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fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 1
Nomenclature isd , isq flux and torque currents in rotating reference frame
* *
i ,i
sd sq
flux and torque current commands in rotating reference frame
2Vdc Dc bus voltage of 3-level NPC inverter * *
v ,v
sd sq
stator voltage command in rotating reference frame
Vdcs Dc bus voltage of series cell a b c
i ,i ,i 3 phase stator currents
s
s s s
Stator supply frequency
isha , ishb , ishc Estimated 3 phase stator harmonic currents
Vs (t ) Quasi-square-wave pole voltage generated by NPC inverter
Vsh (t ) Estimated harmonic voltage at motor terminal
2 Pulse width of quasi-square-wave voltage
ish (t ) Estimated stator harmonic current
Vsn Peak value of nth order harmonic voltage present in Vs (t )
Vsh (t ) Net harmonic voltage produced by the NPC inverter
Vse* (t ) Voltage command for series cell I. INTRODUCTION
Cse Dc bus capacitance of series cell
T wo-level inverters for medium-voltage drives require
power devices of high-voltage ratings. These high-voltage
power devices have limited switching frequency. A simple 2.2
Manuscript received August 13, 2018; first revision submitted November
kV drive, when realized by 2-level inverter, requires 4.5 kV
25, 2018; second revision submitted January 12, 2019; accepted February 20,
2019. This work was supported in part by the Department of Electrical IGBT. This IGBT can be switched at a frequency not more
Engineering of IIT Kharagpur. than 750 Hz [1]. The low switching frequency inverters are
Archisman Datta and Gautam Poddar are with the Electrical Engineering operated in synchronous PWM mode [1] to reduce the sub-
Department, Indian Institute of Technology Kharagpur, West Bengal, India (e-
mail: archismandatta@gmail.com; gpoddar@ee.iitkgp.ernet.in). harmonic currents of the motor. However, the low switching
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frequency inverters inject considerable amount of switching voltage balancing issue of the capacitors. A hybrid topology
current into the motor line current. Neutral point clamped associating T-type converter is proposed in paper [21].
(NPC) 3-level converter topology [2]-[5] with high voltage However, the floating capacitor voltages need to be monitored
IGBT or IGCT is used for industrial medium voltage drives and controlled. A combination of NPC and CHB is proposed
for 3.3 kV and above [23], [24]. However, the switching in paper [22]. However, the NPC is SHE modulated.
frequency of this PWM inverter is again limited to 750 Hz due Therefore, it has its intrinsic problems of computing the
to high switching loss of high voltage (4.5 kV or 6.5 kV) switching angles off-line at all frequencies if it is used as
IGBTs or IGCTs. Significant switching currents are still variable speed drive. Moreover, each CHB is connected to a
present in the motor. floating capacitor, and its voltage is sensed and controlled
Switching currents can be reduced considerably by using separately.
cascaded H-bridge (CHB) topology [5]-[10]. However, CHB Papers [15]-[17] propose hybrid inverter that has high
topology requires many H-bridge cells with separate isolated voltage quasi-square-wave cell in series with low voltage
power supplies. Therefore, complex power frequency PWM cells. These PWM cells compensate only harmonic
transformer is essential to meet this requirement. voltages and do not need any energy source. The dc bus
In medium-voltage drives application, hybrid inverter voltages of the PWM cells are naturally regulated and their
topology [11]-[22] is competitive alternative to standard values can be considerably smaller than the configuration
medium voltage topologies. Paper [11] proposes a hybrid given in [15].
inverter topology for induction motor drive. Each module per Main advantage of the hybrid configuration [17] shown in
phase consists of high voltage square-wave cell and low figure 1 is the quasi-square-wave mode of operation of the
voltage PWM bidirectional cell connected in series. This low high-voltage cell. This drastically reduces the switching losses
voltage PWM cell produces fundamental as well as harmonic of high voltage IGBT. Barring few lower order voltage
voltages. Therefore, both the cells require two isolated power harmonics, no high order switching harmonics are generated
supplies. However, the number of cells per phase and isolated by the high voltage cell. Since the lower order voltage
power supplies are less as compared to standard CHB. Thus, harmonics are eliminated by the low voltage PWM series
input power transformer has less number of windings for same cells, motor ripple current is very less compared to 2-level or
motor voltage. In [12]-[14], [18] also, authors propose hybrid 3-level PWM inverter with switching frequency of 750 Hz [1].
