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MAMCING.01
INDEX

INTRODUCTION ......................................................................................................................... 1
NECESSARY TOOLS / FORESEENG TIME............................................................................... 2
TECHNICAL SPECIFICATIONS.................................................................................................. 3
SYSTEM COMPONENTS AND CONNECTIONS........................................................................ 4
PRESSURE DETECTION PROCEDURES.................................................................................. 5
DISMOUNTING AND REPLACEMENT OF COMPONENTS ...................................................... 6
ATTACHMENTS.......................................................................................................................... 7
1 - INTRODUCTION

INDEX

SAFETY AND GENERAL INSTRUCTIONS............................................................................................................2

CONVERSION FACTORS......................................................................................................................................3

METRIC HARDWARE TORQUE SPECIFICATIONS..............................................................................................4

SCREW-LOCKING, SEALING AND LUBRICATING MATERIALS..........................................................................5

1-1
1 - INTRODUCTION

This manual provides the information necessary for a correct and safe way to carry out maintenance
works not included in the "INSTRUCTION HANDBOOK FOR OPERATING AND MAINTENANCE"; it is
addressed to qualified fitters, who know enough about mechanical components and the functioning of
hydraulic and electrical systems for the machine on which it is operating. The action necessary to
implement and enforce the policies related to the Environment and Health and Safety procedures are left
to the responsability of the workshop manager.

SAFETY AND GENERAL INSTRUCTIONS

CAUTION !!!
This machine is designed and manufactured according to Merlo S.p.A. specifications. To avoid accidents
and to ensure optimum performance, the machine must not be modified or altered unless approved by
Merlo, nor should it be used in conditions or for purposes which it is not designed for. All information,
illustrations and specifications in this manual are based on the latest product information available at the
time of publication. The right is reserved to make changes at any time without notice.

CAUTION !!!
Always ensure any work carried out on the vehicle is carried out on level ground. If this is not possible the
ground should be as level as possible and the vehicle should be chocked to prevent any possibility of the
vehicle rolling.

CAUTION !!!
Servicing of the machine shall only be carried out by skilled and competent personnel. For repair of parts
that are not part of the normal scheduling, refer MERLO S.p.A. technical service.

CAUTION !!!
Always wear suitable protective clothing and safety equipment when using lubricants (gloves, masks,
goggles, overalls, etc.). Extra care should be taken to avoid burns when working with hot fluids or
elements.

CAUTION !!!
Always dispose of oils, filters or other mediums in an environmentally friendly manner. Use official
organisations for the disposal of such fluids.

1-2
1 - INTRODUCTION

CONVERSION FACTORS

Units of Pressure Atm bar Pa Psi Nmm²


5
1 Atm 1 1 10 14,4 0,1
1 bar 1 1 105 14,4 0,1
1 Pa 0,00001 0,00001 1 0,000144 0,000001
1 Psi 0,069444 0,069444 6944,4 1 14,4
6
1 Nmm² 10 10 10 144 1

Units of Weight N daN kN Kg lbs


1N 1 0,1 0,001 0,102 0,225
1 daN 10 1 0,01 1,02 2,25
1 kN 1000 100 1 102 225
1 Kg 9,81 0,981 0,00981 1 2,205
1 lbs 4,448 0,448 0,00448 0,4536 1

Units of Torque Nm daNm kNm kgm lb-in


1 Nm 1 0,1 0,001 0,102 8,854
1 daNm 10 1 0,01 1,02 88,54
1 kNm 1000 100 1 102 8854
1 kgm 9,81 0,981 0,00981 1 86,8
1 lb-in 0,1129 0,01129 0,0001129 0,01152 1

Units of Length m cm yds inch ft


1m 1 100 1,094 39,37 3,280
1 cm 0,01 1 0,01094 0,3937 0,03280
1 yd 0,9144 91,44 1 36 3
1 inch 0,0254 2,54 0,0277 1 0,0833
1 ft 0,3048 30,48 0,333 12 1

Units of Power CV Hp Kw Watts


1 Cv 1 0,9863 0,7355 735,5
1 Hp 1,0139 1 0,7457 745,7
1 Kw 1,359 1,341 1 1000
1 Watt 0,00136 0,00134 0,001 1

Ohm's Law
I = Current intensity I=V/R
V = Electromotive force R=V/I
R = Resistance V=I*R

1-3
1 - INTRODUCTION

METRIC HARDWARE TORQUE SPECIFICATIONS

Tightening torque Ma of a given bolt or nut is the necessary torque to put the bolt under a given preloading.
Tightening torque valve should be used to adjust dynemometric wrenches to avoid fatigue failures.
The following table contains tightening torque specifications relative to external diameter of metric thread. Figure
are approximate.

Unit = Nm

TYPE OF BOLT

SIZE OF BOLT 8.8 10.9 12.9


Standards - Standards - Standards - Standards - Standards - Standards -
Loctite 242 Loctite 270 Loctite 242 Loctite 270 Loctite 242 Loctite 270
M6 x 1 9,5 – 10,5 10,5 – 11,5 14,3 – 15,7 15,2 – 16,8 16,2 – 17,8 18,1 – 20,0
M8 x 1,25 23,8 – 26,2 25,6 – 28,4 34,2 – 37,8 36,7 – 40,5 39,0 – 43,0 43,7 – 48,3
M10 x 1,5 48 – 53 52 – 58 68 – 75 73 – 81 80 – 88 88 – 97
M12 x 1,75 82 – 91 90 – 100 116 – 128 126 – 139 139 – 153 152 – 168
M14 x 2 129 – 143 143 – 158 182 – 202 200 – 221 221 - 244 238 – 263

COARSE M16 x 2 200 – 221 219 – 242 283 – 312 309 – 341 337 – 373 371 – 410
PITCH M18 x 2,5 276 – 305 299 – 331 390 – 431 428 – 473 466 – 515 509 – 562
M20 x 2,5 390 – 431 428 – 473 553 – 611 603 – 667 660 – 730 722 – 798
M22 x 2,5 523 – 578 575 – 635 746 – 824 817 – 903 893 – 987 974 – 1076
M24 x 3 675 – 746 732 – 809 950 – 1050 1040 – 1150 1140 – 1260 1240 – 1370
M27 x 3 998 – 1103 1088 – 1202 1411 – 1559 1539 – 1701 1710 – 1890 1838 – 2032
M30 x 3,5 1378 – 1523 1473 – 1628 1914 – 2115 2085 – 2305 2280 – 2520 2494 – 2757

M8 x 1 25,7 – 28,3 27,5 – 30,5 36,2 – 39,8 40,0 – 44,0 42,8 – 47,2 47,5 – 52,5
M10 x 1,25 49,4 – 54,6 55,2 – 61,0 71,5 – 78,5 78,0 – 86,0 86,0 – 94,0 93,0 – 103,0
M12 x 1,25 90 – 100 98 – 109 128 – 142 139 – 154 152 – 168 166 – 184
M12 x 1,5 86 – 95 94 – 104 120 – 132 133 – 147 143 – 158 159 – 175
M14 x 1,5 143 – 158 157 – 173 200 – 222 219 – 242 238 – 263 261 – 289
FINE M16 x 1,5 214 – 236 233 – 257 302 – 334 333 – 368 361 – 399 394 – 436
PITCH M18 x 1,5 312 – 345 342 – 378 442 – 489 485 – 536 527 – 583 580 – 641
M20 x 1,5 437 – 483 475 – 525 613 – 677 674 – 745 736 – 814 808 – 893
M22 x 1,5 581 – 642 637 – 704 822 – 908 903 – 998 998 – 1103 1078 – 1191
M24 x 2 741 – 819 808 – 893 1045 – 1155 1140 – 1260 1235 – 1365 1363 – 1507
M27 x 2 1083 – 1197 1178 – 1302 1520 – 1680 1672 – 1848 1834 – 2027 2000 – 2210
M30 x 2 1511 - 1670 1648 - 1822 2138 – 2363 2332 - 2577 2565 - 2835 2788 - 3082

1-4
1 - INTRODUCTION

SCREW-LOCKING, SEALING AND LUBRICATING MATERIALS

Locking, sealing and lubricating materials referred to in this manual are the same used in the shop floor.
The table below gives an account of the typical applications of each single material, in order to facilitate
replacement with similar products marketed by different brand names with different trademarks.

DENOMINATION APPLICATION
Anaerobic product apt to prevent the loosening of screws, nuts and plugs. Used for
Loctite 242 medium-strength locking. Before using it, completely remove any lubricant by using the
specific activator.
The oleo compatible alternative to “242”. Does not require the activation of lubricated
Loctite 243
surfaces.
Anaerobic product for very-high strength locking of screw and nuts. Before using it,
Loctite 270 completely remove any lubricant by using the specific activator. To remove parts, it may
be necessary to heat them at 80°C approx.
Anaerobic product suitable for high-strength locking and sealing of large threaded parts,
Loctite 275 bolts and stud bolts, for pipe sealing and for protecting parts against tampering; suitable
for sealing coupling surfaces with a maximum diametrical clearance of 0,25 mm.
Anaerobic product for the hermetic sealing of flanged units and screw holes
Loctite 510
communicating with fluids. Can seal clearances between flanges up to 0,2 mm.
Quick anaerobic sealant for sealing threaded portions of conical or cylindrical unions up to
M80. Before using it, completely remove any lubricant by using the specific activator. After
Loctite 577
polymerisation, disassembly may result rather difficult, so heating may be necessary for
larger diameters.
Anaerobic adhesive for fast and high-strength gluing of cylindrical metal joints. Can glue
Loctite 638
together parts with clearance ranging between 0,1 e 0,25 mm.
Anaerobic adhesive for fast and medium-strength gluing of cylindrical metal joints. Can
Loctite 648
glue together parts with radial clearance below 0,1 mm.
Lithium-based Applied to bearing, sliding parts and used to lubricate seals or parts during assembly.
grease
Highly adhesive synthetic grease, with silicone compounds added. Applied to adjustment
Silicone-based
screws with hole communicating with oil-type fluids. Used when frequent adjusting is
grease
required.

1-5
2 - NECESSARY TOOLS / FORESEENG TIME

INDEX

NECESSARY TOOLS ............................................................................................................................................2

NECESSARY TIME................................................................................................................................................3

2-1
2 - NECESSARY TOOLS / FORESEENG TIME

NECESSARY TOOLS

Fissa combinata - Spanner - Clé fixe Esagonale - Hexagon head driver - Hexagonal
Größe - Llave fija Imbusschlüssel - Exagonal

8 - 10 - 13 - 17
4 - 9 - 14
19 - 22 - 27

Leva a cricco - Click lever Leva scorrevole - Sliding lever - Levier coulissant
Levier à cliquet - Knarre – Caraca Knebel - Palanca corrediza

Bussole esagono esterno


Bussole esagono interno - Bush inner exagone
Bush external exagone
Douilles hexagone intèrne - Nüsse Imbusnüsse
Douilles hexagone extèrne - Nüsse
Llave de tubo exágono interior
Llave de tubo exágono exterior

10 10 - 13

Chiave a “T” snodata


“T” universal socket wrench - Clé en “T” Prolunga – Extension - Rallonge
articulée Verlängerungen - Alargadera
Llave en “T” articulada - “T”-Gelenkschlüssel

L = 100 mm
L = 200 mm

2-2
2 - NECESSARY TOOLS / FORESEENG TIME

NECESSARY TIME

DESCRIPTION OF THE OPERATION FORESEEN REQUIRED TIME


DISMOUNTING/REMOUNTING OF PROTECTIVE COVERS AND PANELS

Dashboard + control panel and distributor 10 minutes (M10)

Control panel and distributor 5 minutes (M4, M6, M8)

Motor cover and radiator 10 minutes (M10)

Tandem pump cover, battery and tank 5 minutes (M6, M8, M10)

