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This article has been accepted for publication in a future issue of this journal, but has not been

fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 1

Improved Low Frequency Operation of Hybrid


Inverter for Medium Voltage Induction Motor
Drive under V/f and Vector Control Mode of
Operation
Archisman Datta and Gautam Poddar

 rs Stator resistance of the motor


Abstract— In this paper, an improved control method has been  Ls Total leakage inductance of the motor
proposed for hybrid inverter to drive medium voltage induction
motor. This hybrid inverter consists of high voltage 3-level s* Stator supply frequency command
inverter that is operated in quasi-square-wave mode. Low voltage V s
*
Stator voltage magnitude command
high frequency H-bridge cells are connected in series with the 3- 
level inverter. They eliminate harmonic voltages generated by the I sn rms value of the nth order harmonic current
high voltage quasi-square-wave inverter. This paper proposes I srated Rated value of stator rms current
systemic choice of harmonic voltages that the series cells need to * * *
generate. The choice of these harmonic voltages is dynamically V se1a ,V se1b ,V
se1c 3 phase voltage reference for series cell 1
modified based on operating frequency of the drive. This method Vse* 2a ,Vse* 2b ,Vse* 2c 3 phase voltage reference for series cell 2
ensures that the quality of motor current remains same at all
operating frequency of the drive. The naturally regulated dc bus vs* , vs* Two phase stator voltage reference
voltage of the series cells are kept low for the PWM operation of  rs Estimated rotor flux vector with respect to stator
the series cells. Several issues of adopting vector control strategy
for hybrid drive have been addressed in this paper. Based on this r Rotor flux magnitude
analysis, suitable motor current control strategy has been  *
r Rotor flux command
proposed without speed sensor. Experimental results are
 mr Rotor flux angle
produced for open loop and closed loop operations of this drive.
The results show the satisfactory operation of this hybrid mrF Filtered value of estimated rotor flux angle
inverter based induction motor drive operating from 5 Hz to 50 mr Rotor flux speed
Hz.
e Rotor speed
Index Terms— Medium-voltage drive; hybrid inverter; vector  *
e Rotor speed command
control; induction motor. is , is 2-phase stator currents in the stationary frame

Nomenclature isd , isq flux and torque currents in rotating reference frame
* *
i ,i
sd sq
flux and torque current commands in rotating reference frame
2Vdc Dc bus voltage of 3-level NPC inverter * *
v ,v
sd sq
stator voltage command in rotating reference frame
Vdcs Dc bus voltage of series cell a b c
i ,i ,i 3 phase stator currents
s
s s s
Stator supply frequency
isha , ishb , ishc Estimated 3 phase stator harmonic currents
Vs (t ) Quasi-square-wave pole voltage generated by NPC inverter
Vsh (t ) Estimated harmonic voltage at motor terminal
  2 Pulse width of quasi-square-wave voltage
ish (t ) Estimated stator harmonic current
Vsn Peak value of nth order harmonic voltage present in Vs (t )
Vsh (t ) Net harmonic voltage produced by the NPC inverter
Vse* (t ) Voltage command for series cell I. INTRODUCTION
Cse Dc bus capacitance of series cell
T wo-level inverters for medium-voltage drives require
power devices of high-voltage ratings. These high-voltage
power devices have limited switching frequency. A simple 2.2
Manuscript received August 13, 2018; first revision submitted November
kV drive, when realized by 2-level inverter, requires 4.5 kV
25, 2018; second revision submitted January 12, 2019; accepted February 20,
2019. This work was supported in part by the Department of Electrical IGBT. This IGBT can be switched at a frequency not more
Engineering of IIT Kharagpur. than 750 Hz [1]. The low switching frequency inverters are
Archisman Datta and Gautam Poddar are with the Electrical Engineering operated in synchronous PWM mode [1] to reduce the sub-
Department, Indian Institute of Technology Kharagpur, West Bengal, India (e-
mail: archismandatta@gmail.com; gpoddar@ee.iitkgp.ernet.in). harmonic currents of the motor. However, the low switching

