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h i g h l i g h t s
Addition of RAP contents can significantly increase the MR value of the blended sample.
Addition of RAP contents can significantly increase the residual strain of the blended sample.
Under controlled conditions RAP can be used in base/subbase layer of the pavement.
a r t i c l e i n f o a b s t r a c t
Article history: In current road and pavement engineering practices, the lack of fresh natural aggregate (granular mate-
Received 9 September 2016 rial) supplies with increasing processing costs have led to use various reclaimed/recycled materials from
Received in revised form 17 May 2017 old structures as a source of construction materials. Reclaimed Asphalt Pavement (RAP), and Recycled
Accepted 2 June 2017
Concrete Aggregate (RCA) have been used as aggregates for pavement construction for some time. This
Available online 21 June 2017
study is focused on the characterization of blended materials containing 50% and 75% of RAP with fresh
granular materials and RCA to evaluate whether they are suitable for granular base/subbase layers of flex-
Keywords:
ible pavements. A series of laboratory tests was performed to determine the resilient modulus (MR) and
Pavement
Recycled material
the constrained modulus (Mc) for both fresh granular materials and their blends. Statistically, the notable
Stresses increase was found in the MR values of the blended samples containing 75% RAP material and 25% fresh
Resilient modulus granular, particularly at higher levels of bulk stresses. It was also found that the accumulative strains dur-
Constrained modulus ing cyclic loading generally increase with an increase in the percentage of RAP contents in the blended
samples. Mc test results show an increasing trend with the increasing level of axial stress, however, Mc
value decreases with increasing percentage of the RAP content. Never-the-less, the t-test showed that
accumulative strains during Mc tests were found to increase significantly with an increase in the percent-
age of RAP contents.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2017.06.028
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
84 M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97
In recent years, efforts have been made to incorporate RAP into Full-depth removal involves ripping and breaking the pavement
pavement base or subbase applications [1–4,27–32]. RAP stabilised using a rhino horn on a bulldozer and/or pneumatic pavement
with cement binders has been reported toperform satisfactorily in breakers. In most instances, the broken material (removed HMA
pavement base and subbase layers [2,3].The application of RAP and blocks) is picked up by front-end loaders and loaded into haul
RCA in pavement base/subbase as an aggregate, however, has been trucks. The material is then hauled to a central facility for process-
limited due to the lack of reported laboratory testing and field- ing. At this facility, the RAP is processed using a series of opera-
testing results [33].Most of the existing literature concludes that tions, including crushing, screening, conveying, and stacking for
MR value increases with RAP content; however, the majority of later use [34,35,38].
the studies have only considered low RAP contents in the blends. Proper crushing and screening of RAP can yield well-graded
Moreover, the effects of other fundamental properties including aggregate particles that are partially or wholly coated with asphalt
accumulative deformation on the structural behaviour of the RAP binder [35,39]. Although the majority of old asphalt pavements are
are lacking. An extensive analysis of the characteristics of RAP to recycled at central processing plants, asphalt pavements may also
be incorporated into base/subbase layer is not available in the lit- be pulverised in place and incorporated into granular or stabilised
erature [33]. This situation demands the developing procedures/ base courses using a self-propelled pulverising machine. Cold
guidelines for the successful use of RAP and RCA as unbound mate- milling is generally more efficient than ripping and crushing
rials within the framework of different design methods being because it is usually completed in-situ without hauling RAP to a
applied for highway pavements. crusher or at the central processing plant for processing. However,
The main objective of this research is to analyse the results of it is commonly accepted that cold milling produces more fines than
performance-based tests on selected fresh granular materials, ripping and crushing [35].
RCA and RAP for the use in base/subbase layer of flexible pave-
ment. In particular, the focus is placed on studying the impact of
the variation of the resilient modulus and constrained modulus 3. Aggregate degradation during RAP reclamation
with RAP content when different types of RAP are mixed with a
fresh granular material. In order to achieve this goal, the research RAP particles often consist of conglomerates of smaller aggre-
emphases on the following tasks: gates glued together by mastic. The maximum size of RAP gener-
ally varies from 30 mm to 50 mm but has not been categorically
1. Carry out a literature review focusing on the use, testing, and defined in the literature [38]. Aggregate degradation occurs during
evaluation of RAP and RCA materials in unbound pavement lay- milling and crushing operations, which causes the RAP gradation to
ers, taking into account various research findings, performance be finer than the gradation of the original virgin aggregates. Aggre-
data, current practices and related specifications from other gate degradation during milling is a function of the top size and the
studies. gradation of the aggregates used in asphalt pavements [39]. How-
2. Conduct laboratory tests to determine the stiffness and com- ever, in most cases, RAP is well graded and slightly finer than
pressibility of blended materials prepared by mixing fresh gran- crushed natural aggregates [37].