Gear pump cover and duties 5 minutes (M4)

DISMOUNTING/REMOUNTING OF HYDRAULIC OIL FILTERS

Removal/remounting of cover 10 minutes (M4)

Removal/remounting of cover 5 minutes (M6, M8, M10)

Drain/filling of oil 10 minutes (M4 ,M6, M8, M10)

Dismounting/remounting of filters 5 minutes (M4 ,M6, M8, M10)

DISMOUNTING/REMOUNTING OF BATTERY

Battery 15 minutes (M6, M8)

Battery 10 minutes (M10)

DISMOUNTING/REMOUNTING OF MUFFLER

Muffler 10 minutes (M10)

DISMOUNTING/REMOUNTING OF FUEL TANK

Fuel tank 30 minutes (M10)

DISMOUNTING/REMOUNTING OF RADIATOR

Radiator 20 minutes (M10)

DISMOUNTING/REMOUNTING OF TRACKS

A single track 30 minutes (M4, M6, M8)

A single track 40 minutes (M10)

DISMOUNTING/REMOUNTING OF DISTRIBUTORS

Distributors 40 minutes (M4)

Distributor 30 minutes (M6, M8)

Distributor 35 minutes (M10)

DISMOUNTING/REMOUNTING OF THE LIFTING GROUP RAM

Removal/remounting of the body 15 minutes (M4)

Removal/remounting of ram 25 minutes (M4)

Removal/remounting of ram 50 minutes (M6, M8, M10)

2-3
2 - NECESSARY TOOLS / FORESEENG TIME

DESCRIPTION OF THE OPERATION FORESEEN REQUIRED TIME


DISMOUNTING/REMOUNTING OF DUTY PUMP

Duty pump 20 minutes (M6, M8, M10)

DISMOUNTING/REMOUNTING OF HYDROSTATIC AND DUTIES PUMP (M4)

Removal/remounting: body, pump protective cover and control panel, oil tank emptying 30 minutes (M4)

Removal/remounting of the pump 35 minutes (M4)

DISMOUNTING/REMOUNTING OF TANDEM PUMP

Removal/remounting: pump protective cover and dashboard, oil tank emptying, battery, ram (partial) 55 minutes (M6, M8)

Removal/remounting of the pump 60 minutes (M6, M8)


Removal/remounting: pump protective cover, dashboard and control panel, oil tank emptying, battery,
100 minutes (M10)
fuel tank, ram (partial)

Removal/ remounting of the pump 60 minutes (M10)

DISMOUNTING/REMOUNTING OF HYDROSTATIC MOTORS

Removal/remounting of a track and of a motor 40 minutes (M4)

Removal/remounting of a track and of a motor 45 minutes (M6, M8)

Removal/remounting of a track and of a motor 55 minutes (M10)

DISMOUNTING/REMOUNTING OF THERMAL MOTOR

Removal/remounting: control panel, accelerator cable 5 minutes (M4)

Removal/remounting: control panel, battery positive pole, accelerator cable 10 minutes (M6, M8)
Removal/remounting: Dashboard + control panel, tandem pump cover, radiator cover, battery positive
25 minutes (M10)
pole, accelerator cable

Removal/remounting of thermal motor 20 minutes (M4)

Removal/remounting of thermal motor 30 minutes (M6, M8)

Removal/remounting of thermal motor 65 minutes (M10)

2-4
3 - TECHNICAL SPECIFICATIONS

INDEX

CINGO M4 .............................................................................................................................................................2

CINGO M6 .............................................................................................................................................................3

CINGO M8 .............................................................................................................................................................4

CINGO M10............................................................................................................................................................5

DIMENSIONS AND WEIGHTS...............................................................................................................................6

3-1
3 - TECHNICAL SPECIFICATIONS

CINGO M4

DESCRIPTION SPECIFICATIONS
Base carrier weight 200 Kg
Capacity 400 Kg
Performances
Max. speed 3,5 Km/h
Max. loadless gradeability > 100 %
Max. full load gradeability 30 %
Engine
Make KUBOTA
Model GH 170
Cycle 4-stroke single-cylinder gasoline
Starting Manual recoil start
Swept volume 280 ccc
Power 5,5 Cv
Cooling Forced air cooling
Rotation 3600 r.p.m. (counterclockwise)
Lubrication Splash lubrication
Tank capacity 6 Litres
Engine oil capacity 0,9 Litres
Engine loadless weight 25
Engine oil 10W-30/ 10W-40 (for very cold environments 5W-20/ 5W-30)
Transmission
Pumps Number 2
Type Gear transmission (fixed capacity)
Swept volume 2,5 + 2,5 cc.
Max. capacity 9 + 9 Litres/min.
Max. pressure 145 bars
Control Manual
Hydrostatic engines (2)
Type Gears
Swept volume 125 cc.

3-2
3 - TECHNICAL SPECIFICATIONS

CINGO M6

DESCRIPTION SPECIFICATIONS
Base carrier weight 340 Kg
Capacity 600 Kg (including weight of the attachment)
Performances
Max. speed 5,2 Km/h
Max. loadless gradeability > 100 %
Max. full load gradeability 40 %
Engine (2 motorizations)
Make HONDA KUBOTA
Model GX 270 GH280
Cycle 4-stroke single-cylinder gasoline 4-stroke single-cylinder gasoline
Starting Manual recoil start (Electric as optional) Manual recoil start (Electric as optional)
Swept volume 280 cc. 280 cc.
Power 9 Cv 9 Cv
Cooling Forced air cooling Forced air cooling
Rotation 3600 r.p.m. (counterclockwise) 3600 r.p.m. (counterclockwise)
Lubrication Splash lubrication Splash lubrication
Tank capacity 5,9 Litres 6 Litres
Engine oil capacity 1,1 Litres 0,9 Litres
Engine loadless weight 23,5 Kg 25 Kg
10W-30/ 10W-40 (for very cold environments 5W-20/
Engine oil suggested SEA10W-30
5W-30)
Hydraulic service pump
Max. pressure 180 bar
Type Gears
Swept volume 2.2 cc.
Max. capacity 8 Litres/min.
Hydraulic intakes Number 2
Intake capacity 8 Litres/min.
Transmission
Pumps Number 2
Type Axial pistons (variable capacity)
Swept volume 7 + 7 cc.
Max. capacity 25 + 25 Litres/min.
Max. pressure 180 bar
Control Manual
Hydrostatic engines (2)
Type OMR pistons (Danfoss)
Swept volume 250 cc.
Electrical equipment
Battery 12V 30 Ah Pickup 200 A

3-3
3 - TECHNICAL SPECIFICATIONS

CINGO M8

DESCRIPTION SPECIFICATIONS
Base carrier weight 340 Kg
Capacity 600 Kg (including weight of the attachment)
Performances
Max. speed 5,2 Km/h
Max. loadless gradeability > 100 %
Max. full load gradeability 40 %
Engine (2 gasoline motorizations)
Make HONDA KUBOTA
Model GX 390 GH400
Cycle 4-stroke single-cylinder gasoline 4-stroke single-cylinder gasoline
Starting Electric Manual recoil start
Swept volume 390 cc. 400 cc.
Power 13 Cv 13 Cv
Cooling Forced air cooling Forced air cooling
Rotation 3600 r.p.m. (counterclockwise) 3600 r.p.m. (counterclockwise)
Lubrication Splash lubrication Pressure lubrication
Tank capacity 6,5 Litres 6 Litres
Engine oil capacity 1,1 Litres 1,1 Litres
Gear motor oil capacity 0,3 Litres -
Engine loadless weight 31 Kg 37 Kg
Engine oil suggested SEA10W-30 10W-30/ 10W-40 (for very cold environments 5W-20/ 5W-30)
Engine (1 Diesel motorization)
Make YAMMAR
Model L 100
Cycle 4-stroke single-cylinder diesel
Starting Electric
Swept volume 406 cc.
Power 11 Cv
Cooling Forced air cooling
Rotation 3600 r.p.m. (counterclockwise)
Lubrication Forced lubrication
Tank capacity 5,5 Litres
Engine oil capacity 1,65 Litres
Engine loadless weight 31 Kg
Engine oil suggested 10W-30
Hydraulic service pump
Max. pressure 180 bar
Type Gears
Swept volume 2.2 cc.
Max. capacity 8 Litres/min.
Hydraulic intakes Number 1
Intake capacity 8 Litres/min.
Transmission
Pumps Number 2
Type Axial pistons(variable capacity)
Swept volume 7 + 7 cc.
Max. capacity 25 + 25 Litres/min.
Max. pressure 180 bar
Control Manual
Hydrostatic engines (2)
Type OMR pistons (Danfoss)
Swept volume 250 cc.
Electrical equipment Battery 12V 30 Ah Pickup 200 A

3-4
3 - TECHNICAL SPECIFICATIONS

CINGO M10

DESCRIPTION SPECIFICATIONS
Base carrier weight 520 Kg
Capacity 1000 (including weight of the attachment)
Performances
Max. speed 5,2 Km/h
Max. loadless gradeability > 100 %
Max. full load gradeability 40 %
Engine (2 motorizations)
Make HONDA KUBOTA
Model GX 620 D722-E
Cycle 4-stroke twincylinder gasoline 4-stroke three-cylinder gas
Starting Electric Electric
Swept volume 620 cc. 720 cc.
Power 20 Cv 20,9 Cv
Cooling Forced air cooling Air cooling
Rotation 3600 r.p.m. (counterclockwise) 3600 r.p.m. (counterclockwise)
Lubrication Splash lubrication Pressure lubrication
Tank capacity 9 Litres 6 Litres
Engine oil capacity 1,4 Litres 3,8 Litres
Coolant capacity - 3,1 Litres
Engine loadless weight 42 Kg 63,1 Kg
Engine oil suggested SEA10W-30 10W-30/ 10W-40
Hydraulic service pump
Max. pressure 200 bars
Type Gears
Swept volume 8 cc.
Max. capacity 25 Litres/min.
Hydraulic intakes Number 2
Intake capacity 25 Litres/min.
Transmission
Pumps Number 2
Type Axial pistons(variable capacity)
Swept volume 9 + 9 cc.
Max. capacity 32 +32 Litres/min.
Max. pressure 200 bars
Control Manual
Hydrostatic engines (2)
Type Piston engine
Swept volume 315 cc.
Electrical equipment
Battery 12v 43Ah pickup 330 A

3-5
3 - TECHNICAL SPECIFICATIONS

DIMENSIONS AND WEIGHTS

M4 M6 M8 M10
WEIGHTS (Kg) 200 340 360 460
A (mm) 1270 1145
B (mm) 810 1005
C (mm) 1350 1640

P = Total loadless weight B = Width

A = Height C = Length

3-6
4 - SYSTEM COMPONENTS AND CONNECTIONS

INDEX

TRANSMISSION AND SERVICE PUMP [CINGO M4] ............................................................................................2

TANDEM PUMP [CINGO M6 - M8].........................................................................................................................4

HYDROSTATIC TRANSMISSION CIRCUIT [M4] ...................................................................................................7

HYDROSTATIC TRANSMISSION CIRCUIT [M6, M8] ............................................................................................8

HYDROSTATIC TRANSMISSION CIRCUIT [M10] .................................................................................................9

TANK LIFTING HYDRAULIC SYSTEM [M4].........................................................................................................10

HOISTING HYDRAULIC SYSTEM [M6, M8].........................................................................................................11

HOISTING HYDRAULIC SYSTEM [M10]..............................................................................................................12

OLEODYNAMIC DIAGRAM [CINGO M10] ...........................................................................................................14

ELECTRICAL SYSTEM........................................................................................................................................15

RUNNING DIAGRAM ...........................................................................................................................................16

4-1
4 - SYSTEM COMPONENTS AND CONNECTIONS

TRANSMISSION AND SERVICE PUMP [CINGO M4]