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 2

frequency inverters inject considerable amount of switching voltage balancing issue of the capacitors. A hybrid topology
current into the motor line current. Neutral point clamped associating T-type converter is proposed in paper [21].
(NPC) 3-level converter topology [2]-[5] with high voltage However, the floating capacitor voltages need to be monitored
IGBT or IGCT is used for industrial medium voltage drives and controlled. A combination of NPC and CHB is proposed
for 3.3 kV and above [23], [24]. However, the switching in paper [22]. However, the NPC is SHE modulated.
frequency of this PWM inverter is again limited to 750 Hz due Therefore, it has its intrinsic problems of computing the
to high switching loss of high voltage (4.5 kV or 6.5 kV) switching angles off-line at all frequencies if it is used as
IGBTs or IGCTs. Significant switching currents are still variable speed drive. Moreover, each CHB is connected to a
present in the motor. floating capacitor, and its voltage is sensed and controlled
Switching currents can be reduced considerably by using separately.
cascaded H-bridge (CHB) topology [5]-[10]. However, CHB Papers [15]-[17] propose hybrid inverter that has high
topology requires many H-bridge cells with separate isolated voltage quasi-square-wave cell in series with low voltage
power supplies. Therefore, complex power frequency PWM cells. These PWM cells compensate only harmonic
transformer is essential to meet this requirement. voltages and do not need any energy source. The dc bus
In medium-voltage drives application, hybrid inverter voltages of the PWM cells are naturally regulated and their
topology [11]-[22] is competitive alternative to standard values can be considerably smaller than the configuration
medium voltage topologies. Paper [11] proposes a hybrid given in [15].
inverter topology for induction motor drive. Each module per Main advantage of the hybrid configuration [17] shown in
phase consists of high voltage square-wave cell and low figure 1 is the quasi-square-wave mode of operation of the
voltage PWM bidirectional cell connected in series. This low high-voltage cell. This drastically reduces the switching losses
voltage PWM cell produces fundamental as well as harmonic of high voltage IGBT. Barring few lower order voltage
voltages. Therefore, both the cells require two isolated power harmonics, no high order switching harmonics are generated
supplies. However, the number of cells per phase and isolated by the high voltage cell. Since the lower order voltage
power supplies are less as compared to standard CHB. Thus, harmonics are eliminated by the low voltage PWM series
input power transformer has less number of windings for same cells, motor ripple current is very less compared to 2-level or
motor voltage. In [12]-[14], [18] also, authors propose hybrid 3-level PWM inverter with switching frequency of 750 Hz [1].
inverter, where separate dc sources are required for the high Moreover, the dc bus voltages of the series cells build up and
and low voltage cells. are regulated naturally by active power balancing [17]. This
Papers [19]-[23] propose hybrid inverter with single energy natural build up of series cell dc bus voltage is reviewed
source. The hybrid inverter proposed in [19] consists of one briefly in section III. However, the paper [17] fails to achieve
voltage source inverter which is connected to the dc power good quality current waveforms when the drive operates at
source. Another voltage source inverter is connected to a low frequency.
floating capacitor. However, the voltage of the floating For high performance application of the drive, it is essential
capacitor needs to be monitored and controlled. A hybrid to have direct or indirect torque control of induction motor
multilevel inverter with only three clamping diodes is using current controllers. However, it is extremely difficult to
proposed in the paper [20]. However, it suffers from the achieve fundamental current control of an induction motor

SR1 SY1 SB1


+
- Vdc SR2 SY2 SB2
D3 D5
Vdcs
D1 Cse
D2 D4 D6 To next
SR3 SY3 SB3 To series
+
NPC cell
Transformers - Vdc
SR4 SY4 SB4

Rectifiers R-Phase
1st Series nth Series
Cell Cell

1st Series nth Series Y-Phase


Cell Cell
Three-phase
1st Series nth Series squirrel cage
Cell Cell B-Phase
induction motor