ular materials/RCA with RAP. The crushing of HMA pavements at a central plant is carried out
3. Characterise the dependency of resilient and constrained mod- using compression and impact crushers. RAP breakers are used if
uli and accumulative strain of blends containing RAP as a major crushed RAP starts to form a flat, dense mass, particularly on warm
constituent on the applied stress states under repeated loading. and humid days. Impact crushers may be one viable equipment for
RAP reclamation, as there is less chance of the equipment getting
plugged with RAP material, which sometimes happens when using
2. Reclamation of RAP material jaw crushers. An impact crusher can also be treated as a secondary
crusher when a jaw crusher is used as a primary crusher. In a com-
RAP is reclaimed when an existing hot mixed asphalt (HMA) bination crusher, the jaw crusher reduces the HMA slabs to more
layer is removed for reconstruction or resurfacing. The two meth- convenient size, which are then further reduced to useable sizes
ods generally used for RAP reclamation are (i) cold milling and (ii) using the secondary roll crusher. RAP reclaimed using ripping is
ripping & breaking [34–38]. RAP properties are governed by milling generally less fine than the RAP reclaimed using milling but the
and ripping/crushing operations, as well as the characteristics of aggregate fraction is still finer than the original granular material.
the asphalt binder, age of the asphalt pavement and aggregates The equipment used during milling and ripping operations also
present from which the RAP is reclaimed [38]. RAP reclaimed from affects the gradation of RAP. The RAP gradation is further influ-
surface courses (compared to binder courses) is usually of higher enced by the gradation of the underlying base/subbase layer if
quality because of the higher quality aggregates that were used the depth of reclamation includes parts of these layers [40].
in the original construction. Table 1 Summaries the range of gradation of RAP materials
The cold milling method which is most commonly used in engi- obtained after milling or ripping as reported by different agencies
neering practices generally removes up to 50 mm thick HMA in a [41].
single pass while restoring the surface to a specified grade and
slope. A number of passes may be required, depending on the dis-
tress severity, to free the surface of any rutting, bumps or other 4. Allowable RAP content in base/subbase layer
defectiveness. The Asphalt Recycling and Reclaiming Association
(ARRA) categorise cold milling into five classes [39]: In different studies, it has been found that addition of the RAP
contents in the fresh granular materials can change the mechanical
Class I – Milling the existing HMA to the necessary depth to properties of the granular material implicitly and hence the perfor-
remove surface irregularities. mance of the pavement layer (base and/or subbase layer) is also
Class II – Milling the existing surface to a uniform depth. affected considerably. Table 2 lists the general trends for five engi-
Class III – Milling the existing surface to a uniform depth and neering properties including dry density, optimum moisture con-
cross slope. tent, permeability, CBR and resilient modulus as the percentage
Class IV – Milling the entire thickness of the HMA layer. of RAP content was increased in the prepared blend. In this table,
Class V – Milling the existing surface to variable depths. where the blending of RAP with the fresh granular material is
M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97 85
Table 1
Range of RAP particle size distribution after milling or ripping (after Saeed [41]).
Table 2
Effect of RAP content on mechanical properties of the blended materials.
Reported Blended Dry density Moisture content Permeability CBR Resilient modulus
Bennert and Maher [42] Yes Decreased Decreased Decreased – Increased
Taha et al., [43] Yes Decreased No Change Increased Decreased –
Blankenagel and Guthrie [30] Yes Decreased Decreased – Decreased –
Cosentino et al. [44] No Decreased Increased – Decreased –
MacGregor et al., [45] Yes – – No Change – Increased
Papp et al.,[46] Yes Decreased Decreased – – Increased
Sayed et al., [47] No – Decreased – Decreased –
Trzebiatowski and Benson [48] No Decreased – Increased – –
absent, comparison of the engineering properties on the basis of the percentage of RAP increased, the CBR values decrease. For the
100% RAP to 100% granular material is reported. resilient modulus test, as the percentage of RAP increased, the resi-
Different agencies recommend different percentages of RAP lient modulus was found to increase. Permanent deformation,
content with respect to the fresh granular material to achieve opti- however, increased as the percentage of RAP increased. The 100%
mum results for pavement performances. Saeed [41] indicated that RAP mixture experienced the most deformation. They suggested
in the USA 16 state DOTs (department of transportation) allowed that blends with 50% RAP contents could meet the requirements
the use of 100% RAP as aggregate in unbound pavement layers for base course material.