DATA PUMP 1 PUMP 2


Direction of rotation Right
Swept volume 2,669 cm³/rev 2,669 cm³/rev
Supply pressure range for pumps 0,7 – 3 bars abs.
Max. continuous pressure P1 260 bars 260 bars
Max. intermittent pressure P2 280 bars 280 bars
Peak max. pressure P3 290 bars 290 bars
min P1 650 min^-1
Speed
max P1 4000 min^-1
Gaskets NBR
Running temperature from - 25 to + 80 °C
recommended from 12 to 100 mm^2/s (cSt)
Viscosity range
allowed Max 750 mm^2/s (cSt)
Dp >200 bars 8 – Nas 1638
Bx = 75 – 10 mm 19/17/14 – ISO 4406
Class of contamination
Dp <200 bars 10 – Nas 1638
Bx = 75 – 25 mm 21/19/16 – ISO 4406
Max. pressure valve
Stand-by pressure of LS valve
Weight 1,590 Kg

4-2
4 - SYSTEM COMPONENTS AND CONNECTIONS

4-3
4 - SYSTEM COMPONENTS AND CONNECTIONS

TANDEM PUMP [CINGO M6 - M8]

1) Distributor control lever 5) Return to oil tank

2) Pressure relief valves 6) Pressure check point

3) Delivery 7) Feed valve

4) Suction from oil tank

4-4
4 - SYSTEM COMPONENTS AND CONNECTIONS

SUPPLYING VALVE ASSEMBLY [10 bars]

1) Adjusting screw
2) Nut with seal M8
3) Supplying valve plug
4) O-Ring
5) Spring holder
6) Roller
7) Supplying valve spring
8) Supplying valve plug
9) Cap

4-5
4 - SYSTEM COMPONENTS AND CONNECTIONS

MAX. PRESSURE VALVE ASSEMBLY [180 bars]

4-6
4 - SYSTEM COMPONENTS AND CONNECTIONS

HYDROSTATIC TRANSMISSION CIRCUIT [M4]

1) CONTROL VALVE
2) PUMP
4) CARTRIDGE FILTER
6) HYDROSTATIC MOTOR

4-7
4 - SYSTEM COMPONENTS AND CONNECTIONS

HYDROSTATIC TRANSMISSION CIRCUIT [M6, M8]

2) PUMP
5) CARTRIDGE FILTER
6) HYDROSTATIC MOTOR

4-8
4 - SYSTEM COMPONENTS AND CONNECTIONS

HYDROSTATIC TRANSMISSION CIRCUIT [M10]

2) PUMP
5) CARTRIDGE FILTER
6) HYDROSTATIC MOTOR

4-9
4 - SYSTEM COMPONENTS AND CONNECTIONS

TANK LIFTING HYDRAULIC SYSTEM [M4]

1) DISTRIBUTORS
1a) SERVICE DISTRIBUTOR
3) LIFTING RAM
4) CARTRIDGES OF HYDRAULIC SYSTEM FILTERS

4 - 10
4 - SYSTEM COMPONENTS AND CONNECTIONS

HOISTING HYDRAULIC SYSTEM [M6, M8]

1) SERVICE DISTRIBUTOR
2) TANDEM PUMP
3) HOISTING RAM
4) FILTER CARTRIDGE OF THE HYDRAULIC SYSTEM
7) SERVICE PUMP
A) DELIVERY TO THE HOISTING RAM
B) RITORNO FROM THE HOISTING RAM

4 - 11
4 - SYSTEM COMPONENTS AND CONNECTIONS

HOISTING HYDRAULIC SYSTEM [M10]

1) SERVICE DISTRIBUTOR
2) TANDEM PUMP
3) HOISTING RAM
4) FILTER CARTRIDGE OF THE HYDRAULIC SYSTEM
7) SERVICE PUMP
A) DELIVERY TO THE HOISTING RAM
B) BACKFLOW FROM THE HOISTING RAM

4 - 12
4 - SYSTEM COMPONENTS AND CONNECTIONS

OLEODYNAMIC DIAGRAM [CINGO M6 - M8]

1) SUCTION FILTER 9) TRACK MOTOR


3) SERVICE PUMP 23) SERVICE DISTRIBUTOR
4) DIESEL MOTOR 25) BOOM HOISTING RAM
4) FILTER CARTRIDGE OF THE HYDRAULIC SYSTEM 36) QUICK CONNECTIONS
6) VARIABLE SWEPT VOLUME HYDROSTATIC PUMP 147) VARIABLE THROTTLING DEVICE

4 - 13
4 - SYSTEM COMPONENTS AND CONNECTIONS

OLEODYNAMIC DIAGRAM [CINGO M10]

1) SUCTION FILTER 9) TRACK MOTOR


3) SERVICE PUMP 23) SERVICE DISTRIBUTOR
4) DIESEL MOTOR 25) BOOM HOISTING RAM
4) FILTER CARTRIDGE OF THE HYDRAULIC SYSTEM 36) QUICK CONNECTIONS
6) VARIABLE SWEPT VOLUME HYDROSTATIC PUMP 147) VARIABLE THROTTLING DEVICE

4 - 14
4 - SYSTEM COMPONENTS AND CONNECTIONS

ELECTRICAL SYSTEM

4 - 15
4 - SYSTEM COMPONENTS AND CONNECTIONS

RUNNING DIAGRAM

4 - 16
5 - PRESSURE DETECTION PROCEDURES

INDEX

SUMMARIZING TABLE..........................................................................................................................................2

SUPPLYING PRESSURE [M4]...............................................................................................................................2

SUPPLYING PRESSURE [M6 - M8].......................................................................................................................3

SUPPLYING PRESSURE [M10] .............................................................................................................................4

SERVICE PUMP WORKING PRESSURE [M6 - M8 - M10] ....................................................................................5

TANDEM PUMP WORKING PRESSURE [M6 - M8 - M10].....................................................................................6

5-1
5 - PRESSURE DETECTION PROCEDURES

SUMMARIZING TABLE

HYDRAULIC SYSTEM HYDROSTATIC TRANSMISSION SYSTEM


CINGO M4 145 bar (1)

CINGO M6 180 bar -150 bar (2) 180 bar


CINGO M8 180 bar -150 bar (2) 180 bar
CINGO M10 200 bar 200 bar

(1) the model “M4” has got only an hydraulic system (hydraulic and transmission system).
(2) with 6,3 Litres pump.

SUPPLYING PRESSURE [M4]

1) Disconnect the two pipes shown here and insert a 1/4" Gas plug in one of the two holes.

2) Connect on the other hole (1/4" Gas connection) a 300-bar full scale pressure gauge.

3) Start the motor and operate on the lever of the distributor, check the detection on the pressure gauge, that
shall be 145 bars.

5-2
5 - PRESSURE DETECTION PROCEDURES

SUPPLYING PRESSURE [M6 - M8]

1) Unscrew the plug (A) from the threaded screw


eye (B).

2) Connect to the threaded screw eye (1/4" Gas connection) a 25-bar full scale pressure gauge.

3) Start the motor and insert the brake, operate on the accelerator and take the motor from the min. to the max.
rpm value; the detection on the pressure gauge shall vary from min. 5 bars aboiut and max. 14 bars.

5-3
5 - PRESSURE DETECTION PROCEDURES

SUPPLYING PRESSURE [M10]

1) Remove the screw (A) present on the tandem pump; insert a threaded screw eye (B) and tighten all through
the screw (A) that has been removed before; remove, if present, the plug (C).

2) Proceed as described in points "2" and "3" of the previous paragraph, "SUPPLYING PRESSURE [M6 - M8]".

5-4
5 - PRESSURE DETECTION PROCEDURES

SERVICE PUMP WORKING PRESSURE [M6 - M8 - M10]

1) Connect a 300-bar full scale pressure gauge to one of the quick connections present on the distributor.

2) Start the motor and push forward or backward the relevant lever; in one of the two positions the detection on
the pressure gauge will be:

5-5
5 - PRESSURE DETECTION PROCEDURES

TANDEM PUMP WORKING PRESSURE [M6 - M8 - M10]

On the tandem pump:

1) Disconnect the pipe (A).

2) Insert on the pipe connection point (A), a 3/8" "T"


union including the pipe (B) and a 300-bar full
scale pressure gauge (C). Connect again the
pipe (A) on the "T" union.

On the machine:

- Insert the brake.


- Accelerate to the max. value.
- Operate on the levers of the motors and read the value detected on the pressure gauge; the resulting
pressure shall be 200 bars.

5-6
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

INDEX

SUMP AND PANELS DISASSEMBLY ....................................................................................................................3

EMPTYING OF HYDRAULIC OIL TANK AND FILTER REPLACEMENT ................................................................5

BATTERY [CINGO M6 - M8] ..................................................................................................................................6

BATTERY [CINGO M10] ........................................................................................................................................7

MUFFLER [CINGO M10] ........................................................................................................................................7

FUEL TANK [CINGO M10] .....................................................................................................................................8

RADIATOR [CINGO M10] ......................................................................................................................................9

REMOVAL OF THE RADIATOR IN CASE OF REPLACEMENT OF THE THERMAL MOTOR [CINGO


M10] .....................................................................................................................................................................10

BOTH TRACKS....................................................................................................................................................11

CONTROL VALVE [CINGO M4] ...........................................................................................................................14

CONTROL VALVE [CINGO M6 - M8] ...................................................................................................................15

CONTROL VALVE [CINGO M10] .........................................................................................................................16

HOISTING RAM [CINGO M4]...............................................................................................................................17

HOISTING RAM [CINGO M6 - M8].......................................................................................................................19

HOISTING RAM [CINGO M10].............................................................................................................................21

SERVICE PUMP [CINGO M6 - M8] [CINGO M10]................................................................................................23

GEAR AND SERVICE PUMP [CINGO M4]...........................................................................................................24

TANDEM PUMP [CINGO M6 - M8].......................................................................................................................27

POMPA TANDEM [CINGO M10] ..........................................................................................................................33

HYDROSTATIC MOTORS [CINGO M4] ...............................................................................................................36

HYDROSTATIC MOTORS [CINGO M6 - M8] .......................................................................................................37

HYDROSTATIC MOTORS [CINGO M10] .............................................................................................................39

6-1
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

THERMAL MOTOR [CINGO M6 - M8]..................................................................................................................40

THERMAL MOTOR [CINGO M10]........................................................................................................................42

6-2
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

SUMP AND PANELS DISASSEMBLY

(1) Dashboard (Only CINGO M10 with KUBOTA


D722-E Motor)

(2) Control panel and distributor

(3) Motor cover and radiator (only CINGO M10 with


KUBOTA D722-E Motor)

- unscrew cooling system pressure cap

WARNING !!!
Do not remove the radiator filler cap unless the
engine is cool. Then loosen the cap slowly.
Release all pressure before you remove the cap.

6-3
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

- Loosen the screws shown here, then remove the protective cover.

(4) Cover of hydraulic pump, battery and hydraulic oil tank

6-4
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

EMPTYING OF HYDRAULIC OIL TANK AND FILTER REPLACEMENT

NOTE !!! Tank capacity = 16 Litres (CINGO M4) - 20 Litres (CINGO M6, M8) - 24 Litres (CINGO M10).

1) Remove the cover (A) closing the hydraulic oil tank; unscrew the nut (B) and drain the oil in a clean suitable
container.

6-5
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

2) Unscrew and replace both filters (C, D).

BATTERY [CINGO M6 - M8]

1) Unscrew the bolt fixing the support (A); disconnect the cable of the positive pole (B) and the earth cable (C).

2) In order to make easier the removal of the battery, loosen the clamp of the cable (D) controlling the forward
movement of the left track; shift the cable then lift up and extract the battery.

6-6
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

BATTERY [CINGO M10]

1) Disconnect the clamp (E) of the positive pole; disconnect the earth cable (F), remove the bolt fixing the
support G); extract the battery.

