assembly (75) is Check all wire routing and solder
wired incorrectly; open or short connections per ASSEMBLY,
circuit in wire lead or solder Table 702 and DESCRIPTION
connection. AND OPERATION, Figure 3; refer
to ASSEMBLY for repair
instructions and materials.
Damaged input power sense Refer to CHECK to examine the A3

circuits on the A3 PCB assembly PCB assembly for damage; return
(75). damaged PCB assemblies to
Page 110
RADIANT POWER CORP.
PART NUMBER CBS28
DISASSEMBLY
1. General
A. This section contains disassembly instructions in the same sequence as the IPL.
Disassemble the battery/charger only as far as necessary to remove the damaged or
worn parts.
NOTE: Refer to REPAIR for instructions to replace the labels (10 and 15, IPL Figure 1),
damaged clinch nuts (30), and damaged components mounted on PCB
assemblies A1 through A4 (40, 55, 75 and 120).
B. All work must be done at an electronics work bench. Refer to paragraph 2, below, for
general handling instructions and work bench requirements. No other special tools or
equipment are required.
2. Handling Instructions for Electronic Devices
A. The battery/charger contains PCB assemblies with fragile electronic components and
circuits. The handling precautions and instructions given below will minimize or eliminate
possible damage.
B. All integrated circuits (ICs), surface mounted devices, and many other semiconductors
are susceptible to ESD (electrostatic discharge). Careless handling during repair can
C. When handling ESD sensitive devices, work at an ESD safe work bench. The work
bench should include:
(1) A grounded conductive sheet covering the bench work area.
(2) A grounded wrist strap in contact with skin.
(3) If the chair or the floor is nonconducting, the chair must have a ground strap.
(4) ESD safe tools and equipment. Use plastic instead of metal tools where possible to
prevent short circuits.
D. Store the PCB assemblies in protective antistatic shipping bags until ready for use. Do
not store the PCB assemblies in conventional plastic snow, Styrofoam, or plastic trays.
E. Once removed from the bags, PCB assemblies must be handled in accordance with
static control procedures. The preferred method is to handle PCB assemblies with clean
lint-free cloths or rubber gloves only on the edge of the board. If gloves or cloths are not
available, wash your hands to remove oils and handle the boards only on the edges; do
not touch the conductive patterns or components.
F. Do not stack PCB assemblies. Stacking can damage surface mounted components.
G. The work station must be clean. To prevent contamination of PCB assemblies, there
must be no smoking, eating, or drinking in the work area.
Page 301
RADIANT POWER CORP.
PART NUMBER CBS28
3. Disassembly Instructions
CAUTION: DO NOT OVERHEAT ELECTRONIC COMPONENTS WHEN UNSOLDERING

WIRE LEADS. USE A HEAT SINK AND LOW WATTAGE SOLDER IRON TO
PREVENT DAMAGE. USE A SOLDER SUCKER AND/OR SOLDER WICK TO
REMOVE EXCESS SOLDER.
THE PCB ASSEMBLIES CONTAIN SENSITIVE ELECTRONIC COMPONENTS

THAT CAN BE DAMAGED BY ESD AND ROUGH HANDLING. HANDLE PCB
ASSEMBLIES WITH CARE TO PREVENT DAMAGE.
A. To replace fuse F1 (5, IPL Figure 1), remove the cap from the fuse holder (130) and
remove the fuse. Reinstall the cap.
B. Refer to REPAIR to replace the adhesive-backed labels (10 and 15).
C. Remove the screws (25) and the housing cover (20). Refer to REPAIR to replace the
clinch nuts (30).
CAUTION: DISCONNECT THE TEMPERATURE SENSOR AND BATTERY PACK BT1

BEFORE REMOVING THE BATTERY PACK FROM THE HOUSING. PULLING
THE WIRE LEADS CAN DAMAGE THE CONNECTORS AND OTHER
COMPONENTS.
D. Disconnect temperature sensor plug P2 from connector J2 on the A3 PCB assembly

(75). Disconnect battery pack plug P3 from connector J3 (135).
E. Separate the Velcro and remove battery pack BT1 (35).
F. Remove the A1 and A2 PCB assemblies (40 and 55), as follows:
NOTE: Tag each wire lead before unsoldering to aid assembly.
(1) Remove the screws (45). Separate the A1 and A2 PCB assemblies (40 and 55) for
access to the solder connections.
(2) Tag and unsolder the wire leads from the pads on the solder side of the A1 PCB
assembly (40).
assembly (55).
(4) Remove the screws (65) and the left mounting blocks (60).
(5) Remove and discard the Kapton insulation (70) from the wall of the housing (145)
only if the insulation is damaged.
(6) Refer to REPAIR for general PCB repair instructions.
NOTE: Radiant Power Corp. recommends that damaged PCB assemblies be

returned to Radiant Power Corp. for repair.
Page 302
RADIANT POWER CORP.
PART NUMBER CBS28
G. Remove the A3 PCB assembly (75), as follows:
NOTE: Tag each wire lead before unsoldering to aid assembly.
(1) Remove the screws (80) and arrange the A3 PCB assembly (75) for access to the
solder connections.
assembly (75).
(3) Remove the screws (90) and the right mounting blocks (85).
NOTE: Radiant Power Corp. recommends that damaged PCB assemblies be returned
to Radiant Power Corp. for repair.
H. Remove connector J1 (95) and the A4 PCB assembly (120), as follows:
NOTE: The connector wire leads can be unsoldered from connector J1 or from the A4
PCB assembly. Tag and unsolder the wire leads from connector J1 only if the
connector is damaged and must be replaced.
(1) Remove the screws (100) and slide connector J1 (95) from the housing (145).
(2) Tag and unsolder the wire leads from the connector J1 (95) socket contacts only if
the connector is damaged and must be replaced.
(3) Unsolder the ground strap (105) from the A4 PCB assembly (120).
(4) Remove the screws (115) and the retainer (110).
(5) Tag and unsolder any remaining wire leads from the A4 PCB assembly (120), and
remove the A4 PCB assembly. Remove and discard the Kapton insulation (125)
from the base of the housing (145) only if the insulation is damaged.
NOTE: Radiant Power Corp. recommends that damaged PCB assemblies be returned
to Radiant Power Corp. for repair.
I. Tag and unsolder the fuse holder (130) wire leads if necessary from the pads on the A4
PCB assembly (120). Remove the hardware and the fuse holder.
NOTE: Keep the hardware with the fuse holder to aid assembly.
J. Refer to ASSEMBLY to replace connector J3 (135) and the damaged socket terminals
(140).
Page 303
RADIANT POWER CORP.
PART NUMBER CBS28
Page 304
RADIANT POWER CORP.
PART NUMBER CBS28
CLEANING
1. Cleaning Materials
The recommended cleaning materials are given in Table 401.
2. Cleaning Instructions
WARNING: THE CLEANING SOLVENTS ARE VERY FLAMMABLE AND CAN IRRITATE
YOUR EYES AND NOSE. USE THE SOLVENTS ONLY IN WELL VENTILATED
AREAS AWAY FROM OPEN FLAMES. FLUSH IRRITATED EYES WITH
WATER.
CAUTION: THE PCB ASSEMBLIES CONTAIN SENSITIVE ELECTRONIC COMPONENTS

