Instrukcja Obsługi Compact DX

OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED SCISSOR PLATFORM

COMPACT 8, 10, 12 DX
242 032 3970 - E 01.06 GB

Distribué par / Distributed by/ Distribuito da
Haulotte France Centre Mondial Pièces de Rechange

Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre
Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51
Fax / Fax +33 (0)4 77 29 98 88
Haulotte Hubarbeitsbühnen Haulotte Portugal

Tél / Phone + 49 76 33 806 920 Tél / Phone + 351 21 955 98 10
Fax / Fax + 49 76 33 806 82 18 Fax / Fax + 351 21 995 98 19
Haulotte UK Haulotte U.S. Inc.

Tél / Phone + 44 (0) 1952 292753 Main tool free 1-877-HAULOTTE
Fax / Fax + 44 (0) 1952 292758 Service tool free 1-877-HAULOT-S
Haulotte Asia Haulotte Netherlands BV

Tél / Phone + 65 6536 3989 Tél / Phone + 31 162 670 707
Fax / Fax + 65 6536 3969 Fax / Fax + 31 162 670 710
Haulotte Australia PTY Ltd Haulotte Italia

Tél / Phone + 61 3 9706 6787 Tél / Phone + 39 05 17 80 813
Fax / Fax + 61 3 9706 6797 Fax / Fax + 39 05 16 05 33 28
Haulotte Do Brazil Haulotte Scandinavia AB u.b.

Tél / Phone + 55 11 3026 9177 Tél / Phone + 46 31 744 32 90
Fax / Fax + 55 3026 9178 Fax / Fax + 46 31 744 32 99
Haulotte Iberica - Madrid Haulotte Iberica - Sevilla

Tél / Phone + 34 91 656 97 77 Tél / Phone + 34 95 493 44 75
Fax / Fax + 34 91 656 97 81 Fax / Fax + 34 95 463 69 44
Why use only Haulotte original spare-parts ?
1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION
Components, substitutions, or modifications other than the ones recommended by

Haulotte may recall in question the initial security conditions of our Haulotte equipment.
The person who would have intervened for any operation of this kind will take responsibility
and recall in question the EEC marking validity granted by Haulotte. The EEC declaration
will become null and void and Haulotte will disclaim regulation responsibility.
2. END OF THE WARRANTY
The contractual warranty offered by Haulotte for its equipment will no longer be applied
after spare-parts other than original ones are used.
3. PUBLIC AND PENAL LIABILITY
The manufacture and unfair competition of fake spare-parts will be sentenced by public and
penal law. The usage of fake spare-parts will invoke the civil and penal liability of the
manufacturer, of the retailer, and, in some cases, of the person who used the fake spare-
parts.
Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavish
copy” which, taking unjustified advantage of this operation, distorts the normal rules of
competition and creates a “parasitism” act by diverting efforts of design, perfection,
research of best suitability, and the know-how of Haulotte.
FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

4. QUALITY
Using Haulotte original spare-parts means guarantee of :

• High quality partsl
• The latest technological evolution
• Perfect security
• Peak performance
• The best service life of your Haulotte equipment
• The Haulotte warranty
• Haulotte technicians’ and repair agents’ technical support
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.
WHY NOT TAKE ADVANTAGE ?

Operating and maintenance instructions
GENERAL
You have just taken delivery of your mobile elevating work platform
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:

• of complying with the safety instructions relating to the machine itself, its use
and its environment,
• of using it within the limits of its performances,
• of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
«Spares» catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with the machine and is included on the delivery
note.
REMINDER:You are reminded that our machines comply with the provisions of
the «Machines Directive» 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE and directive EMC/89/
336/CE.
Caution!
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.
i
ii
Operation and Servicing - Compact 8, 10, 12 DX
CONTENTS
1- GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1
1.1 - GENERAL WARNING ................................................................................................. 1

1.1.1 - Manual ..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.2.1 - Operators ................................................................................................................................. 2
1.2.2 - Environment............................................................................................................................. 2
1.2.3 - Using the machine ................................................................................................................... 2
1.3 - RESIDUAL RISKS ....................................................................................................... 4

1.3.1 - Risks of jolting - Overturning.................................................................................................... 4
1.3.2 - Electrical risks .......................................................................................................................... 4
1.3.3 - Risks of explosion or burning................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.3.5 - Abnormal noise ........................................................................................................................ 4
1.4 - VERIFICATIONS ......................................................................................................... 4

1.4.1 - Routine verifications................................................................................................................. 4
1.4.2 - Examination of suitability of a machine.................................................................................... 5
1.4.3 - State of conservation ............................................................................................................... 5
1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 5
1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE...................... 5
1.7 - BEAUFORT SCALE .................................................................................................... 6
1.8 - MINIMUM SAFETY DISTANCES ................................................................................ 6
2- PRESENTATION ......................................................................................................... 7
2.1 - IDENTIFICATION ........................................................................................................ 7
2.2 - MAIN COMPONENTS ................................................................................................. 8
2.3 - DESCRIPTION ............................................................................................................ 8
iii
2.4 - WORKING AREA.........................................................................................................9

2.4.1 - Compact 8 DX .......................................................................................................................... 9
2.4.2 - Compact 10 DX ...................................................................................................................... 10
2.4.3 - Compact 12 DX ...................................................................................................................... 11
2.5 - SIZE ...........................................................................................................................12

2.5.1 - COMPACT 8 DX size ............................................................................................................ 12
2.5.2 - COMPACT 10 DX size .......................................................................................................... 12
2.5.3 - COMPACT 12 DX size .......................................................................................................... 12
2.6 - TECHNICAL DATA ....................................................................................................13

2.6.1 - COMPACT 8 DX technical data ............................................................................................. 13
2.6.2 - COMPACT 10 DX technical data ........................................................................................... 14
2.6.3 - COMPACT 12 DX technical data ........................................................................................... 15
2.7 - LABELS......................................................................................................................16
2.7.1 - Common "yellow" labels......................................................................................................... 16
2.7.2 - Common "orange" labels........................................................................................................ 16
2.7.3 - Common "red" labels.............................................................................................................. 17
2.7.4 - Other labels ............................................................................................................................ 17
2.7.5 - Model-specific labels .............................................................................................................. 18
2.7.6 - Specific labels : Option........................................................................................................... 19
2.7.7 - Machine label references ....................................................................................................... 20
2.7.8 - Label positions ....................................................................................................................... 21
3- OPERATION...............................................................................................................23
3.1 - HYDRAULIC CIRCUIT..............................................................................................23

3.1.1 - Travel movement, steering movement ................................................................................... 23
3.1.2 - Scissor lifting cylinder............................................................................................................. 23
3.2 - ELECTRIC CIRCUIT ..................................................................................................23

3.2.1 - HEAD computer ..................................................................................................................... 23
3.3 - SAFETY SYSTEMS ...................................................................................................24

3.3.1 - Details of the main safety systems......................................................................................... 24
3.3.2 - Load / overload control........................................................................................................... 24
3.3.3 - Tilt control............................................................................................................................... 24
3.3.4 - Low, Medium and High travel speed ...................................................................................... 24
iv
4- USE ............................................................................................................................ 25
4.1 - GENERAL INSTRUCTIONS...................................................................................... 25

4.1.1 - General .................................................................................................................................. 25
4.1.2 - Manual extensions ................................................................................................................. 25
4.1.3 - Filling the fuel tank ................................................................................................................. 26
4.2 - LOADING, UNLOADING ........................................................................................... 26

4.2.1 - Unloading with ramps ............................................................................................................ 26
4.2.2 - Loading .................................................................................................................................. 27
4.2.3 - Transport instructions ............................................................................................................ 27
4.3 - BEFORE THE FIRST OPERATION .......................................................................... 27

4.3.1 - Getting to know the control stations....................................................................................... 27
4.3.2 - Pre-operation check............................................................................................................... 29
4.4 - OPERATION.............................................................................................................. 31
4.4.1 - General recommendations..................................................................................................... 31
4.4.2 - Operation from the ground..................................................................................................... 32
4.4.3 - Operation from the platform ................................................................................................... 33
4.5 - RESCUE LOWERING ............................................................................................... 36
4.6 - EMERGENCY ASSISTANCE LOWERING ............................................................... 36
4.7 - BRAKE RELEASE ..................................................................................................... 37
4.8 - STABILISERS............................................................................................................ 37
5- MAINTENANCE ......................................................................................................... 39
5.1 - GENERAL RECOMMENDATIONS ........................................................................... 39
5.2 - MAINTENANCE SYSTEM......................................................................................... 39
5.3 - MAINTENANCE PLAN .............................................................................................. 41

5.3.1 - Consumables ......................................................................................................................... 41
5.3.2 - Maintenance diagram ............................................................................................................ 42
5.4 - OPERATIONS ........................................................................................................... 43

5.4.1 - Summary table....................................................................................................................... 43
5.4.2 - Operating instructions ............................................................................................................ 44
5.4.3 - List of consumables ............................................................................................................... 44
v
6- OPERATING INCIDENTS ..........................................................................................45
6.1 - PLATFORM LIFTING SYSTEM .................................................................................45
6.2 - TRAVEL SYSTEM ....................................................................................................46
6.3 - STEERING SYSTEM .................................................................................................46
7- SAFETY SYSTEM ......................................................................................................47
7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX ..........................................47
7.2 - FUNCTION OF THE SAFETY SWITCHES ...............................................................47
8- HYDRAULIC DIAGRAMS ..........................................................................................49
8.1 - COMPACT 8, 10 DX ..................................................................................................49
8.2 - COMPACT 12 DX ......................................................................................................50
9- WIRING DIAGRAM.....................................................................................................51
9.1 - COMPACT 8, 10, 12 DX FOLIO A-001 ......................................................................51
vi
1 - GENERAL RECOMMENDATIONS - SAFETY

