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Figure 1. Stress-Strain Curve The transition point between the elastic and plastic
regions (the 0% yield strength) is termed the Elastic
An alternative stiffness measurement, the secant Limit. For many nonferrous alloys, the transition
modulus, is sometimes used in design as an indication of between elastic and plastic behavior is very gradual.
apparent stiffness when the test sample is strained The elastic limit, or any low offset yield strength meas-
beyond the elastic limit, as shown in Figure 2. Calcu- urement, is difficult to precisely determine without
lation of the secant modulus requires an accurate highly sensitive equipment. Computer generated elastic
stress-strain curve and a specific strain value. The modulus and elastic limit measurements are provided by
secant modulus is not a pure materials property in that a newer test equipment, but their accuracy can be
design element (the strain value) influences the value of significantly influenced by inaccurately determined
the secant modulus. The secant modulus will always be slopes in the elastic region. Inaccurate slope
less than the elastic modulus. measurements can be caused by failure to compensate
for flexure of the test machine or by the early onset of
The initial linear portion of the stress-strain curve is plastic deformation in the test sample. The precision
elastic. When the load is removed, the sample will elastic limit test measures the yield strength at 0.0001%
exhibit no permanent set. Deformation beyond the offset (1 microstrain or 1 microinch strain per inch of
elastic region and into the plastic strain region will gauge).
samples, showing identical tensile test certifications,
Because of the measurement difficulties, elastic limit and perform differently in service, more sensitive tensile
very low offset (below 0.2%) yield strengths are not testing or additional materials characterization may be
routinely reported for copper beryllium. Information is required to identify the problem.
available from Brush Wellman’s Customer Technical
Service Department. Tensile test data will accurately reflect performance
when the use conditions closely approximate the actual
As the stress-strain curve moves further into the plastic test conditions. This rarely occurs since most use
region, the stress required to accommodate the environments impose stress conditions which are more
elongation of the test sample continues to increase until complex than the uniaxial tensile test. While tensile test
it reaches a maximum. The maximum is called the data may provide indications of performance under
Tensile Strength or ultimate tensile strength (UTS). Up conditions of compression, bending, or plane strain,
to this point in the tensile test, the test sample has additional information is required to accurately predict
elongated (and reduced its cross section) uniformly performance under non-tensile conditions.
along the gauge length. At the maximum strength or
tensile strength, the tensile test piece becomes dimen- Hardness testing provides an indication of material
sionally unstable and additional deformation is non- strength, but since it does not measure the alloy’s
uniform and very localized. The test piece begins to strength, it cannot be used as a substitute for tensile test
neck down at the point where it will eventually fracture. data. The hardness test evaluates a relatively small
This is reflected in the stress-strain curve by the decrease volume of metal, and can be influenced by a
in stress for strain values above the ultimate tensile microstructure which is not homogeneous. The tensile
strength. Because of the necking of the test piece, the test, because of the size of the test piece, is less sensitive
points of maximum stress and maximum strain are not to variations in structure.
coincident.
For heavily cold or hot worked products, tensile
Strain or Elongation measurements from the tensile test properties are not isotropic. The relationship of the
provide an indication of the alloy’s ductility or off-axis tensile properties to the properties reported in
formability. Total strain is the value most frequently the longitudinal direction depends upon the property
reported, and as shown in Figure 1. It is the strain (modulus, strength, elongation), the alloy, the micros-
recorded at the conclusion of the test when the test tructure, and the degree of deformation in the material.
sample fails. Total strain includes the elastic strain, the In cold worked strip, the transverse elastic modulus is
uniform strain and the nonuniform strain during the slightly higher and elongation slightly lower than
necking of the test sample after the material reached the measured in the longitudinal direction.
ultimate tensile stress. In component design work, the
uniform strain value is of greater importance than the Tensile test ranges for all tempers of copper beryllium
total strain since it measures only the “usable” deforma- alloy products are provided in Brush Wellman’s
tion, to the point of the ultimate tensile stress, the publication, “Guide to Copper Beryllium Alloys”.
maximum allowable design stress. On the other hand, in
materials characterization for metal processing Unless otherwise specified, tensile properties are
operations such as machining, stamping, or slitting, measured at room temperature. Near room temperature,
where the metal deformation leads to fracture, total -100-300°F (-70-150°C), copper beryllium’s tensile
strain is more meaningful than uniform strain. properties are temperature insensitive. Tensile data at
elevated and cryogenic temperatures are available from
Interpretation of Test Data Brush Wellman.
For each shipment of its copper beryllium product, If you require further information or technical
Brush Wellman will certify the following standard assistance, please contact Brush Wellman’s Customer
tensile properties: ultimate tensile strength, 0.2% offset Technical Service Department at (800) 375-4205.
yield strength, and elongation. While these
measurements will, for most applications, characterize
the alloy’s performance, component performance in
some applications may be affected by the alloys near
elastic properties (low offset yield strength) for which
the standard tensile test is insensitive. When alloy
AT0004/0899