A. Use clean cotton swabs and isopropyl alcohol or trichloroethylene (Table 401) to clean
the circuit boards and electrical/electronic components. Wipe the components dry with
clean, lint-free cloths.
WARNING: WEAR SAFETY GOGGLES OR GLASSES WHEN YOU USE COMPRESSED

AIR. POINT THE AIR STREAM AWAY FROM OTHER PEOPLE.
B. Clean all other components in a sonic bath or use lint-free cloths and the solvent (Table
401). Use a nonmetallic, stiff-bristle brush if necessary to scrub the parts. Dry the parts
with clean, lint-free cloths or clean shop air at less than 20 psig (140 kPag) pressure.
C. Store the nonelectronic components in clean plastic bags or on clean, lint-free cloths until
they are needed for CHECK and ASSEMBLY. Store the PCB assemblies as specified in
DISASSEMBLY.
Page 401
RADIANT POWER CORP.
PART NUMBER CBS28
Cleaning Materials
Table 401
Nomenclature Source
Number
Alcohol, Isopropyl Federal Specification Commercially Available
TT-I-735
Brush, Stiff-Bristle, Federal Specification Commercially Available
Nonmetallic H-B-1490
Cleaning Solvent, Federal Specification Commercially Available
Trichloroethylene TT-M-261 D
Cloth, Lint-Free Military Specification Commercially Available
MIL-C-85043
Goggles, Safety --- Commercially Available
Swab, Cotton --- Commercially Available
Tank Compressed Air, --- Commercially Available
20 psig (140 kPag)
Page 402
RADIANT POWER CORP.
PART NUMBER CBS28
CHECK
Component check procedures are given in Table 501. Use bright light and a 5 power or
greater magnifier to aid visual examinations.
Check Procedures
Method of
Component Check For Corrective Action
Inspection
Threaded Parts Visual Crossed or stripped threads; Replace damaged
loose attaching hardware. components.
Solder Connections Visual Loose or broken solder Refer to ASSEMBLY to

connections; cracked or repair solder connections
deteriorated wire insulation; during final assembly of
burns or other signs of open or the battery/charger.
short circuits.
Electrical Wire Leads Visual Cracked or cut insulation; cut Refer to ASSEMBLY to
wire strands; check all wires for replace damaged wire
continuity; verify that all wires are leads during final assembly
properly routed and bundled with of the battery/charger.
lacing tape.
Replace fuse F1 (5).
Fuse F1 (5, IPL Figure 1) Visual Open circuit.
Refer to REPAIR to
Labels (10 and 15) Visual Unreadable; cut or chipped replace the damaged
edges; loose bond to the housing plates (10 and 15).
(145).
Replace the top cover (10).
Housing Cover (20) Visual Dents or cracks; pay special
attention to the areas around the
mounting holes. Refer to REPAIR to
replace the damaged
Visual Crossed or stripped threads in clinch nuts (30).
the clinch nuts (30); clinch nuts
loose or out of alignment with
panel. Refer to REPAIR to touch-
up the anodize finish.
Visual Nicks, burrs, or scratches in black
anodize finish; corrosion.
Page 501
RADIANT POWER CORP.
PART NUMBER CBS28
Check Procedures
Method of
Inspection
Battery Pack BT1 (35) Visual Cracked or cut insulation; cut wire Replace battery pack BT1
strands; wire leads pulled from (35).
battery pack; cracked plug
housing; damaged plug terminals;
leakage from cracked or corroded
cell.
Functional Use voltmeter or multimeter to Replace battery pack BT1

verify voltage at plug P3; voltage (35) if it cannot be charged
across white (+) lead and black (-) to the specified voltage.
lead must be 23.0 VDC or higher
after battery has charged for 5
minutes minimum at 5 mA.
Loose electronic components or Replace the damaged PCB

PCB Assemblies Visual damaged circuit traces; discolored, assembly or refer to
(40, 55, 75 and 120) cracked, chipped or warped REPAIR to replace board
printed circuit board. mounted components;
Radiant Power Corp.
recommends that damaged
PCB assemblies be
returned to Radiant Power
Corp. for repair.
Blisters, cracking, peeling, pin
Visual holes or wrinkles in conformal Refer to ASSEMBLY to
coating; there must be no bubbles apply conformal coating as
in contact with or bridging part of the final assembly
conductive surfaces. procedure.
Damaged socket contacts;

Connector J1 (95) Visual sheared or deformed tri-lock tabs; Replace connector J1 (95).
damaged shell or corroded seal.
Cuts or tears; deformation; the

portion that fits behind the Bend the ground strap to
Ground Strap (105) Visual connector must be bent 90° to the the right angle or replace
ground strap. the ground strap (105).
Corrosion.
Clean the copper sheet to
Visual remove all corrosion.
Page 502
RADIANT POWER CORP.
PART NUMBER CBS28
Check Procedures
Method of
Inspection
Retainer (110) Visual Crossed or stripped internal 4- Replace the retainer (110).
40 UNC-2B threads.
Replace the fuse holder
Fuse Holder (130) Visual Crossed or stripped threads on (130).
the cap or the housing; damaged
gasket; cracked or chipped cap
or housing; damaged or missing
mounting hardware.
Cracked or damaged shell; Replace connector J3

Connector J3 (135) Visual damaged or corroded socket (135) or the damaged
terminals (140). socket terminals (140).
Dents or cracks; pay special Replace the housing (145).