MUFFLER [CINGO M10]

1) Remove the four screws (A) on the manifold.

6-7
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

FUEL TANK [CINGO M10]

1) Remove the bolts fixing the tank (A) to the chassis.

2) Disconnect the Diesel oil suction pipe (B), taking care to plug it somehow in order to avoid the fuel coming
out; disconnect the exhaust pipe (C) present on the tank.

3) Remove the stop fixing the bracket (D) of the control cable (E); push the tank a little towards the pump, then
lift up and extract it, taking care not to damage the cables and the adjiacent pipes.

6-8
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

RADIATOR [CINGO M10]

NOTE !!! (ONLY KUBOTA D722-E MOTOR)


Before removing the radiator, drain the coolant
present in the system through the drain cock
shown in the picture.

1) Disconnect the delivery pipe and the backflow one, by removing the two hose clamps (A) and (B).

2) Remove the two upper supporting brackets (C).

6-9
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

3) Remove the two split pins (D), unscrew the two lower locking screws (E) then remove the radiator.

REASSEMBLY

- Proceed with the reassembly by carrying out in the reverse order all operations described from point "3" to
point "1", in this paragraph. Take a special care to centre the radiator with the cooling fan, in order not to
damage this one.

REMOVAL OF THE RADIATOR IN CASE OF REPLACEMENT OF THE THERMAL MOTOR [CINGO M10]

NOTE !!! The following operations are


necessary to make easier the removal and the
replacement of the thermal motor.

1) Proceed as described in "RADIATOR" paragraph


until point "2".

2) Remove the bracket fixing screws (A) supporting


the radiator; then extract the radiator complete
with bracket (A).

REASSEMBLY

- Proceed with the reassembly by carrying out in


the reverse order the operations described at point "2" and those described in "RADIATOR" paragraph.

- Take a spewcial care in centring the radiator with the cooling fan, in order not to damage this one.

6 - 10
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

BOTH TRACKS

Description Part No. Machine Type


M4
1 Toothed wheel M6, M8
M10
M4
2 Crawler track M6, M8
M10
See the M4
3 Crawler track guide roll spare parts M6, M8
M10
M4
4 Crawler track tightening roll M6, M8
M10
M4, M6, M8
5 Adjusting screw of crawler track tensioning
M10

6 - 11
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

(CINGO M4 - M6 - M8)

NOTE !!! The described procedure is the same for the removal of both tracks.

1) Loosen the lock nut (A) and unscrew the stay bolt (B); unscrew the nut (C).

2) Extract from the pinion of the hydrostatic motor


the toothed wheel, by pulling it outwards together
with the track.

- Repeat the operations described at points "1" and "2" also for the other track.

- For the reassembly, carry out in the reverse order the described operations, taking care to the following:
- Insert the toothed wheel inside the track.
- Set the other end of the track on the front toothed wheel.
- Lift up the track with the toothed wheel, by inserting this one on the pinion of the hydrostatic motor.

NOTE !!! For the adjustment of the track tensioning, follow the instructions given in the
"MAINTENANCE" chapter of the "INSTRUCTION HANDBOOK FOR OPERATING AND MAINTENANCE"

6 - 12
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

[CINGO M10]

NOTE !!! The described procedure is the same for the removal of both tracks.

1) Loosen the nuts (A) and (B); unscrew the tie rod (C) loosening the track tension.

2) Remove the pin (D); unscrew the nut (E); extract


from the pinion of the hydrostatic motor the
toothed wheel by pulling it outwards together with
the track.

NOTE !!! For the adjustment of tracks, follow the instructions given in "MAINTENANCE" chapter of
the "INSTRUCTION HANDBOOK FOR OPERATING AND MAINTENANCE"

6 - 13
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

CONTROL VALVE [CINGO M4]

CONTROL VALVE "1A"

1) Disconnect the pipe (B) of the


delivery/backflow to the right hydraulic
motor.

2) Disconnect the pipe (A) of the delivery


from the pump

3) Disconnect the pipe (C) of the


delivery/backflow to the right hydraulic
motor.

CONTROL VALVE "1B"

4) Disconnect the pipe (E) of the exhaust


unit.

5) Disconnect the pipe (D) of the


delivery/backflow to the left hydraulic
motor.

6) Disconnect the pipe (F) of the


delivery/backflow to the left hydraulic
motor.

7) Disconnect the pipe (G) of the delivery


from the pump

CONTROL VALVE "1C"

8) Disconnect the pipe (H) of the exhaust unit.

9) Disconnect the pipe (I) of the backflow from the hoisting ram.

10) Disconnect the pipe (L) of the delivery to the hoisting ram.

11) Disconnect the pipe (M) of the delivery from the control valve "1A".

REASSEMBLY

- Proceed with the reassembly by carrying out in the reverse order all operations described from point "11" to
point "1", in this paragraph.

6 - 14
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

CONTROL VALVE [CINGO M6 - M8]

1) Disconnect the pipe (A) of the delivery to the


hoisting ram.

2) Disconnect the pipe (B) of the backflow from the


hoisting ram.

3) Disconnect the pipe (C) of the exhaust unit.

4) Remove the fixing screws (V1) and (V2), loosen


the screw (V3).

5) Turn downwards the control valve, in order to


make enough space to disconnect the pipe (D);
remove the screw (V3), that has been previously
loosened and take the control valve.

REASSEMBLY

- Proceed with the reassembly by carrying in the reverse order all operations described from point "5" to point
"1", in this paragraph.

6 - 15
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

CONTROL VALVE [CINGO M10]

1) Disconnect the pipe (A) of the delivery to


the hoisting ram.

2) Disconnect the pipe (B) of the backflow


from the hoisting ram.

3) Disconnect the pipe (C) of the exhaust


unit.

4) Remove the fixing screws (V1) and (V2),


loosen the screw (V3).

5) Turn downwards the control valve (see


point "5" of the "CONTROL VALVE [M6 -
M8]" paragraph) in order to make enough
space to disconnect the pipe (D); remove
the screw (V3), that has been previously
loosened and take the control valve.

REASSEMBLY

- Proceed with the reassembly by carrying in the reverse order all operations described from point "5" to point
"1", in this paragraph.

6 - 16
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

HOISTING RAM [CINGO M4]

WARNING !!! The operations described at points "1 - 2 - 3", require the intervention of two people.

1) Tilt completely the body; unscrew the nut and remove the fixing screw from the ram head.

2) Lay the body on the chassis; remove the split pin locking the stud fixing the body to the chassis; through a
metal bar and a hammer, hit the stud until it comes out.

3) Lift up and remove the body.

6 - 17
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

4) On the bottom part of the ram, unscrew the Allen


screw (A) fixing the locking pin (B); then by
means of pliers, extract the pin.

5) Disconnect the pipe C) present on the bottom


part of the ram.

6) On the top part of the ram, disconnect the pipe


(D)

REASSEMBLY

Proceed with the reassembly by carrying in the reverse order all operations described from point "6" to point "1", of
this paragraph, taking care to the following:
- POINT 4: apply some thread locking material of the type "LOCTITE 242" on the fixing Allen screw (A) of the
locking pin (B) of the bottom part of the ram.

6 - 18
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

HOISTING RAM [CINGO M6 - M8]

1) On the top of the ram, unscrew the Allen screw


fixing the locking pin (A).

2) As shown in the picture, extract completely the pin from its seat.

3) Start the machine and, through the special lever, retract completely the stem of the ram.

4) Disconnect the exhaust pipe from the hydraulic


oil tank.

6 - 19
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

5) On the ram, disconnect the pipe (B) of the delivery and the pipe (C) of the backflow.

6) On the bottom part of the ram, unscrew the Allen screw (D) and the bolt(E); in order to make easier the
following extraction of the pin, disconnect the union (F); extract the pin (G) from the bottom part of the ram.

7) Extract the ram

REASSEMBLY

Proceed with the reassembly by carrying in the


reverse order all operations described from point "7"
to point "1", of this paragraph, taking care to the
following:
- POINT 6: apply some thread locking material of
the type "LOCTITE 242" on the fixing Allen screw
(D) of the locking pin of the bottom part of the
ram.
- POINT 1: apply some thread locking material of
the type "LOCTITE 242" on the fixing Allen screw
(A) of the locking pin of the top part of the ram.

6 - 20
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

HOISTING RAM [CINGO M10]

1) Extract completely the stem of the ram; unscrew the locking dowel (A); through a metal bar and a hammer,
make the pin come out from its seat.

2) Retract the ram, then disconnect the two pipes (B) and (C), present on the bottom and on the top part of the
ram, respectively.

3) Remove the Allen screw (D) locking the pin on


the bottom part of the ram.

6 - 21
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

4) Screw a bolt (E) in the thread present on the pin, then through a metal bar and a hammer, hit the bolt until the
pin comes out.

5) Extract the ram.

REASSEMBLY

Proceed with the reassembly by carrying in the reverse order all operations described from point "5" to point "1", of
this paragraph, taking care to the following:
- POINT 5: remember to make the head of the ram pass under the cable controlling the right track.
- POINT 3: apply some thread locking material of the type "LOCTITE 242" on the fixing Allen screw (D) of the
locking pin of the bottom part of the ram.
- POINT 1: apply some thread locking material of the type "LOCTITE 242" on the fixing Allen screw (A) of the
locking pin of the top part of the ram.

6 - 22
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

SERVICE PUMP [CINGO M6 - M8] [CINGO M10]

NOTE !!! [Only CINGO M10] To carry out


this operation it is necessary to remove the fuel
tank, as described in "FUEL TANK [CINGO M10]"
paragraph.

1) Disconnect the two pipes (A) and (B).

2) Remove the two screws (C) and (D); extract the


pump.

REASSEMBLY

Proceed with the reassembly by carrying out in the reverse order all operations here above described.

6 - 23
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

GEAR AND SERVICE PUMP [CINGO M4]

Description Part No.


1 Engine and pump connection housing
2 Joint
See the spare parts book
3 Broached half-joint
4 Pump

1) Remove the body (see points "1" "2" "3" of the "HOISTING RAM [CINGO M4]" paragraph).

2) Remove the protective cover of the pump (4) and the protective cover of the control panel (2), see
"DISMOUNTING OF PROTECTIVE COVERS AND PANELS" paragraph.

3) Drain the oil from the hydraulic system, (see point "1" of "DRAIN OF HYDRAULIC OIL TANK AND FILTER
REPLACEMENT" paragraph).

6 - 24
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

4) Disconnect the suction two pipes (A) and (B).

5) On the pump, disconnect the two delivery pipes


(C) and (D).

6 - 25
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

6) Remove the four screws fixing the swivel unit to the thermal motor; by pulling outwards, extract the pump and
the swivel unit by making it come out from the pinion.

REASSEMBLY

Proceed with the reassembly by carrying out in the reverse order all operations described from point "6" to point
"1", of this paragraph.

WARNING !!!
Once completed the reassembly of the pump and after having filled the hydraulic tank, hold the grip for
the recoil start and pull it 6 ÷ 7 times without starting the motor, in order to make oil flowing into the
system and to avoid any damage to the pump.

6 - 26
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

TANDEM PUMP [CINGO M6 - M8]

Description Part No.


1 Engine and pump connection housing
2 Broached joint See the
3 Pump spare parts book
4 Gear pump

1) Remove the protective cover of the pump (4) and the protective cover of the control panel (2), see
"DISMOUNTING OF PROTECTIVE COVERS AND PANELS" paragraph.

2) Drain the oil from the hydraulic system, (see point "1" of "DRAIN OF HYDRAULIC OIL TANK AND FILTER
REPLACEMENT" paragraph").

3) REemove the battery, (see "BATTERY [CINGO M6 - M8]" paragraph).

