Component Location Wire Description SENR6737-01

Schematic Machine Schematic Machine

Wire Wire
Description
Wire Wire
Description September 2000
Diagnostic Code Conversion Component
Location Location
Component
Location Location
Number Color Number Color
¹Code Flashed CID-FMI Description Power Circuits Accessory Circuits (Continued)
Alarm - Action ( EMS) D-3 C Solenoid - Bucket Float B-5 17
11 No Active Faults Not Applicable 101 RD Battery + 503 BR Wiper - Rear (Park)
Alarm - Backup E-15,D-14 1 Solenoid - Engine Shutdown C-14 26 102 RD Marker Lamps 504 YL Wiper - Rear (Low)
12 No Inactive Faults Not Applicable
21 368-02 Auto/Manual Switch Signal Not Correct Alternator F-15 2 Solenoid - Fourth Function Diverter D-1,A-1 27 105 RD Key Switch 505 BU Wiper - Rear (High)
22 621-02 Downshift Switch Signal Not Correct Batteries B-15,F-15 3 Solenoid - Lift Postioner B-5 17 108 RD Converter Output 506 PU Washer - Front
24 190-08 Engine Speed Sensor Signal Not Correct Breaker - Blower Motor C-9 A Solenoid - Load Check D-1,B-1 28 109 RD Alt B+ 507 WH Washer - Rear
25 191-08 Transmission Speed Sensor Signal Not Valid 110 GN Flasher 508 PU Radio Speaker - Left
Breaker - Main A-13 B Solenoid - Ride Control E-1,B-1 27
31 641-05 Solenoid 1 Open Circuit 112 PU Main Breaker Output 509 WH Radio Speaker - Left (Common)
Breaker - Running Lamp A-13 B Solenoid - Start Aid C-14 29
32 642-05 Solenoid 2 Open Circuit 113 OR Operator Monitor Panel 511 BR Radio Speaker - Right
Control - Transmission Autoshift E-10 4 Solenoid - CST Valves F-9 30 114 RD Fwd Horn 512 GN Radio Speaker - Right (Common)
33 643-05 Solenoid 3 Open Circuit
34 644-05 Solenoid 4 Open Circuit Connector - Data Link E-10 10 Solenoid - Sol 1 Fwd High F-9 30 116 BR Rear Flood Lamps 513 OR A/C Compressor/Refrigerant Pressure Sw
35 645-05 Solenoid 5 Open Circuit Connector - Start Receptacle F-13 43 Solenoid - Sol 2 Rev F-9 30 118 GY Wipers 515 GY Blower Motor (HI)
36 646-05 Solenoid 6 Open Circuit Converter - Voltage F-6 5 Solenoid - Sol 3 Fwd Low F-9 30 120 YL Sw'd Converter 516 GN Blower Motor (MED)
41 641-06 Solenoid 1 Short to Ground 121 YL Backup Alarm To Lamp 517 BU Blower Motor (LOW)
Flasher E-4 C Solenoid - Sol 4 Spd 1 F-9 30
42 642-06 Solenoid 2 Short to Ground 124 GN Blower Motors 518 OR COSA Flasher Signal
Fuses C-9,A-14 A Solenoid - Sol 5 Spd 2 F-9 30
43 643-06 Solenoid 3 Short to Ground 126 PK XMSN Control 521 YL A/C High/Low Press Sw To Compressor
Fuses - Alarm, Horn. Stop lamp, Key A-13 B Solenoid - Sol 6 Spd 3 F-9 30 127 OR Aux Flood Lights 522 WH A/C Thermostat
44 644-06 Solenoid 4 Short to Ground
Gauge - Engine Coolant Temp E-3 C Suppressor - Arc D-14 31 128 PK Kickout & Ride Control 537 GN Flasher Output
45 645-06 Solenoid 5 Short to Ground
46 646-06 Solenoid 6 Short to Ground Gauge - Fuel Level E-3 C Switch - Air Intake Heater F-9 A 129 BU Cigar Lighter 538 BR Flasher Output
51 641-03 Solenoid 1 Short to + Battery Gauge - Hydraulic Oil Temp E-3 C Switch - Beacon E-8 A 130 GN Stop Lamps Lighting Circuits
52 642-03 Solenoid 2 Short to + Battery Gauge - Torque Conv Temp F-3 C Switch - Blower D-4 C 135 BU Sw'd Converter Output 603 PK Beacon
53 643-03 Solenoid 3 Short to + Battery 144 GN Beacon & Heated Seat 604 OR Stop Lamp
Ground - Platform D-9,C-8,C-5 6 Switch - Brake Oil Press (EMS) F-8 32
54 644-03 Solenoid 4 Short to + Battery 160 PU Start Aid Rly - AIH Lamp 605 YL Left Turn
B-15,A-6
Ground - Engine End Frame 7 Switch - Bucket Postioner C-2,F-1 33 164 WH XMSN Cont To Data Link 606 GY Right Turn
55 645-03 Solenoid 5 Short to + Battery A-5,F-13
56 646-03 Solenoid 6 Short to + Battery Ground - Engine To Block F-14 29 Switch - Dimmer (COSA only) A-3 40 193 PU Ride Control/Dvtr 608 GN Rear Flood Lamps

IT24F Integrated Tool Carrier

61 660-02 Invalid Shift Lever Input Line 12 Ground Circuits 610 OR Dimmer Switch
Ground - Roof F-7,E-6 5 Switch - Disconnect B-15 3
62 661-02 Invalid Shift Lever Input Line 13 200 BK Main Chassis 611 PU High Beam Headlights
Heater - Air Intake D-11 8 Switch - Engine Coolant Temp (EMS) F-12 2
63 662-02 Invalid Shift Lever Input Line 14 201 BK Operator Monitor Panel 614 PU Park/Tail/Dash Lamps