Housing (145) Visual attention to the areas around the
mounting holes.
Refer to REPAIR to touch-
Nicks, burrs, or scratches in black up the anodize finish; do
anodize finish; corrosion. not get Alodine on non-
anodized surfaces.
Page 503
RADIANT POWER CORP.
PART NUMBER CBS28
Page 504
RADIANT POWER CORP.
PART NUMBER CBS28
REPAIR
1. General
A. Use the appropriate procedures given below to repair damaged parts. Refer to
ASSEMBLY to replace damaged wire leads and repair solder connections during final
assembly of the battery/charger.
Paragraph Repair Action
2 Repair Minor Thread Damage

3 Replace Adhesive-Backed Labels
4 Replace Clinch Nuts
5 Repair Anodic and Chemical Film Finishes
CAUTION: THE PCB ASSEMBLIES CONTAIN SENSITIVE ELECTRONIC COMPONENTS

B. The battery/charger contains PCB assemblies with fragile electronic components and
circuits. The handling precautions and instructions given below will minimize or eliminate
possible damage.
(1) All integrated circuits (ICs), surface mounted devices, and many other
semiconductors are susceptible to ESD (electrostatic discharge). Careless handling
during repair can drastically decrease the component life.
(2) When handling ESD sensitive devices, work at an ESD safe work bench. The work
(a) A grounded conductive sheet covering the bench work area.
(b) A grounded wrist strap in contact with skin.
(c) If the chair or the floor is nonconducting, the chair must have a ground strap.
(d) ESD safe tools and equipment. Use plastic instead of metal tools where
possible to prevent short circuits.
(3) Store the PCB assemblies in protective antistatic shipping bags until ready for use.
Do not store the PCB assemblies in conventional plastic snow, Styrofoam, or plastic
trays.
(4) Once removed from the bags, PCB assemblies must be handled in accordance with
static control procedures. The preferred method is to handle PCB assemblies with
clean lint-free cloths or rubber gloves only on the edge of the board. If gloves or
cloths are not available, wash your hands to remove oils and handle the boards only
on the edges; do not touch the conductive patterns or components.
(5) Do not stack the PCB assemblies. Stacking can damage surface mounted
components.
Page 601
RADIANT POWER CORP.
PART NUMBER CBS28
(6) The work station must be clean. To prevent contamination of the PCB assemblies,
there must be no smoking, eating, or drinking in the work area.
C. The recommended tools and materials are given in Table 601.
2. Repair Minor Thread Damage
Repair damaged threads with an appropriate die or tap if less than 50 percent of one thread is
damaged. Replace non-repairable parts.
3. Replace Adhesive-Backed Labels
A. Copy data as needed from the old label (10 or 15, IPL Figure 1) to the new label.
B. Peel or scrape the damaged label (10 or 15) from the housing (145). Use a plastic tool to
avoid damage to the anodized finish.
C. Refer to CLEANING to clean the housing (145).
D. Install the label (10 or 15) in the same location on the housing (145). Press the label from
the center out to remove any air bubbles.
4. Replace Clinch Nuts
Use this procedure to replace the clinch nuts (30, IPL Figure 1) on the housing cover (20).
A. Support the housing cover on the press (Table 601) so it does not move or bend.
B. Use a punch and the press to push out the damaged nut. Do not bend or crimp the
housing cover around the mounting hole.
Repair Tools and Materials

Table 601
Nomenclature Source (CAGE)*
Number
Alodine, Brush No. 120 Henkel Corp. (84063)
Press Hydraulic or Mechanical --- Commercially Available
*Refer to Table 1001 in the IPL for the address
Page 602
RADIANT POWER CORP.
PART NUMBER CBS28
C. Install a new clinch nut (30) into the mounting hole. Put the shank on the punch side as
shown in Figure 601.
CAUTION: DO NOT CRUSH THE NUT OR DAMAGE THE THREADS. THE HOLE IN THE
PUNCH OR ANVIL MUST CLEAR THE THREADS.
D. With the punch and anvil surfaces parallel, apply force until the shank of the clinch nut is
flush with the underside of the housing cover.
NOTE: The punch or anvil must apply force to the knurled collar of the nut but must
have a cavity that fits over the threads so force is not applied to the barrel. Refer
to Figure 601.
5. Repair the Anodic and Chemical Film Finishes
WARNING: ALODINE IS VERY FLAMMABLE AND CAN DAMAGE YOUR EYES AND
NOSE. USE ALODINE ONLY IN WELL VENTILATED AREAS AWAY FROM
OPEN FLAMES. WEAR RUBBER GLOVES, AN APRON, AND GOGGLES FOR
SAFETY.
A. Repair the damaged chemical film and Anodic finishes on the housing cover (20, IPL
Figure 1) and the housing (145) with No. 120 brush Alodine (Table 601) as specified
below.
Clinch Nut Installation

Figure 601
Page 603
RADIANT POWER CORP.
PART NUMBER CBS28
NOTE: This procedure gives general instructions for skilled technicians. Refer to
Technical Process Bulletin No. 1161, available from Henkel Corp. (CAGE
84063), for complete instructions.
The Alodine is light brown to orange in color. It is not available in black, so the
repaired area will not match the original black anodize finish.
B. Clean the component to remove grease, oil, and corrosion.
C. Apply undiluted Alodine liberally to the aluminum surface. Do not coat surfaces on the
housing where there is not a black anodized finish. Apply as many coats as needed.
Allow approximately one minute reaction time between the applications.
NOTE: The Alodine will dry faster when the Alodine and the part are at room
temperature (approximately 65ºF to 75ºF). One to five minutes is normally
required for the coat to dry. The Alodine can be applied with an acid-resistant
brush, swab, synthetic sponge, or portable spray equipment.
D. Remove any excess Alodine with clean water and lint-free cloths.
E. Use lint-free cloths or compressed air at less than 20 psig (138 kPag) to dry the part. Pay
close attention to the seams, joints, and crevices.
Page 604
RADIANT POWER CORP.
PART NUMBER CBS28
ASSEMBLY (INCLUDING STORAGE)
1. General
A. This section contains reassembly and storage instructions. Skip steps if the
battery/charger is already partially assembled.
NOTE: Refer to REPAIR for instructions to replace the labels (10 and 15, IPL Figure 1)
or damaged clinch nuts (30).
B. The recommended tools and materials are given in Table 701.
C. All work must be done at an electronics work bench. Refer to paragraph 2, below, for
general handling instructions and work bench requirements. No other special tools or
equipment are required.
Assembly Tools and Materials

Table 701
Nomenclature Source
Number
Alcohol, Isopropyl Federal Specification Commercially Available
TT-I-735
Brush, Synthetic Fiber --- Commercially Available
Conformal Coating, Brush Military Specification Commercially Available

Application MIL-I-46058, Class C, Type UR
(Humiseal IA20)
Hot Air Gun Model HG-301A Master Appliance Corp. (83284)
Sleeving, Heat Shrink, HS105 Radiant Power Corp.