inverter, where separate dc sources are required for the high Moreover, the dc bus voltages of the series cells build up and
and low voltage cells. are regulated naturally by active power balancing [17]. This
Papers [19]-[23] propose hybrid inverter with single energy natural build up of series cell dc bus voltage is reviewed
source. The hybrid inverter proposed in [19] consists of one briefly in section III. However, the paper [17] fails to achieve
voltage source inverter which is connected to the dc power good quality current waveforms when the drive operates at
source. Another voltage source inverter is connected to a low frequency.
floating capacitor. However, the voltage of the floating For high performance application of the drive, it is essential
capacitor needs to be monitored and controlled. A hybrid to have direct or indirect torque control of induction motor
multilevel inverter with only three clamping diodes is using current controllers. However, it is extremely difficult to
proposed in the paper [20]. However, it suffers from the achieve fundamental current control of an induction motor
Rectifiers R-Phase
1st Series nth Series
Cell Cell
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4Vdc
cos n (2)
Vsn
n 4Vdc cos(n ) 0
When a series cell compensates any particular nth harmonic, 0 jns Ls rs
n
the cell can be operated either in quasi-square-wave mode or (From NPC inverter)
in PWM mode. If it is operated in quasi-square-wave mode
kmVdcs t cos(n ) I sn
then the dc link voltage of the cell, Vdcs is as given below [17]. 00
Vdc n
Vdcs
(3) (From series cell)
n
The value of Vdcs is smallest in this method compared to the Figure 3. Harmonic model of the squirrel cage induction motor
sin(iωst) cos(iωst)
Quasi-square-wave modulator [17]
Unit vectors for Quasi-square-
3-phase stator 1 wave inverter
Vs*
voltage 0 pulses
Vs*
1
3-Φ 3-Φ
harmonic Carrier Signal harmonic Carrier Signal
voltage voltage
references Vse*1a references Vse* 2a
5th harmonic 7th harmonic
13th harmonic Vse*1b Pulse
First Series Vse* 2b Pulse
Second
Cell Gate 11th harmonic Series Cell
Adder Width Adder Width
Vse*1c Modulator
pulses
Vse* 2c Modulator
Gate pulses
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harmonics together, the nominal voltage reference Vse t for signal. Based on this method, the dc bus voltages of a series
*
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mr
r
vs* , vs* Estimation of cos mr cos mrF
rotor flux
SOGI
rs sin mrF
is , is sin mr
mr
(a)
cos(nθ)
cos mrF
isd*
*
r + + +
- vs*
- -
*
vsd vs2 vs2 Vs*
r Decoupling terms *
v vs*
isd d-q to s
α-β *
v
*
s
vs* sin st
vsq
Vs*
*
isq
e* +- +- ++ vs* cos st
sin mrF V *
e isq Decoupling terms s
(c)
Figure 5. Block diagram of speed sensorless vector control induction motor. (a) Block diagram of rotor flux model, (b) estimation of isd , isq , mrF , and e , (c)
block diagram of motor current controller
Using these fundamental currents, two phase motor currents therefore, isd and isq controllers are designed with limited
is and is are generated. Finally, is and is are used to bandwidth. This limit can be decided based on the lowest
estimate isq , isd , and mr as shown in figure 5.
* *
frequency of operation. vsd and vsq are generated by adding the
Practically, due to inaccurate estimation of Vsh t , the feed forward terms with the outputs of current controller as
shown in figure 5. cos mrF and sin mrF are used again to obtain
estimated rotor flux position mr , is not free from distortion *
vs* and vs* from vsd
*
and vsq . The stator voltage magnitude
completely. This distortion is further removed by introducing
*
second order generalized integrator (SOGI) based filter for the reference Vs is generated from vs* and vs* as shown in figure 5.