Electrical System
Horn - Forward E-1 9 Switch - Engine Coolant Temp (Start Aid) F-12 2 202 BK Controller 615 YL Cab Flood Lights
64 663-02 Invalid Shift Lever Input Line 15
65 664-02 Invalid Shift Lever Input Line 16 Lamp - Air Intake Heater F-3 C Switch - Engine Oil Press (EMS) B-14 31 206 BK Battery Side Of Disconnect 617 BR LH Head/Position/Turn - Tail Lamps
66 665-02 Invalid Shift Lever Input Line 17 Lamp - Action LED (Trans) E-10 10 Switch - Flood Lamp D-7 A 276 BK XMSN Ident Code 0 619 GN Low Beam Headlights
67 666-02 Invalid Shift Lever Input Line 18 Lamp - Dome F-6 A Switch - Fork Postioner C-2,F-1 33 277 BK XMSN Ident Code 1 Control Circuits
68 667-02 Invalid Shift Lever Input Line 19 F-15,E-15 278 BK XMSN Ident Code 2 710 GN XMSN Speed
Lamp - Flood 7 Switch - Forward Horn D-5 24
69 668-02 Invalid Shift Lever Input
Lamp - Master Action (EMS)
E-14,C-14
D-3 C Switch - Forth Function Diverter E-7 A
279
280
BK
BK
XMSN Ident Code 3
XMSN Ident Code 4
720
751
PU
GN
Neutralizer Sw
XMSN Solenoid 1
4NN1-UP
71 168-00 System Voltage Above Normal
72 168-01 System Voltage Below Normal Lamp - Ride Control F-3 C Switch - Front Intermittent Wiper/ Washer E-6 A 281 BK XMSN Ident Code 5 752 YL XMSN Solenoid 2 6KN1-UP
74 650-02 Invalid Harness Code Lighter - Cigar E-8 A Switch - Front Wiper/ Washer D-8 A Basic Machine Circuits 754 BU XMSN Solenoid 3
¹Codes given using the Diagnostic Indicator for a specific CID-FMI. 301 BU Shutdown Sol 755 OR XMSN Solenoid 4
Meter - Service E-7 A Switch - Hydraulic Lock/Detent Override A-8 A
304 WH Start Relay Output 761 GY Lift Positioner Sol
Meter - Speedometer F-4 C Switch - Fuel Press (EMS) B-14 26
306 GN Start Relay 762 YL Bucket Positioner Sol
Monitor - Operator (EMS) E-3 C Switch - Key Start D-6 A 307 OR Key Switch Start 900 PU XMSN Solenoid 5
Motor - Blower C-3 11 Switch - Kickout Neutralizer D-9 A 308 YL Main Relay 901 WH XMSN Solenoid 6
Motor - Front Washer F-8 12 Switch - Lift Positioner C-2,F-1 34 310 PU Start Aid Signal 910 YL XMSN Neutralizer Override Indicator
Motor - Front Wiper C-4 13 Switch - Load Check Press B-6 17 321 BR Backup Alarm 921 WH XMSN Solenoid 1 Return
322 GY Fwd Horn 922 BR XMSN Solenoid 2 Return
Motor - Rear Washer F-8 12 Switch - Neutralizer A-3 35
326 PU Key Switch Off - "C" Terminal 923 GY XMSN Solenoid 3 Return
Motor - Rear Wiper E-9 14 Switch - Parking Brake (EMS) D-10 36
373 GN AIH Timer 924 GN XMSN Solenoid 4 Return
Motor - Starting F-13 15 Switch - Positioner Select Bucket/Fork E-8 A Monitoring Circuits 925 YL XMSN Solenoid 5 Return
Radio F-7 16 Switch - Primary Steering Press (EMS) A-15 37 403 GN Alternator (R) Terminal 926 BU XMSN Solenoid 6 Return
Relay - Air Intake Heater D-11 15 Switch - Rear Wiper/ Washer D-8 A 404 YL XMSN Oil Temperature Indicator 944 OR CAT DATA LINK+
Relay - Main A-13 B Switch - Refrigerant High/ Low Press (AC) D-15 25 405 GY Engine Oil Pressure 945 BR CAT DATA LINK-
406 PU Coolant Temperature Indicator 963 GN Bucket Positioner Sol
Relay - Load Check A-6 17 Switch - Ride Control E-7 A
417 GY Steering Pressure 964 BU Fork Position Select
Relay - Ride Control A-8 18 Switch - Ride Control Interrupt Press A-8 37
409 OR Operator Monitor Neutral 965 WH Trans Sol 1 Sw To Ground
Relay - Start A-14 B Switch - Running Lamp D-7 A 410 WH Operator Monitor Action Alarm 966 GY Trans Sol 3/Fwd Sw To Gnd
Resistor - Alternator A-13 B Switch - Secondary Steering A-15 35 411 PK Operator Monitor Action Lamp 967 BU Fwd Park Sw To B+
Resistor - Blower Motor Speed C-13 11 Switch - Start Aid E-9 A 413 BR Operator Monitor Fuel Pressure 968 BR Trans Sol 2/Rev Sw To Gnd
Sender - Engine Coolant Temp (Gauge) C-3 2 Switch - Stop Lamp A-3 35 415 GN Operator Monitor Test Sw 969 YL Trans Sol 2/Rev Park Sw
Sender - Fuel Level (Gauge) E-12 19 Switch - Supplemental Oil Flow (EMS) A-15 37 416 OR Secondary Steering Sw 970 GN Trans Sol 4/Speed 1 Sw To Gnd
417 GY Primary Steering Sw 971 YL Trans Sol 5/Speed 2 Sw To Gnd
Sender - Hydraulic Oil Temp (Gauge) B-13 20 Switch - Test (EMS) E-8 A
419 YL Operator Monitor Test Sw 972 BU Trans Sol 6/Speed 3 Sw To Gnd
Sender - Torque Converter Temp (Gauge) B-13 21 Switch - Thermostat C-3 11
428 OR Operator Monitor Test Sw 973 BR XMSN Cont - Auto/Manual Sw 2
Sensor - Engine Speed (Trans) B-10 22 Switch - Torque Converter Oil Temp (EMS) B-13 21 432 PK Operator Monitor Test Sw 974 PU XMSN Cont - Slow Mode Sw 2 © 2000 Caterpillar Printed in U.S.A.
Sensor - Trans Speed (Speedometer) F-10 23 Switch - Transmission Auto/ Manual E-8 A 441 OR Engine Coolant Temp Gauge 975 WH XMSN Cont - Solenoid Return All Rights Reserved
Shifter - Transmission F-10 24 Switch - Transmission Downshift B-6 38 442 GY Hydraulic System Temp Gauge 976 OR Ride Control Output
Solenoid - Air Conditioner Clutch F-5 25 Switch - Transmission Neutralizer Override E-8 A 443 YL Converter Oil Temp Gauge 977 YL XMSN Cont - Auto/Manual Sw 1
447 PK Fuel Level Gauge 978 GN Downshift Signal
Solenoid - Bucket Float D-15 17 Switch - Turn Signal E-5 24
449 BU Speedometer Signal 987 WH Diverter Sol
Solenoid - Bucket Postioner B-6 17 Timer - Air Intake Heater E-9 A
450 YL Tachometer Signal B757 WH Unused A/S Sw
Machine locations are repeated for components located close together. B = Located in console. Accessory Circuits B758 GN Unused A/S Sw
A = Located inside of cab. C = Located inside relay panel. 500 BR Wiper - Front (Park) B766 WH Kickouts/Detent Disable Sw To Kickouts
501 GN Wiper - Front (Low) C920 GY XMSN Control - Diagnostic Indicator
Resistor, Sender and Solenoid Specifications
Electrical Schematic Symbols And Definitions
502 OR Wiper - Front (High)
Part No. Component Description Resistance (Ohms)¹
3E-1906 Solenoid: A/C Compressor 17.6 ± 0.6
3E-6332 Solenoid: Valve - Start Aid 6.0 T
Activation Of Diagnostic Indicator Operations 3E-6269 Solenoid: Valve - CST 33.8 ± 1.0
Pressure Temperature Level Flow Circuit Breaker
(Quick Reference) 4W-9972 Sender: Hydraulic Gauge 560 to 716 @54.4°C Symbol
Operation Contact 1¹ Contact 3¹ Contact 5¹ Converter Oil Temperature Gauge 72.1 to 81.8 @ 110°C
Symbol Symbol Symbol Symbol
To Scroll ACTIVE Faults Ground² Open Open Coolant Gauge
To Scroll INACTIVE Faults Open Open Ground² 6T-7864 Resistor: Alternator 39 ± 1.95 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
To Clear ³ Faults Open Ground Open Connector Location
8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
10.3 ± 1.03
¹These contacts are located in the harness code connector. Schematic Machine
Connector Number 9G-1950 Resistor: Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05 Normally closed switch that will open with an increase of a specific condition.
²Remove the connection to ground in order to place the desired information shown Location Location 9X-3267 Solenoid: Valve - Ride Control 13.8 ± .4 No circle indicates that the wire cannot be disconnected from the component.
during scrolling on-hold. CONN 1 D-15 41 109-1739 Solenoid: Bucket Float 85.3 ± 5.0
³A fault is cleared only while it is on-hold. A fault that is active cannot be cleared. CONN 2 D-14 41 Bucket Positioner
12 CONN 3 A-14 1 Lift Positioner
This indicates that the component has a wire connected to it that is connected to ground.
32
CONN 4 A-14 1 134-9878 Solenoid: Valve - Ride Control 13.8 ± .4
36 7 CONN 5 A-13 B
47 141-2633 Sender: Fuel Level Empty: 240 to 260
41 20 35 28 CONN 6 B-13 4 Full: 27.5 to 39.5 This indicates that the component does not have a wire connected to ground. It is
3
19
15 23 37 5 44
CONN 7 D-13 41
¹ At room temperature. grounded by being fastened to the machine.
2 8 24 CONN 8 F-13 43
1 42 4 27
40 C 13
14 30 CONN 9 F-13 15
25 26 29 22
21 45 11 CONN 10 C-12 6 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
31
B 39 28 CONN 11 C-12 42
43
6
38
33
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
10 A 16 34 CONN 12 C-11 42
Related Electrical Service Manuals 17 46 9
CONN 13 E-10 43
Title Form Number 18
CONN 14 E-10 10 Sender- A component that is used with a temperature or pressure gauge. The sender
Alternator: 9W-3043 SENR3685 CONN 15 C-10 39 measures the temperature or pressure. Its resistance changes to give an indication to
Electronic Transmission Control SENR5751 CONN 16 B-10 12 T
the gauge of the temperature or pressure.
(CST Autoshift) CONN 17 B-9 45
Electric Starting Motor: 3E-5381 SENR3828 CONN 18 B-9 39