Figure 1. Basic block diagram of the investigated hybrid inverter

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < Vdc 3

using vector control algorithm if the main high voltage module


of a hybrid inverter is operated in quasi-square wave mode π+θ 2π-θ
[15]-[17]. Moreover, the voltage reference of the hybrid 0
inverter, presented in [17], needs to be sinusoidal for natural θ π-θ ωst
building of dc bus voltage of the series cells. Else the
harmonic voltage elimination by the series cell is not
guaranteed. However, closed loop current controllers, based
-Vdc
on standard vector control strategy, do not guarantee the
sinusoidal voltage reference signal.
Therefore, to the best of authors‟ knowledge, extremely few Figure 2. Quasi-square-wave voltage Vs (t ) , generated by the NPC
research works have been reported on vector control operation inverter
of induction motor using hybrid inverter [18], [19]. Paper [18] keep the motor terminal voltage free from these harmonic
addresses only the space vector PWM strategy using hybrid voltages. In this process [15], the dc bus voltages of series
inverter. No vector control operation of induction motor is cells naturally build up to the expected values, depending on
presented in this paper. Paper [19] deals with PMSM drive the combination of harmonics that the cells compensate. From
using hybrid inverter with high switching frequency. Indirect equation (1), the maximum dc bus voltage of a series cell can
estimation of flux is not essential here since position encoder vary from Vdc , when it compensates all the harmonics, to
is used for the PMSM. All the results presented in these papers 0.2Vdc , when it compensates 5th harmonic voltage alone [15],
are at base frequency or above. Issues of high voltage cell, [17]. For motor voltage of 2.2 kV or above, Vdc is quite high
switching at fundamental frequency of the drive, do not arise for the series cells to operate in PWM mode. Therefore, only
in these papers. Therefore the motivation of this paper can be few harmonic voltages can be corrected by a series cell.
summarized as below. When the drive operates near the rated frequency (here, 50
 To propose modified control strategy of this Hz), the 5th and the 7th harmonic voltages can cause significant
hybrid inverter to improve motor current motor current harmonics. The higher order voltage harmonics
waveform at low frequency. like 11th, 13th and above do not cause distortion in the motor
 To analyze the issues of this hybrid inverter with currents around the rated frequency due to the large
closed loop current controller that generates the impedance offered by the leakage inductance of the motor.
voltage references using vector control strategy. Therefore, it is sufficient to remove the 5th and the 7th
 To propose a solution to the above issues and harmonic voltages of NPC inverter to generate the motor
introduce vector control strategy for induction current with low THDF, near the rated frequency. However, as
motor drive using this hybrid inverter. the fundamental frequency of the drive decreases from
medium to low frequency, few higher order voltage harmonics
The paper has been organized as follows. In section II, the
like 11th and 13th, produced by the NPC inverter, are no longer
problem of motor current harmonics at low frequency has
high frequency voltage signals. Therefore, the leakage
been analyzed. Suitable solution has been proposed by impedance offered by the motor at these harmonic
modifying the operation of series cell. Section III analyzes the frequencies, becomes small. Hence, the distortion of motor
operation of a series cell at different frequencies and the effect current increases as the frequency of the drive decreases,
on its dc bus voltage. Design guideline of a medium voltage unless few additional harmonic voltages are eliminated by the
drive based on proposed modification is given in section IV. series cells. In section IV, control strategy for an induction
Design, operation and control of a 3.3 kV induction motor motor drive is devised based on this principle.
drive using this hybrid inverter are explained in detail for the Switching frequency of PWM series cell limits the
ease of understanding. Section V explains the challenges to generation of high frequency harmonic voltages. This, in turn,
design the current controller for this drive using vector control restricts the generation of higher order voltage harmonics by
algorithm. Finally, experimental results are presented in the series cell near the rated frequency of the drive. However,
section VI, for both open loop and closed loop operation of around the lower operating frequency of the drive, the series
this drive. cell can produce higher order harmonic voltages as the
frequencies of those higher order voltage harmonics are less.
II. GUIDELINES FOR MANUSCRIPT PREPARATION This is also essential for improved current waveform at low
speed as discussed earlier. Therefore, this paper proposes
Figure 2 shows the output pole voltage waveform of high
dynamically selected harmonic voltage elimination by the
voltage NPC inverter. The equation of the net harmonic series cells of this hybrid inverter as discussed in section IV.
voltage produced by this inverter is as given below.

 4V 
Vsh  t     dc cos  n  sin  ns t  , III. CHOICES OF HARMONICS FOR A SERIES CELL AND ITS
n 3  n  (1) INFLUENCE ON DC BUS VOLTAGE
where 'n' is odd number The amplitude of nth order harmonic voltage, present in
2Vdc is the net dc bus voltage of the NPC inverter. The the quasi-square-wave voltage generated by the NPC inverter,
series cells need to compensate these harmonic voltages is given by
without external energy sources. This way, the series cells

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 4

4Vdc
cos  n  (2)
Vsn 
n 4Vdc cos(n ) 0
When a series cell compensates any particular nth harmonic, 0 jns Ls rs
n
the cell can be operated either in quasi-square-wave mode or (From NPC inverter)
in PWM mode. If it is operated in quasi-square-wave mode 
kmVdcs  t  cos(n ) I sn
then the dc link voltage of the cell, Vdcs is as given below [17]. 00
Vdc n
Vdcs 
(3) (From series cell)
n
The value of Vdcs is smallest in this method compared to the Figure 3. Harmonic model of the squirrel cage induction motor

Vdcs found in the following methods. However, a series cell


can compensate only one voltage harmonic when operated in voltage reference Vse*  for the series cell and corresponding
quasi-square-wave mode. value of Vdcs can be written as below.
When a series cell operates in PWM mode, the Vdcs can be
Vse*  t   cos  n  sin  n1s t 
forced by selecting suitable modulation depth for the series (4)
Vdcs  4Vdc n
cell. For PWM operation, the triangular carrier wave is
assumed to vary from 1 to 1 . Then, from equation (1), the th th
In case, a series cell is used to compensate n1 and n2

ωs* sin(ωst) cos(ωst)

(Obtained from v/f (Obtained from v/f


control or vector control) Selection of harmonic m Unit vector
control or vector control)
voltages to be generation for the
Vs * eliminated ith harmonics
sin(ωst) cos(ωst)

sin(iωst) cos(iωst)
Quasi-square-wave modulator [17]
Unit vectors for Quasi-square-
3-phase stator 1 wave inverter
Vs*
voltage 0 pulses
Vs*
1

Factor for optimum


Generation of cos(iθ) for ith order * m Vdcs using equation
cos(ωst) Vs km
harmonic voltage [17]
(9)

cos(iωst) Sampled for


cos(iθ)
cos(iθ)
cos(iθ) km i
cos st 
Vs* 3-Φ
sin(iωst) 2-Φ
cos  i  to
ith harmonic
voltage
3-Φ
cos  ist 
cos(iωst)
references