1.1 - GENERAL WARNING
1.1.1 - Manual
The purpose of this manual is to help the operator to get to know HAULOTTE self-
propelled lifts so as to use them efficiently and SAFELY. It cannot, however,
replace the basic training necessary for any user of site plant.
The head of establishment has an obligation to ensure that operators know the
instructions in the instruction manual. The head of establishment is also
responsible for the implementation of the "user regulations" in force in the country
of use.
Before using the machine, it is essential for safe use of the platform and its
efficiency to familiarise yourself with all these instructions.
This instruction manual must be kept available to any operator. Additional copies
can be supplied by the manufacturer on request.
1.1.2 - Labels
The potential dangers and instructions concerning the machine are indicated by
labels and plates. It is necessary to read the instructions appearing on them.
All of the labels comply with the following colour code:
• The colour red indicates a potentially mortal danger.
• The colour orange indicates a danger which may cause serious injury.
• The colour yellow indicates a danger which may cause material damage or
slight injury.
The head of the establishment must make sure that these labels are in good
condition, and must take the necessary steps to keep them legible. Additional
labels can be supplied on request by the manufacturer.
1.1.3 - Safety
Ensure that any person to whom you entrust the machine is capable of assuming
the safety requirements of its use.
Avoid any working mode liable to jeopardise safety. Any use not compliant with
the instructions could lead to risks and injury to people and damage to property.
Caution!
In order to attract the reader's The operating manual must be kept by the user throughout the machine's life
attention, the instructions will including in the event of loan, hiring-out or re-sale.
be preceded by this Make sure that all the plates or labels relating to safety and danger are complete
standardized sign. and legible.
1
1.2 - GENERAL SAFETY INSTRUCTIONS
1.2.1 - Operators
The operators must be over 18 and must hold an operating permit issued by the
employer after he has checked their medical fitness and after they have passed
a practical lift driving/operating test.
Caution!
Only trained operators can There must be at least two operators so that one of them can:
use Haulotte self-propelled • Intervene quickly if necessary.
lifts. • Take the controls in the event of an accident or breakdown.
• Monitor and prevent machines and pedestrians going round the lift.
• Guide the lift's operator if required.
1.2.2 - Environment
Never use the machine:
• On soft, unstable, cluttered ground.
• On ground with a bank greater than the permissible limit.
• With exposure to a wind greater than the permissible threshold. If used out-
side, make sure, using an anemometer, that the wind speed is less than or
equal to the permissible threshold.
• Near power lines (find out the minimum approach distance depending on the
X km/h
Y km/h
Y>X
voltage). In temperatures below -15°C (particularly in cold stores). Consult
us if it is necessary to work below -15°C.
˚C
• In explosive areas.
0 • During storms (risk of lightning).
-15
• At night without floodlighting.
• When there are very strong electromagnetic fields (radar, mobiles and high
currents).
DO NOT TRAVEL ON PUBLIC HIGHWAYS.
1.2.3 - Using the machine

It is important to ensure that in normal use, that is lift operation, the lift post
selection key remains in the lift position so as to be able to control the lift from the
platform. In the event of a problem on the platform, a person present and trained
in emergency/standby manoeuvres can assist by putting the key in the ground
control position.
Do not use the machine with:

• A load greater than the nominal load.
• More people than the authorized number.
• A lift lateral force greater than the permissible value.
• A wind greater than the permissible speed.
2
In order to avoid any risk of a serious fall, it is essential for operators to comply
with the following instructions:
• Hold on to the guard rails firmly when the lift is being raised or driven.
• Wipe any traces of oil or grease off the steps, floor and hand rails.
• Wear individual protective equipment suited to the working conditions and
local regulations in force, particularly when working in a dangerous area.
• Do not neutralise the limit switches on the safety devices.
• Avoid hitting fixed or moving obstacles.
• Do not increase the working height by using ladders or other accessories.
• Do not use the guard rails as a means of access for getting onto and off the
platform (use the steps provided for this purpose on the machine).
• Do not climb onto the guard rails when the platform is in the raised position.
• Do not drive the lift at high speed in areas which are narrow or not cleared.
• Do not use the machine without fitting the lift's protective bar or without clo-
sing the safety gate.
• Do not climb onto the covers.
Caution!
Never use the platform as a In order to avoid risks of overturning, it is essential for operators to comply with
crane, goods lift or lift. Never the following instructions:
use the platform to pull or • Do not neutralise the limit switches on the safety devices.
tow. • Avoid operating the control levers for one direction in the opposite direction
without stopping in the " 0 " position (in order to stop during travelling, move
the manipulator's lever gradually).
• Comply with the maximum load as well as the number of people authorized
on the lift.
• Distribute the loads and place them if possible in the centre of the lift.
• Verify that the ground can take the pressure and load per wheel.
• Avoid hitting fixed or moving obstacles.
• Do not drive the lift at high speed in areas which are narrow or not cleared.
• Keep speed under control when turning.
• Do not drive the lift in reverse (lack of visibility).
• Do not use the machine with a cluttered lift.
• Do not use the machine with equipment or objects suspended from the
guard rails.
• Do not use the machine with elements which could increase the wind load
(e.g.: panels).
• Do not carry out machine maintenance operations when it is raised without
having put in place the necessary safety devices (travelling crane, crane).
• Carry out the daily checks and monitor proper operation during periods of
use.
• Protect the machine from any unsupervised intervention when it is not in ser-
vice.
NOTE : Do not tow the lift (it has not been designed for that and must be
transported on a trailer).
3
1.3 - RESIDUAL RISKS
1.3.1 - Risks of jolting - Overturning

The risks of jolting or overturning are considerable in the following situations:
- sudden operation of the control levers,
- overload of the lift,
- ground weakness (Beware of thawing in winter),
- gusting wind,
- hitting an obstacle on the ground or high up,
- working on quays, bays, pavements, etc...
Allow a sufficient stopping distance:
- 3 metres at high speed,
- 1 metre at low speed.
1.3.2 - Electrical risks
Caution!
If the machine has a 220 V The electrical risks are considerable in the following situations:
power point, max. 16 A, it is - hitting a power line,
essential for the extension - use in stormy weather.
lead to be connected to a “Minimum safety distances”, page 6
mains outlet protected by a
30 mA quick-trip circuit- 1.3.3 - Risks of explosion or burning
breaker.
The risks of explosion or burning are considerable in the following situations:
- work in an explosive or flammable atmosphere,
- using a machine with hydraulic leaks.
1.3.4 - Risks of collision

- Risks of crushing people present in the area in which the machine is
operating (during travelling or operation of the equipment).
- Evaluation by the operator, before any use, of the risks above him.
1.3.5 - Abnormal noise

When the platform is started, the user must listen for abnormal noise :
- seizure,
- discharge of an equilibrium valve,
- discharge of a pressure limiter, etc.
If abnormal noise is detected, the user must stop using the equipment
immediately and contact the PINGUELY HAULOTTE After-Sales department to
detect the source of the problem.
1.4 - VERIFICATIONS
Comply with the national regulations in force in the country of use.
For FRANCE: Order of March 1st 2004 + circular DRT 93-22 September 1993
specifying:
1.4.1 - Routine verifications

The machine must be the subject of routine inspections every 6 months so that
any defect liable to cause an accident is detected.
These inspections must be carried out by an organisation or personnel specially
designated by the head of establishment and under the latter's responsibility
(company's personnel or not) (Articles R 233-5 and R 233-11 of the Code du
Travail).
The result of these inspections must be entered in a safety register opened by the
head of establishment and kept constantly available to the works inspector and
4
safety committee of the establishment, if there is one, as well as a list of the

specially designated personnel (Article R 233-5 of the Code du Travail).
NOTE : Such register can be obtained from the trade organisations and
some of them can be obtained from the OPPBTP or private preven-
tion organisations.
The people designated must be experienced in the field of risk prevention

(Articles R 233-11 of Decree n° 93-41).
It is forbidden to allow any worker to proceed, during the operation of the machine,
with any verification whatsoever (Article R 233-11 of the Code du Travail).
1.4.2 - Examination of suitability of a machine

The head of the establishment in which this equipment is put into service must
make sure of the suitability of the machine, that is, that it is appropriate for the
works to be carried out safely and that it is used in accordance with the instruction
manual. In addition, in the above-mentioned French order of March 1st 2004,
problems associated with hiring, the examination of the state of conservation,
verification at the time of putting back into service after repair, as well as
coefficient 1.25 static test and coefficient 1.1 dynamic test conditions are
mentioned. Each person responsible using the machine must acquaint himself
and follow the requirements of this decree.
1.4.3 - State of conservation

Detect any damage liable to be the cause of dangerous situations (safety devices,
load limiters, tilt monitor, leaks from cylinders, deformation, condition of welds,
tightness of bolts, hoses, electrical connections, condition of tyres, excessive
mechanical play).
NOTE : In the case of hiring, the person responsible using the hired machine
has the responsibility of examining the state of conservation and for
examining suitability. He must check with the hirer that the routine
general verifications and verifications before putting into service
have indeed been carried out.
1.5 - REPAIRS AND ADJUSTMENTS

Major repairs, maintenance work or adjustments on the safety elements or
systems (concerns mechanics, hydraulics and electricity).
They must be carried out by PINGUELY-HAULOTTE personnel or personnel
working on behalf of PINGUELY-HAULOTTE who must use original parts only.
Any modification outside PINGUELY-HAULOTTE's control is not authorised.
The manufacturer is not liable if original parts are not used or if the work specified
above is not carried out by PINGUELY-HAULOTTE approved personnel.
1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE

To be carried out after:
• major removal/refitting,
• a repair involving the machine's essential parts,
• any accident caused by the failure of an essential part.
It is necessary to proceed with an examination of suitability, an examination of the
state of conservation, a static test, a dynamic test (see coefficients, § 1.4.2,
page 5).
5
1.7 - BEAUFORT SCALE