4) Disconnect the botto part of the hoisting ram by following the instructions given in the "HOISTING RAM
[CINGO M6 - M8]" paragraph from point "3" to point "6".

6 - 27
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

5) Disconnect the exhaust pipe (A) of the hydraulic


system on the tank.

6) Remove the protective cover (B) placed on the


lateral side behind the right track.

7) Lift up the bottom part of the ram in order to


make more space for dismounting the pipes.

8) Remove the U bolts (C) clamping the control cables on the relevant support brackets.

6 - 28
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

9) For each one of the two control cables, remove the locking unit (D) and then take off from its seat the spring
head (E).

10) Disconnect from the pump the following pipes:


- Pipes (Ps1) and (Ps2) present on the service pump.
- Pipes (A1) and (A2) of the delivery/backflow to the left hydraulic motor.
- Pipes (B1) and (B2) of the delivery/backflow to the right hydraulic motor.
- Pipe (Dp) of the pump drain.
- Suction pipe (As) of the hydrostatic system.

6 - 29
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

11) Remove the screw fixing to the chassis (F) the


support bracket placed under the pump.

12) Separate the pump from the thermal motor, by


unscrewing the screws (G) present on the swivel
unit.

13) Pull the pump outwards, in order to make the


joint come completely out from the thermal
motor.

6 - 30
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

14) Pull outwards and, in the same time, lift the pump up up to extract it completely from the chassis.

REASSEMBLY

- Proceed with the reassembly by carrying out in the reverse order all operations described from point "14" to
point "1", of this paragraph.

6 - 31
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

POMPA TANDEM [CINGO M10]

Description Part No.


1 Engine and pump connection housing
2 Broached joint
3 Pump
See the spare
4 Gear pump 8L
parts book
5 Housing Kubota S.M. SAE A
6 Gear
7 Flange Kubota S.M.

6 - 32
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

1) Remove the protective cover of the pump (4), the dashboard (1) and the protective cover of the control panel
(2), see "DISMOUNTING OF PROTECTIVE COVERS AND PANELS" paragraph.

2) Drain the oil from the hydraulic system, (see point "1" of "DRAIN OF HYDRAULIC OIL TANK AND FILTER
REPLACEMENT" paragraph").

3) Remove the fuel tank, (see "FUEL TANK [CINGO M10]" paragraph).

4) Disconnect the bottom part of the hoisting ram by following the instructions given in the "HOISTING RAM
[CINGO M10]" from point "3" to point "4".

5) Carry out the point "5" and the points from "7" to "9" described in "TANDEM PUMP (CINGO M6 - M8)"
paragraph.

6) Disconnect from the pump the following pipes:


- Pipes (Ps1) and (Ps2) present on the service pump.
- Pipes (A1) and (A2) of the delivery/backflow to the left hydraulic motor.
- Pipes (B1) and (B2) of the delivery/backflow to the right hydraulic motor.
- Pipe (Dp) of the pump drain.
- Suction pipe (As) of the hydrostatic system.

6 - 33
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

7) Carry out the points from "11" to "14" described in "TANDEM PUMP(CINGO M6 - M8)" paragraph.

REASSEMBLY

Proceed with the reassembly by carrying out in the reverse order all operations described from point "7" to point
"1", of this paragraph.

WARNING !!!
Check, before tightening the screws fixing the
pump to the swivel unit on the thermal motor and
those of the supporting bracket placed under the
pump, that the measure (A) shown in the picture
is 12,5 cm.

6 - 34
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

HYDROSTATIC MOTORS [CINGO M4]

1) Remove the track corresponding to the hydrostatic motor you want to disassembly (for the procedure, see the
"TRACKS" paragraph).

2) Disconnect the pipes (A) and (B), remove the two


screws (C) and (D) fixing the motor to the
chassis, extract the motor.

NOTE !!! Carry out the same procedure for


the removal, if necessary, of the second
hydrostatic motor.

RIMONTAGGIO

- Proceed with the reassembly by carrying out in


the reverse order all operations described in this
paragraph.

6 - 35
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

HYDROSTATIC MOTORS [CINGO M6 - M8]

1) Remove the track corresponding to the hydrostatic motor you want to disassembly (for the procedure, see
the "TRACKS" paragraph).

2) Disconnect the pump from the thermal motor, by unscrewing the four screws present on the swivel unit (as
already described at point "12" of "TANDEM PUMP[CINGO M6 - M8]" paragraph).

3) Unscrew the four bolts (A) fixing the thermal


motor to the chassis.

4) Shift back the motor, in order to make easier the


following operations.

5)Remove the pipes (C) and (D).

6 - 36
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

6) On the rear side of the motor, disconnect the pipe (E); remove the two nuts (F) fixing it to the chassis.

7) Shift back the motor by making it come


completely out from its seat, then extract it
completely from the machine.

NOTE !!! Carry out the same procedure in case if removal, if necessary, of the second hydrostatic
motor.

RIMONTAGGIO

- Proceed with the reassembly by carrying out in the reverse order all operations described in "1" of this
paragraph.

6 - 37
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

HYDROSTATIC MOTORS [CINGO M10]

1) Remove the track corresponding to the hydrostatic motor you want to disassembly (for the procedure, see
the "TRACKS" paragraph)

2) Disconnect the pump from the thermal motor, by unscrewing the screws present on the swivel unit (as
already described at point "12" of "TANDEM PUMP [CINGO M6 - M8]" paragraph).

3) Disconnect the pipes (A) and (B), remove the two screws (C) fixing the motor to the chassis, extract the
motor.

REASSEMBLY

- Proceed with the reassembly by carrying out in the reverse order all operations described in this paragraph.

6 - 38
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

THERMAL MOTOR [CINGO M6 - M8]

1) Remove the protective cover of the control panel (2), see "DISASSEMBLY OF PROTECTIVE COVERS AND
PANELS" paragraph.

2) Disconnect the positive pole (+) of the battery.

3) Disconnect the pump from the thermal motor, by unscrewing the screws present on the swivel unit (as already
described at point "12" of the "TANDEM PUMP [CINGO M6 - M8]" paragraph).

4) Remove the nuts fixing the thermal motor to the chassis (as already described at point "3" of the
"HYDROSTATIC MOTORS [CINGO M6 - M8]" paragraph).

5) Disconnect the accelerator cable by following the


instructions given here after:

- Pull downwards the accelerator cable, in


order to make it come out from its seat.

- Move forward the accelerator lever (A), in


order to position the lead-in wire (B) of the
cable next to the race (C); push forwards
and outwards the cable up to make it come
out from its seat.

6 - 39
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

6) Lift up and extract the motor from the machine. In order to make the operation easier, you are suggested to
be assisted by another person.

REASSEMBLY

- Proceed with the reassembly by carrying out in the reverse order all operations described from point "6" to
point "1" of this paragraph.

6 - 40
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

THERMAL MOTOR [CINGO M10]

1) ( KUBOTA D722-E MOTOR) Remove all connectors of the electric system present on the thermal motor:

[A] – Earth cable [E] - Alternator


[B] – Water bulb [F] - Alternator
[C] – Diesel oil solenoid valve [G] – Starter relay
[D] – Glow plugs [H] - Start

[I] – Oil bulb

6 - 41
6 - DISMOUNTING AND REPLACEMENT OF
COMPONENTS

2) Remove the dashboard (1) and the protective cover of the control panel (2), see "DISASSEMBLY OF
PROTECTIVE COVERS AND PANELS" paragraph.

3) Disconnect the positive pole (+) of the battery.

4) Disconnect the pump from the thermal motor, by unscrewing the screws present on the swivel unit (as
already described at point "12" of the "TANDEM PUMP [CINGO M6 - M8]" paragraph).

5) Remove the radiator (Only KUBOTA D722-E motor) - see "REMOVAL OF THE RADIATOR IN CASE OF
REPLACEMENT OF THE THERMAL MOTOR [CINGO M10]" paragraph.

6) Disconnect the accelerator cable by following the instructions given at point "5" of "THERMAL MOTOR
[CINGO M6 - M8]" paragraph.

7) Unscrew the four nuts fixing the thermal motor to


the chassis.

8) Lift up and extract the motor from the machine. In order to make the operation easier, you are suggested to
be assisted by another person.

REASSEMBLY

- Proceed with the reassembly by carrying out in the reverse order all operations described from point "8" to
point "1" of this paragraph.
Carry out with special care the positioning of the thermal motor, before tightening the screws fixing it to the
chassis (see point 7), by checking that it is well in forward position, so that the cooling fan, once remounted
the radiator, does not hit against this one.

6 - 42
7 - ATTACHMENTS

INDEX

INTRODUCTION ....................................................................................................................................................2

FITTING ASSEMBLY .............................................................................................................................................3

DISMANTLING OF FITTINGS FEATURING SNAP COUPLINGS...........................................................................4

LOAD TRANSPORTATION ....................................................................................................................................4

FITTING IDENTIFICATION PLATES......................................................................................................................5

HANDLING THE FITTING ......................................................................................................................................5

FITTING MAINTENANCE.......................................................................................................................................5

FITITINGS COMPATIBLE WITH THE HYDROSTATIC CRAWLER CARRIER.......................................................6

DUMPER TANK .....................................................................................................................................................7

DUMPER BODY WITH LOADER ...........................................................................................................................8

MIXER..................................................................................................................................................................11

MIXER WITH SELF-LOADER ..............................................................................................................................13

BUCKET WITH TILTING SIDE.............................................................................................................................16

CUTTER...............................................................................................................................................................21

SNOW SHOVEL...................................................................................................................................................23

AERIAL PERSONNEL PLATFORM......................................................................................................................26

AUGER ................................................................................................................................................................34

HIGH UNLOADING BODY ...................................................................................................................................37

FORK LOADING FITTING....................................................................................................................................39

FEED DISTRIBUTION BODY...............................................................................................................................41

LIFT TRUCK.........................................................................................................................................................44

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7 - ATTACHMENTS

INTRODUCTION

This part of the manual deals with a range of fittings that may be mounted on the machine described in the
manual. Which can be hitched and disconnected according to the instructions indicated in the paragraph entitled
"EQUIPMENT ASSEMBLY"
The necessary procedures are also indicated further in the manual.

Carefully read the instructions provided before moving, installing , using or removing any equipment.
The fittings that might require greater details on their use are specifically described in a special booklet that will be
enclosed with the present manual.
Each fitting is designed and manufactured according to the manufacturer's specifications.
To avoid the risk of any accidents and to ensure the best possible performance, the equipment must not be
modified or altered without the prior consent of the manufacturer and must not be used for any non-envisaged
purposes.

WARNING!
Do not move, install use or remove any fittings specifically indicated in this manual (or the relative
enclosure) until all the relative instructions have been acquired, read and understood. The fittings may be
installed and used solely on those machines for which they have been requested.

WARNING!
CINGO srl declines all liability relating to the use of fittings not produced by the same, or which the
specific combination with the base machine has not been specifically approved.

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7 - ATTACHMENTS

FITTING ASSEMBLY

WARNING !!!
When assembling the fittings ensure that the surrounding area is kept clear of any persons or things.

1) Refer to the information relating to the fittings to be mounted (in the following pages or enclosed manual),
paying particular attention to the safety advice, and any remarks relating to movement and assembly
operations.
2) Ensure that the fitting rests on an even and flat surface and cannot be tilted.
3) Remove any fittings previously assembled on the machine, referring to the paragraph entitled FITTING
DISMANTLING.
4) Using the machine controls (see chapter entitled controls and instruments), approach the machine and
undertake the following operations in order:

A) Position the machine so that the ends of the


arms are external to the fitting
B) Slowly lift the arms until their ends are beneath
the tank edging
C) Slowly approach the machine until it begins to
press against the tank itself
D) Lift slowly and check that the arms are inserted
in their slot

E) Lift the fitting at end of stroke and the hitching


system engages automatically.

