Bearings Airport - Rev 0

DESIGN OF GUIDED POT - PTFE BEARING
1.0 REFERENCE:
Drawing : 3-P63 VMSpq1 (rev-0 ) REFERENCE :

Applicable Bearings : GB 52
2.0 DESIGN PARAMETERS:
Design Vertical Load, Nmax : 6400.0 kN Horizontal force -Lateral(seismic)= H-lat :

Normal Vertical Load, Nnorm : 6400.0 kN Horizontal force -Lateral(normal)= H-lat :
Rotation, u : 0.01 rad Frictional force- Longitudinal(seis)=H-ln :
Min. Vertical Load, Nmin : 3650.0 kN Frictional force- Longitudinal(norm)=H-l :
Permanent Vertical load : 4700.0 kN Max.Horizontal force(seismic) = Hs :
Movement, elng (±) : 50 mm Max.Horizontal force(normal) = Hn :
Design Horiz. Force, H(for bearing
Movement, elat (±) : 0 mm components only) :
3.0 BEARING PARAMETERS:
3.1 Steel components to conform IS:1030 Gr 340-570(CS). Therefore Yield Stress. fy. :
3.1 Steel components to conform IS:2062(MS). Therefore Yield Stress. fy. :
3.2 ELASTOMER: :
Minimum Dia. Of elastic pad : 180 mm Hardness IRHD (Shore - A) :
Dia of elastomeric pad, di : 510 mm OK Thickness of pad, he :
Area of pad. Ae= p x di2/4 : 2.04E+05 mm2 Eff. thk of pad, heff :
Width of Brass Sealing Ring : 20 mm

Thickness of Brass Sealing Ring : 2 mm
No of brass seals : 3
3.3 SADDLE Cast Iron
Thickness of PTFE : 4.5 mm Depth of Recess in PTFE :

Dia of PTFE(dp) : 520 mm Gross Plan area of PTFE, Ang :
Width of cut out in centre of PTFE :
Thickness of saddle plate, hm : 15 mm Effective Plan area of PTFE, An :
Effective Thickness : 13.0 mm OK Contact width with piston, w :
Central Guide
Thickness of Guide , ku : 35 mm
Length of Guide , Lu : 520 mm
Height of Guide , htg : 25 mm
Height of Stainless Steel on Guide , hts : 15 mm
CG of Stainless Steel on Guide from bottom, c : 17.5 mm
3.4 POT CYLINDER Cast Iron
Dia of base plate, Do : 820 mm Thkness of base plate, kb :

Outer dia of cylinder, do : 670 mm
Minimum Depth of cylinder : 53 mm Depth of cylinder, hc :
Effective dia at the bottom, deb : 718 mm Width of cylinder wall, bp :

deb = di + 2x2x(kb+kbb) bp = (do-di)/2
Nominal Gap between cylinder top and piston
bottom, gap : 15 mm
3.5 TOP ASSEMBLEY Mild Steel
Length of top plate, a : 750 mm Thickness of SS Plate (ks) :

Width of top plate, b : 820 mm Length of SS plate, as :
Thickness of top plate, kt : 51 mm Min. Length of SS plate, as :
Effective dia of the dispesed area at the top
structure, det = Min [{dp + 2x2x(kt+ks)} & b] : 736 mm
det is Minimum of 736 OR 820 Width of SS plate, bs :
Minimum Width of SS plate :
3.6 Bottom Packing Plate Mild Steel

Size of backing plate - square , Db : 0 mm Thk of backing plate, kbb :
3.7 Bottom Anchor

Size (IS:1363) Mj : 27 0.8660 Root area of bolt, Ab :
No off bolts (n) : 16 Class of bolt (IS:1367) :
Dia of sleeves : 56 mm ok Length of sleeves :
Min.Length of Thread : 21.6 mm
Diameter of Bolt Hole : 30 mm

Min. Edge Distance for Bolt : 45 mm
Spacing of Bolts : 90 mm
3.8 Top Anchor

3.9 Ht of application of horiz force (ha) = kb + he + w / 2 + kbb :
3.10 Overall height of bearing (h) :

Thickness of top plate, kt : 51 mm
Thickness of SS Plate (ks) : 3 mm
Depth of Recess in PTFE : 2 mm
Thickness of saddle plate, hm : 15 mm
bottom,gap : 15 mm
Depth of cylinder, hc : 57 mm
Thkness of base plate, kb : 52 mm
Thk of backing plate, kbb : 0 mm
Overall height of bearing (h) : 195 mm
4.0 DESIGN CHECK:
4.1 Structure at Bottom of Bearing: Concrete Grade of Concrete M
Allowable direct stress (Normal)=0.5 fck

Allowable bending stress (Normal)=0.33 fck
Allowable direct stress (Seismic)=1.25 x 0.5 fck
Allowable bending stress (Seismic)=1.25 x 0.33 fck
Bottom direct (Normal), scb = Nnorm.1000 / [p.deb2/4] =
Bottom direct (Seismic), scb = Nmax.1000 / [p.deb2/4] =
Bottom bending (Normal), scb = Hnx1000xha / [p.(deb)3/ 32] =
Bottom bending (Seismic), scb = Hx1000xha / [p.(deb)3/ 32] =
lb = scb/scb, all + scbc/scbc, all (Normal) = 0.9982 <1 Hence OK
lb = scb/scb, all + scbc/scbc, all (Seismic) = 0.9521 <1 Hence OK
Structure at Top of Bearing : Concrete Grade of Concrete M
Allowable direct stress (Normal) = 0.5.fck