Operator Monitor (EMS) 8C-3508 SENR2945

CONN 19 D-9 39 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
CONN 20 D-9 16 It has a coil that makes an electromagnet when current flows through it. The
CONN 21 E-9 A Off Machine Switch Specification electromagnet can open or close the switch part of the relay.
CONN 22 E-8 A Part No. Function Actuate Deactuate Contact Position
CONN 23 B-8 39 4 grams 1.5 grams
3E-6429 Supplemental Steering Oil Pressure Normally Open
CONN 24 A-8 39 (.14 oz) (.05 oz) Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
CONN 25 A-8 39 3E-6449 Start Aid Coolant Temperature 38 ± 3° C 27° C Min. Normally Closed coil that makes an electromagnet when current flows through it. The electromagnet
16 5 44 CONN 26 A-7 39 (100 ± 5° F) (80.6° F)
can open or close a valve or move a piece of metal that can do work.
CONN 27 B-7 17 3E-6450 Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
CONN 28 B-7 39 (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
CONN 29 E-6 23 3E-6451 Engine Coolant Temperature (EMS) 107.0 ± 3.0° C 93° C Min. Normally Closed
CONN 30 C-6 39 (224.6 ± 5.4° F) (199.0° F MIN)
Harness And Wire Symbols
24 CONN 31 C-6 39 3E-6453 Torque Converter Oil Temperature (EMS) 129.0 ± 3.0° C 118° C Min. Normally Closed Component
14
34 CONN 32 B-6 39 (264.0 ± 5.4° F) (244.0° F MIN) Wire, Cable, or Harness Part Number
38
1
47 13 CONN 33 A-6 39 3E-6454 Fuel Pressure (EMS) 70 kPa MAX 40 ± 20 kPa A-C, Normally Closed
Pin Socket Wire Color Assembly Identification
43 4
36
A
C
CONN 34 B-5 39 (10 psi MAX) (6.0 ± 3.0 psi) A-B, Normally Open Fuse
29
2
20 10
17
11
33 CONN 35 E-5 24 3E-6455 Engine Oil Pressure (EMS) 90 ± 21 kPa 70 ± 21 kPa A-C, Normally Closed A AA 105-9344
26 8 6 (13 ± 3.0 psi) (10 ± 3.0 psi) A-B, Normally Open
42 39 CONN 36 E-5 C
25
31 18 12 7 35 28 9 CONN 37 C-4 A 3E-7693 Service Brake Oil Pressure 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
325-PK-14 1
32
22 45 27
40 CONN 38 A-3 40 (1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
3 B 21 30 46

19
41 CONN 39 B-3 40 114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally Open ² Single Wire Circuit Number Wire Gauge Receptacle
15
23
37 CONN 40 B-3 40 (40 to 255 psi) -- Connector Identification
CONN 41 D-2 27 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
Plug
CONN 42 D-2 27 Ground 2
CONN 43 B-2 27 ² Contact position at the contacts of the harness connector. Connection 200-BK-14
CONN 44 B-2 27
Pin or Socket
CONN 45 A-2 27
Number
CONN 46 E-1 27
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
component. See the Component Location Chart.
2 connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
Machine Harness Connector And Component Locations all pins.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RD-0 L20 200-BK L5 L5
CONN 9 L20 506-PU
DD CC E B
ZZ E 507-WH B766-WH OR-18

CAB FLOOD
B766-WH A

GND-ROOF
BK CST SOLENOID DIAL SHIFTER + BATTERY
NEG POS 301-BU-10 1 406-PU-18 432-PK-18 FORK POSITIONER

(LOC D-5)
964-BU B BU-18 SOLENOID

(LOC F-2)
12V BATTERY COOLANT SW VALVES OPERATION

200-BK
506-PU
BK 2 201-BK-18 201-BK-18 200-BK-18 C BK-18 GROUND 3E-7843
3T-5760 STD G S E 3E-6451 3E-6269 SPEEDOMETER

615-YL
BK-0
9X-3404 ATT E D SOL 3 24V OUTPUT 119-6703 STD XMSN
E 113-OR-18 B
301-BU-10 MTR BAT CC T E 202-BK-18 923-GY-18 GN-18
FWD LOW
105-BR WH-18 DOME LAMP GND ALSO N B 119-6704 CREEPER XMSN F 113-OR-18 605-YL
F

200-BK
L22 L22 2 2 M M L5 B766-WH B766-WH A OR-18 + BATTERY BUCKET
ALTERNATOR ZZ BK 6T-4864 SOLENOID / U F +24 200-BK-18 LEFT TURN
101-RD-4 1 311-WH 710-GN-18 1 754-BU-18 1 GN-18 MOTOR 200-BK 200-BK 200-BK BK-18 GEAR 1 2 3 4 5 6 S F 762-YL B BU-18 SOLENOID POSITIONER SW
9W-3043 STARTER COOLANT SW BK 2 200-BK N 200-BK-18 614-PU LAMP 3E-7843

CAB FLOOD
G 200-BK-18 C BK-18 GROUND

(LOC E-2)
MOTOR 3E-6449 L37 4F

507-WH
7N-5876

BEACON
109-OR-6 3E-5381 TRANS/SPEEDO 200-BK 969-YL-18

200-BK
200-BK-18

(LOC D-2)
EEE (START AID) D SOL 2 FRONT WASHER REV PAR SW TO B+ 3F
LAMP SIG F
SPEED

603-PK
200-BK
968-BR-18 160-PU

200-BK
ROT. BEACON

200-BK
615-YL
REV GND-PLATE N REV SW TO GND 2F

(LOC D-10)
E E T 7T-8890 1F 7X-2058 AIR INTAKE HEATER B LIFT
SENSOR 922-BR-18 2 GN-18 (LOC D-9) ANTENNA AS. 120-YL 1 RD-18 +24V (SWITCHED) 967-BU-18 FWD PAR SW TO B+ 200-BK-18 200-BK-18 BK-18
E 6V-2455 N LAMP A GROUND POSITIONER SW

(LOC D-2)

BRAKE
E W 923-GY-18 752-YL-18 1 GN-18 M M PARK 9W-3072 200-BK 2 BK-18 GROUND 966-GY-18 FWD SW TO GND 1R F B766-WH B766-WH OR-18 + BATTERY
E B

PARK
615-YL
D+ B+ 200-BK-10 754-BU-18 MOTOR 200-BK BRAKE 102-BU +24V (UNSWITCHED) 965-WH-18 4TH GEAR SW TO GND 2R 200-BK-18 7N-5876 3E-7844
EE BBB 3R F 761-GY C BU-18 SOLENOID
B- E EEE 922-BR-18 SOL 1 (LOC D-10) 206-BK-18 2 BK-18 GROUND 972-BU-18 3RD GEAR SW TO GND 910-YL-18
F F

449-BU-18
752-YL-18 D REAR WASHER 135-BU-18 1 OR-18 971-YL-18 200-BK-18 200-BK-18 NEUTRALIZER

603-YL
FWD HIGH +12V (SWITCHED) 2ND GEAR SW TO GND

GND-PLATE
E START COOLANT GAUGE 7T-8890 OVERRIDE LAMP

200-BK
921-WH-18 921-WH-18 2 GN-18 A513-PK-18 3 PK-18 +12V (UNSWITCHED) 970-GN-18 200-BK-18

BK-0
1ST GEAR SW TO GND

200-BK
E

(LOC D-9)
200-BK
RECEPTACLE SENDER L21 L21 7N-5876 200-BK

309-GY

200-BK-18
419-YL-18
200-BK-18

419-YL-18
441-OR-18 751-GN-18 751-GN-18 GN-18 720-PU-18

403-GN
4W-9972 1 4 ANTENNA CCC NEUTRALIZER F

1
2
VOLTAGE CONVERTER

1
2

120-YL
E BK-00 924-GN-18 8 GY RIGHT SPKR + 202-BK-18 GROUND 200-BK-18 976-OR
200-BK-6 RD-00 T 755-OR-18 N N 114-7143 321-BR-18 CONN 36 200-BK-18 200-BK-18 RIDE CONTROL
C 200-BK-6 7 GY/BK RIGHT SPKR - BACKUP ALARM B
200-BK 110-2706 STRAP EEE 925-YL-18 A 3 BK GROUND 306-GN-18 START RELAY P F 605-YL LAMP
EE 7N-5876 5
608-GN CONN 8 900-PU-18 432-PK-18 A BK 1 WH/BK LEFT SPKR + 307-OR-18 START SW 11 449-BU-18 976-OR 611-PU 4 BU-18 LH HEAD/POSITION/
TO 926-BU-18 D SOL 4 201-BK-18 RD 120-YL 409-OR-18 605-YL-14 605-YL 910-YL-18
ENGINE BLOCK B 2 WH LEFT SPKR - NEUTRAL (EMS) 31 619-GN 6 RD-18 TURN LAMP
FLOOD LAMP 901-WH-18 924-GN-18 2 GN-18 SPD 1 C BU 6 RD + BATTERY N 164-WH-18 B+ (24V) 33 976-OR 160-PU NOTE R
617-BR 3 WH-18

200-BK
9X-1439 ENGINE END FRAME 101-RD-4 755-OR-18 GN-18 5 YL MEMORY 120-YL 1 RD-18 32 910-YL-18
1 +24V (SWITCHED) 605-YL 1 YL-18