3-Φ 3-Φ
harmonic Carrier Signal harmonic Carrier Signal
voltage voltage
references Vse*1a references Vse* 2a
5th harmonic 7th harmonic
13th harmonic Vse*1b Pulse
First Series Vse* 2b Pulse
Second
Cell Gate 11th harmonic Series Cell
Adder Width Adder Width
Vse*1c Modulator
pulses
Vse* 2c Modulator
Gate pulses

Figure 4. Generation of gate pulses of the hybrid inverter

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 5

harmonics together, the nominal voltage reference Vse  t  for signal. Based on this method, the dc bus voltages of a series
*

cell for different combination of voltage harmonics are given


the series cell is
in TABLE 1. Figure 4 shows the control block diagram of the
 cos  n1  cos  n2  
Vse*  t   k2  sin  n1s t   sin  n2s t  (5) proposed drive.
 n1 n2 
The amplitude of Vse  t  should be 1 for minimum Vdcs . k 2 is a
* IV. DIFFERENT MODE OF OPERATIONS OF MEDIUM VOLTAGE
DRIVES USING HYBRID INERTER
constant and is estimated based on n1 and n2 . In general, if a Medium voltage industrial drives are available ranging from
cell compensates m number of harmonics, the reference to the 2 kV to 13.8 kV using high voltage IGBTs and IGCTs [23],
series cell is as follows. [24]. IGBTs of 4.5 kV or above are normally used for these
 m cos  ni   medium voltage applications. For best thermal performances,
Vse*  t   km  sin  nis t   (6) the switching frequency of these devices is limited to 750 Hz
 i 1 ni  [25]. Low voltage IGBT of voltage rating up to 1700 V can be
The constant km is estimated for minimum Vdcs as discussed operated in PWM mode with switching frequency above few
later in this section. kHz. Using TABLE 1, minimum number of series cell is
Figure 3 shows the harmonic model of a squirrel cage chosen for desirable quality of motor current waveform. The
induction motor, driven by a hybrid inverter. The dynamical upper limit of Vdcs is bounded by the IGBTs of 1700 V for
equation of the dc bus voltage of a series cell, that PWM operation of the series cells. The high voltage NPC cell,
compensates nth order harmonic, is given below. as shown in figure 1, is operated in quasi-square-wave mode
 4Vdc kmVdcs (t )  with Vdc limited by the high voltage IGBTs. In this section,
  cos (n )
2

dVdcs (t ) rs  n n  different mode of operations of the series cells is presented for


 (7) different operating frequency of the drive. Sample design and
rs2   ns Ls 
2
dt Cse
operation of a 3.3 kV induction motor drive have been
Therefore, in steady state, without any external dc source, the presented next to explain the design and control principle of
dc bus voltage of the series cell naturally becomes as follows. the proposed drive. Similar approach can be adopted for
4V induction motor drives of different voltage ratings.
Vdcs  dc (8)
k m For 3.3 kV induction motor drives, the required dc bus
Therefore, Vdcs converges to 4Vdc km naturally, when the voltage of high voltage NPC cell  2Vdc  is 4.32 kV. Therefore,
series cell produces m number of voltage harmonics as given the high voltage NPC cell needs 4.5 kV IGBTs. The series
in (6). This value of Vdcs is independent of the operating cells compensate up to 25th order harmonic voltages generated
by this quasi-square-wave NPC cell. This ensures that the
frequency s of the drive. For minimum value of Vdcs , the THDF of motor current remains below 8% for the operation
value of km should be maximum. However, the amplitude of ranging from 0.1p.u to 1p.u. frequency of the drive. This is
Vse*  t  in equation (6) should always be less than or equal to 1. established later. If only one series cell per phase is used to
eliminate all eight voltage harmonics (5th to 25th), the required
Therefore, km can be obtained by solving a simple inequality, dc bus voltage is 0.9Vdc . Then, it is not possible to use 1.7 kV
as given below. IGBT for the series cell. Therefore, two series cells per phase
 m 1 are required for 3.3 kV drive. Different modes of operations of
km     1 (9)
 i 1 ni  these cells are discussed below.
Using figure 3, a conservative estimation of current
The value of km , obtained from (9), is not optimum for all
harmonic x , produced by the uncompensated nth harmonic
values of  or s . However, it guarantees that the amplitude voltage (1), is given by the following equation.
of Vse  t  is always less than 1, which is the peak of the carrier
*
2 2Vdc
I sn n
x   100 (10)
TABLE 1 I srated I srated rs2  (ns Ls )2
DC BUS VOLTAGE OF A SERIES-CELL FOR VARIOUS
COMBINATIONS OF HARMONIC VOLTAGES I srated is the root mean square (rms) value of the rated motor
Combination of voltage Dc bus voltage of series cell (Vdcs) current. The term cos(n ) in the numerator is removed in (10)
harmonics, eliminated by a in terms of dc link voltage (2Vdc) of
series cell NPC inverter
to make the estimation simple. Therefore, the equation (10)
5th 0.26Vdc gives a conservative estimation of x as cos(n ) is always less
7th 0.18Vdc than 1. For uncompensated harmonics, an upper limit of x ,
5th and 7th 0.44Vdc
5th and 13th 0.35Vdc termed as xlimit , is chosen to regulate the motor current THDF
7th and 11th 0.30Vdc at all operating frequencies. In this paper, the chosen upper
5th,13th,23rd and 25th 0.46Vdc limit of x is 5%. This ensures that the motor current THDF is
7th,11th,17th and 19th 0.44Vdc less than 8% at all operating frequencies as suggested by the
equation (11).