Allowable bending stress (Normal) = 0.33.fck
Allowable direct stress (Seismic) = 1.25 x 0.5fck
Allowable bending stress (Seismic) = 1.25 x 0.33fck
Top direct (Seismic), sct= Nmax.1000 / [p.det2 / 4] =
Top direct (Normal), sct= Nnorm.1000 / [p.det2 / 4] =
Top bending (Normal), sctc = Hnx1000x(h-ha) / [p.(det)3 / 32] =
Top bending (Seismic), sctc = Hx1000x(h-ha) / [p.(det)3 / 32] =
lt = sct / sct, all + s ctc / sctc, all (Normal) = 0.7438 < 1 Hence OK
lt = sct / sct, all + s ctc / sctc, all (Seismic) = 0.7166 < 1 Hence OK
4.2 PTFE
Max. AverageContract stress, scp= Nx1000 / An= 36.91 < 40 MPa Hence OK.
4.3 ELASTOMER DISC
(a) Max. AverageCompressive stress, sce= Nmaxx1000 / Ae= 31.33 < 35 MPa Hence OK.
(b) Min. AverageCompressive stress, sce= Nminx1000 / Ae= 17.87 > 5 MPa Hence OK.
(radians),e p = 0.5xdixu/he,eff =
(c) 0.0911 < 0.15 Hence OK.
Deformation at inner edge due to
(d) rotation=uxdi/2 2.55 mm
Depth of effective contact width of piston
under rotation = hc-he-we-u(di/2) =
(e) 7.38 mm > 5 mm Hence OK.
(f) Deformation at edgecylinder
Clearance between due to rotation=uxdo/2
top and piston 3.35 mm
bottom under rotation = gap-u.(do/2) =
(g) 11.65 mm > 5 mm Hence OK.
(i) Hoop's (tensile) stress in the cross section, due to

(a) Fluid pressure s tl=dixhexsce / (2xbpxhc) = 59.57 MPa
(b) Horizontal force s t2=Hx 1000 / (2xbpxhc) = 143.39 MPa
(c) Total stress s t = s t 1 + s t2 = 202.95 OK
Allowable stress = 204.0 MPa
4.5 POT INTERFACE Cast Iron
(i) Shear stress in cylinder & base interface considering 1mm orange slice, due to
(a) Fluid pressure, sq1 = he x sce / bp = 13.31 MPa
(b) Horizontal force sq2 =(1.5xHx1000 / di) / bp MPa
= 48.08
(c) (Parabolic
Total stressdistribution
sq = sq1 factor=1.5)
+ sq2 = 61.39 OK
(ii) Bending stress in the interface considering 1 mm organge slice

(a) Fluid pressure, s bt1 = (scexhe2 / 2)x6 / bp2 = 16.98 MPa
Horizontal force, sbt2 = (1.5x1000xH /
(b) di)x(ha-kb-kbb)x6 / bp2= 147.84 MPa
(c) Total stress sbt=sbt1 + sbt2 = 164.81 OK
(iii) Combined stress, se = (sbt2+3xsq2)Ù(1/2) = 196.14 OK

Eff. Cont. width at piston-cylinder interface =

4.6 Hx1000x1.3 / (di x sp)= we 13.07 mm OK , we < w
255.0 Mpa
4.7 GUIDE
(i) Shear stress , Squ=Hx1000/(Luxku) = 71.9 Mpa < 153 Mpa

Bending stress, Sbu=
(ii) Hx1000x6xcts/(Luxku^2) = 215.6 Mpa < 224 Mpa
(ii) Combined stress,Seu = (Sbu^2+3xSqu^2)^0.5 = 248.9 Mpa < 306 Mpa
(iv) Direct stress onSS ,Sdu=Hx1000/(Htsx(Lu-10) = 170.9 Mpa < 224 Mpa
4.8 ANCHOR
(a) Bottom Anchor Bolts Class 4.6

The total resistive force against shifting of the bearing
Hperm = [(Nmin x m) + (n + As x ssq,perm) / 1000] > H Max.
Where, coeffi of friction between steel and concrete, m= 0.2
sbq, perm = permissible shear stress in screw = 80 MPa
Hmax = Maxm horizontal force on the bearing = 1308 kN
Total resistive force Hperm = 1364.7 kN OK
(b) Top Anchor Bolts Class 4.6

Hperm = [(Nmin x m) + (n + A s x ssq,perm) / 1000] > H Max.
ssq,perm = permissible shear stress in stud = 80 80 MPa
H = Maxm horizontal force on the bearing = 1308 kn
Total resistive force Hperm = 1365 kN OK
(c) Bottom Anchor Sleeves

Avg bearing stress in conc. scav = (Ab x
(i) sbq,perm) / (L x D) = 4.72 MPa
Considering triangular distribution, bering
(ii) stress in conc, sctr = 2 x scav = 9.44 MPa
(iii) Peak stress, scpk = 1.5 x sctr = 14.17 MPa OK
(d) Top Anchor Sleeves

ɸ ɸ
27/03/2006
IRC:83(Part-III) p p
l l
s s
1250.0 kN m m
200.0 kN mm 2
384.0 kN
384.0 kN
1307.7 kN
433.0 kN
1307.7 kN
1307.7 kN
340 MPa
240 MPa
50(±)5
34 OK
28 mm
2 mm
2.12E+05 mm2
75 mm
1.73E+05 mm2
14 mm
52 mm
OK
57 mm
OK
80 mm
3 mm
670 mm
610 mm
OK
590 mm
510 mm
OK
0 mm
496 mm2
4.6
150 mm
496 mm2
4.6
150 mm
ok
93 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
15.81 MPa
15.81 MPa
1.11 MPa
3.35 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
15.04 MPa
15.04 MPa
1.13 MPa
3.41 MPa
1.0 REFERENCE:
Drawing : 3-P28 VMSpq2 (rev-0 ) REFERENCE :

Applicable Bearings : GB 51 & GB 61

3.2 ELASTOMER: :


Central Guide
CG of Stainless Steel on Guide from bottom, c : 15 mm


bottom, gap : 15 mm


3.7 Bottom Anchor


3.8 Top Anchor


bottom,gap : 15 mm
4.0 DESIGN CHECK:


4.2 PTFE
4.3 ELASTOMER DISC
(c) 0.0917 < 0.15 Hence OK.

= 46.53
(c) (Parabolic
+ sq2 = 62.24 OK



255.0 Mpa
4.7 GUIDE

4.8 ANCHOR




ɸ ɸ
27/03/2006
l l
s s
430.0 kN m m
75.0 kN mm 2
165.0 kN
165.0 kN
460.6 kN
181.2 kN
460.6 kN
460.6 kN
340 MPa
240 MPa
50(±)5
22 OK
18 mm
2 mm
9.08E+04 mm2
65 mm
6.87E+04 mm2
8 mm
35 mm
OK
38 mm
OK
45 mm
3 mm
550 mm
490 mm
OK
410 mm
330 mm
OK
0 mm
496 mm2
4.6
150 mm
496 mm2
4.6
150 mm
ok
61 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
15.85 MPa
15.85 MPa
1.08 MPa
2.76 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
14.58 MPa
14.58 MPa
1.40 MPa
3.55 MPa
1.0 REFERENCE:
Drawing : 3-P32 VMHSpq1 (rev-0 ) REFERENCE :


3.2 ELASTOMER: :


Central Guide
CG of Stainless Steel on Guide from bottom, c : 15 mm


bottom, gap : 15 mm


3.7 Bottom Anchor


3.8 Top Anchor


bottom,gap : 15 mm
4.0 DESIGN CHECK:


4.2 PTFE
4.3 ELASTOMER DISC
(c) 0.09 < 0.15 Hence OK.

= 46.11
(c) (Parabolic
+ sq2 = 60.96 OK



255.0 Mpa
4.7 GUIDE

4.8 ANCHOR




ɸ ɸ
27/03/2006
l l
s s
520.0 kN m m
150.0 kN mm 2
189.0 kN
189.0 kN
553.3 kN
241.3 kN
553.3 kN
553.3 kN
340 MPa
240 MPa
50(±)5
24 OK
20 mm
2 mm
1.08E+05 mm2
65 mm
8.35E+04 mm2
8 mm
37 mm
OK
41 mm
OK
50 mm
3 mm
520 mm
460 mm
OK
440 mm
360 mm
OK
0 mm
496 mm2
4.6
150 mm
496 mm2
4.6
150 mm
ok
65 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
15.54 MPa
15.54 MPa
1.22 MPa
2.79 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
15.42 MPa
15.42 MPa
1.67 MPa
3.82 MPa
1.0 REFERENCE:
Drawing : 3-P56 VMHq1 (rev-0 ) REFERENCE :


3.2 ELASTOMER: :


Central Guide
CG of Stainless Steel on Guide from bottom, c : 17.5 mm


bottom, gap : 15 mm


3.7 Bottom Anchor


3.8 Top Anchor


bottom,gap : 15 mm
4.0 DESIGN CHECK:


4.2 PTFE
4.3 ELASTOMER DISC
(c) 0.0857 < 0.15 Hence OK.

= 47.43
(c) (Parabolic
+ sq2 = 61.33 OK



255.0 Mpa
4.7 GUIDE

4.8 ANCHOR




ɸ ɸ
27/03/2006
l l
s s
1010.0 kN m m
100.0 kN mm 2
330.0 kN
330.0 kN
1062.5 kN
344.8 kN
1062.5 kN
1062.5 kN
340 MPa
240 MPa
50(±)5
32 OK
28 mm
2 mm
1.89E+05 mm2
75 mm
1.52E+05 mm2
12 mm
46 mm
OK
54 mm
OK
70 mm
3 mm
640 mm
580 mm
OK
560 mm
480 mm
OK
0 mm
496 mm2
4.6
150 mm
496 mm2
4.6
150 mm
ok
84 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
15.88 MPa
15.88 MPa
1.01 MPa
3.11 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
14.21 MPa
14.21 MPa
1.03 MPa
3.16 MPa
GRADES OF STEEL AND BOLTS WITH ALLOWABLE STRESSES
Type Designation Code Yield Stress Ultimate stress
Mild Steel IS:2062 240 410

Cast steel Gr 340-570 IS:1030 340 570
Bolt Gr4.6 IS:1367 235 400

Bolt Gr5.8 IS:1367 400 500
Bolt Gr8.8 IS:1367 640 800
Bolt Gr10.9 IS:1367 900 1000
Yield stress or stress at permanent set limit
Allowable stresses in MS and Cast Steel

Load Condition Value MS CS
In Tension 0.6 144 204
In bending 0.66 158.4 224.4
In Shear 0.45 108 153
In Bearing 0.75 180 255
In combined stress 0.9 216 306
Allowable stresses in Bolts

Load Condition Gr4.6 Gr5.8 Gr8.8 Gr10.9
In Tension 120 178.7 286.0 357.4
In Shear 80 119.1 190.6 238.3
In Bearing 250 372.3 595.7 744.7
Cross sectional Areas of Bolts

Bolt Size Dia Full area Coarse thread Multiplier Fine thread Multiplier
M 16 16 201.1 157.0 0.781 167.0 0.831
M 20 20 314.2 245.0 0.780 272.0 0.866
M 22 22 380.1 303.0 0.797 333.0 0.876
M 24 24 452.4 353.0 0.780 384.0 0.849
M 27 27 572.6 459.0 0.802 496.0 0.866
M 30 30 706.9 561.0 0.794 621.0 0.879
M 33 33 855.3 694.0 0.811 761.0 0.890
M 36 36 1017.9 817.0 0.803 865.0 0.850
M 39 39 1194.6 976.0 0.817 1030.0 0.862
M 40 40 1256.6 1030.4 0.820 1087.0 0.865
DESIGN OF Steflomet - POT / PTFE VERSO-BIAXIAL BEARING
1.0 REFERENCE:
27/03/2006
Drawing : 3-P36 VFSpq (rev -0) REFERENCE : IRC:83(Part-III)
Applicable Bearings : PB71
Design Vertical Load, Nmax : 3550.0 kN Movement, elng (±) : 0 mm