1/8 Inch Diameter
Solder, Resin Core, Composition Federal Specification Commercially Available

Sn63 QQ-S-571
Solder Iron, Low Wattage --- Commercially Available

(24 to 40 Watt)
Tape, Lacing Military Specification Commercially Available

MIL-T-43438, Type II Class B
Ultraviolet Light, Black --- Commercially Available
Wire Electrical, 18/20 AWG Boeing Material Specification Commercially Available

(select size and color per BMS 13-48C or
Table 702) Raychem 55A0111-2
Page 701
RADIANT POWER CORP.
PART NUMBER CBS28
2. Handling Instructions for Electronic Devices
The battery/charger contains PCB assemblies with fragile electronic components and circuits.
The handling precautions and instructions given below will minimize or eliminate possible
damage.
A. All integrated circuits (ICs), surface mounted devices, and many other semiconductors
are susceptible to ESD (electrostatic discharge). Careless handling during repair can
B. When handling ESD sensitive devices, work at an ESD safe work bench. The work
(1) A grounded conductive sheet covering the bench work area.
(2) A grounded wrist strap in contact with skin.
(3) If the chair or the floor is nonconducting, the chair must have a ground strap.
(4) ESD safe tools and equipment. Use plastic instead of metal tools where possible to
prevent short circuits.
C. Store the PCB assemblies in protective antistatic shipping bags until ready for use. Do
not store the PCB assemblies in conventional plastic snow, Styrofoam, or plastic trays.
D. Once removed from the bags, PCB assemblies must be handled in accordance with
static control procedures. The preferred method is to handle PCB assemblies with clean
lint-free cloths or rubber gloves only on the edge of the board. If gloves or cloths are not
available, wash your hands to remove oils and handle the boards only on the edges; do
not touch the conductive patterns or components.
E. Do not stack PCB assemblies. Stacking can damage surface mounted components.
F. The work station must be clean. To prevent contamination of PCB assemblies, there
must be no smoking, eating, or drinking in the work area.
3. Assembly Instructions
CAUTION: DO NOT OVERHEAT ELECTRONIC COMPONENTS WHEN SOLDERING WIRE

LEADS. USE A HEAT SINK AND LOW WATTAGE SOLDER IRON TO PREVENT
DAMAGE. USE A SOLDER SUCKER AND/OR SOLDER WICK TO REMOVE
EXCESS SOLDER.
THE PCB ASSEMBLIES CONTAIN SENSITIVE ELECTRONIC COMPONENTS

A. Slide heat shrink sleeving (Table 701) over new connector J1 (95, IPL Figure 1) wire
leads as needed, and solder the wire leads to the connector socket contacts with the
solder given in Table 701. Refer to the wire list given in Table 702.
NOTE: Refer to MIL-STD-454, Requirement 5 for general soldering instructions.
Page 702
RADIANT POWER CORP.
PART NUMBER CBS28
Assembly Wire List
Table 702
Wire Wire Wire Length From To Notes

No. Color Size Inches cm Component Component
1 ORN 20 6.50 16,51 A1-19 (C/S) A4-14 (C/S)
2 WHT 18 5.75 14,61 A1-20 (C/S) A4-12 (C/S)
3 ORN 20 9.25 23,50 A1-21 (C/S) A3-45 (C/S)
4 ORN 20 4.50 11,43 A1-22 (C/S) A4-4 (C/S)
5 ORN 20 7.25 18,42 A1-23 (C/S) A3-46 (C/S)
6 WHT 18 2.75 6,99 A1-24 (C/S) A2-35 (C/S)
8 WHT 18 4.00 10,16 A2-31 (C/S) A4-13 (C/S)

9 ORN 20 5.75 14,61 A2-32 (C/S) A3-47 (C/S)
10 ORN 20 7.75 19,69 A2-33 (C/S) A3-48 (C/S)
11 WHT 18 3.75 9,53 A2-34 (C/S) J3-2
12 ORN 20 10.75 27,31 A2-36 (C/S) A3-49 (C/S)
13 ORN 20 5.00 12,70 A2-37 (C/S) A4-18 (C/S)
14 ORN 20 5.00 12,70 A2-38 (C/S) A4-17 (C/S)
16 ORN 20 4.50 11,43 A3-52 (C/S) A4-5 (C/S)

17 ORN 20 4.25 10,80 A3-43 (C/S) A4-10 (C/S)
18 ORN 20 3.25 8,26 A3-44 (C/S) A4-11 (C/S)
20 WHT 18 3.00 7,62 A4-9 (C/S) F1-1