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 6

2 cells are maximum at zone-3 and minimum at zone-1. If the dc


 n2  
current THD  x 1    21 
limit
(11) bus voltages of the series cells are always kept at the same
i 1  ni 1  value as in zone-3, all the eight voltage harmonics can be
corrected at all operating frequencies. However, in zone-1, the
Here, n1 is the lowest order uncompensated harmonic and
operating frequency of the drive is around the base frequency
n2 , n3 ,..., etc. are the higher order uncompensated harmonics. of 50 Hz. To produce the 11th harmonic voltage of 50 Hz,
Here, rs drop is assumed to be very small compared to PWM frequency of the series cell must be very high.
ns Ls drop in (10). However, the series cell with nearly 1 kV dc bus voltage and
1.7 kV IGBT, the PWM frequency must be lower than 5 kHz.
Hence, the correction of voltage harmonics of order 11 th and
TABLE 2
PARAMETERS OF INDUCTION MOTOR UNDER TEST above by the series cell in zone-1 is extremely difficult.
Machine Attributes Value Therefore, the operation of the proposed hybrid drive is
divided into three zones as discussed above.
Rated rms current (Israted) 10.9A
rs 1.1
σLs 17.23mH V. VECTOR CONTROL OPERATION OF THE DRIVE
Closed loop vector control operation of induction motor
Around the rated frequency of 50 Hz, the value of x is more using this hybrid inverter poses few challenges to overcome.
than 5% for both 5th and 7th order current harmonics. The value Quasi-square-wave operation of main cell does not permit to
of x is below 5% for 11th order harmonics and above. This change the voltage reference within the fundamental cycle.
operating condition is valid approximately from 50 Hz to 30 Therefore, the motor current controller for vector control
Hz, as obtained from (10). This frequency range is obtained operation must have limited bandwidth. Moreover, the voltage
using the motor parameters, given in TABLE 2. Therefore, reference for the main cell needs to be sinusoidal for natural
only 5th and 7th harmonic voltages are compensated by the build up of dc bus voltages of the series cells. Therefore, the
series cells for this frequency range. This frequency range is motor model, used by the vector control algorithm, should be
termed as zone-1. In this zone, the first cell eliminates only 5th free from uncompensated voltage and current harmonics as
harmonic voltage and the second cell eliminates only 7 th proposed below.
harmonic voltage. The dc bus voltages of these series cells for For rotor flux oriented control, the fundamental component
this frequency range are given in TABLE 1. 
of rotor flux  rs needs to be estimated from stator voltage
From 30 Hz to 10 Hz, the values of x for 5th, 7th, 11th, and
13th order current harmonics are above 5%. Therefore, they are and current signals. Few uncompensated harmonics, present in
compensated by two series cells as before. The values of x , stator current signals, cause distortion to the estimated rotor
for current harmonics of order 17th and above, are below 5%. flux position  mr . Thus, the fundamental components of stator
Therefore, they remain uncompensated. This frequency range currents are essential to estimate the torque current isq and the
is termed as zone-2. This frequency range of zone-2 is again
flux current isd for the feedback signals of motor current
obtained using (10). In zone-2, the first cell eliminates 5th and
13th order voltage harmonics and the second cell eliminates 7 th controllers. This paper proposes to improve these estimations
and 11th order voltage harmonics. The dc bus voltages of these as discussed below.
series cells for zone-2 are as given in TABLE 1. It may be Sum of the uncompensated harmonic voltages, present
noted that each series cell can compensate any combination of across the motor terminals, is as follows.
 m
4V
voltage harmonics without compromising the performances. Vsh (t )  Vs (t )  V3k (t )   dc cos(i )sin(is t ) (12)
However, the proposed combination ensures that higher dc bus k 1 i 1 i
voltage among the two series cells has minimum value as seen Here, Vs(t) is the quasi-square-wave pole voltage produced by
from TABLE 1. main NPC inverter as shown in figure 2. V3k(t) is the triplen
Similarly, below 10 Hz, the first cell eliminates 5 th, 13th, harmonic voltage obtained from common mode voltage
23rd and 25th order voltage harmonics and the second cell produced by main NPC inverter. The remaining term in
eliminates 7th, 11th, 17th and 19th order voltage harmonics. This equation (12), accounts for the fundamental component and
frequency range is termed as zone-3. This proposed the harmonic voltages produced by series cells. Using
equation (12) and figure 3, the harmonic current ish  t  of any
combination ensures that higher dc bus voltage among the two
series cells has minimum value as discussed before. The
values of x , for current harmonics of order 29th and above, are phase, drawn by the motor, is estimated in real time from the
below 5%. Therefore, corresponding voltage harmonics are following equation.
not compensated. dish (t )
Vsh (t )  rs ish (t )   Ls (13)
For 3.3 kV induction motor drives, the dc bus voltage dt
 2Vdc  required by the quasi-square-wave NPC cell is 4.32 kV. Using equation (13), harmonic currents isha , ishb , ishc are
Therefore, from TABLE 1, the dc bus voltage required by the estimated for the three phases a, b, and c. These estimated
series cell is less than 1 kV for all the three zones of operation harmonic currents are subtracted from the measured three
of the drive. Hence, the standard 1.7 kV IGBT can be used for phase currents isa , isb , isc to generate the fundamental
the PWM operation of the series cells. components of motor phase currents, as shown in figure 5.
It is important to note that the dc bus voltages of the series