and 5 DOTs restricted the use of RAP to 50% or less by weight. The study conducted by Aljassar et al., [49] showed that addi-
Taha et al., [43] performed an experimental investigation on tion of RAP to the fresh granular material could improve signifi-
well-graded RAP contents having uniformity coefficient (Cu) and cantly the properties of subgrade soil in terms of the maximum
curvature coefficient (Cc) equal to 6 and 1.5, respectively, while unit weight and CBR. A 22% addition of milled RAP produced the
the fresh granular material was a mixture of well-graded sand best results in terms of density and CBR value.
and gravelly sand with little or no fines. The blends were obtained Mokwa and Peebles [50] conducted laboratory tests on four dif-
by adding 20, 40, 60, 80 and 100% of the granular material with ferent types of granular material blended with varying percentages
RAP. On the basis of California Bearing Ratio (CBR) test results, they of RAP (20, 50 and 75%). They found that blending of RAP with
have suggested that up to 100% RAP in subbase courses could be granular material resulted in only minor changes to the engineer-
allowed but the amount of RAP in unbound granular base courses ing properties of the fresh granular material. However, they sug-
would have to be limited to 10%. gested a limiting value of 50% RAP when used for the base course.
Taha et al., [1] found that the ability of RAP contents to function The departments of transportation for different states in the
as a structural component of the pavement is more pronounced USA allows blends of RAP material with the fresh granular material
when RAP contents are stabilised with cement rather than blend- in the range of 20% to 60% (by weight) in the base layer of a pave-
ing it with the only granular material. They suggested that a ment section [51].
100% RAP aggregate should not be recommended for use as a base The Ministry of Transportation Ontario (MTO) has successfully
material unless stabilised with cement. Based on the results of this used 100% RAP as a granular base and shoulder material on several
study, cement stabilised RAP-granular material mixtures seem to construction projects since the early 1970’s. It has been found that
be a viable alternative to dense-graded aggregate used in road base the bearing capacity or CBR value of the granular base/subbase
construction. materials tend to decrease when RAP content is increased. Current
Bennert and Maher [42], have conducted testing on soils of New MTO guidelines allow for as much as 50% RAP in base and subbase
Jersy, quantity of RAP contents with the fresh granular material can layers when used in conjunction with full depth reclamation [52].
be limited to 50% by weight. Results from the CBR tests revealed It is also worth to consider that application of RAP in pavements
that there was about a 50 and 55% decrease in CBR values when base and subbase has limitations as it shows high water absorption
the RAP blend was increased from 0 to 25% RAP and 50 to 75% and Los Angeles abrasion and low California Bearing Ratio (CBR)
RAP, respectively. Little change occurred in the CBR value when values as reported by Taha et al. [43], which do not satisfy many
the RAP percentage was increased from 25 to 50%. In general, as local-road authority specifications. Similarly Arulrajah et al. [14]
86 M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97
indicated that pure RAP does not meet the CBR and repeated load to the average of two independent tests. Based on the gradation
triaxial test requirements to qualify as an unbound subbase mate- curves, granular material (A) is finer than other granular materials
rial in Australia. Cosentino et al., [44] reported that all granular (F &W) while granular (w) is the most coarser among them. Simi-
blends containing RAP exhibited some amount of creep. The study larly, RAP(3) is coarser when compared with other RAP materials
recommended that unstabilized RAP material be blended with a and RAP(4) being the most finer among them.
minimum of 75% approved aggregate for use in base layer where Table 4 summarises the particle size distribution characteristics
heavy traffic is common. Otherwise, blends should be proportioned of the materials including coefficient of uniformity (Cu) and coeffi-
so that the asphalt binder content does not exceed 1.5% by weight. cient of curvature (Cc). Gradation characteristics for a specific blend
Some researchers are also of the view that RAP with relatively high were obtained according to the proportion of different granular
asphalt content in granular courses is a wastage of materials, since materials, RCA and RAP making up that specific blend.
the presence of asphalt binder can actually inhibit drainage in
base/subbase layers and be detrimental to the function of the pave-
ment structure. 5.2. Physical properties of recovered bitumen binder
5. Material characterization The RAP samples were washed with tab water to eradicate for-
eign materials and the samples were put in the oven at a temper-
For this research work index properties tests, resilient modulus ature of 140 °C to lose the aggregate from the binder agent.