Normal Vertical Load, Nnorm : 3150.0 kN Movement, elat (±) : 0 mm
Rotation, u : 0.01 rad Res.Horizontal Force, Hn : 275.0 kN
Min. Vertical Load, Nmin : 1300.0 kN Lateral Horizontal Force , H lat,s : 880.0 kN
Permanent Vertical load : 1850.0 kN Longitudinal Horizontal Force , H lng,s : 0.0 kN
Lateral Horizontal force, Hlat,n : 0.0 kN Resultant Horizontal Force, Hs : 887.5 kN
Longitudinal Horizontal force, Hlng,n : 275.0 kN components only) : 890.7 kN
3.1 Steel components to conform IS:1030 Gr 340-570(CS). Therefore Yield Stress. fy. : 340 MPa
Steel components to conform IS:2062(MS). Therefore Yield Stress. fy. : 240 MPa
3.2 ELASTOMER: :
Minimum Dia. Of elastic pad : 180 mm Hardness IRHD (Shore - A) : 50(±)5
Dia of elastomeric pad, di : 390 mm OK Thickness of pad, he : 26 OK
Area of pad. Ae= p x di2/4 : 1.19E+05 mm2 Eff. thk of pad, heff : 22 mm

3.3 TOP Cast Iron
Length of top plate, a : 670 mm Width of top plate, b : 670 mm

Thickness of saddle plate, hm : 17 mm Contact width with piston, w : 12 mm
Effective dia of the dispersed area at the top
structure, det = Min [{di + 2x2x(hm+kbt)} & a] : 458 mm
det is Minimum of 458 OR 670
Dia of base plate, Do : 670 mm Thkness of base plate, kb : 37 mm

Outer dia of cylinder, do : 520 mm OK
Minimum Depth of cylinder : 45 mm Depth of cylinder, hc : 46 mm
OK
Effective dia at the bottom, deb : 538 mm Width of cylinder wall, bp : 65 mm
Nominal Gap between cylinder top and
piston bottom, gap : 15 mm

Size of backing plate - square , Db : 0 mm Thk of backing plate, kbb : 0 mm
3.6 Bottom Anchor

Size (IS:1363) Mj : 27 0.8660 Root area of bolt, Ab : 496 mm2
No off bolts (n) : 16 Class of bolt (IS:1367) : 4.6
Min. Edge Distance for Bolt : 45 mm Diameter of sleeve, D : 56 mm
Spacing of Bolts : 75 mm Length of Sleeve , L : 150 mm
No of studs, Ns : 0 Dia of studs, ds : 0 mm

Stud material Mild Steel 0.817 Root area of stud, As : 0 mm2
Provided Provided
Min.length of Regular Studs : 0 mm 240 Min. Dia. Of Stud Head : 0 mm 100
Min.length of Longer Studs : 0 mm NA Min. Thick of Stud Head : 0.0 mm 16
Min. Spacing of Studs : 0 mm 120
3.7 Top Packing Plate Mild Steel
Diameter of backing plate , Dt : 0 mm Thk of backing plate, kbt : 0 mm
3.8 TOP Anchor

Size (IS:1363) Mj : 27 0.8660 Root area of bolt, Ab : 496 mm2
No off bolts (n) : 16 Class of bolt (IS:1367) : 4.6
Diameter of Bolt Hole : 30 mm Diameter of Bolts = PCD : 0 mm
Min. Edge Distance for Bolt : 45 mm Edge distance : 0 mm Not OK
Spacing of Bolts : 75 mm Provided spacing : 0.0 mm Not OK
Diameter of sleeve, D : 56 mm
Length of Sleeve , L : 150 mm
No of studs, Ns : 0 Dia of studs, ds : 0 mm

Stud material Mild Steel 0.817 Root area of stud, As : 0 mm2
Provided Provided
Min.length of Regular Studs : 0 mm 240 Min. Dia. Of Stud Head : 0 mm 100
Min.length of Longer Studs : 0 mm NA Min. Thick of Stud Head : 0.0 mm 16
Min. Spacing of Studs : 0 mm 120
3.9 Ht of application of horiz force (ha) = kb + he + w / 2 + kbb : 69 mm

Thk of backing plate, kbt : 0 mm
piston bottom,gap : 15 mm
4.0 DESIGN CHECK:
4.1 Structure at Bottom of Bearing: Concrete Grade of Concrete M 35
Allowable direct stress (Normal)=0.5 fck 17.50 MPa

Allowable bending stress (Normal)=0.33 fck 11.67 MPa
Allowable direct stress (Seismic)=1.25 x 0.5 fck 21.88 MPa
Allowable bending stress (Seismic)=1.25 x 0.33 fck 14.58 MPa
Bottom direct (Normal), scb = Nnorm.1000 / [p.deb2/4] = 13.86 MPa
Bottom direct (Seismic), scb = Nmax.1000 / [p.deb2/4] = 15.62 MPa
Bottom bending (Normal), scb = Hnx1000xha / [p.(deb)3/ 32] = 1.24 MPa
Bottom bending (Seismic), scb = Hx1000xha / [p.(deb)3/ 32] = 4.02 MPa
Structure at Top of Bearing : Concrete Grade of Concrete M 45
Allowable direct stress (Normal) = 0.5.fck 22.50 MPa

Allowable bending stress (Normal) = 0.33.fck 15.00 MPa
Allowable direct stress (Seismic) = 1.25 x 0.5fck 28.13 MPa
Allowable bending stress (Seismic) = 1.25 x 0.33fck 18.75 MPa
Top direct (Seismic), sct= Nmax.1000 / [p.det2 / 4] = 21.55 MPa
Top direct (Normal), sct= Nnorm.1000 / [p.det2 / 4] = 19.12 MPa
Top bending (Normal), sctc = Hnx1000x(h-ha) / [p.(det)3 / 32] = 1.34 MPa
Top bending (Seismic), sctc = Hx1000x(h-ha) / [p.(det)3 / 32] = 4.34 MPa
4.3 ELASTOMER DISC
(a) Max. AverageCompressive stress, sce= Nmaxx1000 / Ae= 29.72 Mpa < 35 MPa Hence OK
(b) Min. AverageCompressive stress, sce= Nminx1000 / Ae= 10.88 Mpa >=5 MPa Hence OK
(c) 0.0886 < 0.15 Hence OK.
(d) rotation=uxdi/2
Depth of effective contact width of piston 1.95 mm
(f) Deformation at edge due to rotation=uxdo/2 2.60 mm
Clearance between cylinder top and piston

