Roser Techanical work pack

Code Description Filename Page

WP00 DOC. INDEX 1
SC05 SCOPE MEMOS 2
WP01 WP REPORT 3
PL01 PLANCARD 5
PL02 JOBS GANTT 7
ES01 ESTIMATIONS 8
WP03 T&C 11
WP04 MATERIALS 12
PIC Pictures AWR0401.JPG 13
M-T Material Attachment BOM - AWR0401.pdf 14
DRA-ISO Isometric drawings ma07die05104500412.pdf 15
AWR Additional Work Request AWR-0401.pdf 16

AFC DocBook Issued AFC DocBook Received

Contractor: Contractor:
Name: Name:
Date: Date:

Roser Techanical work 1/17

pack RoserSystems/TA0002/WP00_1 11/7/2019 1:45:38 PM
MEMO REPORT

Order by 'number': SCE: Scope: Show empty memos:

Scope no. Both No

U051-FV-0242 downstream 2nd I/V downstream flange has minor

Description:
leak, to be attended.
Eqpt: 051FV0242 - FV, PUMP 051G0011A
PA/Unit: AA-051 / AA-051-S0
Location : Area-4
Unit : 051-Mild Hydrocracker
Scope location:
Equipment Number : FV0242
Elevation : 1.50m apprx.
Location info:
Eqpt code:
Shortcode: CV - 162 - CONTROL VALVES, ACTUATORS AND ACCESSORIE
CBS: AWR - STATIC
OBS: AREA-04 - AREA-04
WBS: AA-051-MHC TRAIN 2- STA - STATIC
SBS1: 458 - DIESEL PRODUCT
SBS2: 460 - F-0003 + C-0003 included overhead SUBSYSTEM
SBS3:
Test system:
Main contr:
Notification no.: 10219090
10/26/2019 9:42:05
Revision no.: 1.0 Revision date:
AM
P&ID: WPHolder: nagapasx
Scope no.: 2021092 WO no.:
AA-051-S0- G0011-
Stoppoint no.: AWR0401 Functional location:
FV0242

Memo
Additional scope
Justification: As it's not possible to isolate and repair the flange leak in normal operation, hence it's requested to do during T/I.

Mitigation: To replace the gasket of the flange.

Originator Comments: Job can be attended during TA. To replace the gasket only.
Scope location
Location : Area-4
Unit : 051-Mild Hydrocracker
Equipment Number : FV0242
Elevation : 1.50m apprx.
WP holder
* U-051 FV-0242 DOWNSTREAM 2ND 1/V DOWNSTREAM FLANGE HAS MINOR LEAK.
* To replace the gasket of the flange.
Justification description
Justification: As it's not possible to isolate and repair the flange leak in normal operation, hence it's requested to do during T/I.

MEMO REPORT RoserSystems/TA0002/SC05_1 11/7/2019 1:45:29 PM 2/17

WP REPORT

Resource appearance: Show job duration:

Description

U051-FV-0242 downstream 2nd I/V downstream flange has minor

Description:
leak, to be attended.
Eqpt: 051FV0242 - FV, PUMP 051G0011A
PA/Unit: AA-051 / AA-051-S0
Location : Area-4
Unit : 051-Mild Hydrocracker
Scope location:
Equipment Number : FV0242
Elevation : 1.50m apprx.
Location info:
Eqpt code:
Shortcode: CV - 162 - CONTROL VALVES, ACTUATORS AND ACCESSORIE
CBS: AWR - STATIC
OBS: AREA-04 - AREA-04
WBS: AA-051-MHC TRAIN 2- STA - STATIC
SBS1: 458 - DIESEL PRODUCT
SBS2: 460 - F-0003 + C-0003 included overhead SUBSYSTEM
SBS3:
Test system:
Main contr:
Notification no.: 10219090
10/26/2019 9:42:05
Revision no.: 1.0 Revision date:
AM
P&ID: WPHolder: nagapasx
Scope no.: 2021092 WO no.:
AA-051-S0- G0011-
Stoppoint no.: AWR0401 Functional location:
FV0242

* U-051 FV-0242 DOWNSTREAM 2ND 1/V DOWNSTREAM FLANGE HAS MINOR LEAK.
* To replace the gasket of the flange.