120-YL
419-YL-18
403-GN BRAKE OIL SW CCC 200-BK 2 BK-18 GROUND CONTROL - GP 6 160-PU COOLANT TEMP CONV TEMP
C 200-BK 2 BK-18

419-YL-18
604-OR 3E-7693 RADIO 102-BU TRANSMISSION 39 442-GY-18

509-WH-18
512-GN-18

120-YL
S +24V (UNSWITCHED)

508-PU-18
617-BR D SOL 5 NOTE B BK-18 (Shifter) 443-YL-18 CLUSTER GAUGE

603-PK
511-BR-18 2 GROUND 8

615-YL
TA

120-YL
605-YL 925-YL-18 GN-18 SPD 2 OR-18 +12V (SWITCHED) 136-7822 9 441-OR-18 GROUP
TU 2 1

441-OR-18
406-PU-18
200-BK 900-PU-18 GN-18 SPEAKER AS. PK-18 +12V (UNSWITCHED) TURN SIGNAL SW 24 447-PK-18 9X6752 GND GND
1 3

200-BK-14
N 6T-7695 9G-5589

403-GN
37 416-OR-18
STOP/TAIL N VOLTAGE CONVERTER SEND SEND

9
1
2
7
5
4
3
8
6
10
40 406-PU-18 F
CCC

10
TURN LAMP D SOL 6 CCC SPEAKER AS. 114-7143

9
1
2
7
5
4
3
8
6
16 415-GN-18 8 RD-18

304-WH-10
IGN IGN

301-BU-10
200-BK-10
5C-9931 SPD 3 OPEN ROPS RADIO OPEN ROPS LIGHTING 6T-7695 413-BR-18 614-PU B

109-OR-6
101-RD-6
926-BU-18 2 GN-18 V3 38 3 GN-18 322-GY-18

309-GY
901-WH-18 1 GN-18 25 409-OR-18 614-PU 4 PU-18 114-GN-18
2

102-BU-14
200-BK 26 113-OR-18 1 WH-18 B

L31
432-PK-18 441-OR-18

L37
27 6 OR-18 FORWARD

603-PK
105-BR
615-YL
120-YL
BACKUP ALARM L37 CONN 29 28 405-GY-18 443-YL-18 9 GY-18 HORN
123-6449 N CCC 6 IGN

200-BK
29 417-GY-18 442-GY-18 5 YL-18 IGN 7T-0969
C 202-BK-18 L19 L19 102-BU-14 1 102-BU 5 22 403-GN-18 447-PK-18 7 PK-18

619-GN
SEND

611-PU
SEND
BK-18 1 121-YL-18 L29 L27 L33 202-BK-18 SWITCH PANEL 2 23 200-BK-18 2 BK-18

FRONT DASH ASSEMBLY

BK-18 321-BR-18 202-BK-18 DATA 308-YL L11 L2 428-OR-18
2 15 GND GND B
L11 L10

608-GN
202-BK-18 LINK REAR WIPER 308-YL 977-YL-18 3 419-YL-18

L19
4 1 5

OPERATOR STATION
202-BK-18 CONN 13 PLUG CONN 14 9X-3392 973-BR-18 L10 BUCKET/FORK L19 12 113-OR-18
POSITIONER SELECT 4TH FUNCTION L37 V 611-PU 4 BU-18
C 19 201-BK-18 113-OR-18 6 B766-WH 619-GN 6 RD-18 RH HEAD/POSITION/
LICENSE 200-BK C FUEL LVL SENDER NOTE H GG SW 6T-3991 RIDE CONTROL SW DIVERTER VALVE SW 606-GY-14 14 606-GY 113-OR-18
2 141-2633 L XMSN NEUTRALIZER 2 1 HYDRAULIC TEMP FUEL LEVEL 5 762-YL 614-PU 3 WH-18 TURN LAMP

A
H
C
D
E
F
G
B
J
PLATE 6T-3990 6T-3990

8
7
6
5
4
3
1
2
1 614-PU 121-YL-18 9 FF AIH OR 18 615-YL 113-OR-18 4 761-GY 606-GY 1 YL-18 NOTE R
FF OVERRIDE SW L10 L37

200-BK
LAMP 321-BR-18 H START AID SW EMS TEST SW 3 L10 611-PU-14 13 611-PU
200-BK

2
200-BK

604-OR
MOTOR 6T-6066 7X-6396 L L 3 200-BK 200-BK 2 BK-18
608-GN 3 201-BK-18 200-BK 6T-6066 36

164-WH-18

537-GN-14
8 322-GY-18

944-OR-18
276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
- + L25

606-GY-14
3 2L 2 3 L

945-BR-18

202-BK-18
202-BK-18

605-YL-14
T BEACON SW L L L
E 617-BR 447-PK-18 L 34 538-BR F E

964-BU
5

762-YL
STOP/TAIL/TURN LAMP A A L L L L L 2 1 L 2 6 L 6T-3990 10 114-GN-18

193-PU
193-PU
118-GY

200-BK
200-BK
200-BK
NOTE C

200-BK
5

200-BK
5C-9930 605-YL 7 3 1 2 113-OR-18 1 + BATTERY 9 976-OR-18
606-GY 8 503-BR 4
1 2 3 L 5 3 L 963-GN 35 413-BR-18
C L 13 FUEL PRESS 7 619-GN
S 604-OR 604-OR 604-OR 4 505-BU 2 L 10 537-GN-14 409-OR-18 9 NEUTRAL
CST AUTOSHIFT XMSN AUTO/ MMM 2 3 L 1 605-YL

373-GN
TA 614-PU 614-PU 614-PU 6 504-YL 1 17 102-BU-14 419-YL-18 19 PARK BK

415-GN-18
CONN 22 FRONT V 2 606-GY

201-BK-18

B757-WH-18
3
2
1

B758-GN-18
TU 606-GY 200-BK-14 1 CONTROL MANUAL SW 614-PU-14 7 614-PU 403-GN-18 3 ALTERNATOR RIDE
N CONN 21 L INTERMETTENT 11 B U U

720-PU-18
126-PK-18
126-PK-18

202-BK-18
910-YL-18

1
2
3
130-1469 STD XMSN 6T-3991

144-GN
CONN 35

310-PU

603-PK
200-BK 10 WIPER SW P 4 F 417-GY-18 17 PRIM STEER 12 976-OR-18 1 976-OR 1 GN-18 CONTROL
L33

976-OR
130-1468 CREEPER XMSN FAULT UU L

987-WH
963-GN

193-PU
964-BU
11 2 538-BR 415-GN-18 15 VALVE GP- SOL

762-YL
3E-0155 TEST SW IN B 200-BK-18 2 200-BK 2 GN-18
L27 L27 FF LED OPERATOR

L31
C 12 1 308-YL 200-BK-14 30 200-BK F C2 HAZARD 416-OR-18 14 SUPP STEER 964-BU 9X-3267

537-GN-14
L29 L31 L1 6 CONN 46

606-GY-14
L29 MONITOR

605-YL-14
608-GN HARNESS CODE 0 24 276-BK-18 3E-8679 BK-18 3 373-GN 21 200-BK GROUND 406-PU-18 6 COOL TEMP NOTE P

HIGH SPEED
31 617-BR

LOW SPEED
277-BK-18 SERVICE METER GND (EMS) 2
200-BK HARNESS CODE 1 25 4 310-PU 20 537-GN-14 49A HEAD LAMP 432-PK-18 12 BK OIL PRESS 1 611-PU
L19 6T-7337 F 2

GROUND
8C-3508

WASHER
278-BK-18 ROOF 1

200-BK
HARNESS CODE 2 26 2 200-BK L 49 + BATTERY 405-GY-18 5 ENG OIL PRESS 3 614-PU
FLOOD LAMP HARNESS CODE 3 27 279-BK-18 + NOTE M 200-BK-18 200-BK-18 - + C 428-OR-18 7 TC OIL TEMP AAA

PARK
9X-1439 L L8 4
HARNESS CODE 4 28 280-BK-18 200-BK 30B 201-BK-18 4 GROUND 571-OR LOAD CHECK NOTE:

202-BK-18
202-BK-18
200-BK 976-OR-18 571-OR 1 GN-18

B+
B+
7 1
COSA ROADING ATTACH HARNESS CODE 5 29 281-BK-18 200-BK-18 CIGAR LIGHTER 201-BK-18 2 GROUND 987-WH-18 200-BK 200-BK 2 GN-18 VALVE GP-SOL LOAD CHECK