= 52.70
(Parabolic
(c) Total stressdistribution
+ sq2 = 64.59 OK

(iii) Combined stress, s e = (sbt2+3xsq2)Ù (1/2) = 203.46 OK

4.6 Eff. Cont. width at piston-cylinder interface

Hx1000x1.3 / (di x sp)= we 11.64 mm OK , we < w
255.0 MPa
Static Modulus of Steel = Es= 200000.0 MPa

Ultimate tensile strength of steel of piston/
wall= su = 570.0 MPa
Radius of Curvature of the curved contact
surface = R =H.1000.Es/(18.di.su.su) 78.1 mm
NOT USED
Eff. Cont. width at piston-cylinder interface

=3.04x(( Hx1000xR / (Es x di))^0.5= we 2.87 mm
Required contact width=we+u.di = 6.77 mm OK , since < w
4.7 ANCHOR

Hperm = [(Nmin x m) + (n x Ab x sbq,perm) / 1000] > Hmax.
sbq, perm = permissible shear stress in screw= 80 MPa
At bottom of bearing, Coefficient of friction, m = 0.2

Hperm = [(Nmin x m) + (n x Ab x sbq,perm) / 1000] > Hmax.
At bottom of bearing, Coefficient of friction, m = 0.2
DESIGN of Free POT - PTFE BEARING
1.0 REFERENCE:
Drawing : 3-P56 VBSpq1 (rev-0) REFERENCE :

Applicable Bearings : FB 62
Design Vertical Load, Nmax : 5500.0 kN Movement, elng (±) :

Normal Vertical Load, Nnorm : 5500.0 kN Movement, elat (±) :
Rotation, u : 0.01 rad Frictional Horiz. Force, Hf :
Min. Vertical Load, Nmin : 3000.0 kN components only) :
Permanent Vertical load : 3800.0 kN
3.2 ELASTOMER: :


Dia of PTFE(dp) : 480 mm Eff. Plan area of PTFE, An :
Effective Thickness : 13 mm OK Contact width with piston, w :




3.7 Bottom Anchor

Dia of sleeves , D : 56 mm ok Length of sleeves, L :
3.8 Top Anchor


Overall height of bearing (h) : 150.0 mm
4.0 DESIGN CHECK:

lb = scb/scb, all + scbc/scbc, all (Normal) = 0.9988 <1& Hence OK
lb = scb/scb, all + scbc/scbc, all (Seismic) = 0.8418 <1& Hence OK

lt = sct / sct, all + s ctc / sctc, all (Normal) = 0.9774 <1& Hence OK
lt = sct / sct, all + s ctc / sctc, all (Seismic) = 0.8230 <1& Hence OK
4.2 PTFE
Max. AverageContract stress, scp= Nx1000 / An= 30.39 Mpa <40& Hence OK
4.3 ELASTOMER DISC
(a) Max. AverageCompressive stress, sce= Nmaxx1000 / Ae= 30.39 Mpa <35& Hence OK
(b) Min. AverageCompressive stress, sce= Nminx1000 / Ae= 16.58 Mpa >5& Hence OK
(c) 0.0857 < 0.15 Hence OK.
(d) rotation=uxdi/2
(f) Deformation at edge due to rotation=uxdo/2
Clearance between cylinder top and piston 2.95 mm

(c) Total stress s t = s t 1 + s t2 = 200.96 MPa OK
(b) Horizontal force sq2 =(1.5xHx1000 / di) / bp
= 31.25 MPa
(c) (Parabolic
+ sq2 = 48.93 MPa OK

(c) Total stress sbt=sbt1 + sbt2 = 150.18 MPa OK
(iii) Combined stress, se = (sbt2+3xsq2)Ù(1/2) = 172.45 MPa OK


255.0 MPa
4.7 ANCHOR


ssq,perm = permissible shear stress in stud = 80 80
MPa

ɸ ɸ
27/03/2006
l l
s s
50 mm m m
15 mm mm 2
330 kN
550 kN
340 MPa
240 MPa
50(±)5
32 OK
28 `
2 mm
1.81E+05 mm2
6 mm
45 mm
OK
46 mm
OK
55 mm
3 mm
640 mm
580 mm
OK
570 mm
510 mm
OK
0 mm
496 mm2
4.6
150 mm
496 mm2
4.6
150 mm
ok
80 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
16.08 MPa
16.08 MPa
0.94 MPa
1.56 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
20.25 MPa
20.25 MPa
1.16 MPa
1.93 MPa
1.0 REFERENCE:


3.2 ELASTOMER: :






3.7 Bottom Anchor

3.8 Top Anchor


4.0 DESIGN CHECK:


4.2 PTFE
4.3 ELASTOMER DISC
(c) 0.0911 < 0.15 Hence OK.
(d) rotation=uxdi/2

= 34.22 MPa
(c) (Parabolic
+ sq2 = 53.59 MPa OK



255.0 MPa
4.7 ANCHOR

Hperm=[(n x Ab x sbq, perm) / 1000] > Hmax.

MPa

ɸ ɸ
27/03/2006
l l
s s
50 mm m m
15 mm mm 2
384 kN
640 kN
340 MPa
240 MPa
50(±)5
34 OK
28 `
2 mm
2.12E+05 mm2
8 mm
51 mm
OK
53 mm
OK
55 mm
3 mm
680 mm
610 mm
OK
610 mm
540 mm
OK
0 mm
496 mm2
4.6
150 mm
496 mm2
4.6
150 mm
ok
89 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
15.98 MPa
15.98 MPa
0.96 MPa
1.59 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
20.15 MPa
20.15 MPa
1.16 MPa
1.93 MPa
1.0 REFERENCE:


3.2 ELASTOMER: :






3.7 Bottom Anchor

3.8 Top Anchor

Min.Length of Thread : 16 mm

4.0 DESIGN CHECK:


4.2 PTFE
4.3 ELASTOMER DISC
(c) 0.09 < 0.15 Hence OK.
(d) rotation=uxdi/2

= 37.50 MPa
(c) (Parabolic
+ sq2 = 58.72 MPa OK



255.0 MPa
4.7 ANCHOR


MPa

ɸ ɸ
27/03/2006
l l
s s
50 mm m m
15 mm mm 2
189 kN
315 kN
340 MPa
240 MPa
50(±)5
24 OK
20 `
2 mm
1.02E+05 mm2
6 mm
35 mm
OK
41 mm
OK
35 mm
3 mm
520 mm
460 mm
OK
450 mm
390 mm
OK
0 mm
272 mm2
4.6
125 mm
272 mm2
4.6
125 mm
ok
62 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
16.04 MPa
16.04 MPa
0.95 MPa
1.59 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
19.98 MPa
19.98 MPa
1.46 MPa
2.43 MPa
1.0 REFERENCE:

Applicable Bearings : FB 51& FB 61

3.2 ELASTOMER: :






3.7 Bottom Anchor

3.8 Top Anchor

Min.Length of Thread : 16 mm

4.0 DESIGN CHECK:


4.2 PTFE
4.3 ELASTOMER DISC
(c) 0.0917 < 0.15 Hence OK.
(d) rotation=uxdi/2

= 35.71 MPa
(c) (Parabolic
+ sq2 = 55.92 MPa OK



255.0 MPa
4.7 ANCHOR

Hperm=[(n x Ab x sbq, perm) / 1000] > Hmax.

MPa

ɸ ɸ
27/03/2006
l l
s s
80 mm m m
15 mm mm 2
165 kN
275 kN
340 MPa
240 MPa
50(±)5
22 OK
18 `
2 mm
8.55E+04 mm2
6 mm
35 mm
OK
36 mm
OK
35 mm
3 mm
550 mm
490 mm
OK
420 mm
360 mm
OK
0 mm
272 mm2
4.6
125 mm
272 mm2
4.6
125 mm
ok
60 mm
35
17.50 MPa
11.67 MPa
21.88 MPa
14.58 MPa
15.85 MPa
15.85 MPa
0.97 MPa
1.62 MPa
45
22.50 MPa
15.00 MPa
28.13 MPa
18.75 MPa
20.04 MPa
20.04 MPa
1.50 MPa
2.49 MPa
DESIGN OF PIN BEARING - 2900 kN Capacity
1.0 REFERENCE:
Drawing : N32 VF 9q (REV-0) Applicable Bearing No. :
Specification : IRC:83 (Part-III), IS 1367, IS 4218

Horizontal force (H) - Seismic case : 2900 kN Rotation (u) :

0.1 STEEL :
Cast steel : IS 1030 GR 340-570W Yield Stress (fy) :
Mild steel : IS 2062( Grade B) Yield Stress (fy) :
0.2 Pin
Dia (ɸdn) = 350 mm Depth of Pin (hn) =
Base Plate dia (ɸg) = 780 mm Thickness of Base Plate (k) =
Thk of Saddle (hm) = 46 mm
0.3 Bottom Cylinder

Base Dia (ɸg) = 780 mm Th of Base P1 (k) =
Internal Dia (ɸdi) = 352 mm Ext Dia of (ɸdo) =
Depth (hp) = 82 mm Width = 0.5 x (ɸdo - ɸdi) = bp =
0.4 Height of bearing (h) = 165 mm Overall Height (H) =
Ht of application of horizontal force from

0.5 bottom of bearing (ha) = 72 mm = 25+12+70/2
0.6 Anchor Bolts

Size (IS:1363) Mj = 30 0.879 Effective Area of bolt (Ab) =
Class of bolt = 10.9 PCD (ɸgc) =
Number (n) = 24
Bolt hole = 33 mm
0.7 Elastomer
Thickness (he) = 12 mm Seal thickness (hs) =
0.8 Anchor Assembley

Back Plate Dimension - Square (db) = 910 mm Diameter of Studs (ds) =
Back Plate Thickness (kb) = 34 mm Length of Studs ( ls ) =
Total No. of Studs (Ns) = 33 Area of stud (As) =
Distance between outermost
studs (PCDo) = 780 mm Length of Long studs(lsl) =
4.0 DESIGN CHECK (Refer 4-SNS)

0.1 Anchor Bolts:
Moment about bottom of base Plate (X-X), Mb = 1000H x ha =

Moment about top of top plate, Mt = 1000H x (h-ha) =
Design moment for anchor bolt ( grater of Mt or Mb) = (Mt) =
Moment of Inertia of bolt group, I =
Maximum tensile stress in bolt, St = (Mt)
(ɸgc) / (I) = = 70.93 Mpa Allowable stress =
Maxm shear stress in bolt, Sv = (1000H) /
(nxAb) = = 194.5 MPa Allowable stress =
Combined shear & tension, Fb = (St/St,
all+Sv/Sv,all) = = 1.01 Allowable value =
0.2 Pitch of bolts:
Minm pitch reqd = 2.5 x Mj = 82.5 mm Edge Distance Minimum =1.5 XMj =
Actual pitch provided = (ɸgc x P) / n = 89.0 mm Actual Distance Provided =
OK
0.3 Bottom Cylinder
Tensile stress in Cylinder neglecting
continuity with base (Stf) = (1000H) / (2 x hp
x bp) = 137.1 MPa Allowable stress =
[Ref.Cl. 926.2.2.1]
Shear stress in Pot interface = Svm = 1.5 x

1000H / (bpxɸdi) = = 95.8 MPa Allowable stress =
[Ref.Cl. 926.2.2.3, 1.5 is Parabolic distribution factor]
Bending stress at Pot interface = Sbt = 6 x

1.5 x 1000H x (ha-k) / (ɸdix(bp)2) = 209.4 MPa Allowable stress =
[Ref.Cl. 926.2.2.2 ]
Combined stress = Sqrt(3xSvm2+Sbt2) = 267.2 MPa Allowable stress =

[Ref.Cl. 926.2.2.5 ]
0.4 Base plate of pin
Moment due to bolt Mbt = (ɸgc - ɸdo) x St x Ab / 2 = =