tests, one-dimensional constrained modulus tests (1D) were con- Recycled binder contents for different RAP types were extracted
ducted to evaluate the influence of RAP content on the resilient from the RAP samples by solvent extraction method using a rota-
and deformation properties of the various blends prepared by mix- tional viscometer apparatus. The recovered binder contents rang-
ing RAP contents (designated as ‘RAP(1)’, ’RAP(2)’, ‘RAP(3)’ & ‘RAP ing from 3.3 to 4.7% were characterised in terms of penetration
(4)’) with fresh granular samples (designated as ‘A’, ‘F’ & ‘W’) and (ASTM D5-06), viscosity (ASTM D4402-06) and softening points
RCA material. Each of the fresh granular samples, as well as RAP (ASTM D36-06), results are presented in Table 5.
materials, were containing crushed limestone of angular to sub-
angular shape while flat and elongated particles in the samples/ma-
terials were limited to 6% as per ASTM D 4791. The specific gravity 5.3. Modified proctor compaction test
of the fresh granular samples varied from 2.60 to 2.65 as per ASTM C
127. RCA sample was obtained from plain concrete aggregate Results of the Modified Proctor Compaction tests (AASHTO
designed for 25 MPa strength after 28 days having limestone as T180) [54] were used to get the compaction characteristics of all
crushed aggregate, ordinary Portland cement and coarse sand. tested materials. Particles larger than 19 mm in the original mate-
Fresh granular samples (A, F and W), RCA and RAP samples were rials were removed prior to the compaction test. Figs. 3 and 4 pre-
brought into the laboratory, air-dried at laboratory ambient tem- sent the moisture-density curves of fresh granular materials and
perature (typically 23 ± 2 °C), then thoroughly mixed before being RAP, respectively. The optimum moisture contents (wopt) of granu-
split into equal parts by using a standard riffle box. After propor- lar and RCA are in the range of 5.5% and 7.5%. The maximum dry
tioning and blending the materials, appropriate quantities of each unit weight varied from 20.7 to 23.3 kN/m3, with granular W hav-
blend (0, 50, and 75% RAP) were stored in sealed plastic bags until ing the highest maximum dry unit weight and RCA the lowest.
they were required for different types of testing. Table 3 shows the The values of wopt for the RAP are in the range of 6–9% while the
matrix of the testing program designed for resilient modulus test maximum dry unit weight lies between 19.5 to 21.5 kN/m3. Even
and constrained modulus test. though the proctor compaction tests for blends of virgin aggregates
It should be noted that procedures for characterization of RAP with RAP were not performed, it assumed that the wopt values of
materials are quite varied across the world. The only characteriza- the blends with different RAP contents would be in the range of
tion that is common across the various standards and procedures is 5.5–7.5%.
the particle size distribution curves (gradation analysis). However
Tebaldi et al., [37,38] have suggested that a completed characteri-
zation would require a series of testing including but not limited 5.4. Resilient modulus tests
to: determination of particle sizes (as RAP and of recovered aggre-
gates), determination of active binder amount in RAP, shape char- The resilient modulus, MR for pavement construction materials
acterization of recovered aggregates, cleanliness of RAP and which is a surrogate to the elastic modulus is defined as a ratio of
homogeneity deviator stress to the resilient strain experienced by the material
under repeated loading simulating traffic load. Fig. 5 illustrates
5.1. Particle size distribution the stress conditions for resilient modulus tests as well as a sche-
matic of the resilient modulus. It has been known that the resilient
The particle size distribution characteristics were obtained modulus of a material is affected by details of the testing method,
according to AASHTO Designation T27-99 [53] for all materials/ including sample preparation and the nature of applied cyclic
blends. Figs. 1 and 2 shows the gradation curves for granular mate- stress among others [55]. For this study, the resilient modulus tests
rials & RCA and RAP materials respectively. Each curve corresponds were conducted following AASHTO T307-99 [56].
Table 3
Matrix of testing program.
Fresh granular sample/RCA RAP Minimum Number of Resilient Modulus Tests Minimum Number of Constrained Modulus Tests
Fresh granular sample A, F, W – 3 3
RCA – 1 1
Fresh granular sample A, F, W 4 2* 3 2 4 = 24 3 2 4 = 24
RCA 4 2* 24=8 24=8
Total 36 36
*
Blended samples were prepared by mixing 50% and 75% (by weight) of each RAP type with the virgin granular aggregates and RCA.
M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97 87
100
90
80
70
50
40
30
Granualr (A)
20
Granualr (F)
10 Granular (W)
RCA
0
0.01 0.1 1 10 100
Diameter (mm)
Fig. 1. Particle size distribution curves for granular sample A, F, W and RCA.