F) Should the fitting feature hydraulic functions,


connect the relative piping to the snap
couplings "A"

7-3
7 - ATTACHMENTS

DISMANTLING OF FITTINGS FEATURING SNAP COUPLINGS

WARNING !!!
Before beginning the dismantling operations unload any materials inside the fitting or hitched to the same
(except in the case of equipment for which this envisaged and therefore described). Always ensure that
the operational area is free of all persons during the dismantling operations.

1) Carefully read the information concerning the fitting to be mounted (either in the following pages or enclosed
booklet), and pay particular attention to any warnings concerning safety aspects and any details concerning
movement and dismantling.
2) Using the machine controls (see chapter entitled CONTROLS AND INSTRIMENTS), position oneself on level
ground and undertake the following operations in order:

A) In the event of fittings with incorporated hydraulic functions disconnect the relative piping from the
snap couplings (see paragraph entitled EQUIPMENT ASSEMBLY).

B) Carefully reverse the machine so that it moves away from the fitting.

CAUTION !!!
Never force the fitting to the ground to effect disconnection.

LOAD TRANSPORTATION

CAUTION !!!
Transit on public roads is forbidden.
- Equip the machine with the most suitable kind of fitting for the material to be transported
- Position the load in a stable and safe manner.
- The load volume and position should be such as to ensure that road visibility is not impeded.

The maximum permitted weight inclusive of the fitting is of:

CINGO M 4 = 400 Kg
CINGO M 6 = 600 Kg
CINGO M 8 = 800 Kg
CINGO M10 = 1000 Kg

IMPORTANT
The working load is obtained by deducting the weight of the tool as indicated on the relative data plate
applied on the fitting itself from the maximum weight indicated above.

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7 - ATTACHMENTS

FITTING IDENTIFICATION PLATES

Spares must be ordered by precisely indicating the


following details:

- type of fitting
- factory serial number

HANDLING THE FITTING

Lifting:
- Use the hitching points indicated on the reference plate (see
illustration). Pay particular attention to any handling remarks.
- The total weight of the fitting is indicated on the relative
identification plate.

CAUTION!
When handing the fitting ensure that the surrounding area is
kept clear of persons and things.

CAUTION!
Check that the hoisting ropes, and fasteners and hoisting devices are in good conditions and of sufficient
capacity for the weight to be handled.

FITTING MAINTENANCE

In order to ensure that the fitting is always used in the conditions of maximum safety and efficiency, regular
maintenance is essential, carefully following the instructions indicated in this manual (or in the enclosed booklet).
Do not use the fitting until all the necessary repair and maintenance operations have been carried out.

DAILY OR EVERY 10 HOURS:


- Inspect the fittings to ensure that they are clean and that there is no sign of damage or missing parts.
- Check to ensure that the hinge parts and relative fastening device are correctly fixed.
- Check to ensure that the fittings do not leak any oil.

CAUTION!
Maintenance must be undertaken by qualified and competent personnel. In the event of maintenance of
parts which are not included in the normal maintenance programme contact the MERLO S.p.A. technical
assistance service.

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7 - ATTACHMENTS

FITITINGS COMPATIBLE WITH THE HYDROSTATIC CRAWLER CARRIER

SPECIFICATIONS M4 M6 M 8 M 10
Concrete mixer without shovel Capacity 200 litres - Rotation 14 rpm i i i
Concrete mixer with shovel Capacity 200 litres - Rotation 14 rpm i i i
Dumper body Body capacity 550 litres - Useful capacity 900 Kg i
Body capacity 400 litres - Useful capacity 700 Kg i
Body capacity 400 litres - Useful capacity 530 Kg i
Body capacity 240 litres - Useful capacity 360 Kg i
Self-reloading dumper body Body capacity 550 litres - Useful capacity 840 Kg
Shovel capacity 80 litres i
Body capacity 400 litres - Useful capacity 670 Kg
Shovel capacity 80 litres i
Body capacity 400 litres - Useful capacity 670 Kg
Shovel capacity 80 litres i
Front tilting body Useful capacity 915 Kg – Stake height 300 mm i
Useful capacity 730 Kg - Stake height 250 mm i
Useful capacity 540 Kg - Stake height 250 mm i
Useful capacity 360 Kg - Stake height 200 mm i
Body with openable stakes and tilting on three sides Useful capacity 800 Kg - Stake height 450 mm i
Useful capacity 700 Kg - Stake height 450 mm i
Useful capacity 500 Kg - Stake height 450 mm i
Excavator with blade Excavation depth 1600 mm
Excavation distance 2400 mm i i i
Bucket width 250 mm
Front blade Blade dimensions 1300 x 470 mm
Blade angle from +18 to -18 degrees i
Tilt from + 10 to -10 degrees
Blade dimensions 1050 x 470 mm
Blade angle from +18 to -18 degrees i i
Tilt from + 10 to -10 degrees
Hand-operated hammer Weight 14 Kg i i i
Industrial sweeperassembly Body capacity 1000 litres
Sweeper width 1100 mm i
Body capacity 800 litres
Sweeper width 900 mm i i
Basket Lifting height (basket base) 4 m
Loading capacity 120 Kg i i i
Auger Auger diameter 150 - 200 mm
Working depth 800 mm i i i
Snowblower Working width 1000 mm i
Working width 800 mm i
Cutter Working width 1000 mm
Rotation 2800 rpm i
Working width 800 mm
Rotation 2800 rpm i
Operator platform i i i
Seat with footrest i i i

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7 - ATTACHMENTS

DUMPER TANK

The dumper tanks is used in the transportation of loose


materials.

NOTE:
the maximum weight that can be lifted starting from
tool on ground position is equivalent to 220 kg. (280
Kg - M10) including the fitting.

FITTING ASSEMBLY

For the assembly of the tool on the machine refer to the


paragraph entitled "ASSEMBLY OF FITTING WITH
SNAP COUPLING"

WEIGHT CAPAC.* CAPACITY**


Item ref. A (mm) B (mm) C (mm) D (mm) E (mm) F (mm)
(Kg) (Kg) (Lt)
CINGO M6 Q9954 70 530 795 1040 1570 1080 2440 600 400
CINGO M8 Q9954 72 728 800 1040 1570 1080 2440 600 400
CINGO M10 Q9955 90 910 930 1050 1820 - - - 550

* By capacity we mean the maximum capacity of the machine, net of fitting.


** Level
On the M4 CINGO model the tank is not loaded in the same way as on CINGO M6, M8 and M10 because it
features a hydraulic tilting feature and is therefore fixed onto the machine.

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7 - ATTACHMENTS

DUMPER BODY WITH LOADER

The dumper body with front loader is used for loading


loose materials
For the assembly of this fitting onto the machine refer to
the paragraph "FITTING ASSEMBLY"

NOTE:
The maximum weight of the load that can be lifted
starting from the fitting positioned on the ground is
equivalent to 220 kg. (280 Kg - M10) inclusive of
fitting.

NOTE:
The fitting hoisting operation from the ground is
only possible by dismantling the loader.

ITEM WEIGHT CAPACITY* A B C D E F CAPACITY**


REF. (Kg) (Kg) (mm) (mm) (mm) (mm) (mm) (mm) (Lt)
CINGO M6 Q9966+Q9954 130 470 955 1780 1750 1025 2060 2615 400
CINGO M8 Q9966+Q9954 130 670 955 1780 1750 1025 2060 2615 400
CINGO M10 Q9967+Q9955 70 - 1040 1850 1820 - - - 90

* By capacity we mean the maximum capacity of the machine, net of fitting.


** Level

7-8
7 - ATTACHMENTS

OPERATIONAL INSTRUCTIONS

( M6 - M8 )

- To load the material., lower the loader positioning


lever "2" to position "B"
- To unload the material raise the loader positioning
lever "2" to position "A", material unloading into
the body is automatically carried out
- To empty the body it is necessary to fully raise the
loader positioning lever "3" to position "A",
otherwise the loader would be forced against the
ground, preventing the complete tilting of the
body and thorough unloading.
- To return to idle position, position lever "3" to
position "B"

( M10 )

- To load the material., lower the loader positioning


lever "2" to position "B"
- To unload the material raise the loader positioning
lever "2" to position "A", material unloading into
the body is automatically carried out
- To empty the body it is necessary to fully raise the
loader positioning lever "4" to position "A",
otherwise the loader would be forced against the
ground, preventing the complete tilting of the
body and thorough unloading.
- To return to idle position, position lever "4" to
position "B"

7-9
7 - ATTACHMENTS

FITTING ASSEMBLY

For the use of the fitting it is necessary to prepare the


machine as follows:
- Dismantle the lifting arms loosening dowels "G"
using the special spanner provided
- Insert the lifting arms "I" of the dumper body with
loader
- Secure the arms using the special "G" fixture
dowels and using the spanner provided
- Insert the hydraulic piping into the special "S"
supports
- Secure the "M" piping supports using the special
"N" screws
- Connect the hydraulic piping to the special "R"
fitting
- Connect the hydraulic piping to the hydraulic
fittings of the machine
- Connect the hydraulic piping originating from the other lifting arm to fitting "R"
- Secure the loader to the lifting arms by securing the "V" fixture screws

FITTING DISASSEMBLY

To disassemble the fitting,carry out in the reverse order the operations described in the "FITTING ASSEMBLY"
paragraph.

7 - 10
7 - ATTACHMENTS

MIXER

The mixer is used for concrete mixing.


For the assembly of this fitting onto the machine refer to the
paragraph "FITTING ASSEMBLY"

NOTE:
The maximum weight of the load that can be lifted starting
from the fitting positioned on the ground is equivalent to
220 kg. inclusive of fitting.

ITEM WEIGHT CAPACITY* A B C D E F G CAPACITY


REF. (Kg) (Kg) (mm) (mm) (mm) (mm) (mm) (mm (mm) (Lt)
CINGO M6 Q9983 110 490 455 1480 1470 1050 2450 2350 740 200
CINGO M8 Q9983 110 690 455 1480 1470 1050 2450 2350 740 200
CINGO M10 Q9984 110 890 455 1480 1770 1050 2750 2650 740 250

* By capacity we mean the maximum capacity of the machine, net of fitting.

7 - 11
7 - ATTACHMENTS

OPERATIONAL INSTRUCTIONS

( M6 - M8 )

To engage the drum rotation and empty the concrete,


proceed as follows:
- Position lever "2" to position "A"
- Use the lever "L" locking device should drum rotation be
required for a prolonged period
- To unload the concrete invert the drum rotation
direction, positioning lever "2" to position "B"
- Position lever "3" to position "B" to rotate the drum
downwards and facilitate concrete unloading
- To return the drum to idle position lever "3" to direction
"A".

( M10 )

To engage the drum rotation and empty the concrete,


proceed as follows:
- Position lever "2" to position "A"
- Use the lever "L" locking device should drum rotation be
required for a prolonged period
- To unload the concrete invert the drum rotation
direction, positioning lever "2" to position "B"
- Position lever "4" to position "B" to rotate the drum
downwards and facilitate concrete unloading
- To return the drum to idle position lever "4" to direction
"A".

FITTING ASSEMBLY

For the assembly of the fitting onto the machine consult the paragraph entitled "ASSEMBLY OF FITTING WITH
SNAP COUPLING".

7 - 12
7 - ATTACHMENTS

MIXER WITH SELF-LOADER

The self-loader mixer is necessary for concrete mixing.


For the assembly of this fitting onto the machine refer to the
paragraph entitled "FIITTING ASSEMBLY

NOTE:
The maximum weight of the load to be lifted starting
from the fitting positioned on the ground is equivalent
to 220 kg including the fitting.