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mr
r
vs* , vs* Estimation of cos  mr cos  mrF
rotor flux
SOGI
 rs sin  mrF
is , is sin  mr
mr
(a)

cos  mrF r mr


isha isa +-
Vdc is
Equations isha isd
ishb α-β Rotor speed
cos
(12) and (13) isb +-
abc to e
c α-β is to d-q estimation
i sh
ishb isq
cos(5θ)
cos(7θ)

cos(nθ)

isc +- sin  mrF


c
i sh
(b)

cos  mrF
isd*
 *
r + + +
- vs*
- -
*
vsd vs2  vs2 Vs*
r Decoupling terms *
v vs*
isd d-q to s
α-β *
v
*
s
vs* sin st 
vsq
 Vs*
*
isq
e* +- +- ++ vs* cos st 
sin  mrF V *
e isq Decoupling terms s

(c)

Figure 5. Block diagram of speed sensorless vector control induction motor. (a) Block diagram of rotor flux model, (b) estimation of isd , isq , mrF , and e , (c)
block diagram of motor current controller

Using these fundamental currents, two phase motor currents therefore, isd and isq controllers are designed with limited
is and is  are generated. Finally, is and is  are used to bandwidth. This limit can be decided based on the lowest
estimate isq , isd , and  mr as shown in figure 5.
* *
frequency of operation. vsd and vsq are generated by adding the
Practically, due to inaccurate estimation of Vsh  t  , the feed forward terms with the outputs of current controller as
shown in figure 5. cos mrF and sin mrF are used again to obtain
estimated rotor flux position  mr , is not free from distortion *
vs* and vs* from vsd
*
and vsq . The stator voltage magnitude
completely. This distortion is further removed by introducing
*
second order generalized integrator (SOGI) based filter for the reference Vs is generated from vs* and vs* as shown in figure 5.
rotor flux angle  mr as shown in figure 5. The transfer *
Next, Vs is applied to the quasi-square-wave voltage
function of the SOGI filter is as given below. modulator to generate the gate pulses for the NPC inverter as

k s
D( s )  2   (14) shown in figure 4. An additional hysteresis band is introduced
s  k s   2 to the comparator of the quasi-square-wave modulator to

In this work, mr is used as  . These filtered unit vectors avoid any jittering. The experimental results for this mode of
cos mrF and sin mrF are along the rotor flux vector. They are operation are shown in next section.

used to estimate flux current isd and torque current isq from is VI. EXPERIMENTAL RESULTS
and is as shown in figure 5. Experimental investigation has been carried out on 420 V
These isd and isq are used as feedback signals for the current prototype drive. It has two series cells per phase. This
* *
configuration is suitable for 3.3 kV applications. The
controllers to generate voltage references vsd and vsq . Since specification of squirrel cage induction motor, used for this
these feedback signals are passed through SOGI filter, drive, is given in TABLE 3. Algorithms for harmonic
elimination and motor control have been implemented in DSP

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TABLE 3
Transformers
Transformersand
and rectifiers
rectifiers Hybrid
Hybrid inverter
inverter SPECIFICATIONS OF THE INDUCTION MOTOR UNDER TEST
Specifications Value
Rated voltage 420 V
Rated current 10.9 A
Rated frequency 50 Hz
Rated speed 1430 RPM
Power rating 7.5 HP

square-wave inverter. DSP generates the gate pulses for the


series cells. Unit vector generations and other control
DCDCgenerator
generator
used
usedtotoload
load the
the
algorithms are implemented in DSP. The experimental setup
induction
inductionmotor
motor with digital control board and induction motor under test is
shown in figure 6.
Digital control
Induction motor Digital control
board
Induction motor
under test board A. Experimental Results for V/f Mode Operation
under test
Motor line current waveform at 50 Hz with 1p.u. load
Figure 6. Experimental set-up along with the digital control board torque is shown in figure 7(a) when quasi-square-wave high
and the induction motor under test voltage inverter drives the motor alone. As seen from the
harmonic spectrum given in figure 7(a), the dominant
(TMS320F2407A) and FPGA (EP2C8T144) based digital harmonics present here are 5th and 7th. The motor current
control board. FPGA generates the gate pulses for the quasi-