21 WHT 18 3.00 7,62 A4-8 (C/S) F1-2
22 BLK 18 2.50 6,35 A4-3 (C/S) J3-1
24 ORN 20 2.00 5,08 J1-C A4-6 (C/S)

25 ORN 20 2.50 6,35 J1-B A4-2 (C/S)
26 ORN 20 2.00 5,08 J1-D A4-7 (C/S)
27 ORN 20 2.00 5,08 J1-A A4-1 (C/S)
*C/S = Component Side
B. Slide the heat shrink sleeving over the connector J1 (95) solder junctions. Shrink the
sleeving in place with a hot air gun (Table 701).
C. Mount connector J1 (95) and the ground strap (105) on the A4 PCB assembly (120).
Solder the wire leads from connector J1 and the ground strap to the appropriate pads on
the A4 PCB assembly.
D. Pre-wire the A1 through A4 PCB assemblies (40, 55, 75 and 120) if necessary, as
follows:
(1) Trim the wire leads to the length given in Table 702.
NOTE: All wire lengths to be ±1/16 inch (±1,6 mm). Pre-strip all wire ends to 1/8
inch (3,2 mm).
(2) Solder wire numbers I through 6 (Table 702) to the A1 PCB assembly (40).
Page 703
RADIANT POWER CORP.
PART NUMBER CBS28
(3) Solder wire numbers 8 through 14 to the A2 PCB assembly (55).
(4) Solder wire numbers 16, 17 and 18 to the A3 PCB assembly (75).
(5) Solder wire numbers 20, 21 and 22 to the A4 PCB assembly (120).
(6) Spot tie the wire leads with lacing tape (Table 701) as needed to bundle the wire
leads.
E. Pre-assemble the A1 and A2 PCB assemblies (40 and 55), as follows:
(1) Install the screws (45) through the A2 PCB assembly (55), the spacers (50), the A1
PCB assembly (40), and into the left mounting blocks (60). Refer to Sheet 1 of
Figure 701.
(2) Solder wire number 6 from the A1 PCB assembly (40) to pad 35 on the component
side of the A2 PCB assembly (55). Refer to Table 702.
F. Arrange the A1 through A4 PCB assemblies (40, 55, 75 and 120) in the approximate
orientation for final assembly as shown in Sheet 2 of Figure 701. Do not install the PCB
assemblies in the housing (145).
G. Solder any loose wire leads given in Table 702 between the A1 through A4 PCB
assemblies (40, 55, 75 and 120). Trim the wire leads to the length given in Table 702.
NOTE: All wire lengths to be ±1/16 inch (±1,6 mm). Pre-strip all wire ends to 1/8 inch
(3,2 mm).
H. Crimp wire number 11 (Table 702) to socket terminal J3-2 in connector J3 (135). Refer to
Sheet 3 of Figure 701.
I. Install the fuse holder (130) in the housing (145) with the gasket and hardware provided.
Install fuse F1 (5) in the fuse holder.
J. Install the A4 PCB assembly (120) and connector J1 (95) in the housing (145), as follows:
(1) Cover the base of the housing (145) with the Kapton insulation (125) to insulate the
A4 PCB assembly (120) from the housing.
(2) Slide connector J1 (95) through the housing (145) and install the screws (100).
(3) Install the retainer (110) with the screws (115). The retainer must fit over diodes
A4D1 and A4D2 and resistor A4R10 as shown in Sheet 2 of Figure 701.
K. Solder wire numbers 20 and 21 (Table 702) to the fuse holder (130). Refer to Sheet 3 of
Figure 701.
L. Crimp wire number 22 (Table 702) to socket terminal J3-1 in connector J3 (135). Refer to
Sheet 3 of Figure 701.
M. Visually examine all solder connections, wire leads, and wire routing. Refer to Table 501
in CHECK and Figure 3 in DESCRIPTION AND OPERATION.
Page 704
RADIANT POWER CORP.
PART NUMBER CBS28
N. Refer to TESTING AND FAULT ISOLATION to calibrate the battery/charger and select
the SIT (Select In Test) resistor values.
NOTE: THE ITEM NUMBERS IN

PARENTHESES REFER TO
IPL FIGURE 1.
Final Assembly Details
Page 705
RADIANT POWER CORP.
PART NUMBER CBS28

Page 706
RADIANT POWER CORP.
PART NUMBER CBS28

Page 707
RADIANT POWER CORP.
PART NUMBER CBS28
WARNING: THE CONFORMAL COATING CAN IRRITATE YOUR EYES AND NOSE.
APPLY THE COATING ONLY IN A WELL VENTILATED AREA. FLUSH
IRRITATED EYES WITH WATER.
CAUTION: THE WORK AREA AND BRUSH MUST BE CLEAN TO PREVENT

CONTAMINATION.
O. Touch-up the conformal coating (Table 701) on the A1 through A4 PCB assemblies
(40,55,75 and 120) as given below. Disassemble and reassemble as necessary.
NOTE: This step applies conformal coating to the PCB assemblies using a synthetic
fiber brush. This is the preferred method for repairs over aerosol sprays or
dipping the PCB assembly in a dip tank.
(1) Clean the printed circuit boards and remove any damaged conformal coating
material, as follows:
(a) Use a stiff bristle brush, plastic blade, or an equivalent tool to remove loose
particles, ridges of coating material, and other defects in the conformal coating.
The coated areas must have no visible blisters, cracking, peeling, pin holes or
wrinkles. There must be no bubbles in contact with or bridging conductive
surfaces.
(b) Flood the area with isopropyl alcohol (Table 701) to wash off particles and
soluble contamination.
(c) Allow the PCB assembly to air dry for 30 minutes.
(2) Examine the PCB assemblies under black, ultraviolet light. Identify bare areas, other
than solder connections, where the conformal coating has been worn through or
scraped off.
(3) Pour the necessary amount of Humiseal conformal coating (Table 701) from the
sealed container into a temporary container.
NOTE: The Humiseal conformal coating must be stored in a sealed container or it

