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SCALA
Installation and operating instructions
English (GB) Installation and operating instructions
English (GB)
2
2. Receiving the product 3.4 Foundation
English (GB)
Fasten the pump to a solid horizontal foundation by means of
2.1 Inspecting the product screws through the holes in the base plate. See figures 2 and 1.
Check that the product received is in accordance with the order.
Check that the voltage and frequency of the product match
voltage and frequency of the installation site. See section
6.4.1 Nameplate.
B
C
tray connected to a drain in order to lead away possible
Warning
Before starting any work on the product, make sure
that the power supply has been switched off and that
it cannot be accidentally switched on.
TM06 4318 1915
3
3.4.2 How to reduce noise in the installation 3.5.2 Suction from a well
English (GB)
H1
Flexible hose
3
Pos. Description
1 Highest tapping point
Fig. 4 How to reduce noise in the installation 2 Isolating valve
Inlet filter.
3.5 Installation examples
If the water can contain sand, gravel or other debris,
Fittings, hoses and valves are not supplied with the pump. 3
please install a filter on the inlet side to protect the pump
3.5.1 Mains water pressure boosting and installation.
4 Foot valve with strainer
1
H1 Maximum suction lift is 8 m (29 ft)
H2 Inlet pipe must be submersed at least 0.5 m (1.64 ft)
2
3.5.3 Suction from freshwater tank
7 3 9 4 1
10
5 6 2 2
TM06 4347 2015
8
3 4
3
min1
Pos. Description
TM06 4348 2015
3 Isolating valves
6
4 Flexible hoses
5 Bypass valve Fig. 7 Suction from freshwater tank
Optional pressure-reducing valve on the inlet side if the
6
inlet pressure can exceed 10 bar (145 psi) Pos. Description
Optional pressure-relief valve on the outlet side if the 1 Highest tapping point
7 installation cannot stand up to a pressure of 6 bar (87
2 Pipe hangers
psi)
3 Isolating valve
Drip tray. Install the pump on a small stand to avoid the
8 4 Flexible hoses
ventilation holes from being flooded.
9 Pressure gauge 5 Drain to sewer
10 Mains water pipe 6 Foot valve with strainer
7 Freshwater tank
4
3.6 Suction pipe length 3.7.2 Connections without plug
English (GB)
The overview below shows the different possible pipe lengths,
Warning
depending on the vertical pipe length.
The electrical connection must be carried out by an
The overview is only intended as a guide. authorised electrician in accordance with local
regulations.
L
Warning
Before making any connections in the product, make
sure that the power supply has been switched off and
that it cannot be accidentally switched on.
The product must be connected to an external mains
H
Warning
Check that the voltage and frequency of the product
match voltage and frequency of the installation site.
Warning
If the power supply cable is damaged, it must be
replaced by the manufacturer, his service agent or
similarly qualified persons in order to avoid hazard.
Warning
TM06 4204 1615
5
4.3 Shaft seal run-in 6. Product introduction
English (GB)
5.1 Handling 9
In case the pump is to be stored for a period of time, drain it and 1 Air valve for built-in pressure tank
store it in a dry location. 2 Operating panel. See section 7. Control functions.
Temperature range during storing must be -40 to 70 °C (104 to 3 Nameplate. See section 6.4.1 Nameplate.
158 °F).
Plug for access to pump shaft. See section
4
5.3 Winterizing 9.1 Deblocking the pump.
If the pump is going to be out of operation during the winter and 5 Priming plug. See section 4.1 Priming the pump.
can be exposed to frost, it must be disconnected from the power Outlet opening. With ± 5 ° flexible connection. See
6
supply and winterized. section 3.4.1 Pipework.