THDF: 29% THDF: 4%

50 Hz X axis: 4ms/div 50 Hz X axis: 4ms/div


(a) (b)
20 Hz THDF: 15% 20 Hz THDF: 6% 7 Hz THDF: 18% 7 Hz THDF: 5%

zone-1 operation zone-2 operation zone-2 operation zone-3 operation


continued X axis: 10ms/div implemented X axis: 10ms/div continued X axis: 20ms/div implemented X axis: 20ms/div
(c) (d) (e) (f)

THDF: 42% THDF: 8%

5 Hz X axis: 40ms/div 5 Hz X axis: 40ms/div


(g) (h)

56 V 20

X axis: 20ms/div 15
50 Hz Y axis: 20V/div Zone- Zone- Zone-
THDF (%)

3 2 1
X axis: 400us/div 10
56 V
5

50 Hz Y axis: 50V/div
5 10 15 20 25 30 35 40 45 50
(i)
Operating Frequency (Hz)
(j)

Figure 7. Experimental results in V/f mode. (a) Motor line current and its harmonic spectrum with no harmonic correction at 50Hz. Y axis:
10A/div. X axis: 4ms/div. (b) Motor line current and its harmonic spectrum with only 5 th and 7th harmonic correction at 50Hz. Y axis: 10A/div.
X axis: 4ms/div. (c) Motor line current at 20 Hz if zone-1 operation is continued. Y axis: 10A/div. X axis: 10ms/div. (d) Motor line current at
20 Hz with zone-2 operation. Y axis: 10A/div. X axis: 10ms/div. (e) Motor line current at 7Hz if zone-2 operation is continued. Y axis:
10A/div. X axis: 20ms/div. (f) Motor line current at 7Hz with zone-3 operation. Y axis: 10A/div. X axis: 20ms/div. (g) Motor line current and
its harmonic spectrum with only 5th and 7th harmonic correction, as proposed in [17], at 5Hz. Y axis: 10A/div. X axis: 40ms/div. (h) Motor line
current and its harmonic spectrum with proposed dynamic harmonic correction at 5Hz. Y axis: 10A/div. X axis: 40ms/div. (i) DC bus voltage
(X axis: 20ms/div, Y axis: 20 V/div) and the output voltage (X axis: 400us/div, Y axis: 50 V/div) of the series cell at 50 Hz.(j) Variation of
THDF with fundamental frequency.

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THDF is 29%, which is quite significant. When the series cells effectiveness of proposed strategy is established. Figure 7(j)
are activated, the distortion of motor line current reduces as also shows that the motor current THDF increases gradually
seen in figure 7(b). The two series cells compensate 5 th and 7th within each zone as the motor frequency decreases. The
harmonic voltages only. Figure 7(b) shows that the THD F reason is that the series cells compensate fixed number of
reduces to 4%. This conforms to high frequency operation in voltage harmonics in each zone. Leakage impedance of the
zone-1 as discussed in section IV. motor for harmonic voltage decreases as the fundamental
Figures 7(c) and 7(d) show the motor line current frequency decreases in a zone. Therefore, harmonic current
waveforms with 1p.u load torque when the frequency is increases. However, the frequency range of each zone is
reduced to 20 Hz. In figure 7(c) the harmonic voltage selected to limit the peak THDF within 10%.
correction strategy is same as in zone-1. As seen from this Figure 7(g) shows the motor line current waveform with
figure, the current THDF rises to 15% as explained in section 1p.u load torque at 5 Hz, based on the strategy proposed in
II. Figure 7(d) shows the motor current waveform when 5 th, [17]. The motor current THDF is 42%. Figure 7(h) shows
7th, 11th, and 13th order harmonic voltages are compensated. improved current waveform for same operating condition
This is defined as zone-2 operation in section IV. The motor using proposed harmonic compensation strategy. The motor
current THDF then improves to 6%. current THDF decreases to 8%.
Figures 7(e) and 7(f) show the motor line current Figure 7(i) shows the dc bus voltage and the PWM output
waveforms with 1p.u load torque when the frequency is voltage of a series cell that eliminates only 7th harmonic at 50
further reduced to 7 Hz. In Figure 7(e) the harmonic voltage Hz. In this laboratory setup, Vdc is 270 V. From table-1, the dc
correction strategy is same as in zone-2. As seen in this figure, bus voltage of this series cell should ideally be 49 V (
the motor current THDF again rises to 18% as explained in 0.18Vdc). Figure 7(i) shows that the dc bus voltage of this cell
section II. Figure 7(f) shows the motor current waveform naturally builds to 56 V which is very close to the theoretical
when 5th, 7th, 11th, 13th, 17th, 19th, 23rd and 25th order harmonic value. This confirms the natural building of dc bus voltage of
voltages are compensated. This is defined as zone-3 operation a series cell as discussed in section III.
in section IV. This improves the motor current THD F to 5%.
B. Experimental Results for Vector Control Mode
Therefore, figures 7(c), 7(d), 7(e) and 7(f) validate the need
for dynamically selected voltage harmonics that the series Unlike high frequency PWM inverter, this inverter
cells compensate. Hence, this paper proposes to divide the generates small amount of lower order current harmonics due
operation of the drive in different zones based on frequency as to the uncompensated voltage harmonics as shown in figure
discussed in section IV. Figure 7(j) shows the experimentally 8(a), CH-A. For vector control operation, estimation of
generated plot of motor current THDF versus operating fundamental motor current is essential from this distorted
frequency of the drive using this proposed method. Here, motor current signal. Based on the harmonic current
motor current THDF never rises beyond 10%. Thus the elimination technique, presented in section V, near