WEIGHT CAPACITY* A B C D E F G H CAPACITY


ITEM REF.
(Kg) (Kg) (mm) (mm) (mm) (mm) (mm) (mm (mm) (mm) (lt)
CINGO M6 Q9998+Q9983 210 390 1040 2060 1520 1500 2360 2900 460 760 200
CINGO M8 Q9998+Q9983 210 590 1040 2060 1520 1500 2360 2900 460 760 200
CINGO M10 Q9998+Q9984 230 770 1040 2060 1800 1500 2650 3200 460 760 200

* By capacity we mean the maximum capacity of the machine, net of fitting.

7 - 13
7 - ATTACHMENTS

OPERATIONAL INSTRUCTIONS

( M6 - M8 )

- Position lever "15" to position "A" to lower the shovels


and shovel the material
- Position lever "15" to direction "B" in order to unload the
material from the drum: the unloading function is
automatic on fully lifting the shovel
- Position lever "2" to position "B" in order to begin drum
rotation
- Use the lever "L" locking device should drum rotation be
required for a prolonged period
- To unload the concrete invert the drum rotation
direction, positioning lever "2" to position "A".
- Position lever "3" to position "A" to rotate the drum
downwards and facilitate concrete unloading
- To return the drum to idle position lever "3" to direction
"B".

( M10 )
- Position lever "3" to position "A" to lower the shovels
and shovel the material
- Position lever "3" to direction "B" in order to unload the
material from the drum: the unloading function is
automatic on fully lifting the shovel
- Position lever "2" to position "B" in order to begin drum
rotation
- Use the lever "L" locking device should drum rotation be
required for a prolonged period
- To unload the concrete invert the drum rotation
direction, positioning lever "2" to position "A".
- Position lever "4" to position "A" to rotate the drum downwards and facilitate concrete unloading
- To return the drum to idle position lever "4" to direction "B".

7 - 14
7 - ATTACHMENTS

FITTING ASSEMBLY

For the use of the fitting it is necessary to prepare the


machine as follows:

- Dismantle the lifting arms, using the special


spanner supplied to loosen dowels "C" (See
paragraph entitled "LIFTING ARM
DISMANTLING")
- Engage the "I" lifting arms of the self-loader mixer
- Tighten the arms using the relative fixture dowels
"G" using the spanner provided
- Insert the hydraulic pipes into the special "S"
supports
- Fix the "M" piping supports using the special "N"
screws
- Connect the hydraulic pipes "P" to the relative "R"
fitting
- Connect the piping "P" to the hydraulic fittings of the machine
- Connect the hydraulic fittings coming from the other lifting arm to fitting "R"
- Secure the lifting arm shovel tightening the "V" fixture screws

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7 - ATTACHMENTS

BUCKET WITH TILTING SIDE

The bucket is used to transport loose materials.


For the assembly of this fitting onto the machine refer to
the paragraph "FITTING ASSEMBLY"

ITEM WEIGHT CAPACITY* A B C D E F CAPACITY**


REF. (Kg) (Kg) (mm) (mm) (mm) (mm) (mm) (mm) (Lt)
CINGO M4 Q9956 35 365 635 580 1360 975 1460 1035 130
CINGO M6 Q9958 60 540 800 770 1570 1190 1730 1300 200
CINGO M8 Q9958 60 740 800 770 1570 1190 1730 1300 200
CINGO M10 Q9971 85 915 1000 800 1800 1400 2050 1520 300

* By capacity we mean the maximum capacity of the machine, net of fitting.


** Level

7 - 16
7 - ATTACHMENTS

OPERATIONAL INSTRUCTIONS

( M4 - M6 - M8 )

To empty out the load:


- Open the front panel using the special closure
device "A"
- Lift the bucket, positioning lever "3" to position "B"
- To restore the bucket to idle conditions return
lever "3" to position "A"

( M10 )

To empty out the load:


- Open the front panel using the special closure
device "A"
- Lift the bucket, positioning lever "3" to position "B"
- To restore the bucket to idle conditions return
lever "3" to position "A"

7 - 17
7 - ATTACHMENTS

It is also possible to operate the machine with sides fully opened to increase the loading surface area; in which
case proceed as follows:
- Extract the two "S" split pins positioned on the sides of the fitting
- Remove the front panel by removing it from the special "C" support elements

- Extract the side support brackets using fixture screw "E"


- Lift the bucket until the hitching devices "C" are accessible
- Secure the "C" closure devices

7 - 18
7 - ATTACHMENTS

- Carefully return the side panels downwards


- Ensure that the sides securely rest on the "D" supports

It is also possible to operate with the lateral sides fully lowered. To use the machine in such conditions the "D"
support bracket must be totally extracted and the side must be allowed to lower.

7 - 19
7 - ATTACHMENTS

FITTING ASSEMBLY

LIFTING ARM DISMANTLING

For the use of the fitting it is necessary to prepare the machine as follows:
- Using the "E" spanner provided, loosen the two "G" dowels of the two lifting arms "H"
- Extract the two lifting arms "H"

ASSEMBLY OF THE LIFTING ARMS FOR BUCKET WITH TILTING SIDES

- Insert the lifting arms of bucket "I" with tilting sides


- Close the arms using the special fixture dowels "G" using spanner "B" provided
- Secure the bucket by bolting it on the four special "L" slots on the lifting arms
- Rotate the bucket downwards in order to begin operating

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7 - ATTACHMENTS

CUTTER

The cutter is used to clean grass, shrubs, and


pruning residues from the passages between fruit
trees, and to remove brambles from embankments
etc.

NOTE:
The maximum load that can be lifted starting
from fitting positioned on the ground is
equivalent to 220 kg including the fitting.

FITTING ASSEMBLY

For the assembly of the fitting onto the machine


consult the paragraph entitled "ASSEMBLY OF
FITTING WITH SNAP COUPLING".

ITEM A B C D E F
REF. (mm) (mm) (mm) (mm) (mm) (mm)
CINGO M8 Q9972 950 1460 1540 1100 2270 650
CINGO M10 Q9974 1250 1460 1540 1100 2570 650

7 - 21
7 - ATTACHMENTS

OPERATIONAL INSTRUCTIONS

To operate the cutter proceed as follows:

- Approach the fitting and disconnect it as


described in the paragraph entitled "ASSEMBLY
OF FITTINGS WITH SNAP COUPLING", until it
is raised from the ground, positioning lever "3"
(M8) or "4" (M10) to position "A".
- Adjust the "T" tie rod until it matches up with the
passage slots, insert pin "P" and secure it using
the special split pin.
- Rest the fitting on the ground
- Ensure that the fitting rests level with the ground
using the "T" adjustment tie-rod
- Start up the cutter positioning lever "2" to
position "A"
- Use "L" lever locking device, if a prolonged
cutting operation is necessary.

WARNING !!!
Lifting of the fitting is prohibited unless lever "2" is previously released from the mechanical lock "L",
also ensure that the cutter has come to a stop before lifting it.

- To lift the fitting onto the machine, position lever "3" (M8) or "4" (M10) to position "B".

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7 - ATTACHMENTS

SNOW SHOVEL

This fitting is used to remove snow from yards,


squares and roads.

NOTE:
The maximum weight of the load that can be lifted
with the fitting at ground position is of 200 kg
inclusive of the fitting.

A B C D E F
ITEM
(mm) (mm) (mm) (mm) (mm) (mm)
CINGO M6 Q9990 1580 1490 830 2370 990 1130
CINGO M8 Q9990 1580 1490 830 2370 990 1130
CINGO M10 Q9995 1580 1790 1200 2370 1100 1130

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7 - ATTACHMENTS

FITTING ASSEMBLY

For the use of the fitting it is necessary to prepare the


machine as follows:

- Approach the machine and hitch it as described in


the paragraph entitled "ASSEMBLY OF FITTINGS
WITH SNAP COUPLING", until it is raised from
the ground, positioning lever "3" to position "A".
- Rest the fitting on the ground positioning lever "3"
( M6 - M8 ) or "4" ( M10 ) to position "B"
- Assemble the relative "X" rod locking device in the
indicated position, securing the "V1" screws
- Loosen screw "V2"
- Insert the locking device into rod "P"
- Tighten screw "V2"

OPERATIONAL INSTRUCTIONS

To use the snow shovel proceed as follows:


- Start up the snow shovel positioning lever "2" to position "A"
- Use the "L" lever locking device should it be necessary to use it for an extended period.

CAUTION !!!
Any cleaning or releasing of the snow shovel propeller element is very dangerous, unless lever "2" is
firstly released from lock "L".

CAUTION !!!
Do not lift the fitting before firstly releasing lever "2" from lock "L", also ensure that the snow shovel has
come to a stop before lifting it.

7 - 24
7 - ATTACHMENTS

To lift the fitting onto the machine proceed as follows:


- Stop the propeller
- Rotate handle "M" so that joint "S1" is positioned perpendicular to the ground (as indicated in the photograph)
otherwise there is a risk of damage to rod "T".
- Position the control lever "3" ( M6 - M8 ) or "4" ( M10 ) to position "A"
- Ensure that rod "T" correctly slides within the rod locking device "P".

To regulate the direction of the snow expeller device, turn handle "M" either clockwise or anti-clockwise until the
required position is obtained.

In the event of a blockage in the snow expeller


system "R" or in propeller "E" of the machine, use
the special "Z" device provided.

7 - 25
7 - ATTACHMENTS

AERIAL PERSONNEL PLATFORM

The platform is for lifting people at a max. height from


ground of 4m. The max. capacity of the fitting is 150
Kg.

DIMENSIONS

Dimensions of basket
800X600X1120

Dimensions of the system at rest


850X2220X1900

FEATURES AND PERFORMANCES

Basket capacity
kg 150

Working height
m 6,2

Height of the basket floor from the ground


m 4,2

SPEED

Max. speed
5 km/h

7 - 26
7 - ATTACHMENTS

MACHINE ITEM WEIGHT CAPAC. A B C D E


TYPE REF. (Kg) (Kg) (mm) (mm) (mm) (mm) (mm)
CINGO M6 Q9993 230 150 2220 1900 5320 1100 1400
CINGO M8 Q9993 230 150 2220 1900 5320 1100 1400

7 - 27
7 - ATTACHMENTS

FITTING ASSEMBLY

WARNING!
When assembling the fittings ensure that the surrounding area is kept clear of any persons or things.

- Check that the fitting lays on even and compact ground and that it cannot turnover.
- Remove the fitting that have been previosuly mounted on the machine, if any, with reference to the FITTING
DISASSEMBLY paragraph of the FITTINGS CHAPTER of the USE AND MAINTENANCE MANUAL of the
machine.
- Disassemble the lifting arms as follows:

- Using the "E" spanner provided, loosen the two "G" dowels of the two lifting arms "H"
- Extract the two lifting arms "H"

Through the controls of the machine (see CONTROLS AND INSTRUMENTS chapter of the USE AND
MAINTENANCE MANUAL) get next to the fitting and carry out, in the following order, the operations here after
described:
- Position the machine under the fitting (placed to the ground) and operate the control lever "3" (see TAKE ARM
MOVEMENT of the OPERATING INSTRUCTIONS chapter of the USE AND MAINTENANCE MANUAL) to
hook the spring pin "B".
- Insert the pin "C" and lock it through the key "L".

7 - 28
7 - ATTACHMENTS

- Connect the hydraulic pipes, coming from the


fitting, to the relevant quick coupling unions "A".

- Fix the control lever support "S" to the chassis of the machine by means of the relevant locating peg "Z" and
tightening the bolts "D".

- Fix the lever "2" to the safety block "E" by inserting


the pin "W" in order to prevent the sudden
activation of the control.

7 - 29
7 - ATTACHMENTS

- Connect the lever "3" to the lever support "S" through the special bolt "F".
- Connect the levers "5" and "6" to the lever support "S" through the special bolts "G".

- Connect the terminal board "J" of the machine to


the "Y" one coming from the fitting.

DISASSEMBLY OF BASKET FEET

It is possible to disassembly feet "A" of the basket by unscrewing bolts "S".