Table 4
Aggregate type and particle size distribution characteristics of the given materials.
Material D10 (mm) D30 (mm) D50 (mm) D60 (mm) Cu Cc % Fines % Sand Size % (4.75–9.5) mm
Granular sample A 0.2 0.45 0.9 1.75 8.5 0.6 5 70 10
Granular sample F 0.15 1.7 9 15 100 1.3 5 35 10
Granular sample W 0.6 5 15 18 33.3 2.3 5 25 12
RCA 0.25 1.5 6.5 10 36.0 0.9 5 40 18
RAP(1) 0.3 1.2 2.75 4 13.3 1.20 3 64 22
RAP(2) 0.3 1.2 2.75 4 13.3 1.20 3 60 30
RAP(3) 1.5 5 6.5 7.5 5.0 2.22 3 27 50
RAP(4) 0.3 1.2 2 2.75 9.2 1.75 3 82 10
88 M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97
Table 5
Physical properties of recovered bitumen binder.
Fig. 6. Typical load pulses generated during the resilient modulus test.
Fig. 7. Apparatus for the constrained modulus test. Key: 1, loading frame; 2, load
measuring gauge; 3, deflection gauge; 4, mould containing test specimen; 5,
hydraulic pump.
Table 6
Axial stress for different stages of unloading during
(a)400
constrained modulus test. y = 9.7688x0.5711
R² = 0.9631
Stages Axial stress (kPa)
300
1st 205
2nd 275 y = 5.1885x0.6365
y = 10.23x0.5478
R² = 0.9926
3rd 310 R² = 0.9686
MR (MPa)
4th 410 200
MR (Mpa)
0 250 y = 5.1683x0.6369
R² = 0.9923
0 0.002 0.004 0.006 0.008 0.01
200
Strain (%)
150
Fig. 8. Typical stress-strain loop for the estimation of constrained modulus. Granular (W)
100
50%Granualr(W)+50%RAP(2)
After a test specimen had been fabricated and placed in the tri- 50
25%Granualr(W)+75%RAP(2)
axial chamber, the recording devices for the LVDT’s and load cell 0
were adjusted as needed before conditioning the specimen. There- 0 100 200 300 400 500 600 700 800
after, the confining pressure was set to 103.4 kPa and 750 repeti- Bulk stress (Kpa)
300
imperfect contact of the test specimen between the sample cap
and base plate. During the cyclical loading stage, the drainage valve
was kept open to minimise the buildup of excess pore pressure. 200
Following the conditioning stage, resilient modulus tests were car-
ried out according to the loading sequences described in AASHTO 100 Granular(W)
T307-99 [56] for base/subbase materials. 50%Granular(W)+50%RAP(3)
This protocol (AASHTO T307-99) completes the MR testing with 25%Granular(W)+75%RAP(3)
0
15 loading series consisting of different combinations of confining 0 100 200 300 400 500 600 700 800
stress, cyclic axial stress and contact stress. For the first series, the Bulk stress (kPa)
maximum axial stress was set at 3 psi (21.0 kPa) and the confining (d) 400
pressure was 3 psi (21.0 kPa). One hundred repetitions of load
cycles were applied during each series of the loading. The readings
of each LVDT and the load cell for the last five cycles of each load- 300
ing sequence were considered to calculate the corresponding resi-
lient moduli.
MR (MPa)
This is worth to mention that similar testing procedure for the 200
resilient modulus test including apparatus, sample preparation
method and data acquisition system has been documented by
other researchers as well [57,58]. 100 Granular(W)
50%Granular(W)+50%RAP(4)
25%Granular(W)+75%RAP(4)
5.5. Constrained modulus tests
0
0 100 200 300 400 500 600 700 800
Owing to the limit of specimen dimensions in the resilient mod- Bulk stress (kPa)
ulus testing, particles larger than 37.5 mm have to be removed and
replaced. As such, the tested specimen tends to have a different Fig. 9. Effect on resilient modulus of blends containing granular W and: (a) RAP(1);
(b) RAP (2); (c) RAP (3); (d) RAP(4).
structure when compared with that of the original material. Such
practice could lead to a certain effect on the accumulative (irrecov-
erable) strain under repeated loading. This is because large size induced by removing large size particles, a series of 1D compres-
particles may form locally stable structure and have different sion tests were carried out using a 300 mm diameter and
residual deformation. In order to minimise the potential effect 300 mm high mould (net dimensions to accommodate a particular
90 M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97
(a) 500 strained modulus, which reflects the compressibility and hence
the stiffness of a material, can be obtained from these tests.