The Beaufort Scale of wind force is accepted internationally and is used when
communicating weather conditions. It consists of number 0 - 17, each
representing a certain strength or velocity of wind at 10m (33 ft) above ground
level in the open.
Description of Wind Specifications for use on land MPH m/s

0 Calm Calm; smoke rises vertically. 0-1 0-0.2
1 Light Air Direction of wind shown by smoke. 1-5 0.3-1.5
2 Light Breeze Wind felt on face; leaves rustle; ordinary vanes moved by 6-11 1.6-3.3
wind.
3 Gentle Breeze Leaves and small twigs in constant motion; wind extends 12-19 3.4-5.4
light flag.
4 Moderate Breeze Raises dust and loose paper; small Branches are moved. 20-28 5.5-7.9
5 Fresh Breeze Small trees in leaf begin to sway; crested wavelets form 29-38 8.0-10.7
on inland waterways.
6 Strong Breeze Large branches in motion; whistling heard in telephone 39-49 10.8-13.8
wires; umbrellas used with difficulty.
7 Near Gale Whole trees in motion; inconvenience felt when walking 50-61 13.9-17.1
against wind.
8 Gale Breaks twigs off trees; generally impedes progress. 62-74 17.2-20.7
9 Strong Gale Slight structural damage occurs (chimney pots and slates 75-88 20.8-24.4
removed).
1.8 - MINIMUM SAFETY DISTANCES

Our machines are not insulated, hence, it is important to maintain a safety
distance from the electrical power cables and devices according to applicable
government regulations and the following diagram :
Voltage Minimum safety distance in meters
Up to 300V avoid contact
from 300 V to 50 kV 3,05 m
from 50 kV to 200 kV 4,60 m
from 200 kV to 350 kV 6,10 m
from 350 kV to 500 kV 7,62 m
from 500 kV to 750 kV 10,67 m
from 750 kV to 1000 kV 13,72 m
6
2 - PRESENTATION
The self-propelled platform is designed for all overhead work, within the
limits of its characteristics.
The main operating station is on the platform extension. The backup station
and emergency control are on the ground.
2.1 - IDENTIFICATION
A plate on the chassis bears all the indications (engraved) for machine
identification.
Fig. 1 - Manufacturer’s plate
REMINDER: For all information, intervention or spare parts requests,

please specify the machine type and serial number.
7
2.2 - MAIN COMPONENTS

Fig. 2 - Position of the main components
6 4 3 5
13
3
7
12
2
8
11
15
10
10
9 1
10 14
1- Front steering wheels 9- Rear wheels

2- Platform 10- Anchoring points
3- Extension 11- Hydraulic tank
4- Document case 12- Frame
5- Platform control desk 13- Platform access bar
6- Safety barrier 14- Cover locking tab
7- Platform access ladder 15- Motor box
8- Chassis control desk
2.3 - DESCRIPTION
"HAULOTTE SCISSOR" platforms are work platforms surrounded by
protective barriers. They can be lifted or lowered by a hydraulic cylinder
acting on scissors with three, four or five sections, depending on the model,
which support the work platform.
The chassis has two braked drive and steering wheels at the front and two
braked drive wheels at the back, equipped with puncture-proof tyres
(inflated with polyurethane foam) with a cross-country tread.
Each motor is supplied with power by a thermal diesel engine. All control
and power devices are installed in two side boxes, including:
• the hydraulic tank and filters,
• the air-cooled thermal motor and hydraulic pump,
• the fuel tank,
• the hydraulic distribution set,
• the thermal motor ignition battery,
• the electric control cubicle.
The tilt detector is between the scissor arms.
The electric cubicle on the chassis controls:
• station selection,
• motor fault light indicators,
• hour counter,
• platform up and down movement,
• start and stop of the thermal motor,
• emergency stop of all movements.
8
The three movements: travel, steering and platform lifting are controlled by
hydraulics.
Travel and lifting are in proportional command.
Steering is activated by a double-action cylinder.
Option:
• Stablisers: a set of four cylinders fixed to the chassis, controlled from
the platform control panel, enables the machine to be levelled (section
§ 4.8, page 37).
2.4 - WORKING AREA
2.4.1 - Compact 8 DX
9
(m)
0
- 1 0 1 - 4 - 3 - 2 - 1 0 1 2
(m)
9
11
( m)
10
0
- 1 0 - 4 - 3 - 2 - 1 0 1 2
( m)
10
( m)
12
11
10
0
- 1 0 1 - 4 - 3 - 2 - 1 0 1 2
(m)
11
2.5 - SIZE
2.5.1 - COMPACT 8 DX size

1540 2500
2300
1440
1200
1150
250
1800 3060
1870
2650

1540 2500
2420
1500
1220
1200
250
1800 3060
1870
2650

1540 2500
2540
1680
1400
1200
1800
250
3060
1870
2650
12
2.6 - TECHNICAL DATA
2.6.1 - COMPACT 8 DX technical data
CHARACTERISTIC COMPACT 8 DX
Working height 8,38 m
Max./min floor height 6,38 m / 1,15 m
Overall width - base 1,80 m
Overall width - table 1,54 m
Platform dimensions 1,54 m x 2,50 m
Overall length 2,65 m
Overall length with stabilising option 3,06 m
Overall height 2,30 m
Extension dimensions 1,20 m
Ground clearance 0,25 m
Wheelbase 1,87 m
Outside turning radius 3,73 m
Load capacity with one extension 565 kg (3 people) including
150 kg on the extension
Maximum lateral force 40 daN
Max. wind speed 45 kph
Slope and tilt indicator with audible alarm at 3°
Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GV
Maximum travel slope 40%
Lifting time 33 s
Lowering time 37 s
Hydraulic reservoir capacity 75 l
General hydraulic set pressure 240 bar PV, 170 bar GV
Travel hydraulic set pressure 220 bar
Lifting hydraulic set pressure 125 bar
Hydraulic pump capacity 11 + 11 cm3/rev
Lifting and travel delivery 26 l/min
Secure and steer delivery 13 l/min
Silent Pack diesel thermal motor DEUTZ
-power 18 kW at 2400 rpm
-idling power 8 kW at 1150 rpm
-consumption 235 g/kW/h
-idling consumption 235 g/kW/h
Diesel tank capacity 30 l
Number of steer wheels 2
Number of drive wheels 4
Differential lock yes
Hydraulic brakes yes
Freewheeling yes
Starting battery 1x12 V - 70 Ah
Supply voltage 12 V
Solid tyres - dimension 26 x 12 - 12PR
Wheel nut tightening torque 22,5 daN.m
Max. force on one wheel with nominal load 1750 daN
Max. ground pressure with 565 kg
- hard ground (concrete) 7,8 daN/cm2
- loose ground (mud) 3,23 daN/cm2
Weight of machine with one extension 3120 kg
Weight of machine with stabiliser option 3320 kg
Acoustic power 106 dB(A)
Vibration level at feet < 0,5 m/s²
Vibration level at hands < 2,5 m/s²
13
Wheelbase 1,87 m
Lifting time 31 s
Lowering time 27 s
Freewheeling yes
Supply voltage 12 V
Solid tyres - dimension 26 x 12 - 16,5
- hard ground (concrete) 7,5 daN/cm2
- loose ground (mud) 4 daN/cm2
Max. force on one stabiliser with nominal load 1470 daN
Ground pressure on one stabiliser 4,6 daN/cm2
Noise level at 10 meters 71,9 dB(A)
14
Wheelbase 1,87 m
Lifting time 45 s
Lowering time 39 s
Freewheeling yes
Supply voltage 12 V
Solid tyres - dimension 26 x 12 - 16,5
- hard ground (concrete) 8 daN/cm2
- loose ground (mud) 4,5 daN/cm2
Max. force on one stabiliser with nominal load 1470 daN
Ground pressure on one stabiliser 4,7 daN/cm2
15
2.7 - LABELS
2.7.1 - Common "yellow" labels
27 23 43 25
17 41
2.7.2 - Common "orange" labels
28
16
2.7.3 - Common "red" labels
22 5 10
21 44 92 37
Composant spØcifique
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
Komponenten nur f r
diese maschine geeignet.
.D BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N MACHINE - MASCHINE N
92
7814 518
2.7.4 - Other labels
4 19 42
45
17
2.7.5 - Model-specific labels
2.7.5.1 - Compact 8 DX
2.7.5.2 - Compact 10 DX
2.7.5.3 - Compact 12 DX
18
2.7.6 - Specific labels : Option
2.7.6.1 -240V plug
2.7.6.2 -Stabilization of cylinders
18
85 85
2.7.6.3 -Biodegradable hydraulic oil
19
19
2.7.7 - Machine label references
Ref Code Qty Description

1 2420324670 1 SP catalogue Compact 8DX
2 2420323970 2 CE manual
3 3078146290 2 COMPACT 8 DX floor height + load
4 3078143680 1 Read the manual
5 3078145100 2 Travel direction
7 307P217280 1 Top control desk
7 307P217830 1 Emergency stop
8 3078143540 1 Connect to a 220V socket (option)
9 3078146350 2 "Compact 8 DX" label
9 3078146360 2 "Compact 10 DX" label
9 3078146370 2 "Compact 12 DX" label
10 3078143620 2 Danger: Risk of hand crushing
17 3078150670 1 Brake release
18 3078144670 4 Danger : Risk of foot crushing (option)
19 3078143520 1 Hydraulic oil
19 3078148890 1 Biodegradable hydraulic oil (option)
20 307P217230 3 Haulotte design
21 3078143800 2 No stopping in the working area
22 3078143810 1 Danger: Risk of electrocution
23 3078143600 2 Do not use as a welding station
24 307P217520 1 Bottom control desk
25 3078144650 1 Risk of overturning : check tilt
26 307P218080 1 Manufacturer’s plate (English)
27 307P216130 1 Stop time during downward movement
28 3078143450 1 Operating instructions (English)
30 2421808660 1 Yellow and black adhesive marking
37 307P215810 1 Sliding bar
41 3078144970 1 Heat burn danger
42 3078143590 1 High and low level hydraulic oil
43 3078143640 2 Do not stand on the cover
44 3078145180 1 Do not interchange
45 3078148710 1 Acoustic power
50 3078146330 2 4WD design
85 3078153280 4 Max. force on one stabiliser with nominal load - Compact 10DX
85 3078153290 4 Max. force on one stabiliser with nominal load - Compact 12DX
92 3078153250 4 Compact 10DX max. load on one wheel
92 3078153260 4 Compact 12DX max. load on one wheel
20
2.7.8 - Label positions
Only for Australia