rotor flux angle mr as shown in figure 5. The transfer *
Next, Vs is applied to the quasi-square-wave voltage
function of the SOGI filter is as given below. modulator to generate the gate pulses for the NPC inverter as
k s
D( s ) 2 (14) shown in figure 4. An additional hysteresis band is introduced
s k s 2 to the comparator of the quasi-square-wave modulator to
In this work, mr is used as . These filtered unit vectors avoid any jittering. The experimental results for this mode of
cos mrF and sin mrF are along the rotor flux vector. They are operation are shown in next section.
used to estimate flux current isd and torque current isq from is VI. EXPERIMENTAL RESULTS
and is as shown in figure 5. Experimental investigation has been carried out on 420 V
These isd and isq are used as feedback signals for the current prototype drive. It has two series cells per phase. This
* *
configuration is suitable for 3.3 kV applications. The
controllers to generate voltage references vsd and vsq . Since specification of squirrel cage induction motor, used for this
these feedback signals are passed through SOGI filter, drive, is given in TABLE 3. Algorithms for harmonic
elimination and motor control have been implemented in DSP
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TABLE 3
Transformers
Transformersand
and rectifiers
rectifiers Hybrid
Hybrid inverter
inverter SPECIFICATIONS OF THE INDUCTION MOTOR UNDER TEST
Specifications Value
Rated voltage 420 V
Rated current 10.9 A
Rated frequency 50 Hz
Rated speed 1430 RPM
Power rating 7.5 HP
56 V 20
X axis: 20ms/div 15
50 Hz Y axis: 20V/div Zone- Zone- Zone-
THDF (%)
3 2 1
X axis: 400us/div 10
56 V
5
50 Hz Y axis: 50V/div
5 10 15 20 25 30 35 40 45 50
(i)
Operating Frequency (Hz)
(j)
Figure 7. Experimental results in V/f mode. (a) Motor line current and its harmonic spectrum with no harmonic correction at 50Hz. Y axis:
10A/div. X axis: 4ms/div. (b) Motor line current and its harmonic spectrum with only 5 th and 7th harmonic correction at 50Hz. Y axis: 10A/div.
X axis: 4ms/div. (c) Motor line current at 20 Hz if zone-1 operation is continued. Y axis: 10A/div. X axis: 10ms/div. (d) Motor line current at
20 Hz with zone-2 operation. Y axis: 10A/div. X axis: 10ms/div. (e) Motor line current at 7Hz if zone-2 operation is continued. Y axis:
10A/div. X axis: 20ms/div. (f) Motor line current at 7Hz with zone-3 operation. Y axis: 10A/div. X axis: 20ms/div. (g) Motor line current and
its harmonic spectrum with only 5th and 7th harmonic correction, as proposed in [17], at 5Hz. Y axis: 10A/div. X axis: 40ms/div. (h) Motor line
current and its harmonic spectrum with proposed dynamic harmonic correction at 5Hz. Y axis: 10A/div. X axis: 40ms/div. (i) DC bus voltage
(X axis: 20ms/div, Y axis: 20 V/div) and the output voltage (X axis: 400us/div, Y axis: 50 V/div) of the series cell at 50 Hz.(j) Variation of
THDF with fundamental frequency.
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THDF is 29%, which is quite significant. When the series cells effectiveness of proposed strategy is established. Figure 7(j)
are activated, the distortion of motor line current reduces as also shows that the motor current THDF increases gradually
seen in figure 7(b). The two series cells compensate 5 th and 7th within each zone as the motor frequency decreases. The
harmonic voltages only. Figure 7(b) shows that the THD F reason is that the series cells compensate fixed number of
reduces to 4%. This conforms to high frequency operation in voltage harmonics in each zone. Leakage impedance of the
zone-1 as discussed in section IV. motor for harmonic voltage decreases as the fundamental
Figures 7(c) and 7(d) show the motor line current frequency decreases in a zone. Therefore, harmonic current
waveforms with 1p.u load torque when the frequency is increases. However, the frequency range of each zone is
reduced to 20 Hz. In figure 7(c) the harmonic voltage selected to limit the peak THDF within 10%.
correction strategy is same as in zone-1. As seen from this Figure 7(g) shows the motor line current waveform with
figure, the current THDF rises to 15% as explained in section 1p.u load torque at 5 Hz, based on the strategy proposed in
II. Figure 7(d) shows the motor current waveform when 5 th, [17]. The motor current THDF is 42%. Figure 7(h) shows
7th, 11th, and 13th order harmonic voltages are compensated. improved current waveform for same operating condition
This is defined as zone-2 operation in section IV. The motor using proposed harmonic compensation strategy. The motor
current THDF then improves to 6%. current THDF decreases to 8%.