516-GN-14

124-GN-14
403-GN-18
F 1 F GERMAN 5 200-BK-18 2

517-BU-14
515-GY-14
521-YL-14
30 C920-GY-18 RD-18 614-PU 129-BU 102-BU-14

200-BK
201-BK-18 18

200-BK
C ACTION LAMP 1 9W-0335 GROUND 6T-8046 ATTACHMENT

4Y-7948
ROADING 8 200-BK-18

TIMER

FRONT WIPER SW ATTACHMENT

FLOOD 944-OR-18 L L L3 FLASHER B AAA

614-PU
200-BK BK-18

200-BK
DATA LINK + 8 2 NOTE K L41 FLASHER 201-BK-18 8 GROUND PLUGS INTO
B

AIH
LAMP 608-GN DATA LINK - 9 945-BR-18 GN-18 3 200-BK-18 8D-6946 20 CONN 41

201-BK-18
AAA RIDE CONTROL

WH-14
8V-2514

RD-14
RD-18

BR-18
L41

BU-14
BK-18
9X-1439

YL-14
UNUSED 10 164-WH-18 YL-18 4 614-PU L2 16 571-OR 1 GN-18 LOAD CHECK CONNECTOR
UNUSED 40 164-WH-18 L REAR WIPER SW 116-BR 3 L 608-GN 410-WH-18 10 ALARM VALVE GP-SOL
200-BK 2 GN-18

200-BK-18
200-BK-18
200-BK-18
C UNUSED 11 202-BK-18 3T-6655 200-BK-18 411-PK-18 11 LAMP 6T-8046
SWITCH PANEL L 5 6 L 615-YL L41
HHH

965-WH-18

164-WH-18
BK-18 RD-18 604-OR 37 127-OR

200-BK
200-BK
S A 200-BK-18

970-GN-18

307-OR-18
306-GN-18
409-OR-18
UNUSED

968-BR-18

720-PU-18
321-BR-18
967-BU-18

972-BU-18
LOAD CHECK ATCH

966-GY-18

202-BK-18
969-YL-18

971-YL-18
1
2
3
4
5
6
7
8
513-OR-14 WH-18 T C 617-BR AIR INTAKE 1 164-WH-18 202-BK-18 LAMPS L 200-BK-18 4TH FUNCTION
2 3 2 + BATTERY LH L 8 200-BK B LLL LLL
BK-18 1 521-YL BK-18 200-BK-18 HEATER 38 202-BK-18 TO 7N-5876 505-BU B B 9 L 614-PU-14 LL 200-BK-18 F
B UNUSED
PLATFORM VV
200-BK 200-BK-18 2 200-BK 2 GN-18 DIVERTER
1 6I-4753 UNUSED A/S SW 4 B758-GN-18 200-BK-18 200-BK-18 410-WH-18 1 RD VALVE GP-SOL
STOP/TAIL/PARK LAMP 2 1 VV L 12 L 987-WH-18 1 987-WH 1 GN-18
105-BR 11

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
118-GY
118-GY
JJ AUTO/MAN SW 2 21 973-BR-18 614-PU 201-BK-18 2 BK 6T-5859

614-PU-14
130-3453

502-OR
501-GN
500-BR
506-PU

200-BK-18
L

118-GY
118-GY
CONN 42

200-BK
HI/LOW 110-2706 STRAP AUTO/MAN SW 1 20 977-YL-18 200-BK B766-WH

606-GY
538-BR
611-PU
615-YL
3 ALARM

200-BK-18

200-BK-18
PRESSURE SW LEFT TURN C FWD HI SW 12 965-WH-18 200-BK-18 L L FLOOD PANEL LAMPS
L42 9G-9813 L5

1
4
2
3
7
6
8
5
9
10
102-BU-14
160-PU-4
N N

7
8
2
1
5
4
3
6
114-5333 LAMP RD-18 1605-YL-14 REV PAR SW 19 969-YL-18 128-PK 614-PU 504-YL LAMP SW P P 7N-5876 COSA ROADING FRONT HARNESS
VV L P W CAB FLOOD

604-OR
968-BR-18

617-BR
CONN 2 BK-18 200-BK-18 E 14 419-YL-18

200-BK
200-BK
NOTE A 3E-6466 2 REV SW

200-BK-18
200-BK-18
L 9X-1423

614-PU
614-PU
L L1

615-YL
KICKOUT LAMP

200-BK
200-BK
200-BK
603-PK
HHH HHH E C 311-WH 1 BK-18 FWD PAR SW 18 967-BU-18 503-BR

751-GN-18
921/965-WH-18
752/969-YL-18
922/968-BR-18
754/967-BU-18
923/966-GY-18
755-OR-18
924/970-GN-18
900-PU-18
925/971-YL-18
901-WH-18
926/972-BU-18
PARKING L19 F F

1
2
121-YL-18 CONN 7 13 966-GY-18 NEUTRALIZER SW L2 F 200-BK-18 HIGH BEAM 9X-1439

614-PU
GN-14 1 521-YL 1 513-OR-14 BK-18 1 310-PU 2 BK-18 FWD LOW SW
BRAKE SW F WIRES THAT HAVE BATTERY VOLTAGE
L30 C A 6T-3990 L

105-BR
507-WH
GN-14 2 522-WH 2 522-WH BK-18 2 321-BR-18 SPD 1 SW 15 970-GN-18 118-GY LL 611-PU LAMP N X X WHEN THE KEY SWITCH IS OFF.
121-YL-18 JJ 971-YL-18 3T-3132 CONN 20 118-GY L11 FORWARD 7N-5876
9 121-YL SPD 2 SW 16 614-PU 615-YL

B766-WH
A/C COMPRESSOR BACKUP ALARM 101-RD-4 KK HORN SW

128-PK
2 321-BR-18 17 972-BU-18 118-GY 614-PU 200-BK
200-BK-18
200-BK-18
D 160-PU SPD 3 SW L 614-PU F WIRES THAT HAVE BATTERY VOLTAGE D

102-BU-14
3E-1906 123-6449 3 608-GN A UNUSED A/S SW 3 B757-WH-18 CONN 19 614-PU-14 L 617-BR 2T-3360 614-PU 200-BK-18 RIGHT TURN N X X WHEN THE KEY SWITCH IS ON.
2

200-BK
L41 3

615-YL
N L
522-WH

5 617-BR AIR INTAKE HEATER 2 202-BK-18 614-PU 614-PU-14 102-BU-14 105-BR 606-GY

105-BR
GROUND LAMP

603-PK
P
521-YL

308-YL
308-YL
120-YL
615-YL
RELAY BEACON STARTING CIRCUIT. ABBREV COLOR
C
7 605-YL-14 L24 L24 L25 L25 3E-0075
SPEEDO DRIVER 7 449-BU-18 10 419-YL-18 614-PU 614-PU 105-BR 12 L KEY START SW BK/YL-18 7N-5876
128-6983 RD RED
CONN 1 8 606-GY-14 ENG SPD INPUT 6 450-YL-18 6 503-BR L L 11 614-PU-14 200-BK F GAUGE CIRCUIT.
9G-7641 L6 WH WHITE

L42
RD-18 1 606-GY-14 604-OR 4 604-OR XMSN SPD INPUT 5 710-GN-18 8 118-GY 200-BK 102-BU-14 614-PU 200-BK-18 MASTER ACTION NH H

322-GY-18
HHH L42 L F OR ORANGE
BK-14 11 513-OR-14 BK-18 2 200-BK-18 614-PU 6 614-PU-14 FWD HI SOL 31 751-GN-18 3 505-BU 124-GN-14 411-PK-18 LAMP 7N-5876 603-PK 1 RD EMS CIRCUIT.
LH 9 L 610-OR-14 L R
1
2

12 521-YL-14 1 200-BK-14 FWD LOW SOL 33 754-BU-18 4 504-YL B B 308-YL 521-YL-14 F 1 200-BK 2 BK YL YELLOW
L 8 F 2 PK PINK
TTT A RIGHT TURN LAMP 200-BK-14 10 REV SOL 32 752-YL-18 5 102-BU-14 102-BU-14 515-GY-14 NH PANEL LAMP CIRCUIT.
L C OFF F 5 F BK BLACK
LOC D-13 3E-6466 11 513-OR-14 SPD SOL 1 34 755-OR-18 603-PK 7 603-PK 614-PU-14 6 326-PU 516-GN-14 200-BK-18 HAZARD FLASHER
35 900-PU-18 615-YL 307-OR-18 L S ON
517-BU-14 F 4 538-BR WIPER/WASHER CIRCUIT AND GY GRAY
12 521-YL-14 SPD SOL 2 2 5 L B ST 3 LAMP
ARC SUPPRESSOR C SPD SOL 3 36 901-WH-18 1 105-BR 105-BR 7N-5876 X TURN SIGNAL CIRCUIT. PU PURPLE
106-8704 LL BLOWER SW N X BR BROWN
S RD-18 A 604-OR 604-OR SOL RETURN 39 975-WH-18 9 120-YL F 615-YL
T WH-18 614-PU SLOW MODE SW 1 22 978-GN-18 PW L10 L10 6P-3236 200-BK-18 200-BK HEATER AND AIR CONDITIONER CIRCUIT. GN GREEN
C FLOOD