46 47
1 2 4 27 37
48 Only for Australia
29
3
5
7
30
20
22
10 21
3
23
18
18
26 45
Except for Australia
44
19
25 42
23 17
85 15
92 18 21 24 28
50
20
29
30
8
10
18
43
49 Only for Australia
18
41
85
20
9 50
21
92 15 18
D16494 c
21
22
3 - OPERATION
3.1 - HYDRAULIC CIRCUIT
All machine movements are controlled by hydraulic power, supplied by two
gear pumps driven by a thermal motor.
In the event of a breakdown, manual emergency action enables lowering
of the scissors.
A return filter on the return line protects the installation against
contamination.
Only one movement is possible at a time.
3.1.1 - Travel movement, steering movement

Travel is controlled by on/off distributing valves. Gradual movement is
controlled by a proportional command distributing valve.
Caution!
Only specialised personnel can 3.1.2 - Scissor lifting cylinder
make adjustments. Incorrect
The cylinder is equipped with a flap electrovalvemounted on the body.
adjustment may cause malfunction
of the machine’s safety systems, The lifting movement is controlled by an on/off electrovalve and gradual
generating a risk of serious movement is controlled by the proportional electrovalve.
accidents. The lowering movement is controlled by one (2 for the twelve metre
version) on/off electrovalve mounted on each cylinder.
3.2 - ELECTRIC CIRCUIT
The electric power used for the controls and thermal motor ignition is
supplied by a 12V battery (Photo 2, page 23).
Photo 1 Photo 2 Photo 3
3.2.1 - HEAD computer
Caution!
It is forbidden to interchange your Each machine is equipped with a specific calculator, set according to the
machine's calculator with that of machine's functions. If the calculator is replaced or interchanged without
another machine. the prior agreement of a PINGUELY-HAULOTTE technician, the machine
could seriously malfunction.
An anti-tamper label is placed on the calculator. If, during an after sales

service return or while work is being performed by a Pinguely Haulotte
technician or agent, we discover that the label has been torn or is faulty or
23
if the label does not correspond to the machine in question, we shall not be
able to apply the calculator's manufacturer's warranty nor the machine's
warranty.
3.2.1.1 -HEAD computer battery

The end of the HEAD calculator's battery's life is signalled through the
simultaneous flashing of two (or three, if appropriate) indicators on the
lower console as soon as the machine is powered on.
Caution!
Nevertheless, the flashing of the These light indicators are:
indicators can be suspended if the • Motor oil pressure
indicator has to return to its initial • Motor temperature (according to the type of machine)
function and warn of a malfunction. • Clogging indicator (according to the type of machine)
As soon as low battery power is detected, please contact our After-Sales
department immediately.
3.3 - SAFETY SYSTEMS
3.3.1 - Details of the main safety systems
Automatic motor stop :
• insufficient oil pressure,
• motor oil temperature too high,
• generator or fan belt breakage.
Light indicator warning :
• clogged air filter.
Audible warning :
• hydraulic oil overheating.
3.3.2 - Load / overload control

When this maximum load is reached, the platform panel's overload light
indicator comes on and a buzzer sounds to alert the operator. The control
circuit is automatically broken, disabling all movements. Load must be
removed to reset.
Photo 4 3.3.3 - Tilt control
When the machine is unfolded, the tilt control detector (Photo 4, page 24)
emits an audible signal as long as the slope remains greater than the
maximum tilt allowed (Table 3.3.3.1, “Maximum tilt table”, page 24),
informing the operator that the scissors and travel movement cannot be
used.
If the situation persists, after a time delay of 1-2 seconds, the scissor lifting
movement command and travel command are disabled as long as the
machine remains extended. To restore use of the travel movement, the
whole scissor assembly must be folded.
3.3.3.1 - Maximum tilt table

Maximum tilt
COMPACT 8DX 3°
COMPACT 10DX 3°
COMPACT 12DX 3°
3.3.4 - Low, Medium and High travel speed

These travel speeds are only authorised when the machine is completely
folded.
When the platform is lifted (floor height > 2,5m), only micro-speed is possible.
24
4 - USE
4.1 - GENERAL INSTRUCTIONS
4.1.1 - General
Your scissor-type platform is mobile.
All movements are controlled from a control box on the platform extension:
this is the main operating station. The control box on the chassis is a
backup or emergency station.
Caution!
Do not use the machine if wind
speed exceeds 45 km/h.
Caution!
Do not attempt any movements To avoid all risk of accident, safety devices are provided to prevent use of
before reading and understanding the machine beyond its capacity in order to protect personnel and the
the instructions in chapter 4.3 machine.
These systems immobilise the machine or neutralise the movements. In
this case, insufficient knowledge of the machine’s characteristics and
operation may lead an operator to believe a breakdown has occurred
whereas in fact, it is merely the safety system coming into operation.
It is therefore essential to fully understand all the instructions in the next few
chapters.
4.1.2 - Manual extensions

Photo 5
The platforms are equipped with a single manual extension with several
possible positions.
Conditions of use:
1
To extend or retract the extension:
• take hold of the two handles provided,
• lift them by 90°
• push them in the direction of movement required. Lifting the handles
by 90° automatically releases the extension’s position holding lock
(Ref 1, Photo 5, page 25)
During trailer or vehicle transport, as well as during work and movement,
the manual extension must be fastened and locked.
Check that the locks are properly engaged when the handles return to their
initial position in order to avoid unwanted extension or retraction of the
extension.
25
4.1.3 - Filling the fuel tank

(Photo 6, page 26)
Before any filling operation, ensure that the fuel is of the recommended
type and that it has been properly stored to avoid contamination.
Do not draw from a barrel without decanting and never use the dregs.
Photo 6
To protect against the fire hazard during tank filling, the following
precautions should be taken:
• do not smoke,
• stop the thermal motor if it is in operation,
• stand upwind to avoid being sprayed with fuel,
• touch the filling hole before starting to fill with the pump spout in order
to avoid the risk of sparking due to static electricity,
• take care to close the tank plug properly and clean any fuel that may
have spilled from the tank.
4.2 - LOADING, UNLOADING
IMPORTANT: Before any operation, check the overall condition of the

machine to make sure that it has not been damaged during transport. If
necessary, make any reserves in writing to the transport company.
Caution!
A false movement may cause the 4.2.1 - Unloading with ramps
machine to fall and cause very
The following precautions should be taken:
serious bodily injury or material
• the machine is totally folded,
damage. Perform unloading
manoeuvres on a sufficiently • the ramps can bear the load and are properly fixed,
resistant (section § 2.6, page 13), • adhesion must be sufficient to prevent all risk of sliding during ma-
stable, flat surface in a clear area. noeuvre.
IMPORTANT: this method requires the machine to be started,
see section § 4.3, page 27 to prevent all risk of false manoeuvre.
Select low travel speed.
Caution!
Never stand under or too close to NOTE: The ramp slope is almost always greater than the maximum
the machine during manoeuvres. working slope (3°), causing the buzzer to sound, but travel re-
mains possible. If the slope is greater than the maximum trav-
el slope (see section § 2.4, page 9), use a winch as additional
traction or retention means.
26
Caution!
Do not go down ramps at high 4.2.2 - Loading
speed. The precautions are the same as for unloading.
Stowage must be conform to the diagram below.
To climb the ramps of a truck, select the low travel speed.
4WD
4.2.3 - Transport instructions

• When transporting the machine, ensure that the vehicle capacity,
loading surfaces, straps and links are sufficient to bear the weight of
the machine.
• The machine should be on a level surface or fastened before the
brakes are released.
• Attach the extension with straps to prevent it extending during trans-
port.
4.3 - BEFORE THE FIRST OPERATION

Each platform is subjected to permanent quality checks during its
manufacture.
Transport may cause damage, which must be reported to the transport
company for any claim before the first operation.
REMINDER:Before any operation, learn about the machine by reading this

manual and the instructions on the various plates.
4.3.1 - Getting to know the control stations

All movements are controlled from a control box on the platform extension.
This is the main operating station, it must not be moved to another area on
the platform or the "FORWARD" and "REVERSE" controls may be
inverted.
The control box on the chassis is a backup or emergency station.
NOTE: Do not perform any movements until you have read the in-
structions in section § 4.4, page 31.
You must be familiar with the machine’s characteristics and operation as

certain machine reactions may cause you to think a breakdown has
occurred, whereas it is simply the safety systems coming into operation.
27
4.3.1.1 - Chassis control panel

Photo 7
6 7 9
8 10
5
11 4
2 1
3
1- Emergency stop button 7- Oil light indicator

2- Hour counter 8- Oil pressure
3- Chassis/platform control station selection 9- Battery charge light indicator
4- Flashing light (option) 10- Air filter clogged light indicator
5- Up/down selection switch 11- Key to open the control desk
6- Thermal motor ignition
4.3.1.2 - Platform control panel

Photo 8
28
Photo 9
9
8
10
4 13
11
14
12
1B
3
6
7 5 2 15 1A
13
1A- Stabilisers extend controls 8 - Emergency stop button

1B- Stabilisers retract controls 9 - Movement control manipulator
2 - Audible warning control 10 - Fail-safe
3 - Travel speed selection 11 - Centralised stabiliser control
4 - Power on indicator 12 - Indicators : Movement selection
5 - Thermal motor ignition 13 - Indicators : Stabiliser state
6 - Up / down selector switch 14 - Overload light indicator
7 - Differential blocking 15 - Diesel / LPG selection switch
4.3.2 - Pre-operation check