400
5.5.1. Loading system and data acquisition
Fig. 7 shows the test setup of 1D compression for the con-
MR (MPa)
300
specifically, specimens were compacted using the same vibratory
compaction device at the target moisture contents determined by
200
modified compaction test. Similar to the resilient modulus testing,
the specimens were conditioned by applying a number of loading-
100 RCA unloading cycles. The maximum vertical pressure in the condition-
50%RCA+50%RAP(2)
ing stage is selected as 205 kPa, which is, in fact, equal to the axial
25%RCA+75%RAP(2)
0 stress in the conditioning stage of the resilient modulus testing. 10
0 100 200 300 400 500 600 700 800 loading-unloading cycles were applied to the specimen by the
Bulk stress (kPa)
manual control at the average rate in the range of 100–150 kPa/
(c) 500 min before the data of load and settlement were recorded. Fig. 8
shows typical loading-unloading cycles conducted at four different
levels of axial stress. The slope of the average trend line drawn for
400
each loop gives an estimated value of constrained modulus at
respective stress level.
300
MR (MPa)
Table 7
t-Test analyses for the effect of RAP contents on resilient modulus of the materials.
At bulk stress of 670 kPa, increase in the MR value is approxi- RCA material and the blend with 75% RAP, which implies a slightly
mately 6% and 18% for the blends containing 50% and 75% RAP higher pressure sensitivity of this blend. For example, comparing
(2), respectively, when compared with the corresponding value with the clean RCA, the increase of MR of the blend with 50% RAP
for the granular W. content is DMR = 34 Mpa at h = 85.5 kPa and DMR = 79 Mpa at
The blend with 75% RAP(3) has a significant increase in MR h = 510 kPa, respectively.
value, in the range of 60 Mpa to 80 Mpa, when compared with Fig. 10b presents the variations of MR with the bulk stress for
the corresponding value for the granular W; as shown in Fig. 9c. different blends of RCA with RCA(2). At the RAP content of 50%,
However, the blend having 50% of RAP(3) only have marginally only a small increase in MR is observed. The blend with 75% RAP
higher MR values than the corresponding value for the granular W. content has much higher MR values than the clean RCA. The
Mixing RAP(4) with the granular W also resulted in higher MR increase of MR varies with stress level: DMR = 53 Mpa (equivalent
values as shown in Fig. 9d. The MR values of the blend with 75% to 54%) at h = 85.5 kPa and DMR = 135 Mpa (or 51%) at
RAP are approximately 55 Mpa higher than those of the granular h = 510 kPa. Recall the blend with 75% RAP(1), the increase in MR
W on the average. However, no significant difference in the MR val- is almost a constant (DMR = 125 Mpa to 138 Mpa) in the same
ues was observed for blends with 50% and 75% RAP(4). Almost sim- range of the bulk stress.
ilar trends were observed in the variation of MR values for the other The addition of RAP(3) into RCA also results in higher resilient
blended samples prepared by mixing the granular samples A, F and moduli for the blends, as shown in Fig. 10c. It is interesting to
RAP. For all tested materials, the resilient modulus increases with note that the blends with 50% and 75% RAP content have practi-
the applied bulk stresses. The relation between the resilient mod- cally the same resilient moduli, which are approximately 35 MPa
ulus and the bulk stress of a specific material can be approximately (or 36%) at h = 85.5 kPa and DMR = 133 Mpa (or 40%) at
expressed via a power law. h = 670 kPa higher than those of the virgin RCA at the correspond-
ing bulk stress levels.
The effect of RAP(4) on the resilient moduli of RCA blends was
6.2. Effect of RAP content on measured MR of RCA found to be almost similar to that of RAP(3) for the same range
of bulk stress, as shown in Fig. 10d. Only marginal different is
Similar to the cases for granular sample W, eight blends were observed when the RAP content is changed from 50% to 75%, with
prepared by mixing the RCA, with the RAP content being 50% DMR = 47 Mpa (equivalent to 48%) at h = 85.5 kPa and DMR = 106 -
and 75% in the blends. In general, all RCA-RAP blends have higher Mpa (or 38%) at h = 670 kPa.
resilient moduli than clean RCA for given range of bulk stress; as In conclusion, the addition of RAP to RCA induces the more sig-
shown in Fig. 10a–d. nificant increase in the resilient moduli when compared with an
It can be inferred from Fig. 10a that the addition of RAP(1) into increase in MR value when RAP was added to granular samples.
clean RCA induces remarkable increase in the resilient modulus, These observations are in accordance with the findings docu-
even more, pronounced than that for granular W. More specifically, mented by many researchers including MacGregor et al. [45], Alam
the blend with 75% RAP content results in an average increase in et al. [33], Bennert and Maher [42], Kim and Labuz [15].