Effective width per bolt = p x fdo / n = bw =
Resisting moment of base plate = bw*k^2/6*(0.66*fsy) =
0.5 Contact stress
E = Young's Modulus = 2.00E+05 MPa

lc = Assumed contact length as 80% of the
mating length = 0.80.hn = 56 mm
Hertz'z stress, Fmax
.= 0.6 x [ {( 1000H x E / (lc x ɸdi)) x (1 - (ɸdn
/ ɸdi))}Ù(0.5)] = = 245.3 MPa Permissible bearing stress =
However, mating surfaces of Pin & cylinder will be hardened metallurgically to ensure efficient transfer of forces.
0.6 Anchor Studs

Moment about bottom of bot Back Plate, Mbb = 1000H x (ha+kb) =
Moment about top of top Black Plate, Mtb = 1000H x (h-ha+kb) =
Design moment for anchor bolt (Mb) = Greater of Mbb and Mtb =
Moment of Inertia of stud group = Is =
Maxm tensile stress, Sts = (Mtb)(PCDo) / (Is) = 34.1 MPa Allowable stress =
Max Shear stress, Svs = (1000H) / (NsxAs) = 77.4 MPa Allowable stress =
Combined shear & tension, Fb = (Sts/Sts, all

+ Svs/Svs,all) = 1.3 MPa Allowable limit =
30/03/2006
PNB 51
0.010 Radians
340 Mpa
240 Mpa
70 mm
25 mm
25 mm
610 mm
129 mm
233 mm
621 mm2
680 mm
12 mm
42 mm
255 mm
1136 mm2 0.82
385 mm
2.09E+08 N-mm
2.70E+08 N-mm
2.70E+08 N-mm
2.59E+09 mm4
357.4 Mpa ok
238.3 Mpa ok
1.4 ok
49.5 mm
50.0 mm
OK
204.0 MPa
OK
153.0 MPa
OK
224.4 MPa
OK
306.0 MPa
OK
1542402.0 N-mm
79.85 mm
1866466.0 N-mm
OK
255.0 MPa
OK
3.07E+08 N-mm
3.68E+08 N-mm
3.68E+08 N-mm
8.43E+09 mm4
120.0 MPa
OK
80.0 MPa
OK
1.4 MPa
OK
ɸ ɸ
p p
l l
s s
m m
mm2
ɸ ɸ
DESIGN OF PIN BEARING - 3300 kN Capacity
1.0 REFERENCE: 30/03/2006

Drawing : N34 VF 9q (REV-0) Applicable Bearing No. : PNB 61
Specification : IRC:83 (Part-III), IS 1367, IS 4218

Horizontal force (H) - Seismic case : 3300 kN Rotation (u) : 0.010

0.1 STEEL :
Cast steel : IS 1030 GR 340-570W Yield Stress (fy) : 340
Mild steel : IS 2062( Grade B) Yield Stress (fy) : 240
0.2 Pin
Dia (ɸdn) = 360 mm Depth of Pin (hn) = 72
Base Plate dia (ɸg) = 800 mm Thickness of Base Plate (k) = 25
Thk of Saddle (hm) = 46 mm
0.3 Bottom Cylinder

Base Dia (ɸg) = 800 mm Th of Base P1 (k) = 25
Internal Dia (ɸdi) = 362 mm Ext Dia of (ɸdo) = 630
Depth (hp) = 84 mm Width = 0.5 x (ɸdo - ɸdi) = bp = 134
0.4 Height of bearing (h) = 167 mm Overall Height (H) = 235
Ht of application of horizontal force from

0.5 bottom of bearing (ha) = 73 mm = 25+12+72/2
0.6 Anchor Bolts

Size (IS:1363) Mj = 30 0.879 Effective Area of bolt (Ab) = 621
Class of bolt = 10.9 PCD (ɸgc) = 700
Number (n) = 24
Bolt hole = 33 mm
0.7 Elastomer
Thickness (he) = 12 mm Seal thickness (hs) = 12
0.8 Anchor Assembley

Back Plate Dimension - Square (db) = 1040 mm Diameter of Studs (ds) = 42
Back Plate Thickness (kb) = 34 mm Length of Studs ( ls ) = 255
Total No. of Studs (Ns) = 36 Area of stud (As) = 1136
Distance between outermost
studs (PCDo) = 910 mm Length of Long studs(lsl) = 385
4.0 DESIGN CHECK (Refer 4-SNS)

0.1 Anchor Bolts:
Moment about bottom of base Plate (X-X), Mb = 1000H x ha = 2.41E+08

Moment about top of top plate, Mt = 1000H x (h-ha) = 3.10E+08
Design moment for anchor bolt ( grater of Mt or Mb) = (Mt) = 3.10E+08
Moment of Inertia of bolt group, I = 2.74E+09
Maximum tensile stress in bolt, St = (Mt)
(ɸgc) / (I) = = 79.25 Mpa Allowable stress = 357.4
Maxm shear stress in bolt, Sv = (1000H) /
(nxAb) = = 221.3 MPa Allowable stress = 238.3
Combined shear & tension, Fb = (St/St,
all+Sv/Sv,all) = = 1.15 Allowable value = 1.4
0.2 Pitch of bolts:
Minm pitch reqd = 2.5 x Mj = 82.5 mm Edge Distance Minimum =1.5 XMj = 49.5
Actual pitch provided = (ɸgc x P) / n = 91.6 mm Actual Distance Provided = 50.0
OK
0.3 Bottom Cylinder
Tensile stress in Cylinder neglecting
continuity with base (Stf) = (1000H) / (2 x hp
x bp) = 146.6 MPa Allowable stress = 204.0
[Ref.Cl. 926.2.2.1]
Shear stress in Pot interface = Svm = 1.5 x

1000H / (bpxɸdi) = = 102.0 MPa Allowable stress = 153.0
[Ref.Cl. 926.2.2.3, 1.5 is Parabolic distribution factor]
Bending stress at Pot interface = Sbt = 6 x

1.5 x 1000H x (ha-k) / (ɸdix(bp)2) = 219.3 MPa Allowable stress = 224.4
[Ref.Cl. 926.2.2.2 ]
Combined stress = Sqrt(3xSvm2+Sbt2) = 281.7 MPa Allowable stress = 306.0