Proceed as follows: Inlet opening. With ± 5 ° flexible connection. See section
7
1. Stop the pump by means of the on/off button . 3.4.1 Pipework.
2. Disconnect the power supply. 8 Drain plug. See section 5.3 Winterizing.
3. Open a tap to release the pressure in the pipe system. 9 Ventilation holes. Must not be flooded.
4. Close the isolating valves and/or drain the pipes.
6.2 Application
5. Gradually loosen the priming plug to release the pressure in
the pump. The pump is suitable for pressure boosting of fresh water in
6. Remove the drain plug to drain the pump. See fig. 10. domestic water supply systems.
6
6.4 Identification 6.4.2 Type key
English (GB)
6.4.1 Nameplate
SCALA2 3 -45 A K C H D E
Type range
1 SCALA1 Economy
SCALA2 Comfort
DK-8850 Bjerringbro, Denmark
14 SCALA2 3-45 AKCHDE 2 Rated flow rate
Model A P/N 99999999 3
15 200-240V 50/60Hz S/N 3: [m3/h]
Made in Serbia P/C 1519 4
Maximum head
Hmax 45 m 5
Hmin 16 m 6 45: [m]
Hnom 27 m 7 Material code
16 Qnom
3
3 m /h 8
Tamb.max 55 C 9 A: Standard
IPX4D 10 Supply voltage
PCS XXXXX.XX.XX 04-6292.2.41-2003
LSPr-022-IDN
Tliq.max/Psyst.max: K: 1 x 200-240 V, 50/60 Hz
NRP XXX-XXX-XXXXXX
45 C/1MPa 11
7
7. Control functions
English (GB)
} 5.0
4.5
73
65
50
45
500
450
0.50
0.45
} 4.0
3.5
58
51
40
35
400
350
0.40
0.35
} 2.0
1.5
30
22
20
15
200
150
0.20
0.15
On/off
The operating panel is locked
Increases the outlet pressure
Power supply failure
Decreases the outlet pressure
Resets alarms The pump is blocked, e.g. the shaft seal has
seized up
8
8. Operating the controller 8.3.2 Auto reset
English (GB)
The factory setting for "Auto reset" is "on".
8.1 Setting the outlet pressure
On:
Adjust the outlet pressure by pressing . This function allows the pump to automatically check if the
operating conditions are back to normal. If the operating
8.2 Locking and unlocking the operating panel
conditions are back to normal, the alarm indication will be reset
The operating panel can be locked, which means that the buttons automatically.
do not function and no settings can be changed accidentally. The "Auto reset" function works in the following way:
How to lock the operating panel
1. Hold down the buttons simultaneously for three Indication Action
seconds. The pump will attempt eight restarts at
2. The operating panel is locked when symbol lights up. Water shortage five-minute intervals. If not successful,
How to unlock the operating panel this cycle will be repeated after 24 hours.
1. Hold down the buttons simultaneously for three Dry running
Prime the pump and reset it manually.
seconds. (pump not primed)
2. The operating panel is unlocked when symbol turns off. The pump will attempt three restarts
within the first 60 seconds, then eight
8.3 Expert settings, SCALA2 All other indications restart attempts at five-minute intervals. If
not successful, this cycle will be repeated
Note Expert settings are for installers only. after 24 hours.
The expert setting menu allows the installer to toggle between the For indications, see section 7.1.2 Indicator lights, SCALA2.
functions "Auto reset", "Anti cycling" and "Maximum continuous Off:
operating time".
All alarms must be reset manually by means of the button.
8.3.1 Accessing the expert settings
8.3.3 Anti cycling
Proceed as follows:
The factory setting for "Anti cycling" is "off".
1. Hold down the button for five seconds.
This function monitors the stops and starts of the pump.
2. The symbol will start flashing to indicate that the expert
Off:
settings are active.
If the pump starts 40 times in a fixed pattern, there will be an
The pressure indicator now acts as the expert "menu". A flashing
alarm. The pump will remain in operation as normal.
green diode is the cursor. Move the cursor using the
buttons, and toggle the selection on or off using the button. On:
The diode for each setting will light up when the setting is active. If the pump starts and stops in a fixed pattern, there is a leakage
in the system, and the pump will stop and show alarm 3.
Move cursor up
9
9. Starting up the product after shutdown or 10.1.2 Inlet and outlet valves
English (GB)
9
Fig. 19 SCALA pump
Inlet non-return
valve
Fig. 18 Insect filter
TM06 4331 1915
10
10.2 Customer service information
English (GB)
For further information on service parts, see Grundfos Product
Center on www.product-selection.grundfos.com.
Two opposite green indicator lights running in the The power is on.
direction of rotation of the pump. The pump is running.
11
12.3 Fault finding chart
English (GB)
Warning
Before starting fault finding, switch off the power
supply.
Make sure that the power supply cannot be
accidentally switched on.