Before operation, the machine must be visually inspected.
4.3.2.1 - Safety bar

Ensure that the safety bar (Ref.1, Photo 10, page 29) slides freely enabling
access to the platform.
Photo 10
29
4.3.2.2 -Overall mechanical appearance of the machine

• Visual inspection of the whole machine: paint chips, missing or slack
parts, or battery acid leaks should be noted.
• Check that there are no slack bolts, nuts, connections or hoses, no
hydraulic leaks, no cut or disconnected electric conductors.
• Check the wheels: no missing or slack nuts.
• Check the tyres: not tears or wear.
• Check the lifting and steering cylinder: no sign of deterioration, oxida-
tion or foreign matter on the rod.
• Inspect the platform and scissor arms: no visible damage, wear or de-
formation.
• Check the steering axle: no visible excessive wear of the pivot pins,
missing or slack parts, deformation or cracks.
• Check the condition of the control box power cable.
• Check the presence of the manufacturer’s plate, warning labels and
operating manual.
• Check the condition of the safety barriers and access bar.
4.3.2.3 - Machine environment

• Check that an extinguisher in working order is available and at hand.
• Always work on hard ground, able to bear the maximum load per
wheel.
• Do not use the machine at temperatures of less than -15°C, in partic-
ular in cold rooms.
• Wipe any traces of oil or grease from the floor, ladder and handrails.
• Ensure that no-one is in the immediate proximity of the machine be-
fore lifting or lowering the platform.
• Ensure that there are no obstacles that could affect the following
movements:
- travel (machine movement).
- platform lifting.
NOTE: See "working area" diagram (section § 2.4, page 9).
4.3.2.4 - Hydraulic system
Photo 11
• Check the hydraulic pump: no leaks, components properly fixed.
• Check the level of hydraulic oil (Ref 1, Photo 11, page 30).
30
4.3.2.5 -Thermal motor

• Raise the cover held by 2 tabs (Ref 1, Photo 12, page 31).
• Check the level of fuel in the tank (Ref 1, Photo 14, page 31).
Check the level of motor oil: maximum mark on the gauge (Ref 1, Photo 13,
page 31).
Photo 12
Photo13
Photo 14
1 4.3.2.6 - Safety devices

• Check that the top and bottom emergency stop buttons work properly.
• Check proper operation of the tilt sensor (Photo 4, page 24) by :
- unlocking the platform emergency stop button,
- selecting platform position with the chassis control desk key (Ref.
3, Photo 7, page 28),
- from the chassis control desk, raise the platform (Ref. 5, Photo 7,
page 28),
- push the tilt sensor. The buzzer should sound when the machine’s
maximum angle is reached.
• Check that the end of stroke contacts are free of all foreign matter.
• Check the visual and audible alarms.
Caution!
If the machine has a 220 volt current
plug, the extension must be
connected to a mains socket
protected by a 30mA differential
circuit breaker.
4.4 - OPERATION
IMPORTANT: The machine should only be put into operation after all the
checks have been completed.
4.4.1 - General recommendations

• Before all movement or overhead work, check that the passage is free
of persons, obstacles, holes or slopes, that the slope does not exceed
the maximum allowed, that the surface is hard, firm and able to bear
the wheel load.
• Always drive well away from unstable edges or banks.
• Ensure that there is no-one in the immediate proximity of the machine
before making any movements. Be particularly careful while the ex-
tension is out as visibility is reduced.
31
REMINDER:It is prohibited to drive on public highways.
• To move the machine, it must not be overloaded. In the case of over-

load, the machine is immobilised.
• Travel movement can only be controlled from the platform control sta-
tion.
• It is impossible to make travel movements and lift the platform at the
same time.
4.4.2 - Operation from the ground
4.4.2.1 - Recommendations
Danger of crushing:
• Keep hands and limbs away from the scissors.
• Use common sense and prepare machine movement when using the
bottom controls. Keep a safe distance between the machine and fixed
obstacles.
• From the chassis control station, only lifting and lowering controls are
available.
4.4.2.2 -Operating instructions

Motor ignition (Photo 15, page 32):
NOTE: Hour counter: Each time the machine operates, the hours
are counted, causing the "hourglass" to flash.
Photo 15
6 7 9
8 10
5
11 4
2 1
3
• Ensure that the stop button (Ref 1) is pulled.

• Put the control station selection key switch (Ref 3) in the "ground con-
trol" position and hold it in this position to enable other operations on
this control station. In this position, the "platform" controls are can-
celled.
• The motor oil pressure light indicators (Ref 8) and battery charge light
indicators (Ref 2) are on. The air filter light indicator (Ref 6) is off.
• Press the ignition button (Ref 6), the motor starts, the light indicators
go out.
NOTE: If the motor does not start, switch off and repeat the operation.
Caution!
Do not use ignition assistance • Allow the motor to warm up, using the time to check proper opertion
products. Leave the motor to warm of the hour counter (Ref 2), motor and pump.
up for a few minutes before loading
the platform.
32
Movement test:
Holding the ignition key (Ref 3) in the chassis position (right side), make the
following movements:
• Lift
- Hold the Up/down control switch (Ref 5) upwards to make this
movement.
• Lower
- Hold the Up/down control switch (Ref 5) downwards to make this
movement.
Motor stop:
• Press the emergency stop button (Ref 1). When this button locks, the
thermal motor is stopped and all platform controls are disabled.
• The button must be unlocked to re-enable the controls.
The motor may also stop if the chassis control desk key is put in the
"platform" position instead of the "chassis" position.
Passage to "platform" control:

• Put the key selection switch (Ref 5) in the "platform" position.
4.4.3 - Operation from the platform
Caution!
Before any operation, check that 4.4.3.1 - Recommendations
the required movement has been • Do not move the machine unless the safety barriers are correclty in-
selected. stalled and the safety access bar is lowered.
• Pay attention to reduced visibility conditions and blind spots when
driving and moving.
• Be careful of the correct positioning of the extended platform when
moving the machine.
• We strongly recommend that operators wear approved helmets when
moving the machine.
• Inspect the working area to identify overhead obstructions or other
possible dangers.
• Do not perform acrobatic movements or straddle the outer barrers.
• Adapt movement speed according to the condition of the floor, traffic,
slope position of people or any other factor that may cause a collision.
• Do not move the machine in the passageway of a crane or any other
overhead machine unless the crane’s controls have been locked and/
or precautions have been taken to avoid collisions.
First, check that the on-board load is within the maximum load limits and
that it is evenly distributed.
.
Platform Extension
COMPACT 8 DX
565 Kg - 3 occupants i.e. 325 Kg 150 Kg - 1 occupant, i.e. 70 Kg
PLATFORM
COMPACT 10 DX
PLATFORM
COMPACT 12 DX
PLATFORM
NOTE: During platform use, the motor will be started and stopped
from the platform control desk.
33
Ensure that the protective bar is properly closed and that the green power
light indicator is on.
4.4.3.2 -Operating instructions

Photo 16
9
8
10
4 13
11
14
12
1B
3
6
7 5 2 15 1A
13
Motor start - stop

Start :
• Unlock the palm button (Ref. 8) by turning it 90°,
• Press the ignition selector switch (Ref. 5).
Stop :
• Push the palm button (Ref. 8).
Control station test
• Ensure that the palm button (Ref. 8) is unlocked,
• Ensure that the green light (Ref. 4) is on before making any move-
ment. This means that the machine power is on and that the selector
switch is in the "plaform" position,
• Check that the buzzer (Ref. 2) works properly.
Travel
• Press the required travel speed selector (Ref. 3). The corresponding
light indicator (Ref. 12) comes on.
• Press the fail-safe (Ref. 10) and activate the manipulator (Ref. 9) in
the required direction of movement within 10 seconds of making the
selection. After 10 seconds, the light indicator goes out and travel is
no longer validated.
NOTE: Move the manipulator slowly : gradual manipulation = gradual

movement.
Do not go through neutral without pausing. Any action on the manipulator

automatically causes acceleration of the motor regime.
Steering
After selecting travel, left/right steering is controlled by activating the
corresponding buttons on the manipulator.
34
Differential blocking (after selecting low and medium speed travel)

Press the selector switch (Ref. 7) to block the differential. Releasing the
button releases the blockage.
NOTE: Do not make large movements with the differential blocked.

Do not steer with the differential blocked.
Lifting
• Press the up selector switch (Ref. 6). The corresponding pilot light
(Ref. 12) comes on.
• Activate the manipulator in the required direction of movement within
10 seconds of making the selection.
• Do not go through neutral without pausing.
Any action on the manipulator causes automatic acceleration of the motor
regime, except for the down movement.
Caution!
At the end of the down movement, Platform lowering is mainly controlled by the manipulator to a position
an "anti-shearing" protection corresponding to a minimum space between the arms of 50 cm, thus
system eliminates the risk of avoiding the risk of "crushing".
shearing when the scissors fold up
fully.
To continue lowering:
• Release the manipulator for four seconds, then continue the move-
ment.
• During this period, the buzzer sounds for safety reasons.
• During lowering, there is no motor acceleration.
Caution!
Any movement selected is
cancelled automatically if the user Stabilisers (option): see section § 4.8, page 37
does not use the function for 10
seconds.
35
4.5 - RESCUE LOWERING
Caution!
Only a competent operator may This is the case in which the operator on the platform is no longer able to
perform emergency assistance or control the movements, even though the machine is functioning as normal.
rescue operations. A competent operator on the ground may operate the control station at the
base-frame with the main power supply to bring the operator on the
platform back down :
• place the key selector from selection of control station to position
"ground control" (no. 1, Photo 17, page 36). In this position the
controls of the control station at the platform will be cancelled.
• Continuing to hold the key (on the chassis side), lower the platform
using the switch provided (no. 2, Photo 17, page 36) if you need to
help the person on the platform.
Photo 17
2 1
4.6 - EMERGENCY ASSISTANCE LOWERING