Figures 7(e) and 7(f) show the motor line current Figure 7(i) shows the dc bus voltage and the PWM output
waveforms with 1p.u load torque when the frequency is voltage of a series cell that eliminates only 7th harmonic at 50
further reduced to 7 Hz. In Figure 7(e) the harmonic voltage Hz. In this laboratory setup, Vdc is 270 V. From table-1, the dc
correction strategy is same as in zone-2. As seen in this figure, bus voltage of this series cell should ideally be 49 V (
the motor current THDF again rises to 18% as explained in 0.18Vdc). Figure 7(i) shows that the dc bus voltage of this cell
section II. Figure 7(f) shows the motor current waveform naturally builds to 56 V which is very close to the theoretical
when 5th, 7th, 11th, 13th, 17th, 19th, 23rd and 25th order harmonic value. This confirms the natural building of dc bus voltage of
voltages are compensated. This is defined as zone-3 operation a series cell as discussed in section III.
in section IV. This improves the motor current THD F to 5%.
B. Experimental Results for Vector Control Mode
Therefore, figures 7(c), 7(d), 7(e) and 7(f) validate the need
for dynamically selected voltage harmonics that the series Unlike high frequency PWM inverter, this inverter
cells compensate. Hence, this paper proposes to divide the generates small amount of lower order current harmonics due
operation of the drive in different zones based on frequency as to the uncompensated voltage harmonics as shown in figure
discussed in section IV. Figure 7(j) shows the experimentally 8(a), CH-A. For vector control operation, estimation of
generated plot of motor current THDF versus operating fundamental motor current is essential from this distorted
frequency of the drive using this proposed method. Here, motor current signal. Based on the harmonic current
motor current THDF never rises beyond 10%. Thus the elimination technique, presented in section V, near
+1 CH A
CH A 0
CH A +1
-1
0
CH B
CH B -1
X axis: 4ms/div X axis: 4ms/div CH B X axis: 4ms/div
(a) (b) (c)
10 Hz 20 Hz 30 Hz 50 Hz
X axis: 20ms/div X axis: 10ms/div X axis: 10ms/div X axis: 4ms/div
(d)
(e) (f)
Figure 8. Experimental results with vector control mode. (a) is with and without harmonic current estimation. CH A: Without harmonic current
estimation, CH B: After harmonic current estimation. Y axis: 5 A/div. (b) isq with and without harmonic current estimation. CH A: Without harmonic
current estimation, CH B: After harmonic current estimation. Y axis: 0.2 p.u/div. (c) Input and output to the second order notch filter. CH A: Estimated
rotor flux angle, CH B: Filtered rotor flux angle. (d) No load motor currents with dynamic harmonic correction. Y axis: 5A/div. (e) Motor currents with
0.7 p.u load with dynamic harmonic correction. Y axis: 10A/div. (f) r and isq response to load transients. CH A: r . CH B: isq . Y axis: 0.2 p.u/div.
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fundamental component of motor current is estimated as section-V, the paper proposes a method for indirect estimation
shown in figure 8(a), CH-B. of rotor flux vector and torque current, in presence of
CH-A of Figure 8(b) shows the torque current estimated uncompensated current harmonics. The hybrid drive is then
using actual motor currents. CH-B of Figure 8(b) shows the tested in sensorless vector control mode with torque and flux
torque current estimated using estimated fundamental motor current controllers. In section VI-B, the experimental results
currents. In this paper, the later is preferred over former for the show decoupled control of torque and flux of the motor from
use of torque current controller. Current controllers introduce 10 Hz to 50 Hz. Steady-state performances of vector control
noise if torque current isq and flux current isd are operation match the performance of V f mode of operation.