will form a skin of solid material after approximately four hours. The skin
can be dissipated by pouring a 1/16 to 1/8 inch layer of thinner, Humiseal
No. 20, over the material and covering the container with a tightly fitting
cover.
(4) Use a synthetic (not natural) fiber brush to apply conformal coating material as
needed to cover bare spots, as follows:
(a) Apply the conformal coating material to all nonconductive areas of the PCB
assembly, including both sides of the printed circuit board, all board mounted
components and their leads, and all exposed conductors.
(b) Do not coat electrical and mechanical mating surfaces, such as connector
contact points, screw threads, bearing surfaces, etc. Mask the surfaces and
components before application of the coating material, and carefully remove
any tape residue and other contamination after the material has been applied.
Page 708
RADIANT POWER CORP.
PART NUMBER CBS28
(c) Do not coat the adjustable part of components intended to remain adjustable.
(d) The coating must be 0.001 to 0.003 inch (0.025 to 0.076 mm) thick, when
measured on a flat, unobstructed surface.
(5) Examine the coating for coverage, thickness, and appearance, as follows:
(a) The coating must be 0.001 to 0.003 inch (0.025 to 0.076 mm) thick, when
measured on a flat, unobstructed surface.
(b) The coated areas must have no visible blisters, cracking, peeling, pin holes or
wrinkles. There must be no bubbles in contact with or bridging conductive
surfaces.
(c) Examine the PCB assemblies under black, ultraviolet light. Identify bare areas
that require conformal coating.
(6) Reapply conformal coating to cover defective or bare areas, as required.
P. Cover the wall of the housing (145) with the Kapton insulation (70) to insulate the A1
PCB assembly (40) from the housing. Refer to Figure 701, Sheet 2.
Q. Install the pre-wired A1, A2 and A3 PCB assemblies (40, 55 and 75) in the housing (145).
Install the screws (65 and 90) to secure the left and right mounting blocks (60 and 85) to
the housing.
R. Install battery pack BT1 (35) in the housing (145). Carefully match the hook and loop
Velcro to ensure the battery pack is secure.
S. Connect plug P2 from battery pack BT1 (35) to connector J2 on the A3 PCB assembly
(75). Connect plug P3 to connector J3 (135).
T. Refer to TESTING AND FAULT ISOLATION and do the preliminary electrical test.
U. Install the housing cover (20) with the screws (25). Refer to REPAIR to replace the clinch
nuts (30).
V. Refer to TESTING AND FAULT ISOLATION and complete the final assembly test.
W. Refer to REPAIR to install new adhesive-backed labels (10 and 15).
4. Storage
A. Storage Materials
The recommended storage materials are given in Table 703.
Page 709
RADIANT POWER CORP.
PART NUMBER CBS28
Storage Materials
Table 703
Part Number or Specification

Description Source (CAGE)*
Number
Bag, Polyethylene Military Specification Commercially Available
MIL-B-117
Box, Corrugated Paper Federal Specification Commercially Available

PPP-B-636
Cover, Protective --- Protective Closures Inc. (99017)
Tape, Packing Federal Specification Commercially Available

JAN-P-127
Tag, Identification --- Commercially Available

B. Storage Instructions
(1) Write the maintenance and test dates on a tag. Attach the tag to the battery/charger.
(2) Install a protective cap (Table 703) on connector J1 (95, IPL Figure 1).
(3) Overwrap the battery/charger in nylon film or bubble wrap to cushion the unit and
prevent damage to the barrier bag.
(4) Heat seal the battery/charger in a moisture-proof barrier bag.
(5) Wrap the bag in a minimum of two layers of cellulose wadding and pack it in a
corrugated paper box.
(6) Fill all voids with cellulose wadding or brown Kraft paper.
(7) Add a sufficient amount of desiccant and seal the box with packing tape.
(8) Write the battery/charger nomenclature, part number, and maintenance test dates on
the box.
Page 710
RADIANT POWER CORP.
PART NUMBER CBS28
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
The recommended special tools, fixtures, and test equipment are given in Table 901. The test
set available from Radiant Power Corp. is illustrated in Figure 901.
Special Tools, Fixtures, and Equipment

Table 901
Nomenclature Part Number Source (CAGE)* Use
Bright Light --- Commercially Available To assist in the inspection of

parts.
Hot Air Gun Model Master Appliance Corp. To shrink sleeving over
HG-301A (83284) connector J1 solder junctions.
Magnifier, 5 to 10X --- Commercially Available To assist in the inspection of

parts
Multimeter, Digital, True Model 8010A John Fluke Mfg. Co., To measure voltage and
rms, 200 mV to 750 or8012A Inc (89536) current for bench tests.
V, 45 to 1000 Hz,
±5% of reading, +2
digits
Power Supply, 0 to 32 54504A-E01/ Hewlett-Packard Co. DC power source for bench

VDC 910 (28480) tests.
Power Source, 115 --- Commercially Available AC power source for bench
VAC,60 Hz, Single tests.
Phase
Press, Hydraulic or --- Commercially Available To press new clinch nuts in

Mechanical the housing cover.
Solder Iron, Low --- Commercially Available To solder wire connections to

Wattage (24 to 40 the circuit board pads and
Watt) connector J1 sockets.
Tank or Shop --- Commercially Available To clean and dry

Compressed Air, 20 battery/charger components.
psig (140 kPag)
Test Set RT-904 Radiant Power Corp. Test set for the shop bench
tests.
Thread Chaser --- Commercially Available To repair damaged threads.
Ultraviolet Light, Black --- Commercially Available To examine conformal

coating on PCB assemblies.
Page 901
RADIANT POWER CORP.
PART NUMBER CBS28
CBS28 Test Set

Figure 901
Page 902
RADIANT POWER CORP.
PART NUMBER CBS28
ILLUSTRATED PARTS LIST
1. Introduction
A. Purpose
This IPL illustrates and lists authorized replacement parts.
B. Guide to Use of the IPL
(1) If the part number is not known:
(a) Find the part in the exploded-view illustrations.
(b) Refer to the parts list and find the item number in the FIG. ITEM column.
(2) If the part number is known:
(a) Refer to the parts list, numerical index, or equipment designator index and find
the part in the PART NUMBER column.
(b) Refer to the exploded-view illustration to identify the attaching hardware and
related assembly parts.
2. Manufacturer Names and Addresses
The CAGE codes for the companies that make the parts, the materials, the special tools, and
the test equipment referenced in this CMM are given in Table 1001. The codes are taken from
Cataloging Handbook H4/H8. No code is given in the parts list when the part is made by
Radiant Power Corp. or to a Radiant Power Corp. Source Control Drawing (SCD).
3. Equipment Designator Index
The Equipment Designator Index is an aid to find electronic and electrical components in the
Detail Parts List by equipment designator. The equipment designator, the figure number, and
the item number are given for each entry.
The equipment designators are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Numerical Index
The Numerical Index is an aid to find the parts in the Detail Parts List by part number. The
figure number, the item number, and the total quantity are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is
(1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Page 1001
RADIANT POWER CORP.
PART NUMBER CBS28
Manufacturer Names and Addresses
Table 1001
CAGE Name and Address CAGE Name and Address
00001 Cooper Industries Inc. 75915 Littelfuse Tracor Inc.