No. Job description / resources Job no. Lib no. Job discipline / circumstances
001 OBTAIN WORK PERMIT _0EXN A020 OPERATIONS
> Refer to SATORP Work Permit System Procedure to apply a work permit and detailed job safety analysis JSA. Conduct Tool-Box Talk
in Work location, prior to start the job.
MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR
002 BREAKING OF FLANGE CONNECTION _0EXO H067 PIPING
Breaking the flange connection.

MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
PIPE FITTER TR-2 Static Exec. BLOCK-C/4_AYTB
003 INSPECTION AS OPEN CONDITION _0EXP D887 MECHANICAL
Inspection will issue recommendation if required

HP INSPECTOR TR-2 SATORP INSPECTION

004 REPAIR IF ANY _0EXQ H131 MECHANICAL
Machining the flange if required or repair based on Inspection recommendation

MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
PIPE FITTER TR-2 Static Exec. BLOCK-C/4_AYTB
PIPE
TR-2 Static Exec. BLOCK-C/4_AYTB
FABRICATOR
WELDER
TR-2 Static Exec. BLOCK-C/4_AYTB
PIPING

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 1:45:29 PM 3/17

No. Job description / resources Job no. Lib no. Job discipline / circumstances
005 INSPECTION ON REPAIRS _0EXR D057 INSPECTION
Inspection on Repair

HP INSPECTOR TR-2 SATORP INSPECTION

006 MAKING OF FLANGE CONNECTION _0EXS H068 PIPING
* Replace the gasket of 4" Gate Valve as per ISO markup & pic.
* 4" x 300#
PIPE FITTER TR-2 Static Exec. BLOCK-C/4_AYTB
MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
007 CLOSE WORK PERMIT _0EXT E048 OPERATIONS
Close the work permit.

MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 1:45:29 PM 4/17

PLANCARD

Show jobs:

Revision no.: 1.0 WPHolder: nagapasx

U051-FV-0242 downstream 2nd I/V downstream flange has
Description: CBS: AWR - STATIC
minor leak, to be attended.
Eqpt: 051FV0242 - FV, PUMP 051G0011A OBS: AREA-04 - AREA-04
PA/Unit: AA-051 / AA-051-S0 WBS: AA-051-MHC TRAIN 2- STA - STATIC
Location : Area-4
Unit : 051-Mild Hydrocracker
Scope location: SBS1: 458 - DIESEL PRODUCT
Equipment Number : FV0242
Elevation : 1.50m apprx.
Location info: SBS2: 460 - F-0003 + C-0003 included overhead SUBSYSTEM
Eqpt code: SBS3:
CV - 162 - CONTROL VALVES, ACTUATORS AND
Shortcode: Scope no.: 2021092
ACCESSORIE
P&ID: Stoppoint no.: AWR0401
WO no.: Functional location: AA-051-S0- G0011-FV0242
Test system: Notification no.: 10219090
Revision date: 10/26/2019 9:42:05 AM Main contr:

Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual

Cal:
001 OBTAIN WORK PERMIT SCOPE EXECUTION GENERAL TmplDur: 1.00 PlnDur: 1.00
24TA
MSUP MECHANICAL SUPERVISOR 1 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
002 BREAKING OF FLANGE CONNECTION SCOPE EXECUTION OPEN / DISCONNECT TmplDur: 2.00 PlnDur: 2.00
24TA
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 2 4.00 2.00 TR-2 Static Exec. BLOCK-C/4_AYTB
PPFT PIPE FITTER 2 4.00 2.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
003 INSPECTION AS OPEN CONDITION SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 1.00
24TA
INSP INSPECTOR 1 2.00 1.00 1.00 TR-2 SATORP INSPECTION
Cal:
004 REPAIR IF ANY SCOPE EXECUTION REPAIR TmplDur: 2.00 PlnDur: 12.00
24TA
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 12.00 12.00 TR-2 Static Exec. BLOCK-C/4_AYTB
PPFT PIPE FITTER 1 12.00 12.00 TR-2 Static Exec. BLOCK-C/4_AYTB
PIFAB PIPE FABRICATOR 1 12.00 12.00 TR-2 Static Exec. BLOCK-C/4_AYTB
WLDP WELDER PIPING 1 12.00 12.00 TR-2 Static Exec. BLOCK-C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 1:45:30 PM 5/17

Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual
Cal:
005 INSPECTION ON REPAIRS SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 2.00
24TA
INSP INSPECTOR 1 2.00 2.00 2.00 TR-2 SATORP INSPECTION
INSTALL / RE-INSTATE / Cal:
006 MAKING OF FLANGE CONNECTION SCOPE EXECUTION TmplDur: 2.00 PlnDur: 2.00
REPLACE 24TA
PPFT PIPE FITTER 2 4.00 2.00 TR-2 Static Exec. BLOCK-C/4_AYTB
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 2 4.00 2.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
007 CLOSE WORK PERMIT SCOPE EXECUTION PRE-COMMISSIONING TmplDur: 2.00 PlnDur: 1.00
24TA
MSUP MECHANICAL SUPERVISOR 1 2.00 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 1:45:30 PM 6/17

U051-FV-0242 DOWNSTREAM 2ND I/V DOWNSTREAM FLAN...

JOBNR CAL DUR DESCR

SCOPE:
24H - 0:00 A4-Scope Execution Start PAU_AA-051-S0 - MHC
24H - 0:00 U051-Scope Execution Start PAU_AA-051-S0 - M
24H - 0:00 System Isolation Complete / Ready For Mainten
24H - 0:00 A4-Scope Execution Finish PAU_AA-051-S0 - MH
24H - 0:00 U051-Scope Execution Finish PAU_AA-051-S0 - M
24H - 0:00 System Hand Over Complete / Ready For Commi
SCOPE: 2021092 - U051-FV-0242 downstream 2nd I/V downstream fla
_0EXN 24TA - 1:00 OBTAIN WORK PERMIT
_0EXO 24TA - 2:00 BREAKING OF FLANGE CONNECTION
_0EXP 24TA - 1:00 INSPECTION AS OPEN CONDITION
_0EXQ 24TA - 12:00 REPAIR IF ANY
_0EXR 24TA - 2:00 INSPECTION ON REPAIRS
_0EXS 24TA - 2:00 MAKING OF FLANGE CONNECTION
_0EXT 24TA - 1:00 CLOSE WORK PERMIT

U051-FV-0242 DOWNSTREAM 2ND I/V 7/17

DOWNSTREAM FLANGE HAS MINOR RoserSystems/TA0002/PL02_1 11/7/2019 1:45:35 PM
LEAK, TO BE ATTENDED.
ESTIMATIONS
NOTICE: material, tools and consumables cost may not be included.

Emergent work type: Show correction factors: Show memo:

Yes Yes

Revision no.: 1.0 WPHolder: nagapasx

U051-FV-0242 downstream 2nd I/V downstream flange has
Description: CBS: AWR - STATIC
minor leak, to be attended.
Eqpt: 051FV0242 - FV, PUMP 051G0011A OBS: AREA-04 - AREA-04
PA/Unit: AA-051 / AA-051-S0 WBS: AA-051-MHC TRAIN 2- STA - STATIC
Location : Area-4
Unit : 051-Mild Hydrocracker
Scope location: SBS1: 458 - DIESEL PRODUCT
Equipment Number : FV0242
Elevation : 1.50m apprx.
Location info: SBS2: 460 - F-0003 + C-0003 included overhead SUBSYSTEM
Eqpt code: SBS3:
CV - 162 - CONTROL VALVES, ACTUATORS AND
Shortcode: Scope no.: 2021092
ACCESSORIE
P&ID: Stoppoint no.: AWR0401
WO no.: Functional location: AA-051-S0- G0011-FV0242
Test system: Notification no.: 10219090
Revision date: 10/26/2019 9:42:05 AM Main contr:

Main group Sub group Contract / pricelist Description

Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Scope: 2021092 - 051FV0242
Job: 001 OBTAIN WORK PERMIT
> Refer to SATORP Work Permit System Procedure to apply a work permit and detailed job safety analysis JSA. Conduct Tool-Box Talk in Work location, prior to start the job.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Job: 002 BREAKING OF FLANGE CONNECTION

Breaking the flange connection.
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
PPFT - PIPE FITTER

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:45:35 PM 8/17

Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
0.00 8.00 0.00 0.00 0.00

Job: 003 INSPECTION AS OPEN CONDITION

Inspection will issue recommendation if required
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Job: 004 REPAIR IF ANY