estimated using actual motor current, as discussed in section However, the gain of the current controller needs to be very
V. low for very low frequency operation of the drive in vector
CH-A of Figure 8(c) shows cos mr , one of the unit vectors control mode. Adaptive filters used for the motor model
influence the bandwidth of this current controller. Therefore,
of rotor flux position. It is estimated using 2-phase stator this hybrid drive can be competitive candidate for very high
*
voltages vs* and vs and modified 2-phase stator currents is power medium voltage drive with limited speed variations.
and is . However, estimated cos mr shows small distortion In summary, the contributions of this work can be written as
below.
due to the presence of uncompensated harmonic currents. This
This paper proposes a method to compensate dynamically
adversely affects the estimation of rotor flux orientated stator
selected harmonic voltages to achieve low motor current
currents isd and isq . Therefore, as proposed in section-V, THDF at all operating frequency of the drive.
second-order adaptive notch filter is introduced to eliminate Issues of the hybrid inverter, when operated in vector
this distortion. Output of this filter is cos mrF and is shown in control mode, have been investigated. A method has been
proposed to estimate the fundamental component of rotor
CH-B of Figure 8(c).
Using the estimators, given above, vector control operation flux vector rs and d-q axis stator currents isd and isq in
of this drive is tested in the laboratory. Figure 8(d) shows presence of uncompensated harmonics.
motor current waveforms at no-load for different operating In view of above estimator, design guidelines are
frequencies. At no-load, the current THDF does not go beyond proposed for motor current controller to achieve suitable
20% at any frequency from 10 Hz to 50 Hz. Figure 8(e) shows bandwidth of the drive.
the motor current waveforms at 75% load for frequencies near
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of Emerging and Selected Topics in Power Electronics
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balance hybrid converter for variable-speed medium-voltage drive (through research) in electrical engineering in the Indian
applications", IEEE Transactions on Industrial Electronics, vol. 62, pp. Institute of Technology Kharagpur, Kharagpur, India. His
866-876, 2015. research interests include multilevel converters and high
[18] S. Mekhilef and M. N. Abdul Kadir.: “Novel Vector Control Method for
Three-Stage Hybrid Cascaded Multilevel Inverter‟‟, IEEE Transactions power drives.
on Industrial Electronics, Vol. 58, Issue 4, 2011, pp. 1339- 1349
[19] D. Sun, Z. Zheng, B. Lin, W. Zhou, and M. Chen, „„A hybrid PWM Gautam Poddar received the B.E.
based field weakening strategy for a hybrid-inverter-driven open- degree from the Indian Institute of
winding PMSM system,‟‟ IEEE Trans. Energy Convers., vol. 32, no. 3,
pp. 857–865, Sep. 2017. Engineering Science and Technology
[20] M. L. Hossain, A. Abu-Siada and S. M. Muyeen, "A Hybrid Multilevel Shibpur, India, in 1992, the M.Tech.
Power Electronic Inverter and Fault Location Identification of Switching degree from the Indian Institute of
Devices," 2018 Condition Monitoring and Diagnosis (CMD), Perth, Technology Kharagpur, Kharagpur,
Australia, 2018, pp. 1-4.
[21] H. Yu, B. Chen, W. Yao and Z. Lu, "Hybrid Seven-Level Converter India, in 1994, and the Ph.D. degree
Based on T-Type Converter and H-Bridge Cascaded Under SPWM and from the Indian Institute of Science,
SVM," in IEEE Transactions on Power Electronics, vol. 33, no. 1, pp. Bangalore, India, in 2002, all in
689-702, Jan. 2018. electrical engineering.
[22] G. Si, S. Bhadoria, J. Tsai, C. Wang and R. Kennel, "Asymmetrical
Hybrid Multilevel Inverter With SHE Modulated NPC Cascaded By He is currently an Associate Professor in the Department of
MPC Controlled CHB with Si/SiC Switches," 2018 20th European Electrical Engineering, Indian Institute of Technology
Conference on Power Electronics and Applications (EPE'18 ECCE Kharagpur. His research interests include control of high-
Europe), Riga, 2018, pp. P.1-P.10. power drives, sensorless control of ac motors, multilevel
[23] http://new.abb.com/drives.
converters, and active power filters.
2168-6777 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.