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7 - ATTACHMENTS

ACCELERATOR LOCK

The machine is equipped with a mechanical lock "V"


limiting the stroke of the accelerator lever "1" and
therefore the upstroke/downstroke speed of the platform.
It is necessary, when using the machine as aerial
personnel platform, to place the lock "V" as shown in
the picture.

WARNING!
Bolt "I" is calibrated by the manufacturer and shall
not be tampered in any way.

When using the machine for long travels, turn the


accelerator lock "V" of 180° by unscrewing the bolt "O"
by means of the supplied spanner; you free so the stroke
of the accelerator lever "1".

OPERATIONAL INSTRUCTIONS

WARNING!
Use the machine in safe places and far from objects
that could crash against its framework.

WARNING!
Check at regular intervals the state of the
components most subject to stress.

WARNING!
The supporting feet of the basket does not work as
stabilizers but are only for carrying out the fitting
hooking/unhooking.

WARNING!
Before starting working with the aerial personnel
platform, check that the machine is perfectly even to
the ground by means of the water level "U".

To start working, operate as follows:


- Start the motor as described in "MOTOR START"
paragraph of the "OPERATING INSTRUCTIONS"
chapter of the "USE AND MAINTENANCE MANUAL"
of the machine.
- Position the lever "3" at end stroke to "A" position to
lift the fitting on the machine.
- Get into the basket.

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7 - ATTACHMENTS

LEVERS FOR CONTROL FROM PLATFORM

WARNING!
It is possible to use the control levers "3a", "5a"
and "6a" only being the aerial personnel platform
in rest position.

NOTE!
When carrying out movements of the machine
(forward/backweard) being the aerial personnel
platform in rest position the special intermittent
beeper sounds.

To handle the machine, operate as follows:


- Position lever "3a" at end stroke in "A" direction to make the platform lower on the supporting feet.
- Position lever "3a" at end stroke in "B" direction to make the platform lift on the machine.

- Position lever "5a" at end stroke in "C" direction to move forward the right track.
- Position lever "5a" at end stroke in "D" direction to move backward the right track.

- Position lever "6a" at end stroke in "E" direction to move forward the left track.
- Position lever "6a" at end stroke in "F" direction to to move backward the right track.

CONTROLS ON PLATFORM

L acoustic signaller
M stop pushbutton of emergency motor
N start pushbutton
X safety lever stop
P basket control lever

To carry out the upward/downward movement of the


basket, operate as follows:
- Pull upwards the safety lever stop "X".
- Position the lever "P" in "A" direction for the
upward movement of the platform.
- Position the lever "P" in "B" direction for the
downward movement of the platform.

NOTE!
You are suggested to carry out the start from basket by menas of the pushbutton "N" being the motor
already warmed up.

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7 - ATTACHMENTS

WARNING!
When you lift the aerial personnel platform at about 1 metre from the ground, the limit switch "H" and the
pins "T", locking the controls of levers "3a", "5a" and "6a", trip.

EMERGENCY CONTROLS

In case of motor failure, being the platform up,


operate as follows:
- Remove the lead seal on the tap "R".
- Turn the tap "R" in the direction shown by the arro
up to the mark "Q".
- Position the lever "P", placed on the platform, to
"B" direction.

To take down a person on platform board:


- Remove the lead seal on the tap "R".
- Turn the tap "R" in the direction shown by the
arrow up to the mark "Q".
- Remove the safety lock "E" by removing the pin
"W".
- Position the lever "2" in "B" position to carry out
the downward movement of the platform.

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7 - ATTACHMENTS

AUGER

The auger is for making holes into the ground.

A B C D E
ITEM
(mm) (mm) (mm) (mm) (mm)
CINGO M6 Q9982 2200 1700 1950 1640 815
CINGO M8 Q9982 2200 1700 1950 1640 815
CINGO M10 Q9982 2450 1700 1950 1770 1015

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7 - ATTACHMENTS

FITTING ASSEMBLY

To carry out the assembly of the auger, proceed as follows:


- Inserthe the auger support "A" into the lifting arms of the machine by hooking the spring pin "B".
- Fix the fuitting by tightening the bolts "C".

- Remove the pin "D".


- Extract ther cylinder "E" from the support "A" by pulling in the direction shwon by the arrow.
- Insert the base of the auger "F" and position again the cylinder "E" in the special hole of the support "A".
- Lock the cylinder "E" with the pin "D".
- Fix the auger base "F" to the cylinder "E" by turning the handle "G".
- Connect the hydraulic pipes of the fitting in the relevant quick coupling unions "H" on the machine.

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7 - ATTACHMENTS

- Insert the auger "L" into the base "F".


- Insert the pins "M".
- Lock the pins "M" with the relevant keys "N".

FITTING DISASSEMBLY

To disassemble the fitting, carry out in the reverse order the operations described in "FITTING ASSEMBLY"
paragraph.

OPERATIONAL INSTRUCTIONS

To use the auger, operate as follows:


- position the lever "2" in "B" position to carry out
the hole.
- position the lever "2" in "A" position to take the
auger out from the hole.
- position the lever "3" in "B" position to lower the
auger.
- position the lever "3" in "A" position to lift the
auger.

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7 - ATTACHMENTS

HIGH UNLOADING BODY

The high unloading body is for the transport and the


high unload of loose material.

MACHINE ITEM WEIGHT CAPAC.* A B C D E CAPACITY**


TYPE REF. (Kg) (Kg) (mm) (mm) (mm) (mm) (mm) (Lt)
CINGO M6 Q9929 300 300 810 1700 1420 2800 1880 450
CINGO M8 Q9929 300 500 810 1700 1420 2800 1880 450

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7 - ATTACHMENTS

FITTING ASSEMBLY

WARNING!
When assembling the fittings ensure that the surrounding area is kept clear of any persons or things.

- Check that the fitting lays on even and compact ground and that it cannot turnover.
- Remove the fitting that have been previosuly mounted on the machine, if any, with reference to the FITTING
DISASSEMBLY paragraph of the FITTINGS CHAPTER of the USE AND MAINTENANCE MANUAL of the
machine.
- Disassemble the lifting arms as follows:

- Using the "E" spanner provided, loosen the two "G" dowels of the two lifting arms "H"
- Extract the two lifting arms "H"

- Insert the support "A".


- Fix the fitting to the support "A" by tightening the bolts "B".
- Fix the support "A" by tightening the dowels "G" with the supplied spanner "F".

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7 - ATTACHMENTS

FORK LOADING FITTING

The fork loading fitting is for lifting and transporting bodies,


pallets or any other object suitable to be hoisted with forks.

NOTE:
The max. liftable load, starting from the position of the
fitting on the ground and without person on board is
400 Kg, fitting included.
With person on board the max. load is 500 Kg.

MACHINE ITEM CAPAC. A B C D


WEIGHT (Kg)
TYPE REF. (Kg) (mm) (mm) (mm) (mm)
CINGO M6 Q9932 100 400 910 1400 1100 2300
CINGO M8 Q9932 100 400 910 1400 1100 2300

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7 - ATTACHMENTS

FITTING ASSEMBLY

To use the fitting, the machine shall be prepared as follows:


- Get next to the fitting and hook it, as described in "ASSEMBLY OF QUICK COUPLING FITTINGS" paragraph
of "FITTINGS" chapter of the INSTRUCTION MANUAL.
- Fix the fitting to the machine through the special lateral bolts "A" (Fig.1) and the safety bolts "B" (Fig.2).
- Connect the hydraulic pipes to the relevant quick coupling unions "C" (Fig.3).

OPERATIONAL INSTRUCTIONS

Before carrying out the load lifting operations, you are suggested:
- To lower the operator footboard.
- Pull the lever "L" in "A" direction to lower the stabilizer "M".
Before starting the load transport:
- Push the lever "L" in "B" direction to lift the stabilizer "M".
- Lift the operator footboard.

LEVER "3":
- position the lever "3" in "A" direction to lift the load on the hoister.
- position the lever "3" in "B" direction to lower the load to the ground.
LEVER "2":
- position the lever "2" in "A" direction to tilt forks upwards.
- position the lever "2" in "B" direction to tilt forks downwards.

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7 - ATTACHMENTS

FEED DISTRIBUTION BODY

The feed distribution body is used for feed distribution


in animal farms. It is possible, furthermore, to mix the
feed with meals or similar.

MACHINE ITEM CAPAC. A B C D


WEIGHT (Kg)
TYPE REF. (Kg) (mm) (mm) (mm) (mm)
CINGO M6 Q9924 250 350 805 1700 1050 1850
CINGO M8 Q9924 250 550 805 1700 1050 1850

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7 - ATTACHMENTS

FITTING ASSEMBLY

To assembly the fitting on the machine, carry out the


following operations:
- Follow the instructions given in the "ASSEMBLY
OF QUICK COUPLING FITTINGS" paragraph.
- Connect the hydraulic pipes coming from the
fitting to the relevant quick coupling unions "A"
and "B".

OPERATIONAL INSTRUCTIONS

Before using the feed distribution body, carry out the following operations:
- Lock the lever "A" supplying the hydraulic circuit through the lever "B" locking device.
- Lock the lever "2" supplying the hydraulic plugs idrauliche through the lever "9" locking device.

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7 - ATTACHMENTS

To use the feed distribution body, operate as follows:


- Move the lever "L1" in "C" position to unload the
feed form the unloading tube.
- Move the lever "L1" in "D" position to take back
the feed present in the unloading tube.

- Move the lever "L2" in "E" position to make the


mixer turn counterclockwise.
- Move the lever "L2" in "F" position to make the
mixer turn clockwise.

- Move the lever "L3" in "G" position to take the


material present in the box towards the unloading
tube.
- Move the lever "L3" in "H" position to take the
material inwards if the unloading tube is clogged.

- Move the lever "L4" in "I" to turn the unloading


tube to the left.
- Move the lever "L4" in "L" to turn the unloading
tube to the right.

CAPACITY REGULATOR

- Turn the lever "M" towards "N" to increase the


speed of "L3" and "L4" movements.
- Turn the lever "M" towards "O" to decrease the
speed of "L3" and "L4" movements.

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7 - ATTACHMENTS

LIFT TRUCK

The lift truck is for lifting bodies, pallets or any other


object suitable to be hoisted with forks.

WARNING !!!
To know the load capacity of the machine, see the
relevant load chart.

MACHINE ITEM CAPAC.* CAPAC.** A B C D


WEIGHT (Kg)
TYPE REF. (Kg) (Kg) (mm) (mm) (mm) (mm)
CINGO M10 Q9934 100 400 400 2100 2050 2250 1370

* portata massima
** portata massima alla massima altezza

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7 - ATTACHMENTS

FITTING ASSEMBLY

LIFTING ARM DISMANTLING

For the use of the fitting it is necessary to prepare the machine as follows:
- Using the "E" spanner provided, loosen the two "G" dowels of the two lifting arms "H"
- Extract the two lifting arms "H"

LIFT TRUCK ASSEMBLY

- Insert the supporting brackets "B" of the lift truck.


- Lock the brackets "B" on sides by means of the screws "C".

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7 - ATTACHMENTS

- Insert the hydraulic pipes into the relevant quick


coupling unions "A".

- Hook the forks "D" by screwing the two handles "E".


- Fix the forks "D" by means of the brackets "F" screwed with the bolts "G".

OPERATIONAL INSTRUCTIONS

To use the lift truck, operate as follows:

- position the lever "2" in "A" direction to lift the


forks.
- position the lever "2" in "B" direction to lower the
forks.
- position the lever "3" in "A" direction to tilt forks
upwards.
- position the lever "3" in "B" direction to tilt forks
downwards.

NOTE:
You are suggested to carry out the machine
transfer, with the assembled fitting, being forks
tilted upwards.

7 - 46

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