Bussmann Division 800 E. Northwest Highway
114 Old State Road Des Plaines, IL 60016-3049
Ellisville, MO 63021
00779 Amp Inc. 83284 Master Appliance Corp.

2800 Fulling Mill Road (P.O. Box 2420 18th Street
3608) P.O. Box 68
Harrisburg, PA 17105 Racine, WI 53401
Radiant Power Corp. 84063 Henkel Corp.

11001 U.S. Hwy. 41 N. Horsham Business Center
Palmetto, FL. 34221 300 Welsh Road, Building 2,
Suite I
Horsham, PA 19044
08289 The Delbert Blinn Co., Inc.
1678 E. Mission Boulevard 89536 John Fluke Mfg. Co., Inc.
P.O. Box 2007 6920 Seaway Boulevard (P.O.
Pomona, CA 91769 Box 9090)
Everett, WA 98206-9090
28480 Hewlett-Packard Co.
Corporate Headquarters 99017 Protective Closures Co. Inc.
3000 Hanover Street Caplugs Division
Palo Alto, CA 94304-1112 2150 Elmwood Avenue
Buffalo, NY 14207-1910
46384 Penn Engineering and Mfg. Corp.
Old Easton Road (P.O. Box 1000)
Danboro, PA 18916
Page 1002
RADIANT POWER CORP.
PART NUMBER CBS28
5. Explanation of Detail Parts List Entries
The Detail Parts List is arranged in general sequence of disassembly. The parts are illustrated
in an exploded-view illustration and listed in the related parts list.
A. FIG. ITEM Column
(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded view illustration. The number given opposite each part number is the item
number given to the part in the illustration.
(2) A dash (-) is put before the item number when it is not illustrated.
(3) Alpha-variants A through Z (except I and O) are given to item numbers when
necessary to identify added parts, alternative parts, and service bulletin modified
parts.
B. PART NUMBER Column
This column contains the part number for each part, as modified to satisfy ATA 200/2000.
The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(2) Use of a shorter part number compatible with ATA 200/2000 if the part number is
longer than 15 characters. The full part number is given in the NOMENCLATURE
column.
C. NOMENCLATURE Column
(1) This column contains the name of each part. The column can also contain the CAGE
code of the company that made the part (if it is not made by Radiant Power Corp.),
the full part number (if it is longer than 15 digits or modified to ATA 200/2000), any
service bulletins that apply to the part, and any obsolete part numbers.
(2) The indenture system used in the NOMENCLATURE column shows how each part
is related to the others, as follows:
123
End Item or Major Assembly
.Detail Parts for End Item or Major Assembly
.Subassemblies
ATTACHING PARTS
.Attaching Parts for Subassemblies
***
. . Detail Parts for Subassemblies
ATTACHING PARTS
. . Attaching Parts for Detail Parts
***
Page 1003
RADIANT POWER CORP.
PART NUMBER CBS28
(3) Assemblies, subassemblies and detail parts subject to modification, deletion,
addition or replacement by an issued service bulletin are annotated to indicate both
pre- and post-service bulletin configurations. The term (PRE SB XXXX) in the
NOMENCLATURE column designates the original configuration, and the term
(POST SB XXXX) identifies assemblies and parts after the modification has been
completed.
(4) The terms defined below are used when applicable to show the interchangeability of
parts.
Term Abbreviation Definition

Superseded By SUPSD BY The part is replaced by and is
not interchangeable with the
item number designated in the
notation.
Supersedes SUPSDS The part replaces and is not
interchangeable with the item
number designated in the
notation.
Replaced By REPLCD BY The part is replaced by and is
notation.
Replaces REPLCS The part replaces and is
notation.
D. EFF CODE Column
This column contains effectivity codes (A, B, etc.) to show the alternative models or
configurations of the end item to which the parts apply. This column is left blank when the
parts apply to all models or configurations in the parts list.
E. UNITS PER ASSY Column
The quantity given in this column shows the number of units necessary for one NHA or,
when you refer to attaching parts, the quantity to attach one such item. The abbreviation
RF (reference) is given to end items and subassemblies.
Page 1004
RADIANT POWER CORP.
PART NUMBER CBS28
EQUIPMENT DESIGNATOR INDEX
PART
DESIGNATOR FIGURE ITEM
NUMBER
A1 2507 1 40
A2 2510 1 55
A2L2 2527 1 46
A3 2513 1 75
A4 2516 1 120
A4L1 2526 1 121
BT1 2503 1 35
F1 AGC5 1 5
J1 MS3112E8-4S 1 95
J3 1-480318-0 1 135
Page 1005
RADIANT POWER CORP.
PART NUMBER CBS28
NUMERICAL INDEX
AIRLINE TTL
PART NUMBER FIGURE ITEM
STOCK NO. REQ
AGC5 1 5 1
BH4-40-01 1 47 1
1 123 1
CBS28 1 -1 RF
FE0-440 1 30 7
HN4-40 1 47 1
1 122 1
MS24693C1 1 25 7
MS24693C17 1 65 2
1 90 2
MS24693C3 1 115 2
MS3112E8-4S 1 95 1
MS51957-13 1 100 4
MS51957-141 1 45 4
MS51957-3 1 80 4
1-480318-0 1 135 1
2503 1 35 1
2507 1 40 1
2510 1 55 1
2513 1 75 1
2516 1 120 1
2517 1 145 1
2518 1 20 1
2519 1 60 2
2520 1 85 2
2521 1 50 4
2522 1 105 1
2523 1 110 1
2524 1 70 1
2526 1 121 1
2527 1 46 1
2531 1 124 1
2532 1 125 1
2533 1 10 1
2534 1 15 1
342004 1 130 1
60619-50 1 140 2
Page 1006
RADIANT POWER CORP.
PART NUMBER CBS28
Page 1007
RADIANT POWER CORP.
PART NUMBER CBS28

IPL Figure 1 (Sheet 1 of 2)
Page 1008
RADIANT POWER CORP.
PART NUMBER CBS28

IPL Figure 1 (Sheet 2 of 2)
Page 1009
RADIANT POWER CORP.
PART NUMBER CBS28
PARTS LIST
UNITS
FIGURE PART AIRLINE EFF
NOMENCLATURE PER
ITEM NUMBER STOCK NO. CODE
1234567 ASSY
1 -1 CBS28 BATTERY AND CHARGER RF
SYSTEM
5 AGC5 . FUSE, 5A, 250V (F1) (V00001) 1