If an operating fault prevents the operator on the platform from coming
back down, a competent operator may bring the platform back down from
the control station at the base-frame.
There is a manual control behind the access ladder at the back of the
machine, enabling the platform to be lowered (Ref 1, Photo 18, page 36).
Photo 18
Caution!
It is forbidden to lower overloads REMINDER:During emergency and backup operations from the ground
using the emergency lowering with the extension out, it is essential to ensure that there are
operation. no obstables under the platform (wall, cross rail, electric line,
etc.).
36
4.7 - BRAKE RELEASE

The brakes are released manually. (Photo 19, page: 37)
Operating instructions:
• Close valve N1 (Ref 2).
• Activate the hand pump until the brakes are fully released (Ref 1).
• Open valve N2 (Ref 3).
• Tow the machine at low speed.
• Once in position:
- Close valve N2 (Ref 3).
- Open valve N1 (Ref 2).
Photo 19
3
1 2
4.8 - STABILISERS
A set of four cylinders fixed to the chassis, controlled from the platform
control panel, enables the machine to be levelled. A spirit level in the
platform enables the operator to check machine horizontality.
The selector switches (Ref. 1A, Photo 16, page 34) control stabiliser
cylinder extension.
The selector switches (Ref. 1B, Photo 16, page 34) control stabiliser
cylinder retraction.
These selector switches can be used to control 1, 2, 3 or 4 cylinders at the
same time for a same movement (up or down).
Caution!
The stabilisers must always be Stabiliser extension:
adjusted while the platform is in the • Activate the stabiliser buttons (Ref.1A, Photo 16, page 34).
low position. The four cylinders • Activating the four buttons at the same time slows down stabiliser ex-
must be in position on the ground. tension.
• When an cylinder is extended, the buzzer sounds. The light indicator
corresponding to the stabiliser (ref. 13):
- flashes quickly if the cylinder is extended but not in contact with the
ground,
- remains on if the cylinder is extended in contact with the ground,
- flashes slowly if the cylinder is totally extended.
• Platform lifting is authorised if the machine is stabilised (all four light
indicators on fixed).
37
Stabiliser retraction:
• Activate the stabiliser buttons (Ref. 1B, Photo 16, page 34).
• Hold selection 1B down until the light indicator corresponding to sta-
biliser 1A (Ref. 13) goes out. Extinction of this light indicator means
that the cylinder is fully retracted.
• Activating the four buttons at the same time slows down stabiliser re-
traction.
NOTE: Stabilisers are lowered with the motor accelerated. Stabilisers

are raised with the motor slowed down.
Caution!
Travel movement is disabled unless
all four stabiliser cylinders are
retracted (all four light indicators
are out).
Caution!
If one of the cylinders is fully The machine is equipped with 3 safety systems:
extended without coming into • Travel functions are deactivated until all four cylinders are fully retract-
contact with the ground, it is ed.
impossible to raise the platform. • To change the position of a cylinder, the platform must be lowered.
• The platform "lift" function is only possible if the four cylinders are in
contact with the ground or all retracted (all light indicators on or all off).
CENTRALISED STABILISER (Ref. 11)
When the platform is in low position, the locking and automatic horizontal
setting of the lifting-platform can be performed by simply pressing the
selector switch. "Central locking" (rep. 11).
Stabiliser lowering
• Hold down the centralised stabiliser selector switch until the motor ac-
celerator and buzzer stop, which corresponds to a correct stabilised
position, visualised by the four light indicators of the stabilisers com-
ing on fixed (Ref.13).
Stabiliser raising
• Activate the stabilser buttons (Ref. 1B, Photo 16, page 34).
• Hold selector switch 1B down until the light indicator corresponding to
stabiliser 1A (Ref. 13) goes out. Extinction of this light indicator means
that the cylinder is fully retracted.
• Activating the four buttons at once means that the stabilisers rise
more slowly.
At any time, the operator can stop or continue the centralised stabilising
cycle by holding down or releasing the control button (Ref. 11).
On rough terrain, it is sometimes preferable to stabilise manually.
38
5 - MAINTENANCE
5.1 - GENERAL RECOMMENDATIONS
The servicing operations described in this manual are given for normal
operating conditions.
In difficult conditions: extreme temperatures, high humidity, polluted at-
mosphere, high altitude, etc. certain operations should be performed more
often and specific precautions taken: consult PINGUELY HAULOTTE’s Af-
ter-Sales department for such cases.
Only competent and authorised personnel by PINGUELY-HAULOTTE can
carry out any work on the machine and they must comply with the safety
instructions relating to the protection of personnel and environmental
protection.
For the motor part, consult the manufacturer’s manual.
Regularly check that safety systems work properly:

• Tilt: buzzer + stop (travel and lifting disabled).
• Platform overload: The overload system is set in such a way that it will
automatcially be triggered in case the permissible load is exceeded.
Caution!
Do not use the machine as a
welding earth.
Do not weld without disconnecting
the (+) and (-) terminals of the
batteries.
Do not start other vehicles with the
batteries connected.
5.2 - MAINTENANCE SYSTEM

Photo 20
Operating instructions Compact 8DX - Compact 10DX:
These operations are to be carried out on both sides of the platform.
Positioning of the maintenance stands:
• Park the lifting platform on firm, horizontal ground.
• Ensure that the two emergency stop buttons are "ON".
• Turn the ignition keyon the chassis control desk to "chassis" (Ref 3,
Photo 15, page 32).
• Move the chassis control desk lifting switch upwards to lift the platform
(Ref 5, Photo 15, page 32).
• Unscrew, turn the maintenance stand and allow it to hang vertically
(Photo 20, page 39).
• Push the lifting switch (Ref 5, Photo 15, page 32) to the bottom posi-
tion to gradually lower the platform until the maintenance stand is in
contact with the two fixing points (top and bottom) and the platform is
totally immobilised..
39
Removing the maintenance stand:

• Push the chassis lifting switch up and gradually lift the platform until
the maintenance stand is free (Ref 5, Photo 15, page 32).
• Turn the maintenance stand until it is in contact in its storage position
and screw back into place (Photo 20, page 39).
• Push the chassis control desk lifting switch down and lower the plat-
form completely (Ref 5, Photo 15, page 32).
Operating instructions Compact 12DX :

The maintenance stand is at the back of the machine (Photo 21, page 40).
Photo 21 Setting up the maintenance stand :
• Stop the lifting platform on a firm, level surface.
• Make sure that the two emergency stop buttons are in the "ON" posi-
tion.
• Turn the chassis control panel ignition key to "chassis" (ref. 3,
Photo 15, page 32).
• Move the chassis control panel lifting switch upwards to lift the plat-
form (ref. 5, Photo 15, page 32).
• Unscrew and turn the maintenance stand, leaving it to hang vertically
(Photo 22, page 40).
• Push the lifting switch (ref. 5, Photo 15, page 32) down to lower the
platform gradually until the maintenance stand comes into position
and the platform is totally immobilised.
Photo 22
Removing the maintenance stand :
• Push the chassis lifting switch up and gradually lift the platform until
the maintenance stand is released (ref. 5, Photo 15, page 32).
• Turn the maintenance stand to bring it to its storage position and
screw back into place to secure (Photo 21, page 40).
• Push the chassis control panel lifting switch down and lower the plat-
form completely (ref. 5, Photo 15, page 32).
40
5.3 - MAINTENANCE PLAN

The maintenance plan shows the frequency, maintenance points (device)
and ingredients to be used.
• The reference shown in the symbol shows the maitnenance point ac-
cording to the frequency.
• The symbol represents the consumable to be used (or the operation
to be carried out).
5.3.1 - Consumables
Lubrifiers used
INGREDIENT SPECIFICATION Symbol by PINGUELY - ELF TOTAL
HAULOTTE
SHELL RIMULA-
Motor oil SAE 15W40
X
Hydraulic oil
AFNOR 48602 ISO BP SHF ZS 46 HYDRELF DS 46 EQUIVIS ZS 46
VG 46
Biodegradable
hydraulic oil
BIO ISO 46
(option)
Extreme pressure
ISO - XM - 2
lithium grease
BARDAL
Lead-free grease Grade 2 ou 3 Super Teflub + MULTIMOTIVE 2 MULTIS EP 2
PTFE
Exchange or spe-
cific operations
Lithium grease ENS / EP 700
41
5.3.2 - Maintenance diagram
4 1 3 10
6 7 50
9 10 9 250
500
1 000
13 2 000
2 6 6 10
50
8 250
500
11 1 000
12 2 000
42
5.4 - OPERATIONS
5.4.1 - Summary table

FREQUENCY OPERATIONS Ref
• Check levels:
- motor oil, 1
- hydraulic oil, 2
- diesel, 3
- electric batteries, 4
Every day or before each start of • Check cleanliness:
operation - diesel pre-filter, replace if water or impurities are
found,
- machine (in particular, check the tightness of
connections and hoses), also check tyre condition,
cables and all other acecssories and equipment.
For the first 50 hours only • Change the hydraulic filter cartridge (see 250 hour fre-
quency).
• Check the tightness:
- of screws, nuts and bolts in general,
- of wheel nuts (torque 22,5 daNm).
• Grease:
- wheel pivot pin axles: 2 x 2 points. 6
Every 50 hours
• Check diesel pre-filter, replace if water or impurities are 7
found.
Motor: see Manufacturer’s manual.
• Change the hydraulic filter cartridge. 8
• Grease:
Every 250 hours
- the steering wheel pivot pints 9
- the friction parts of the slides (spatula) 10
- the battery terminals
Every 500 hours • Fill up: capacity 2 x 0.7 l for 4x2 - 4 x 0.7 l for 4x4.
• Oil change : biodegradable hydraulic oil tank (option)
Every 1000 hours or every year 11
• ·Oil change: hydraulic oil tank
Every 2000 hours • Oil change: hydraulic tank and whole oil circuit. 12
• Empty and clean diesel tank. 13
• Check:
- the condition of the slides,
Every 3000 hours or every 4 years
- the condition of the electric cables and hydraulic
hoses etc.
REMINDER:All these frequencies should be reduced in the case of work in

difficult conditions (consult the After-Sales department if
necessary).
43
5.4.2 - Operating instructions