Automatic reset
Indicator light
Grundfos Eye
Fault Cause Remedy
1. The pump is not a) Power supply failure Switch on the power supply.
running. Check the cables and cable
- - connections for defects and loose
connections and check for blown
fuses in the electrical installation.
b) The power supply is out of Check the power supply and the
prescribed voltage range pump nameplate. Reestablish the
Yes
power supply within the prescribed
voltage range.
c) The shaft seal has seized up See section 9. Starting up the product
No
after shutdown or standstill.
d) The pump is blocked by impurities See section 9. Starting up the product
after shutdown or standstill.
No
Contact Grundfos Service if the
problem persists.
e) Dry running
Check the water source, and prime
Yes
the pump.
e) Air in the inlet pipe or the pump Prime the inlet pipe and the pump.
- - Check the inlet conditions of the
pump.
f) The required outlet pressure is
Increase the pressure setting (arrow
- - too low for the installation
up).
12
Automatic reset
English (GB)
Indicator light
Grundfos Eye
Fault Cause Remedy
e) Air in the inlet pipe or the pump Prime the inlet pipe and the pump.
Yes Check the inlet conditions of the
pump.
6. You can reset the a) The internal non-return valve is
Clean, repair or replace the
pump, but it starts No defective or blocked in completely
non-return valve.
repeatedly, or partly open position.
immediately after b) The tank precharge pressure is
stopping. Adjust the tank precharge pressure to
No not correct.
70 % of the required outlet pressure.
13
13. Technical data 14. Disposal
English (GB)
This product has been designed with focus on the disposal and
13.1 Operating conditions
recycling of materials. The following disposal values apply to all
variants of Grundfos SCALA pumps:
Maximum ambient
temperature: • minimum 85 % for recycling
1 x 208-230 V, 60 Hz: 45 °C (113 °F) • maximum 10 % for incineration
• maximum 5 % for depositing.
1 x 115 V, 60 Hz: 45 °C (113 °F)
Values are percent of total weight.
1 x 200-240 V, 50/60 Hz: 55 °C (131 °F)
This product or parts of it must be disposed of in an
Maximum liquid temperature: 45 °C (113 °F) environmentally sound way according to local regulations.
Maximum system pressure: 10 bar, 1 MPa (145 psi)
Maximum inlet pressure: 6 bar, 0.6 MPa (87 psi)
Maximum head: 45 m (147 ft) Subject to alterations.
Stand-by
Supply Frequency P1
Type Imax. [A] power
voltage [V] [Hz] [W]
[W]
2
2
SCALA2 1 x 200-240 50/60 2.3 - 2.8 550
2
2
SCALA2 1 x 208-230 60 2.3 - 2.8 550 2
SCALA2 1 x 115 60 5 - 5.7 560 2
Supply Frequency
Type Plug
voltage [V] [Hz]
IEC, type E&F
IEC, type I
SCALA2 1 x 200-240 50/60
IEC, type G
None
SCALA2 1 x 208-230 60 NEMA 6-15P
IEC, type B, NEMA
SCALA2 1 x 115 60
5-15P
H1 H2 H3 W1 L1 Weight
Type [mm] [mm] [mm] [mm] [mm] [kg]
[inch] [inch] [inch] [inch] [inch] [lbs]
302 234 114 193 403 10
SCALA2
11.9 9.2 4.5 7.6 15.9 22
14
Argentina Finland Malaysia Spain
Grundfos companies
Bombas GRUNDFOS de Argentina S.A. OY GRUNDFOS Pumput AB GRUNDFOS Pumps Sdn. Bhd. Bombas GRUNDFOS España S.A.
Ruta Panamericana km. 37.500 Centro Trukkikuja 1 7 Jalan Peguam U1/25 Camino de la Fuentecilla, s/n
Industrial Garin FI-01360 Vantaa Glenmarie Industrial Park E-28110 Algete (Madrid)
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Phone: +54-3327 414 444 Telefax: +358-(0) 207 889 550 Selangor Telefax: +34-91-628 0465
Telefax: +54-3327 45 3190 Phone: +60-3-5569 2922
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Australia Pompes GRUNDFOS Distribution S.A. GRUNDFOS AB
GRUNDFOS Pumps Pty. Ltd. Parc d’Activités de Chesnes Mexico Box 333 (Lunnagårdsgatan 6)
P.O. Box 2040 57, rue de Malacombe Bombas GRUNDFOS de México S.A. de 431 24 Mölndal
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