[Ref.Cl. 926.2.2.5 ]
0.4 Base plate of pin
Moment due to bolt Mbt = (ɸgc - ɸdo) x St x Ab / 2 = = 1723333.3

Effective width per bolt = p x fdo / n = bw = 82.47
Resisting moment of base plate = bw*k^2/6*(0.66*fsy) = 1927661.6
0.5 Contact stress
E = Young's Modulus = 2.00E+05 MPa

lc = Assumed contact length as 80% of the
mating length = 0.80.hn = 57.6 mm
Hertz'z stress, Fmax
.= 0.6 x [ {( 1000H x E / (lc x ɸdi)) x (1 - (ɸdn
/ ɸdi))}Ù (0.5)] = = 250.9 MPa Permissible bearing stress = 255.0
However, mating surfaces of Pin & cylinder will be hardened metallurgically to ensure efficient transfer of forces.
0.6 Anchor Studs
Moment about bottom of bot Back Plate, Mbb = 1000H x (ha+kb) = 3.53E+08
Moment about top of top Black Plate, Mtb = 1000H x (h-ha+kb) = 4.22E+08
Design moment for anchor bolt (Mb) = Greater of Mbb and Mtb = 4.22E+08
Moment of Inertia of stud group = Is = 1.27E+10
Maxm tensile stress, Sts = (Mtb)(PCDo) / (Is) = 30.3 MPa Allowable stress = 120.0
Max Shear stress, Svs = (1000H) / (NsxAs) = 80.7 MPa Allowable stress = 80.0
Combined shear & tension, Fb = (Sts/Sts, all

+ Svs/Svs,all) = 1.3 MPa Allowable limit = 1.4
Radians
Mpa
Mpa
mm
mm
mm
mm
mm
mm
mm2
mm
mm
mm
mm
mm2
mm
N-mm
N-mm
N-mm
mm4
Mpa
Mpa
mm
mm
OK
MPa
OK
MPa
OK
MPa
OK
MPa
OK
N-mm
mm
N-mm
OK
MPa
OK
N-mm
N-mm
N-mm
mm4
MPa
OK
MPa
notOK
MPa
OK

Bearings Airport - Rev 0

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Bearings Airport - Rev 0

Încărcat de

Drepturi de autor:

Formate disponibile

DESIGN OF GUIDED POT - PTFE BEARING

Drawing : 3-P63 VMSpq1 (rev-0 ) REFERENCE :

2.0 DESIGN PARAMETERS:

Design Vertical Load, Nmax : 6400.0 kN Horizontal force -Lateral(seismic)= H-lat :

3.0 BEARING PARAMETERS:

Width of Brass Sealing Ring : 20 mm

3.3 SADDLE Cast Iron

Thickness of PTFE : 4.5 mm Depth of Recess in PTFE :

3.4 POT CYLINDER Cast Iron

Dia of base plate, Do : 820 mm Thkness of base plate, kb :

Effective dia at the bottom, deb : 718 mm Width of cylinder wall, bp :

3.5 TOP ASSEMBLEY Mild Steel

Length of top plate, a : 750 mm Thickness of SS Plate (ks) :

3.6 Bottom Packing Plate Mild Steel

3.7 Bottom Anchor

Diameter of Bolt Hole : 30 mm

3.8 Top Anchor

3.9 Ht of application of horiz force (ha) = kb + he + w / 2 + kbb :

3.10 Overall height of bearing (h) :

4.0 DESIGN CHECK:

4.1 Structure at Bottom of Bearing: Concrete Grade of Concrete M

Allowable direct stress (Normal)=0.5 fck

Structure at Top of Bearing : Concrete Grade of Concrete M

Allowable direct stress (Normal) = 0.5.fck

4.3 ELASTOMER DISC

4.4 POT CYLINDER Cast Iron

(i) Hoop's (tensile) stress in the cross section, due to

4.5 POT INTERFACE Cast Iron

(ii) Bending stress in the interface considering 1 mm organge slice

(iii) Combined stress, se = (sbt2+3xsq2)Ù(1/2) = 196.14 OK

Eff. Cont. width at piston-cylinder interface =

(i) Shear stress , Squ=Hx1000/(Luxku) = 71.9 Mpa < 153 Mpa

(a) Bottom Anchor Bolts Class 4.6

(b) Top Anchor Bolts Class 4.6

(c) Bottom Anchor Sleeves

(d) Top Anchor Sleeves

Drawing : 3-P28 VMSpq2 (rev-0 ) REFERENCE :

2.0 DESIGN PARAMETERS:

Design Vertical Load, Nmax : 2750.0 kN Horizontal force -Lateral(seismic)= H-lat :

3.0 BEARING PARAMETERS:

Width of Brass Sealing Ring : 20 mm

3.3 SADDLE Cast Iron

Thickness of PTFE : 4.5 mm Depth of Recess in PTFE :

3.4 POT CYLINDER Cast Iron

Dia of base plate, Do : 470 mm Thkness of base plate, kb :

Effective dia at the bottom, deb : 470 mm Width of cylinder wall, bp :

3.5 TOP ASSEMBLEY Mild Steel

Length of top plate, a : 650 mm Thickness of SS Plate (ks) :

3.6 Bottom Packing Plate Mild Steel

3.7 Bottom Anchor

Diameter of Bolt Hole : 30 mm

3.8 Top Anchor

3.9 Ht of application of horiz force (ha) = kb + he + w / 2 + kbb :

3.10 Overall height of bearing (h) :

4.0 DESIGN CHECK:

4.1 Structure at Bottom of Bearing: Concrete Grade of Concrete M

Allowable direct stress (Normal)=0.5 fck

Structure at Top of Bearing : Concrete Grade of Concrete M

Allowable direct stress (Normal) = 0.5.fck

4.3 ELASTOMER DISC

4.4 POT CYLINDER Cast Iron

(i) Hoop's (tensile) stress in the cross section, due to

4.5 POT INTERFACE Cast Iron

(ii) Bending stress in the interface considering 1 mm organge slice