IMPORTANT:
Only use the lubrifiers recommended in the table in section
§ 5.3, page 41 for filling up and greasing operations.
Collect emptied oil to avoid environment contamination.
Caution!
Check that the machine is 5.4.2.1 - Greasing the steering wheel pivot pins
stabilised, and that the lifting means
are of sufficient capacity and in
good condition.
Photo 23 Grease the pivot pins (Ref.1) with lead-free grease.
5.4.2.2 - Greasing the slides

(Photo 24, page 44)
Photo 24
Grease with lithium grease using a spatula.
5.4.3 - List of consumables

• Hydraulic filter cartridge
• Air filter element
• Diesel pre-filter
• Diesel filter
• Motor oil filter
44
6 - OPERATING INCIDENTS
The next few pages will give you a starting point for solving any problems
that may occur during scissor platform operation.
If a problem arises that is not mentioned in this section or if it is not solved
by the solutions proposed, consult qualified technical personnel before
performing any maintenance operations. Most problems encountered on
this machine occur mainly in the hydraulic and electric systems.
Before anything else, check that:

• The two emergency stop buttons on the chassis control box and on
the platform control box are unlocked and the key is in the chassis or
platform position.
6.1 - PLATFORM LIFTING SYSTEM

ANOMALY CHECK PROBABLE CAUSE SOLUTION
Replace the switch (After-
Check that movement Control switch does not work.
No movement when Sales department).
occurs when the lifting
the lifting switch on the Replace the manipulator
switch on the on the Manipulator does not work.
box and the manipula- (After-Sales department).
chassis control box is
tor are activated. Insufficient oil in the hydraulic
activated. Fill up with oil as necessary.
circuit.
Load on the platform too
Reduce load.
heavy (personnel or material)
Insufficient oil in the hydraulic
Fill up with oil as necessary.
The platform does not go up. circuit.
Check the position of the
Tilt. machine and ensure that it is
not tilted.
Load on the platform too
The platform does not
heavy (personnel or mate- Reduce load.
go down.
rial).
The platform moves up
and down with a jolty Fill up with oil as necessary.
circuit.
movement.
45
6.2 - TRAVEL SYSTEM

Repair or replace the manip-
The manipulator does not
ulator (After-Sales depart-
work.
No movement when ment).
the switch is in the Insufficient oil in the hydraulic
Fill up with oil as necessary.
travel position and the circuit.
manipulator on the Check the position of the
platform control box is machine and ensure that it is
Tilt.
activated. not tilted.
Overload. Reduce load.

The machine goes into Balancing valve incorrectly Adjust or replace the balanc-
runaway during lower- adjusted or not working prop- ing valve (After-Sales depart-
ing. erly. ment).
6.3 - STEERING SYSTEM

No movement when Fill up with oil as necessary.
circuit.
the manipulator is acti-
The control manipulator does Replace the manipulator
vated.
not work. (After-Sales department).
Noisy hydraulic pump. Insufficient oil in the tank. Fill up with oil as necessary.
Hydraulic pump cavi- The hydraulic oil
tation (vacuum in the becomes cloudy, Empty the circuit and fill with
Oil viscosity too high.
pump due to insuffi- opaque and white the recommended oil.
cient oil). (bubbles observed).
Empty the circuit and fill with
Oil viscosity too high.
Hydraulic circuit over- the recommended oil.
heating. Insufficient hydraulic oil in the
Fill up with oil as necesary.
tank.
The hydraulic oil is not at Make a few movements with-
The system works
optimal operating tempera- out load to allow the oil to
irregularly.
ture. heat up.
46
7 - SAFETY SYSTEM
7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX
(see wiring diagram)
KA2 Starting of thermal motor FU3–80 A Accelerator circuit fuse
KA46 Fuel / gas selection relay FU4–30 A General circuit fuse (motor)
KAD Fuse - circuit for control of move-

Directional relay FU5–3 A
KAG ment from chassis
Fuse - circuit for control of move-
KP1 Stopping of thermal motor FU6–3 A
ment from platform
Acceleration of movements
KT2 FU7–20 A Fuse circuit power supply valve
(electro-motor)
KMG Mains supply FU8–5 A Fuse circuit control
FU1–10 A Motor stop circuit fuse FU9–20 A Fuse circuit accessories
7.2 - FUNCTION OF THE SAFETY SWITCHES

(see wiring diagram)
Mushroom-headed emergency stop but-

SB1 SQ12 12 meter travel cut-off
ton (chassis)
Mushroom-headed emergency stop but- Air filter contact. Light indicator on if air filter is
SB2 B1
ton (platform) clogged
Tilt sensor. Prevents platform elevation
SQ1 B2 Motor oil temperature
and travel
Oil pressure contact. Cutting-out of motor if pres-
SQ3 Tilt reset if machine is folded B3
sure insufficient
Hydraulic oil temperature contact.
SQ4 Capteur fin de course haut B4
Audible alarm if temperature too high
SQ7 Calage avant gauche B6 Overload. Audible alarm if overloaded
B7 to
SQ8 Calage avant droit Indicator 'machine chocked'
B10
B11 to
SQ9 Calage arrière gauche Indicator 'locking jacks entirely gone in'
B14
SQ10 Rear right stabiliser
47
48
8.1 -
ESSIEU AVANT
FRONT SHAFT
MOTEUR MOTEUR
AVANT AVANT
GAUCHE DROIT OPTION GENERATOR
FRONT FRONT 6
LEFT RIGHT
ENGINE ENGINE E
4 4 5 VAG G
LE TIN
F
140 bar LI
2 2030 PSI
DIRECTION
STEERING
COMPACT 8, 10 DX
OPTION CALAGE
BLOCKING OPTION
300 bar
4350 PSI
175 bar
2540 PSI
AVANT AVANT
GAUCHE DROIT
220 bar FRONT LEFT FRONT RIGHT
3190 PSI
240 bar
3480 PSI
300 bar
4350 PSI
ARRIERE ARRIERE
GAUCHE DROIT
1 BACK LEFT BACK RIGHT
MOTEUR MOTEUR
ARRIERE ARRIERE
GAUCHE DROIT
BACK BACK 3
LEFT RIGHT ENGINE
ENGINE ENGINE 2400 rpm
17.9 kW
4 ESSIEU ARRIERE 4
8 - HYDRAULIC DIAGRAMS
BACK SHAFT
OPTION ENGINE
3200 rpm
GASOLINE / LPG 17.8 kW
1
B16579 c
49
50
ESSIEU AVANT 8.2 -
FRONT SHAFT
MOTEUR MOTEUR
AVANT AVANT 6 OPTION GENERATOR
GAUCHE DROIT
FRONT LEFT FRONT RIGHT
ENGINE ENGINE
E
5 AG G
V
4 4 LE TIN
140 bar
F
2030 PSI
LI
DIRECTION
COMPACT 12 DX
2 STEERING
OPTION CALAGE
BLOCKING OPTION
E
VAG G
300 bar LE TIN
4350 PSI F
175 bar LI
2540 PSI
AVANT AVANT
GAUCHE DROIT
220 bar FRONT LEFT FRONT RIGHT
3190 PSI
240 bar
3480 PSI
300 bar
4350 PSI
1 ARRIERE ARRIERE
GAUCHE DROIT
BACK LEFT BACK RIGHT
ENGINE 3
4 MOTEUR MOTEUR 4 2400 rpm
ARRIERE ARRIERE 17.9 kW
GAUCHE DROIT
BACK LEFT BACK RIGHT
ENGINE ENGINE
ESSIEU ARRIERE
BACK SHAFT
OPTION ENGINE
GASOLINE / LPG 3200 rpm
17.8 kW
B16580 b
9.1 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 (02-2)
FU3 FU1
80A 10A
D
120 (02-2)
E
F
115
101
101
120
119
G (02-13)
242 242
GB1
COMPACT 8, 10, 12 DX FOLIO A-001
KA2 HL1 KT2 KP1

(04-20) (04-19) (04-18)
103 109 109 118 116

J (04-18) H P1
119
K
B+ D+
YA1
M3 D1 D4 YA2 D3 D5
G2
9 - WIRING DIAGRAM
L B-
~ W
108
(04-19)
M (02-2)
0 0 0 0
Starter Alternator Accelerator Engine Stop
DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS
PINGUELY-HAULOTTE Laurent DI FLORIO 08-04-1999 Compact 8-10-12 SX (Deutz) 5

La PØronniŁre TEL: 04 77 29 24 24
E560b
VERIFIE PAR DATE DE VERIFICATION
BP 9 SCHEMAS
42152 L’HORME FrØdØric DENEZE 30-04-1999 01
51
52
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 9.2 -
101 120
A (01-20)
ES Turret
B
SB1 KMG
(02-8)
152
C
102 254
FU4
30A
(01-20)
ES Gantry
D
SB2
240
U1
E
215
T O N
F
203
216
SA1 F8 F7 F5 F6
G
FU5 FU6
FU7 FU8 FU9

3A 3A
20A 5A 20A
H
(01-20) 242
(03-2)
201
(03-2)
212
I (04-1)
211
(05-2)
905
(04-11)
241
J
K SA16
906
HL6
KMG HL5
M
0
(01-20) (04-1)
Beacon Spot Light
PINGUELY-HAULOTTE Laurent DI FLORIO 08-04-1999