10 2533 . LABEL, COVER, LARGE 1
15 2534 . LABEL, HOUSING, SMALL 1
20 2518 . COVER, HOUSING 1
ATTACHING PARTS 7
25 MS24693CI . SCREW, PAN-FLAT HEAD
***
30 FE0-440 . . NUT, 4-40 LOCK, SELF- 7

CLINCHING (V46384)
35 2503 . PACK, BATTERY, 20-CELL, 1
(BT1)
40 2507 . PCB, ASSY (A1) 1
ATTACHING PARTS
45 MS51957-141 . SCREW, PAN HEAD 4
***
46 2527 . . INDUCTOR, 80µH, BOOST 1

(L2)
ATTACHING PARTS
47 HN4-40 . . NUT, NYLON, 4-40 (V08289) 1
48 BH4-40-01 . . SCREW, NYLON, 4-40 BY 3/4 1
INCH (V08289)
***
50 2521 . SPACER 4
55 2510 . PCB ASSY (A2) 1
60 2519 . BLOCK, MOUNTING, LEFT 2
ATTACHING PARTS
65 MS24693C17 . SCREW, PAN FLAT HEAD 2
***
70 2524 . INSULATION, KAPTON 1

75 2513 . PCB ASSY (A3) 1
ATTACHING PARTS
80 MS51957-3 . SCREW, PAN HEAD 4
***
- ITEM NOT ILLUSTRATED
Page 1010
RADIANT POWER CORP.
PART NUMBER CBS28
PARTS LIST
UNITS
FIGURE PART AIRLINE EFF
NOMENCLATURE PER
ITEM NUMBER STOCK NO. CODE
1234567 ASSY
1 85 2520 . BLOCK, MOUNTING, RIGHT 2
ATTACHING PARTS
90 MS24693C17 . SCREW, PAN-FLAT HEAD 2
***
95 MS3112E8-4S . CONNECTOR (J1) 1
ATTACHING PARTS
100 MS51957-13 . SCREW, PAN-FLAT HEAD 4
***
105 2522 . STRAP, GROUND 1
110 2523 . RETAINER, RESISTOR-DIODE 1
ATTACHING PARTS
115 MS24693C3 . SCREW, PAN-FLAT HEAD 2
***
120 2516 . PCB ASSY (A4) 1

121 2526 . . INDUCTOR, 100µH, EMI 1
(L1)
122 HN4-40 ATTACHING PARTS 1

123 BH4-40-01 . . NUT, NYLON, 4-40 (V08289) 1
. . SCREW, NYLON, 4-40 BY 3/4
INCH (V08289)
***
124 2531 . . INSULATOR, KAPTON 1

125 2532 . INSULATION, KAPTON 1
130 342004 . HOLDER, FUSE (V75915) 1
135 1-480318-0 . CONNECTOR, 2-SOCKET 1
(VO0779) (J3)
140 60619-50 . TERMINAL, SOCKET 2
(VO0779)
145 2517 . HOUSING 1
- ITEM NOT ILLUSTRATED
Page 1011
RADIANT POWER CORP.
PART NUMBER CBS28
Page 1012

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RADIANT POWER CORP.

COMPONENT MAINTENANCE MANUAL

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 24-31-03, REVISION 3

REVISION NO. 4 (Reissue), DATED JUL 2006

THIS PAGE INTENTIONALLY LEFT BLANK

THIS PAGE INTENTIONALLY LEFT BLANK

REVISION REVISION DATE BY REVISION REVISION DATE BY

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

REVISION REVISION DATE BY REVISION REVISION DATE BY

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

SERVICE ISSUE DATE BY SERVICE ISSUE DATE BY

THIS PAGE INTENTIONALLY LEFT BLANK

Title Page T-1 Jul 2006 504 Jul 2006

Disassembly 301 Jul 2006

Cleaning 401 Jul 2006

Check 501 Jul 2006

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Description and Operation 1

1 Battery and Charger 1

THIS PAGE INTENTIONALLY LEFT BLANK

2. Product Support Services

Radiant Power Corp. Telephone: (941) 739-3200

(3) Disassembly contains procedures to disassemble the battery/charger for repair or

(4) Cleaning contains procedures to clean the battery/charger.

(5) Check contains procedures to check parts for damage.

(7) Assembly contains procedures to reassemble and store the battery/charger.

(1) WARNINGS are provided before potentially dangerous procedures, materials,

4. General Safety Precautions

ELECTROSTATIC DISCHARGE All Integrated Circuits (ICs), surface mounted devices,

Follow the PCB handling procedures given in REPAIR to

LIVE CIRCUITS The battery/charger contains high voltage electrical

Visually check for pinched, out of place, or frayed wiring

Do a safety check of the entire unit before returning the

Disassembly Dec 21/96

Assembly Dec 21/96

7. Abbreviations and Unit Symbols

AC Alternating Current F Farad

Battery and Charger System

3. Functional Description (Figure 3)

F. Fuse F1 limits the output at pin D of connector J1 to 5 Amperes

The battery/charger operates automatically in response to aircraft main battery voltage

Technical properties of the battery/charger are given in Table 1.

Manufacturer Radiant Power Corp.

Fuse Rating 5 Amperes

Nominal Input Voltage 28 VDC

Length 6.50 inches (16,51 cm) maximum, including fuse

2 Basic Calibration and Selection of SIT Resistors

NOTE: Equivalent items can be used.

C. All tests must be performed at standard laboratory conditions, defined as follows:

Ambient Temperature: 50°F to 86°F (10°C to 30°C)

Test Equipment and Materials

Power Supply, 0 to 32 VDC

Power Source, 115 VAC, 60 Hz 54504A-E0I/910

WARNING: THIS TEST REQUIRES VOLTAGE AND CURRENT MEASUREMENTS OF

INPUT POWER Switch.........................................................................................OFF

• The voltage at TP2 must be 5.000 ±0.005 VDC.

Test Equipment Setup Diagram

CBS28 Test Set

(5) Adjust the DC power supply to output 27.0 VDC.

• The voltage at TP3 must be 5.000 ±0.005 VDC.

(8) Refer to ASSEMBLY for final assembly instructions.