415-GN-18

610-OR-14

403-GN-18

307-OR-18
720-PU-18

614-PU-14
126-PK-18
201-BK-18
202-BK-18
L22 L L L8

102-BU-14
102-BU-14
126-PK-18
910-YL-18
MUR440 BK-18 200-BK-18 SLOW MODE SW 2 23 974-PU-18 FRONT RUNNING 615-YL N X X BU BLUE

B766-WH
B L1 LAMP GROUND CIRCUIT.
L1

987-WH

507-WH
LAMP SW CAB FLOOD

963-GN

976-OR

502-OR
501-GN

608-GN
614-PU
WIPER

118-GY
118-GY
144-GN
202-BK-18

193-PU

310-PU

500-BR
506-PU

617-BR

326-PU
105-BR
127-OR
964-BU
128-PK

603-PK

200-BK
R134A REFRIGERANT CIRCUITS

116-BR
105-BR
105-BR
129-BU
762-YL

615-YL
615-YL

308-YL
6T-3989 7N-5876 SYMBOL DESCRIPTION
STOP/TAIL/PARK LAMP LAMP
200-BK

SW START AID CIRCUIT.

130-3453 3T-6655 L2 L2 FRONT DASH ASSEMBLY 9X-1439 BLADE, SPADE, RING,
TRANSMISSION CONTROL CIRCUIT. OR SCREW TERMINAL
L22 L3

L3
CONN 30
FLOOD J L7 L P 144-GN CIRCUIT CONNECTED
C 1 ALL DASHED LINES ARE ATTACHMENTS.
LAMP 608-GN L12 L9 1 501-GN L4 200-BK-18 2
9X-1439 J RESISTOR CIRCUIT NOT CONNECTED

311-WH
311-WH
200-BK H 2 118-GY 516-GN-14

310-PU

710-GN-18
H N B

202-BK-18
RD 603-PK 603-PK 200-BK-14 L7 L7 3 500-BR L4 L4 537-GN-14 9G-1950 FORK POSITIONER
L33 L33 1 2 TO PLATFORM CONN 37 SS
BK 2 200-BK 200-BK A576-GN-14 1 102-BU-14 4 502-OR 409-OR-18 517-BU-14 515-GY-14 3E-7843 ELECTRICAL CONNECTION
GROUND TO MACHINE STRUCTURE
N 5 403-GN-18 403-GN-18 P SS B766-WH A OR-18 + BATTERY

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
START AID BEACON L9

L9
A576-GN-14 6 615-YL 615-YL 522-WH-14 3 522-WH-14 200-BK-14 964-BU B BU-18 SOLENOID INTERNAL ELECTRICAL

901-WH-18
751-GN-18

755-OR-18

710-GN-18
978-GN-18
900-PU-18

974-PU-18
754-BU-18

449-BU-18
202-BK-18
L7

752-YL-18

450-YL-18
VALVE AS. E 128-6983 STRIP FUSE SS

L7
311-WH J 8 102-BU-14 614-PU-14 516-GN-14 4 200-BK-18 C BK-18 GROUND CONNECTION TO SURFACE
3E-6332 WH-18 311-WH 310-PU 310-PU J 8V-0404 HOLDER L12 L12 614-PU 7 614-PU-14 102-BU-14 517-BU-14 OF COMPONENT
1 5 B

L1
15A 8R-2814 4K-5122 403-GN-18 9 B757-WH-18 976-OR L1 515-GY-14
PU-18 2 310-PU 1 CONNECTOR
CIRCUIT BREAKER L8 10 B758-GN-18 L40 910-YL-18 200-BK-14 2 THERMOSTAT SW BUCKET POSITIONER
202-BK-18 3T-2662 10A SPARE 614-PU 415-GN-18 200-BK-14 6 3E-5464 3E-7843 ATCH WIRE, CABLE &
L30 L30 J L COMPONENT
450-YL-18 CONN 15 112-PU-10 10A CONVERTER 120-YL 113-OR-18 200-BK-18 7 200-BK-14 200-BK-14 B766-WH B766-WH A OR-18 + BATTERY
L WIPER MOTORS 118-GY 124-GN-14 762-YL
L 10A 200-BK-14 B BU-18 SOLENOID
L32 967-BU-18 751-GN-18 112-PU-10 10A L XMSN SHIFTER 126-PK-18 CONN 31 419-YL-18 200-BK-18 C BK-18 GROUND L# CIRCUIT GROUPING
24
C DESIGNATION C

L2
965-WH-18 921/965-WH-18 10A L RIDE CONT/DVTR 193-PU 144-GN L P 201-BK-18 515-GY-14
22 B
969-YL-18 752/969-YL-18 CIRCUIT BREAKER 10A L BEACON/LOAD CHK 144-GN 144-GN 144-GN 10 419-YL-18 521-YL-14 515-GY-14 515-GY-14 IDENT PART NO. CHG LOC NOTE
23 L9
E START 968-BR-18 9 922/968-BR-18 6N-8589 L 1 910-YL-18 449-BU-18 LIFT POSITIONER

200-BK-18
L33 L28 L BLOWER MOTORS L9 3E-7844 HARNESS AS.
301-BU-10 967-BU-18 754/967-BU-18 112-PU-10 124-GN-14 2 415-GN-18 406-PU-18

200-BK-14
200-BK-14
3

515-GY-14
200-BK-10 L32 966-GY-18
15A A 124-4727 00 A-3
923/966-GY-18 3 124-GN-14 413-BR-18 200-BK-18 A BK-18

307-OR-18
306-GN-18
720-PU-18
321-BR-18
12 GROUND

202-BK-18
L32 L28 L30 L31 164-WH-18 FUSE LEMS/GAUGE 113-OR-18 B766-WH B B 132-4426 02 B-3 STD
GND 19 755-OR-18 10A 4 113-OR-18 428-OR-18 OR-18 + BATTERY
201-BK-18
201-BK-18

970-GN-18 L6 3K-8782 LAUX FLOOD LAMPS 127-OR B 116-0969 00 D-2 ATCH

14 924/970-GN-18 10A 5 307-OR-18 416-OR-18 761-GY C BU-18 SOLENOID
SHUTDOWN E 18 900-PU-18 112-PU-10 10A LREAR FLOOD LAMPS 116-BR 6 720-PU-18 160-PU C 130-0118 00 D-13 STD
L B C 140-1711 00 E-14
SOLENOID 326-PU 971-YL-18 925/971-YL-18 112-PU-10 10A CIGAR LIGHTER 129-BU 7 977-YL-18 442-GY-18 B ATCH

513-OR-14

441-OR-18

428-OR-18

710-GN-18
13

114-GN-18

406-PU-18

413-BR-18
MOTOR AS

201-BK-18

202-BK-18
102-BU-14

405-GY-18
SS

121-YL-18

443-YL-18

450-YL-18
8C-3663 112-PU-6 L
KICKOUTS 128-PK L10 L39 SS FORWARD D 102-9298 01 B-9
STOP 10 901-WH-18 10A 8 973-BR-18 201-BK-18 443-YL-18 9G-8697 114-GN-18

522-WH
L

306-GN

403-GN
L HORN E 108-1123 A-12

130-GN
03

326-PU

310-PU

1
2
105-BR

308-YL
405-GY-18 972-BU-18 926/972-BU-18 AUTOSHIFT 164-WH-18 9 164-WH-18 202-BK-18 441-OR-18 322-GY-18

1
2
15 10A

202-BK-18
413-BR-18 L32 GN-18 SWITCH PANEL SWITCH PANEL 447-PK-18 7T-0969 F 102-5888 03 E-5
16 L6 L6 L3
201-BK-18 201-BK-18 201-BK-18 ENGINE 2 TO PLATFORM BK-14 MOTOR G 8Y-7607 00 A-13

200-BK-14
201-BK-18 201-BK-18 B757-WH-18 5 B757-WH-18 L40 FRONT WH/RD-14 B FLOOD H 4E-1188 02 D-2/C-11 ATCH
E E E B758-GN-18 L40 405-GY-18 WIPER LAMP J 128-4952 00 C-9 ATCH
11 619-GN-14