Machining the flange if required or repair based on Inspection recommendation
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)12.00*(C)1*(R)
FIELD E (H)12.00*(C)1
0.00
12.00

PPFT - PIPE FITTER

20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)12.00*(C)1*(R)
FIELD E (H)12.00*(C)1
0.00
12.00

PIFAB - PIPE FABRICATOR

20190711.133 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)12.00*(C)1*(R)
FIELD E (H)12.00*(C)1
0.00
12.00

WLDP - WELDER PIPING

20190711.133 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)12.00*(C)1*(R)
FIELD E (H)12.00*(C)1
0.00
12.00

0.00 48.00 0.00 0.00 0.00

Job: 005 INSPECTION ON REPAIRS

Inspection on Repair
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 2.00 0.00 0.00 0.00

Job: 006 MAKING OF FLANGE CONNECTION

* Replace the gasket of 4" Gate Valve as per ISO markup & pic.
* 4" x 300#
PPFT - PIPE FITTER
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:45:35 PM 9/17

Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
0.00 8.00 0.00 0.00 0.00

Job: 007 CLOSE WORK PERMIT

Close the work permit.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Subtotal: 0 69 0 0 0
Total: 69 0

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:45:35 PM 10/17

T&C
Revision no.: 1.0 WPHolder: nagapasx
U051-FV-0242 downstream 2nd I/V downstream flange has
Description: CBS: AWR - STATIC
minor leak, to be attended.
Eqpt: 051FV0242 - FV, PUMP 051G0011A OBS: AREA-04 - AREA-04
PA/Unit: AA-051 / AA-051-S0 WBS: AA-051-MHC TRAIN 2- STA - STATIC
Location : Area-4
Unit : 051-Mild Hydrocracker
Scope location: SBS1: 458 - DIESEL PRODUCT
Equipment Number : FV0242
Elevation : 1.50m apprx.
Location info: SBS2: 460 - F-0003 + C-0003 included overhead SUBSYSTEM
Eqpt code: SBS3:
CV - 162 - CONTROL VALVES, ACTUATORS AND
Shortcode: Scope no.: 2021092
ACCESSORIE
P&ID: Stoppoint no.: AWR0401
WO no.: Functional location: AA-051-S0- G0011-FV0242
Test system: Notification no.: 10219090
Revision date: 10/26/2019 9:42:05 AM Main contr:

Rescode Description Capacity Extra SW NM Notes

Vendor Main Tools and consumables group Sub Tools and consumables group Article no. Qty Price (SAR)

T&C RoserSystems/TA0002/WP03_1 11/7/2019 1:45:36 PM 11/17

MATERIALS
Revision no.: 1.0 WPHolder: nagapasx
U051-FV-0242 downstream 2nd I/V downstream flange has
Description: CBS: AWR - STATIC
minor leak, to be attended.
Eqpt: 051FV0242 - FV, PUMP 051G0011A OBS: AREA-04 - AREA-04
PA/Unit: AA-051 / AA-051-S0 WBS: AA-051-MHC TRAIN 2- STA - STATIC
Location : Area-4
Unit : 051-Mild Hydrocracker
Scope location: SBS1: 458 - DIESEL PRODUCT
Equipment Number : FV0242
Elevation : 1.50m apprx.
Location info: SBS2: 460 - F-0003 + C-0003 included overhead SUBSYSTEM
Eqpt code: SBS3:
CV - 162 - CONTROL VALVES, ACTUATORS AND
Shortcode: Scope no.: 2021092
ACCESSORIE
P&ID: Stoppoint no.: AWR0401
WO no.: Functional location: AA-051-S0- G0011-FV0242
Test system: Notification no.: 10219090
Revision date: 10/26/2019 9:42:05 AM Main contr:

Resource Type Qty Unit Article no. Article description Legacy art. no. 1 Legacy art. no. 2

MATERIALS RoserSystems/TA0002/WP04_1 11/7/2019 1:45:36 PM 12/17

Pictures - AWR0401.JPG 13/17
Material Attachment - BOM - AWR0401.pdf 14/17
Isometric drawings - ma07die05104500412.pdf 15/17
Additional Work Request - AWR-0401.pdf 16/17
Additional Work Request - AWR-0401.pdf 17/17