MR by 120 Mpa at h (bulk stress) = 85.5 kPa to 138 Mpa at
h = 671.5 kPa. Compared with MR = 97.8 Mpa and 281.3 Mpa for
the clean RCA at the corresponding bulk stress levels, the relative 6.3. Statistical analysis to understand the general effect of RAP content
increase of MR is as high as 127% and 49%. It is also noted from on MR
Fig. 10a that the trend line for the blend with 75% RAP(1) is almost
parallel to that of clean RCA material when the bulk stress Figs. 9 and 10 show that MR values of the blended samples are
increases from 85.5 kPa to 671.5 kPa. The trend line for the blend higher when compared with the corresponding values of the fresh
with 50% RAP(1) has slightly higher slope than that of the virgin granular material over a range of bulk stress (83–671 kPa).
92 M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97
However, to this end, statistical analysis is performed to deter- and at an alpha value of 0.05 which corresponds to 95% confidence
mine, whether the increase in MR values is significant or not when level. On comparing the t-statistic with the t-critical it is found that
compared with the corresponding values of the fresh granular almost all the comparisons involving blends containing 75% RAP
material. For this purpose one-tail t-test was performed using contents have higher value of t-statistic when compared with the
unequal variances of the two data sets as determined from f-test t-critical (see Table 7). The interpretation of this outcome assumes
that the null hypothesis is rejected for these comparisons i.e., the
(a) addition of 75% RAP contents has increased the MR values signifi-
cantly when compared with the corresponding values for the fresh
granular material. However, for almost all the blends containing
RAP content up to 50%, null hypothesis is acceptable i.e. statisti-
cally there is no significant effect of RAP content on increasing
the MR values of these blends when compared with the corre-
sponding MR values for the fresh granular materials.
Table 8
t-Test analyses for the effect of RAP contents on accumulative strain during resilient modulus test.
450
(a) 140 50%Granular(A)+50%RAP(3)
Agg. A, 25% RAP 3
400
25%Granular(A)+75%RAP(3)
Agg. A, 75% RAP3
120 350 Granular(A)
Aggregate A
Axial stress (kPa)
100 300
Mc (MPa)
80 250
200
60
150
40 Granular(W)
Agg W
50%Granular(W)+50%RAP(1)
100
50% Agg. W+50%RAP(1)
20
25% Agg.W +75%RAP(1)
25%Granular(W)+75%RAP(1) 50
0
0
150 200 250 300 350 400 450
0 0.5 1 1.5 2
Axial stress (kPa) Axial strain (%)
(b) 140 Fig. 13. Influence of RAP content on residual settlement in 1D compression test on
granular A and its blends with RAP(3).
120
100
comparisons i.e. accumulated axial strain values of the blended
samples were statistically significant on the higher side when com-
MC (Mpa)
80
pared with the corresponding values for the virgin material at a
60
particular level of cell pressure and the number of load repetition
40 RCA during the resilient modulus test. This conclusion is more pro-
50%RCA+50%RAP(2)
nounced for the blends containing 75% of the RAP material and
20 25% virgin material because the difference between t-statistic and
25%RCA+75%RAP(2)
0
t-critical is more prominent for such materials when compared
150 200 250 300 350 400 450 with those blends containing 50% of the RAP material and 50% vir-
Axial stress (kPa) gin material.
Fig. 12. Variation in Mc values due to change in axial stress and percentage of RAP
content: (a) Granular W and its blends with RAP(1); (b) RAC and its blends with
7. Effect of RAP content on the constrained modulus (Mc) of
RAP(2). blended samples
t-statistic values for each t-test were calculated using unequal vari- The testing procedure and method for the determination of con-
ances of the two data sets (as determined from f-test) and at an strained modulus (Mc) has been described in Section 5.5. Typical
alpha value of 0.05 which match to 95% confidence level. The stress–strain loops are shown in Fig. 8 corresponding to different
results of t-tests show that in general t-statistic is higher when levels of axial stress. For this research, Mc values are calculated at
compared with the t-critical for all the comparison involving virgin four distinct levels of axial stress of 205, 275, 310 and 410 kPa
(fresh) materials and blended materials. This finding in return for different types of granular samples and their blends with RAP
leads to the interpretation that null hypothesis is rejected for these materials.