606-GY-14
605-YL-14
CONN 10 CONN 12 L 4E-0598 B-7

5
8
3
4
6
1
7
2
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12
07

2
1
17 307-OR-18 9X-3392 200-BK-18 200-BK-18 200-BK-18 9X-1439
A A A MOTOR AS M 4E-0602 03 F-8
7 720-PU-18 WH/RD-14 MOTOR 200-BK-18 200-BK-18

322-GY-18
201-BK-18
405-GY-18

TORQUE CONN 11 FRAME 9G-8693 N 102-5891 01 D-9 STD

202-BK-18 BK-14 200-BK-18 200-BK-18

522-WH-14
8

326-PU-18
CONV OIL GAUGE L39 L N 4E-4186 03 F-7
TEMP 4 200-BK-18 200-BK-18 ATCH
4W-9972 164-WH-18 20 P H 200-BK-14 200-BK-18 B LEFT N 4E-8854 01 F-8
E
413-BR-18
201-BK-18

443-YL-18 977-YL-18 6 L39 L39 MOTOR

200-BK-14 605-YL-14 1 RD-18 TURN P 102-5889 01 B-5
973-BR-18 21 CONN 32 T 200-BK-18 200-BK-18 2 BK-18 LAMP T 119-1261 03 A-7 ATCH P

605-YL-14
E L12 HEATER GP - 100-3965

611-PU-14
T

432-PK-18
417-GY-18

606-GY-14
B758-GN-18 1 RRR P 118-GY 3 3E-6466 U 136-7462 00 B-2 ATCH
L4 CONDITIONER GP - A/C 106-7281
C

V 4E-0597 02 E-5
A
B

FF P 1 164-WH-18 500-BR 4 ATCH

NOTE L X 4E-0630 01 D-2

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
901-WH-18
975-WH-18
751-GN-18

755-OR-18

710-GN-18
978-GN-18
CONN 43

710-GN-18
200-BK-18 502-OR

900-PU-18

974-PU-18
754-BU-18

449-BU-18
202-BK-18
2 2

752-YL-18

450-YL-18

306-GN-18
403-GN-18
E

610-OR-14

720-PU-18
321-BR-18
614-PU-14

102-BU-14
126-PK-18
449-BU-18 501-GN B U U RIDE Y 8Y-7770 01 A-14 ATCH F

B766-WH
3 1
2
1

507-WH

987-WH
E CONTROL Z 4E-2379 03 A-14 ATCH G

963-GN

976-OR

608-GN
144-GN
506-PU

310-PU

617-BR

326-PU
105-BR
964-BU
GN-18 4 710-GN-18 976-OR 1 976-OR 1 GN-18

762-YL

308-YL
P
RD-18
BU-18
BK-18

TORQUE BK 2 201-BK-18 200-BK-18 2 200-BK 2 GN-18 VALVE GP-SOL FF 122-6078 00 D-10

CONVERTER 1 428-OR-18 121-YL 134-9878 LL 101-5308 01 D-6 ATCH
BK-18
BK-18

CONN 16 CONN 18
3E-6453 BK 513-OR-14 L L P CONN 34 NOTE P MM 101-4629 00 B-6
CONN 6 FF RIGHT SS 7X-6015 03 C-3
521-YL-14 OPERATOR STATION B
BK-0

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
6
21
20
1
24
22
23
9
3
12
19
14
18
13
10
15
2
16
5
11
17
7
8
4
6
21
20
1
T

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
4
2
7
21
20
1
6
HH A KEYED "B" CONN 23 KEYED "C" KEYED "A" CONN 40 606-GY-14 1 RD-18 TURN AAA 8R-4501 02 B-2 ATCH

619-GN-14
D A CONN 28 XMSN DOWNSHIFT SW A BK-18 LAMP CCC 8R-9190 01 F-7 ATCH
BK-18 A 201-BK-18 L23 L23
A 9X-4959 MM B766-WH 6 200-BK-18 2
NOTE E A MM 3E-6466 FFF 8Y-7929 01 A-3 ATCH D

A519-GN-18

522-WH-14
306-GN
H766-WH
B 417-GY-18 202-BK-18

428-OR-18
416-OR-18

441-OR-18
BK-18 E 762-YL

403-GN

406-PU-18
413-BR-18
449-BU-18

447-PK-18

432-PK-18
901-WH-18

442-GY-18

405-GY-18
417-GY-18

606-GY-14
322-GY-18
720-PU-18
L16 321-BR-18
921-WH-18
ENGINE 5

443-YL-18

605-YL-14
521-YL-14
751-GN-18

755-OR-18
924-GN-18

710-GN-18
978-GN-18

326-PU-18
112-PU-6

900-PU-18

974-PU-18
754-BU-18

926-BU-18

449-BU-18
1 2
B B

922 BR-18
923-GY-18

202-BK-18
925-YL-18

450-YL-18
ENGINE OIL GGG 4E-8960 04 A-3

752 YL-18
BK-18 C 416-OR-18 450-YL-18 2 SPEED 974-PU-18 A 974-PU-18 202-BK-18 BUCKET LIFT BUCKET 761-GY 4

976-OR

160-PU

611-PU
PRESSURE SW L35 LLL 4E-4417 03 A-2 ATCH

614-PU-14
202-BK-18 978-GN-18 POSITIONER POSITIONER FLOAT

L36
1 SENSOR 978-GN-18 B 114-GN-18 10
3E-6455 FUEL 6V-2455 202-BK-18 3 4 SOLENOID SOLENOID SOLENOID 322-GY-18 B FLOOD HHH 144-0664 01 D-15 ATCH
C 8
PRESSURE SW HYDRAULIC GAUGE 619-GN-14 7 619-GN-14 619-GN-14 LAMP UUU 124-4725 00 B-8 ATCH
3E-6454 SENDER L20 L20 605-YL-14 200-BK-18 9X-1439 VVV 111-7006 01 B-6
4W-9972 L21 1
L21 976-OR 9

RD-18
RD-18

RD-18
RD-18

8R-6359 GND STRAP

RD-18
RD-18
L35 L35 963-GN 606-GY-14 WIRE AS. E
BB AA A 2
BK-0 442-GY-18 CONN 17 144-GN L17 200-BK-14 3 HH 8Y-7526 00 B-13
DD BB D L36 L36 LOAD CHECK ATTACHMENT PLUGS INTO RIDE CONTROL CONNECTOR JJ 104-5467 01 D-11 ATCH
11

605-YL-14
T

606-GY-14
KK 104-5466 01 D-11

4
1
3
5
6
2
L21 ATCH

606-GY-14
605-YL-14
522-WH-14 614-PU-14 CONN 27
BK-0

POS NEG DISCONNECT SW 12

A FRAME

617-BR
7N-0718 BREAKER BOX 202-BK-18 710-GN-18 310-PU A VVV FRAME A B FRONT B AAA AAA NN 8Y-8744 00 A-13
405-GY-18 450-YL-18 TRANSMISSION 102-BU-14 144-GN 144-GN A 144-GN 144-GN A BK CONN 39 976-OR 1 571-OR 571-OR 1 GN-18 LOAD CHECK PP 8Y-8745 00 A-13
AA 413-BR-18 202-BK-18 974-PU-18 403-GN B766-WH 200-BK-18 B 200-BK-18 A514-YL-18 B RD 964-BU 6 200-BK-18 2 200-BK 200-BK 2 GN-18 VALVE GP-SOL WW 8Y-8746 00 A-13
12V BATTERY 443-YL-18 201-BK-18 978-GN-18 L35 617-BR 617-BR 144-GN 976-OR C 976-OR-14 C BU VALVE GP 617-BR 6T-8046 UU 101-9161 01 D-9 M
3T-5760 STD 2 CONN 44
326-PU-18 201-BK-18 202-BK-18 202-BK-18 608-GN B766-WH VVV 6E-2748 (TYP) 611-PU-14 1 VV 4E-2900 00 D-9
9X-3404 ATT TO ENGINE L18 HYDRAULIC LOCK/ LOAD CHECK MMM 4E-2902 00 E-8
428-OR-18 201-BK-18 308-YL AAA

3
4
5
2
1
6
END FRAME 614-PU-14 3
CONN 5 310-PU 200-BK-14 DETENT OVERRIDE SW 326-PU-18 610-OR-14 VVV VVV PRESSURE SW A L15 144-GN 4 571-OR 1 GN-18 LOAD CHECK ZZ 8R-6892 00 F-13
109-OR-6

FUSE 15A 9W-1441 G E 710-GN-18 403-GN 7N-8001 105-BR 617-BR 86 85 9X-4455 200-BK-14 200-BK 2 GN-18 VALVE GP-SOL DDD 8Y-7833 00 A-7 P

