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The Tyco Electronics E-Motor Commutation Sensor Technology In the automotive industry time to market
is a key factor for successful market po-
sitioning. The answer of Tyco Electronics
The MCR resolver is measuring the for this is a platform product portfolio
rotor angular position of a synchron- for non-contact switches, angular- and
ous electrical engine, using analysis travel sensors based on Hall or PLCD
of magnetical fields. The performance Technology. These platform sensors are
of this smart technology has been available for our customers within short
recently improved by a Tyco Elec- time and can directly be used within
system validation tests. Tyco Electronics
tronics development.
supports with this strategy the need of
the automotive industry for short time
Automotive industry is progressively
to market, cost effective design / produc-
moving towards hybrid or electric tion and low investment.
powertrains, where electrical engines,
mainly from synchronous type, are being
used. This growing market needs higher
performances for these e-machines.
One critical point for the engine is to
determine accurately the rotor angular
position, in order to enable its control
and allow phase inversions at the right 40 mm +
– 40° 360°
timing.
Europe
North America Speyer (Germany)
Kurim (Czech Rep.)
CVI Sensors (Page 7)
Technology: Technology:
PLCD (moving magnet) Hall (moving magnet)
Features:
Features: • New digital output interface (PWM)
• Oil sealed pigtail interface • Inside transmission (150°C, oil, vibrations…)
Features: Features:
• Two sensors in one housing • Dual sensor module for travel and angle
• Small and robust design • 25 mm travel, 35° angle measurement
Function: Function:
Measuring tailgate position Measuring gear and shift position
Technology:
Technology:
Active PLCD (moving magnet)
Hall (magnet integrated in sensor)
Features:
Features: • Non-contact rotary and travel
• Diagnostic interface measurement integrated in one housing
• Small geometry • Robust design
Function: Function:
Measuring position of pneumatic EGR Measuring seat track position
Technology:
Technology:
PLCD (moving magnet), Hall
Hall (magnet integrated sensor)
Features:
• Travel measurement of 36 mm Features:
• Fulfil durability requirements in truck • No moving magnet
applications • Small geometry
Features: Features:
• Full redundant mode • Programmable interface
• 40 mm travel measurement • Small geometry
Travel
PLCD Travel Sensors Hall Sensor T40MC1
Application: Application:
Transmission, Chassis, Engine, Clutch, Engine, Transmission, Clutch, Chassis
Brake, Steering
Function: Measuring travel position
Function: Measuring travel position
Technology: Active PLCD (moving magnet) Technology: Hall (moving magnet)
Features: Features:
• Meas. range: 5 - 53 mm or angle up to 120° • Non-contact measurement up to 40 mm
• Highly insensitive to vibration • Highly insensitive to vibration
• Temperature up to 150°C • Temperature up to 150°C
• Redundancy possible • Analog or PWM interface
• Analog or PWM interface • Small geometry
• Supply 5 V (optional 12/24 V) • Optional redundancy
• 4-way MQS sealed • Supply 5 V (optional 12/24 V)
• wide range of magnet design • 3-way MCON connector interface
Rotary
PLCD Rotary Sensors Hall Sensor R360MC1
Application: Application:
Transmission, Chassis, Engine, Clutch, Transmission, Engine, Chassis, Clutch,
Brake, Steering Steering
Function: Measuring angle position Function: Measuring angle position
Technology: Active PLCD (moving magnet) Technology: Hall (moving magnet)
Features: Features:
• Meas. range: 5 - 53 mm or angle up to 120° • Non-contact measurement up tp 360°
• Highly insensitive to vibration • Highly insensitive to vibration
• Temperature up to 150°C • Temperature up to 150°C
• Redundancy possible • Analog or PWM interface
• Analog or PWM interface • Small geometry
• Supply 5 V (optional 12/24 V) • Redundancy possible
• 4-way MQS sealed • Supply 5 V (optional 12/24 V)
• wide range of magnet design • 3-way MCON connector interface
Switches
Hall Switch SW01M Hall Switch SW01P
Application: Powertrain, Chassis, Brake Application: Body, Chassis
Speed
Speed Sensor SP1M Tyco Electronics provides standardized sensor
solutions in addition to customer specific solutions.
Application: Transmission
Function: Measuring gear speed
Our Sensors Platform designs offer:
Technology:
Hall (with integrated magnet)
• Samples within weeks
Features:
• Triggered by ferromagnetic gear wheel
• Proven
• Current interface with direction • Flexibility at design-in
detection
• Sealed connector interface
• Usage for low volume serial production
• Diagnostics ability due to two-wire
interface
• IP6K9
Contact us:
• Temperature range -40°C up to 150°C
SensorSupport@tycoelectronics.com
Contact us: Exhaust Gas Recirculation Position Clutch Position Sensor for Truck Con- Gear and Shift Sensor for Automated
SensorSupport@tycoelectronics.com Sensor for Truck application centric Slave Cylinder Manual Transmission
In the near future the off-road market PLCD Travel Sensor for EGR Cylinder
will also be subject to a Stage III and
Stage IV emission regulation. These Clutch
regulations force the manufacturers of
off-road vehicles do develop new sens- Transmission In new clutch systems Tyco Electronics
ing systems to lower the emission levels. PLCD sensor technology is used to
In the next coming years we will see new detect the travel of the clutch plates
Tyco Electronics Permanent-magnetic Transmissions in the automotive and directly on the pneumatic concentric
Linear Contactless Displacement (PLCD) truck market such as Automated Manual slave cylinder (CSC). The PLCD sensor
sensor is a position sensor for many CVI Transmission (AMT) or Dual Clutch can also be used on the clutch slave
and off-road applications. The PLCD Transmissions (DCT). Transmissions have cylinder, which detects the position of
sensor can be customized to a specific a strong need for robust and high- the piston through the cylinder wall.
design and is also available in standard precision non-contact sensor tech-
platform designs. nologies for position measurements.
Contact us:
EGR Position Sensor for Truck Application PLCD Travel Sensor for Turbo Charger Actuator SensorSupport@tycoelectronics.com
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IMPRESS: Global Sensor News • Tyco Electronics AMP GmbH • AMPèrestr. 12-14 • D-64625 Bensheim • Phone: +49 (0) 6103 / 709-1699 • Fax: +49 (0) 6103 / 709-1619 • www.tycoelectronics.com
© 2010 Tyco Electronics Ltd. • 1654240-4 Issued 5-2010 8M ST