94 M. Arshad, M.F. Ahmed / Construction and Building Materials 151 (2017) 83–97
(a) 3.0 value increases with axial stress and is affected by RAP content
Granular A
as well. For instance, in Fig. 12a, when the axial stress is increased
25% Granular (A)+75%RAP(1) from 205 kPa to 410 kPa, the value of Mc for test specimen pre-
2.5
pared from granular sample W increases from 73.8 Mpa to
Accumulative axial strain (%)
4.0
25% Granular (W)+75%RAP(2)
3.5
RAP particles have some coating of asphalt as a binder agent, which
50% Granular (W)+50%RAP(1)
50% Granular (W)+50%RAP(2)
is, in fact, a viscous material. Since the resilient modulus test is a
3.0
dynamic test, the viscous asphalt binder coating around aggregate
2.5
particles tends to have higher resistance to deformation. However,
2.0 the 1D compression test (constrained modulus test) is a static load-
1.5 ing test in which viscous RAP particles offer less resistance to the
1.0 205 kPa 275 kPa 310 kPa 410 kPa external loading. Consequently, MR value tends to increase but
0.5 Mc value tends to decrease with the increase in RAP content. How-
ever, from the authors’ perspective, this trend should be further
0.0
0 5 10 15 20 25 30 investigated at a higher percentage of the binder contents with
Number of load cycle (N) varying physical properties (penetration, viscosity, flash point
etc.) in the RAP material. This is due to the fact that asphalt coating
(c) 6.0
Granualr F may provide some cohesion among the particles and this inter-
5.0
25% Granualr(F)+75%RAP(3) particle cohesion may dominate over the effect of loading rate.
25% Granualr(F)+75%RAP(4)
Accumulative axial strain (%)
50%Granualr(F)+50%RAP(3)
4.0 50% Granualr(F)+50%RAP(4) 7.2. Effect of RAP content on accumulative strain due to cyclic loading
during constrained modulus test
3.0
Similar to the resilient modulus test, the effect of RAP content
2.0 on residual deformation was also observed in the 1D compression
205 kPa 275 kPa 310 kPa 410 kPa test. A few unloading-reloading cycles were applied to the speci-
1.0 men at different stress levels (approximately 205, 275, 310 and
410 kPa) in these tests; as illustrated in Fig. 8.
0.0
Fig. 13 shows the stress-strain relationship for granular A and
0 5 10 15 20 25 30
Number of load cycle (N) its blends with 50% and 75% of RAP (3). It is obvious that the resid-
(d)8.0 ual vertical strain increases significantly with RAP content. The
100% RCA
majority of the residual strain developed in the initial loading.
7.0 25% RCA+75%RAP(3) However, scrutinising the measured data revealed that the accu-
25% RCA+75%RAP(4)
Accumulative axial strain (%)
Table 9
t-Test analyses for the effect of RAP contents on accumulative strain during constrained modulus test.
when RAP content is increased to 75%, the accumulative strain was the virgin material at a particular level of axial stress and number
10–16 times higher than that of the fresh granular under the same of load repetition during the constrained modulus test.
axial stress.
The test results for other granular samples and their blends
with different RAP as presented in Figs. 14b–d are generally consis- 8. Limitations of the study
tent with the findings shown in Fig. 14a. For all cases, the residual
strain of blends increases with RAP contents. The value of the 1. The experimental results presented and discussed in this study
residual strain may vary over a wide range, depending on the prop- are based on only one type to fresh granular materials (crushed
erties of both the granular samples and RAP. At the RAP content of limestone) although their gradation characteristics were
50%, however, the blends of granular F have much smaller residual different.
strain than the others. 2. RAP/RCA materials included in this study were of also limited
According to the Fig. 14, the following conclusions can be verity.
drawn: 3. Asphalt binder contents of the RAP materials considered were
restricted from 3.3 to 4.7% although variation in their other
1. The residual strain in blends is generally sensitive to the RAP physical properties was broad.
content. RAP content higher than 50% tends to induce very large 4. The analysis of accumulative (residual) strain in based on 1500
accumulative strain under cyclic loading; number of load repetitions, however, practically a road/pave-
2. The residual strains in blends of low RAP content can be sta- ment structure may be subjected to millions of load repetitions
bilised by initial loading to minimise the later accumulative during its lifetime.
strain under cyclic loading; 5. A unique relation between the residual strains and RAP content
3. It might be difficult to establish a relation between the residual could not be obtained.
strain and RAP content since the properties of the aggregate 6. During the constrained modulus test only four distinct levels of
(possibly the internal structure of the aggregate) and the RAP axial stress were considered with few number of load cycles.
have a significant effect on the overall settlement of aggregate
blends. 9. Summary and conclusions
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