963-GN
200-BK
200-BK
761-GY
B766-WH
200-BK
7
101-RD-6

FUSE 10A 9W-1442 109-OR-6 109-OR-6 450-YL-18 614-PU-14 NOTE S 964-BU L13 VVV87 322-GY-18 987-WH 6T-8046 JJJ 8Y-7606 00 A-13
19 30 5
CONN 3 101-RD-6 101-RD-6 L29 201-BK-18 617-BR UUU A 762-YL 976-OR-14 144-GN-14 605-YL-14 8 RRR 110-0553 00 B-6 L
PP G 20 LOAD CHECK TO ENGINE TTT 110-8223 01 D-15
PRIMARY Y Y A 101-RD-10 10A BACKUP ALARM 121-YL 2 121-YL-18 403-GN 310-PU B766-WH 1 H766-WH 126-PK-18 87a VVV RELAY 606-GY-14 A B B LLL LLL
STEERING MAIN BREAKER G FORWARD HORN 114-GN 114-GN-18 406-PU-18 102-BU-14 B766-WH END FRAME 200-BK-18 200-BK 4TH FUNCTION
PRESSURE
BK A 201-BK-18 201-BK-18 A G 9S-0174
FUSE BLOCK 10A 3 H766-WH 2 B766-WH 987-WH 3E-5239 611-PU 2 2 GN-18
RD B 417-GY-18 417-GY-18 B G 9W-2035 10A G STOPLAMPS 130-GN 4 130-GN 441-OR-18 608-GN UUU UUU A519-GN-18 976-OR 720-PU-18 987-WH 1 987-WH 1 GN-18 DIVERTER VALVE GP-SOL CABLE AS.
CONN 24
SW 3E-6450 BU C 201-BK-18 C 60A
PP 101-RD-10 101-RD-10 PP 15A G KEY 105-BR 5 105-BR 521-YL-14 308-YL 614-PU-14 CONN 45
6T-5859 AA 4E-3187 01 B-15
PP 101-RD-10 10A G SPARE WH 308-YL 326-PU-18 200-BK-14 BB 4E-3186 00 B-15
NOTE F NN WW 101-RD-10 G 6 L18 L18 CC 4E-3185 01 F-14
COSA ROADING ATCH RUNNING LAMP 10A SPARE WH 15 306-GN 105-BR CONN 33 M A 200-BK-14 NOTE
BREAKER 15A G SPARE WH 105-BR 449-BU-18 506-PU B 506-PU L36 761-GY LOC DD 4E-3184 00 F-15
109-OR-6

16 EE 128-8817
3T-2662 1 130-GN 507-WH C 507-WH L36 976-OR NOTE D NEUTRALIZER SW B-13 NOTE E: TO ATTACH SECONDARY STEERING CIRCUIT 00 F-13
WW G L28 L28 L20 L20 105-6117 REMOVE WIRE AS. HH AND ATTACH HARNESS AS. Y OR Z BBB 9W-3073 02 F-7 ATCH
101-RD-10 102-BU-14 102-BU-14 9 102-BU-14 114-GN-18 522-WH-14 200-BK A 200-BK 976-OR 619-GN-14 1 610-OR-14
15A A-14 NOTE F: FOR USE WITH SECONDARY STEERING ATTACHMENT EEE 4E-0773 00 F-13 ATCH
7 102-BU-14 521-YL-14 432-PK-18 976-OR 610-OR-14 2
BK-18 BK-18 306-GN 416-OR-18 406-PU-18 201-BK-18 144-GN 611-PU 611-PU-14 TO INDICATE PRIMARY STEERING FAILURE
L23

10 L23 L16 L16 3 LH VALVE AS

BK BK 14 308-YL 417-GY-18 413-BR-18 762-YL 4 GGG A-14 NOTE G: FOR USE WITH SECONDARY STEERING PLUG AS. - CODE
BK-18 308-YL 308-YL 201-BK-18 428-OR-18 L17 L17 8R-8529 ATTACHMENT TO INDICATE PRIMARY STEERING GG 116-4237 00 E-10 ATCH H
21 L15 B766-WH 126-PK-18 5 126-PK-18
PRIMARY Z BK 160-PU 416-OR-18 L15 987-WH 720-PU-18 6 720-PU-18 GGG FAILURE AND/OR REDUCED SECONDARY
G G 11 L13 L13
STEERING
A PRESSURE
BK
RD
A 201-BK-18
START RELAY
309-GY 17 309-GY
L27 L25
442-GY-18
447-PK-18
442-GY-18
443-YL-18 T
DDD A 610-OR-14 130-GN 7 130-GN-18 STEERING OIL FLOW
E-10 NOTE H: USED ONLY WITH IT24F AUTOSHIFT(MACHINE CODE PLUG)
THIS SCHEMATIC IS FOR THE IT24F (111-9859 CHG 06)
A
SW 3E-6450 B 417-GY-18 13 L25
T A 1 A519-GN-18 964-BU 604-OR 8 604-OR-18
BU C CONN 4 3E-7640 RESISTOR 18 201-BK-18 441-OR-18 BK-18 1 A519-GN-18 A519-GN-18 1 A519-GN BK-18 2 976-OR 126-PK-18 E-8 NOTE K: 9U-7204 FLUORESCENT SERVICE LAMP IS AVAILABLE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
Z A G NN NN JJJ 6T-7864 A GGG GGG AND IS POWERED FROM THE CIGAR LIGHTER SOCKET OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
109-OR-10 112-PU-6 8 608-GN 447-PK-18 2 976-OR-14 2 976-OR 617-BR CONN 38 GGG
201-BK-18 304-WH-10 304-WH-10 617-BR 405-GY-18 BK-18 A520-BU-18 NOTE P 614-PU-14 B-6 NOTE L: TO ATTACH TUV GOVERNOR CONTROL, REMOVE AND XMSN SHIFTER IN NEUTRAL
A 24 3 CONN 25 CONN 26
Z B MAIN RELAY BK-18 12 202-BK-18 605-YL-14 417-GY-18 604-OR WIRE AS. RRR
BK-18 416-OR-18 109-OR-6 3E-9171 BK 200-BK L24 L24 321-BR-18 160-PU RIDE CONTROL L14 L14 130-GN STOP LAMP SW D-9 NOTE M: TO ATTACH AIH TIMER REMOVE WIRE AS. UU THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
1 C 23
BK-18 2 201-BK-18 304-WH-10 22 606-GY-14 321-BR-18 INTERRUPT-TILT 114-GN-18 105-6118 A-7 NOTE P: REMOVE WIRE AS. 8Y-7833; INSTALL ATCH RIDE CONTROL TOGETHER AT LEAST 1 TURN PER 25 mm
25 604-OR 306-GN L16 PRESSURE SW 200-BK TILT INTERRUPT CIRCUIT THAT MUST BE USED WITH RIDE
SECONDARY NOTE G 614-PU-14 606-GY-14 9X-9966 200-BK-18 201-BK-18 200-BK-18 CONTROL VALVE GP 9X-3267. RIDE CONTROL CAN NOT BE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
JJJ 200-BK-14 605-YL-14 L15 85 86 201-BK-18 200-BK INSTALLED IF LOAD CHECK IS ALREADY INSTALLED NOTE NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
STEERING L18 L18 NOTE B: RADIO TO BE INSTALLED BY DEALER
SW 3E-6429 112-PU-6 112-PU-6 130-GN RIDE CONTROL 201-BK-18 200-BK FFF FFF E-1 NOTE R: FOR COSA LH TRAFFIC ROADING USE: 3E-7587 LOC
L14 RELAY 87 30 DIMMER SW FOR COSA RH TRAFFIC ROADING USE: 3E-7586 NOTE C: UNUSED SWITCH LOCATION (FUTURE DEVELOPMENT)
A 604-OR A519-GN-14 201-BK-18 200-BK 1 619-GR-14
114-GN-18 3E-5239 200-BK-14 200-BK-14 2 2H-1855 FOR ITALY ROADING USE: LEFT MOUNT - 105-4849 D-15 NOTE D: TO ATTACH DIMMER SWITCH REMOVE 610-OR-14 JUMPER
COSA ROADING ATCH BREAKER GP 8Y-7609 87a 200-BK-18 T 200-BK-14 3 611-PU-14 RIGHT MOUNT - 105-4850 F-7 INSERT PINS FROM HARNESS FFF
610-OR-14 B-7 NOTE S: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER E-7
NOTE P ENGINE END FRAME GND COSA ROADING ATTACH DETENTS WHEN THE IMPLEMENT HYDRAULIC LOCKOUT A-3
L14 L14 LEVER IS IN THE ROADING POSITION

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1