+1 CH A
CH A 0
CH A +1
-1
0
CH B
CH B -1
X axis: 4ms/div X axis: 4ms/div CH B X axis: 4ms/div
(a) (b) (c)

10 Hz 20 Hz 30 Hz 50 Hz
X axis: 20ms/div X axis: 10ms/div X axis: 10ms/div X axis: 4ms/div
(d)

X axis: 1s/div X axis: 1s/div

25 Hz X axis: 10ms/div 50 Hz X axis: 4ms/div

(e) (f)

Figure 8. Experimental results with vector control mode. (a) is with and without harmonic current estimation. CH A: Without harmonic current
estimation, CH B: After harmonic current estimation. Y axis: 5 A/div. (b) isq with and without harmonic current estimation. CH A: Without harmonic
current estimation, CH B: After harmonic current estimation. Y axis: 0.2 p.u/div. (c) Input and output to the second order notch filter. CH A: Estimated
rotor flux angle, CH B: Filtered rotor flux angle. (d) No load motor currents with dynamic harmonic correction. Y axis: 5A/div. (e) Motor currents with
0.7 p.u load with dynamic harmonic correction. Y axis: 10A/div. (f)  r and isq response to load transients. CH A:  r . CH B: isq . Y axis: 0.2 p.u/div.

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of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 10

fundamental component of motor current is estimated as section-V, the paper proposes a method for indirect estimation
shown in figure 8(a), CH-B. of rotor flux vector and torque current, in presence of
CH-A of Figure 8(b) shows the torque current estimated uncompensated current harmonics. The hybrid drive is then
using actual motor currents. CH-B of Figure 8(b) shows the tested in sensorless vector control mode with torque and flux
torque current estimated using estimated fundamental motor current controllers. In section VI-B, the experimental results
currents. In this paper, the later is preferred over former for the show decoupled control of torque and flux of the motor from
use of torque current controller. Current controllers introduce 10 Hz to 50 Hz. Steady-state performances of vector control
noise if torque current  isq  and flux current  isd  are operation match the performance of V f mode of operation.
estimated using actual motor current, as discussed in section However, the gain of the current controller needs to be very
V. low for very low frequency operation of the drive in vector
CH-A of Figure 8(c) shows cos mr , one of the unit vectors control mode. Adaptive filters used for the motor model
influence the bandwidth of this current controller. Therefore,
of rotor flux position. It is estimated using 2-phase stator this hybrid drive can be competitive candidate for very high
*
voltages vs* and vs and modified 2-phase stator currents is power medium voltage drive with limited speed variations.
and is . However, estimated cos mr shows small distortion In summary, the contributions of this work can be written as
below.
due to the presence of uncompensated harmonic currents. This
 This paper proposes a method to compensate dynamically
adversely affects the estimation of rotor flux orientated stator
selected harmonic voltages to achieve low motor current
currents isd and isq . Therefore, as proposed in section-V, THDF at all operating frequency of the drive.
second-order adaptive notch filter is introduced to eliminate  Issues of the hybrid inverter, when operated in vector
this distortion. Output of this filter is cos mrF and is shown in control mode, have been investigated. A method has been
proposed to estimate the fundamental component of rotor
CH-B of Figure 8(c). 
Using the estimators, given above, vector control operation flux vector  rs and d-q axis stator currents isd and isq in
of this drive is tested in the laboratory. Figure 8(d) shows presence of uncompensated harmonics.
motor current waveforms at no-load for different operating  In view of above estimator, design guidelines are
frequencies. At no-load, the current THDF does not go beyond proposed for motor current controller to achieve suitable
20% at any frequency from 10 Hz to 50 Hz. Figure 8(e) shows bandwidth of the drive.
the motor current waveforms at 75% load for frequencies near
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2168-6777 (c) 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2019.2903746, IEEE Journal
of Emerging and Selected Topics in Power Electronics
> JESTPE-2018-08-0658.R2 < 11

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modulation,” IEEE Trans. Ind. Electron., vol. 58, no. 9, pp. 3938–3945, and Technology, Shibpur, India, in
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converters, and active power filters.

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