Compact 8-10-12 SX (Deutz) b 05-02-2004 Modif c blage SA1 FLE 5
E560b
BP 9 SCHEMAS
53
I
L
F
K
E
B
A
H
D
C
BP 9
1
La PØronniŁre
42152 L’HORME
(02-20)
(02-20)
2
U1
YV18A
407A
17
SQ7
3
Blocking Blocking
408A 115A
10
43.2
TEL: 04 77 29 24 24
Front Left
PINGUELY-HAULOTTE
SQ8
4
Blocking
115B
44.2
Front Right
YV18B YV15A
401A Blocking
18
Front Right
SQ9
402A
19
5
VERIFIE PAR
Blocking
DESSINE PAR
Blocking 204
45.2
Front Left
Laurent DI FLORIO
Rear Left
FrØdØric DENEZE
SQ10
6
YV15B YV19A
310A 218A
35
37.2
Blocking Blocking
Rear Right Rear Right
311A
34
30-06-2000
30-06-2000
Blocking
DATE DE CREATION
DATE DE VERIFICATION
7
242
Rear Left
YV19B
B7
517
Blocking
28.9
201
Floor Detection
818
Front Left
8.10
8
Steering
B8
without Traction
YV23
516
28.4
Floor Detection
Front Right
9
YV14A
414A Steering
31
B9
511
28.6
without Traction
Floor Detection
Rear Left
10
(05-1)
KAD
YV22A
B10
304B 304 510

28.3
E560b
Floor Detection
15.3
Steering Rear Right

11
306B 304
Blocking
KAG
B11
(05-2)
No Floor Detection 915
28.14
12
Compact 8-10-12 SX (Deutz)

YV22B
Front Left
309 8.3 Differential
B12
NoFloor Detection 605

28.7
Lock
13
YV17
Front Right
814B Differential
8.9
Lock
IND
B13
YV10
No Floor Detection 255
50.3
14
Rear Left
YV21A
307
DATE
15.8
B14
Forward / 256
50.4
No Floor Detection
15
308
15.7
Reverse
Rear Right
YV21B
242
16
417A
21
Traction
SQ3
207
41.2
Lifting
Lower Position
MODIFICATION
YV14B
201
17
814C
8.6
MS HS
SQ4
232
42.2
Upper Position
YV11
VISA
18
814A
8.12
HS
SQ12
250
46.2
8M Cut Off
YV12
19
813
8.11
HS
SCHEMAS
YV8
20
5
(04-1)
(04-1)
03
NBRE TOTAL DE FOLIOS
COMPACT 8, 10, 12 DX FOLIO A-003 9.3 -
54
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
(02-20) 0
(04-8)
9.4 -
(03-20) 242
(04-21)
B
(02-20) 212
Weighing
C
SQ1 AV
G D
B6
D AR (01-13) (01-12)
SA6 SB3
205
E
B4 B3 B2 B1
505
504
919
920
109
108
406
405
117A
904
112
111
110
4.6 4.9 4.12 39.3 28.2 28.1 28.13 28.10 38.2 40.2 27.4 27.3 27.2 27.1 27.7
F
U1 AR AV D G
Filter
Dplus
Weighing
Oil Temp
G
Lifting
Lowering
Startup
Tilt Detector
Level
Sensor
Oil Pressure
Huile Temp
Generator
Proportionnal
Valve
Lowering
Lowering > SQ3
Lifting
Lowering
Compact12SDX
Horn
Buzzer
Oil Pressure
Oil Temp
Air Filter
Engine Stop
AccØlØrator
Start up
54 13 9 15.9 15.4 11 52.2 52.3 14 4.1 4.2 4.3

I
(04-21) (05-2)
0
260
J KA20
(04-10)
261
150
146
263
210
903A
921A
807B
807A
111A
110A
605A
399
112A
Shunt
921B
K
HA1 KP1 KT2 KA2

L PWM1 YV25 YV20 YV13 YV9 YV24’ YV24 KA20
HA4 HL4 HL3 HL2
905
(03-20) (02-20) (05-2) (04-21)

201 242
M

Compact 8-10-12 SX (Deutz) 5
E560b
BP 9 SCHEMAS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
9.5 -
242
A (04-13)
211 211 (05-2)

(02-20)
B
0 (05-2)
(04-9)
N 2 (14) (13) (15) (12) (13) (14) (12) N 1 (14) (12) (15) (13) (14) (12) (15) (13) (12)
D
SM4
Y HM4 SA2 SB5 SB4 SA5bSA11bSA11a SA5a SA3 SA4a SA4b SA7a SA7bSA12aSA12b SA9a SA9b SA10
E
703 (9) (6) (10) (2) (5) (8) (3) (8) (2) (10) (5) (9) (3) (11) (6) (1)
901
402
804
805
401
807
311
310
410
409
708
707
419
418
214
611A
218B
117B
612
606
705
F
29.5 29.6 29.4 29.2 29.3 36.2 29.12 3.2 30.6 29.9 29.10 30.5 29.11 30.4 30.3 30.9 30.8 29.8 29.7 30.11 30.10 30.2
U1
G
Steering
Translation
Dead Man
Null Position
Generator
Blocking
Front Left
Blocking
Front Right
Blocking
Rear Left
Blocking
Rear Right
Horn
Start up
Mouvement
LS
MS
HS
Diffential Block
General Blocking
HS
Weighing
MS
Mouvement
LS
Blocking
Front Left
Blocking
Rear Left
Blocking
Front Right
Blocking
Rear Right
20 56 16.3 16.2 12.1 28.15 12.3 49 33.2

304A
303
398
699
698
415
914
305
253
J
(23) (20) (17) (25) (26) (31) N 2 (17) (18) (20) (21) (32) N 1
1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k
K
300 Ohms 300 Ohms Ohms Ohms Ohms Ohms Ohms Ohms Ohms Ohms Ohms 220
300 300 300 300 300 300 300
Ohms Ohms R1 Ohms
KAD KAG Ohms Ohms Ohms Ohms Ohms Ohms Ohms
/ 1W
L HL17 HL16
HL19
HL15 HL14 HL18 HL7 HL10 HL13 HL11 HL12
(29) 211 (28) (27) (30) (32) (27) 211 (28) (31)
M (05-20)
0 0
(05-6)

Compact 8-10-12 SX (Deutz) a 06-06-2003 Ajout HL19 - DDM 3698 FLE 5
E560b
BP 9 SCHEMAS
55

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OPERATING AND MAINTENANCE

SELF-PROPELLED SCISSOR PLATFORM

242 032 3970 - E 01.06 GB

Haulotte France Centre Mondial Pièces de Rechange

Haulotte Hubarbeitsbühnen Haulotte Portugal

Haulotte UK Haulotte U.S. Inc.

Haulotte Asia Haulotte Netherlands BV

Haulotte Australia PTY Ltd Haulotte Italia

Haulotte Do Brazil Haulotte Scandinavia AB u.b.

Haulotte Iberica - Madrid Haulotte Iberica - Sevilla

1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION

Components, substitutions, or modifications other than the ones recommended by

2. END OF THE WARRANTY

3. PUBLIC AND PENAL LIABILITY

FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

Using Haulotte original spare-parts means guarantee of :

WHY NOT TAKE ADVANTAGE ?

The purpose of this instruction manual is to help you in this.

We stress the importance:

1- GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1

1.1 - GENERAL WARNING ................................................................................................. 1

1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.3 - RESIDUAL RISKS ....................................................................................................... 4

1.4 - VERIFICATIONS ......................................................................................................... 4

1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 5

1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE...................... 5

1.7 - BEAUFORT SCALE .................................................................................................... 6

1.8 - MINIMUM SAFETY DISTANCES ................................................................................ 6

2.1 - IDENTIFICATION ........................................................................................................ 7

2.2 - MAIN COMPONENTS ................................................................................................. 8

2.3 - DESCRIPTION ............................................................................................................ 8

2.4 - WORKING AREA.........................................................................................................9

2.5 - SIZE ...........................................................................................................................12

2.6 - TECHNICAL DATA ....................................................................................................13

3.1 - HYDRAULIC CIRCUIT..............................................................................................23

3.2 - ELECTRIC CIRCUIT ..................................................................................................23

3.3 - SAFETY SYSTEMS ...................................................................................................24

4.1 - GENERAL INSTRUCTIONS...................................................................................... 25

4.2 - LOADING, UNLOADING ........................................................................................... 26

4.3 - BEFORE THE FIRST OPERATION .......................................................................... 27

4.5 - RESCUE LOWERING ............................................................................................... 36

4.6 - EMERGENCY ASSISTANCE LOWERING ............................................................... 36

4.7 - BRAKE RELEASE ..................................................................................................... 37

5.1 - GENERAL RECOMMENDATIONS ........................................................................... 39

5.2 - MAINTENANCE SYSTEM......................................................................................... 39

5.3 - MAINTENANCE PLAN .............................................................................................. 41

5.4 - OPERATIONS ........................................................................................................... 43

6- OPERATING INCIDENTS ..........................................................................................45

6.1 - PLATFORM LIFTING SYSTEM .................................................................................45

6.2 - TRAVEL SYSTEM ....................................................................................................46

6.3 - STEERING SYSTEM .................................................................................................46

7- SAFETY SYSTEM ......................................................................................................47

7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX ..........................................47

7.2 - FUNCTION OF THE SAFETY SWITCHES ...............................................................47

8- HYDRAULIC DIAGRAMS ..........................................................................................49

8.1 - COMPACT 8, 10 DX ..................................................................................................49

8.2 - COMPACT 12 DX ......................................................................................................50

9.1 - COMPACT 8, 10, 12 DX FOLIO A-001 ......................................................................51

9.2 - COMPACT 8, 10, 12 DX FOLIO A-002 ......................................................................52

9.3 - COMPACT 8, 10, 12 DX FOLIO A-003 ......................................................................53

9.4 - COMPACT 8, 10, 12 DX FOLIO A-004 ......................................................................54

9.5 - COMPACT 8, 10, 12 DX FOLIO A-005 ......................................................................55

1 - GENERAL RECOMMENDATIONS - SAFETY