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SMPS
Zahid Raza
Linear Power Supply:
•A device used to convert raw input power to a
controlled/stabilized voltage/current for
operation of electronic equipment
• Basic block for a linear power supply operating
from an unregulated dc input.
• Most often derived from the utility ac source.
The utility ac voltage is first stepped down using
a utility frequency transformer, then it is
rectified using diode rectifier and filtered by
placing a capacitor across the rectifier output.
Linear Voltage Regulator
• The voltage across the capacitor is still fairly unregulated and is
load dependent.
• The ripple in the capacitor voltage is not only dependent on the
capacitance magnitude but also depends on load and supply
voltage variations.
• Efficiency of linear voltage regulator circuits will be quite low
when supply voltage is on the higher side of the nominal voltage.
The ‘Switched Mode Power Supply’
• Owes its name to the dc-to-dc switching converter for
conversion from unregulated dc input voltage to
regulated dc output voltage.
• The switch employed is turned ‘ON’ and ‘OFF’
(referred as switching) at a high frequency.
• During ‘ON’ mode the switch is in saturation mode
with negligible voltage drop across the collector and
emitter terminals of the switch where as in ‘OFF’
mode the switch is in cut-off mode with negligible
current through the collector and emitter terminals.
• On the contrary the voltage-regulating switch, in a
linear regulator circuit, always remains in the active
region.
S.M.P.S.
A - bridge rectifier
B - Input filter capacitors
C - Transformer
D - output filter coil
E - output filter
capacitors
• S.M.P.S. design can produce very compact and
lightweight supplies.
•Typical efficiencies of 30% are standard for a linear.
•This compares with efficiencies of between 70 and
80%, currently available using S.M.P.S. designs.
•By employing high switching frequencies, the sizes of
the power transformer and associated filtering
components in the S.M.P.S. are dramatically reduced
in comparison to the linear.
• For example, an S.M.P.S. operating at 20kHz
produces a 4 times reduction in component size, and
this increases to about 8 times at 100kHz and above.
• This is now an essential requirement for the
majority of electronic systems. The supply must
slot into an ever shrinking space left for it by
electronic system designers.
• Switching regulators are used as replacements for
the linear regulators when higher efficiency, smaller
size or lighter weight are required.
• More complicated, their switching currents can
cause electrical noise problems if not carefully
suppressed, and simple designs may have a poor
power factor.
• Lower heat generation due to higher efficiency.
SMPS and Linear Power Supply
• Disadvantages include greater complexity, the
generation of high amplitude, high frequency energy
that the low-pass filter must block to avoid EMI, and
a ripple voltage at the switching frequency and the
harmonic frequencies thereof.
How an SMPS works
Input rectifier stage
•If the SMPS has an AC input, then the first stage
is to convert the input to DC. This is called
rectification.
• 1/0.25 (33AWG)
• Current rating 228mA
• Application: PCB
track repairing and
shorting links
Wires and Cables
Equipment wire solid core
• 1/0.6mm
• Wall thickness 0.3mm
• Nominal diameter 1.2mm
• Voltage 1000V
• Current 1.8A
• Application prototyping
Wires and Cables
• Equipment wire heat resistant
solid core
• 1/0.8mm
• Wall thickness 0.60mm
• Nominal diameter 2.05mm
• Voltage 300V
• Insulation resistance (PVC)
0.015MΩ/Km
• Current 1.8A
• Temperature rating 90 C
Wires and Cables
Equipment wire multi strand
• 19/0.127mm
• Wall thickness 0.3mm
• Nominal diameter 0.93mm
• Voltage 600V
• Temperature range -65°C to
150°C
CY-type Control cables
• 24/0.2
• Current 6A
• Temperature range -20°C to 70°C
• Voltage b/w conductors 500V
• Voltage b/w conductor and earth 300V
• 24/0.2
YY-type Control cable
• Current 6A
• Temperature range -20°C to 70°C
• Voltage b/w conductors 500V
• Voltage b/w conductor and earth 300V
Indoor Data cable Type 1LSF
• 1/0.643 (22AWG)
• Characteristic impedance 150Ω (4-16MHz)
• Capacitance 1500pF/Km (1KHz)
• Tinned copper braid
• Flame retardant sheath
Indoor Data cable Type 9
• 26AWG
• Characteristic impedance 150Ω (3-20MHz)
• Capacitance 1500pF/Km (1KHz)
• Tinned copper braid with PVC sheath
Industrial Cables
• 24/0.2
• Current 6A
• Temperature range -20°C to 70°C
• Voltage b/w conductors 500V
• Voltage b/w conductor and earth 300V
Industrial cables
• 32/0.2
• Current 10A
• Temperature range -20°C to 70°C
• Voltage b/w conductors 500V
• Voltage b/w conductor and earth 300V
Industrial Cables
• 50/0.25
• Double screened
• RF and EMI safe
• Current rating 20A
• Overall diameter
12.2mm
Industrial Cables
Flexible Armoured SY-Type
• 24/0.2
• Current 6A
• Voltage b/w conductor to conductor 500V
• Voltage b/w conductor to earth 300V
• Temperature -20°C to 70°C
• Galvanized steal braid
Network Cables
• 24AWG 4-twisted pair unshielded cable
• PCV overall jacket
Network Cables
• 1/0.52 (24AWG)
• Conductor insulation PVC
• Overall jacket PVC
• Impedance 95Ω (10MHz)
• Attenuation/100m 9.0dB at (10MHz)
Network Cables
• 7/0.254 (22AWG)
• Each pair individually insulated
• Overall sheath PVC
• Characteristic impedance 95Ω
• Capacitance 64.6pF/m
• Overall diameter 10mm
Network Cables
Thin Ethernet coaxial
• 19/0.188
• Aluminized screening tape and tinned copper
braid
• Overall PVC sheath
• Characteristic impedance 50 Ω
• Capacitance 83.3pF/m
Network Cables
Thin Ethernet transceiver
• 7/36 AWG, 3-pairs are polyethylene insulated and one
pair PVC insulated
• Each pair is twisted together with aluminized tape screen
• Four pairs are wrapped together with tinned copper drain
wire
• Characteristic impedance 78Ω data pair
• Mutual capacitance 63pF/m data pair
Network Cables
Ethernet LSF sheath
• 1/2.172mm
• Two tinned copper braids
• Flame retardant sheath
• Characteristic impedance 50Ω
• Capacitance 86pF/m
• 7/0.2mm
RF Cables
• Double copper screen
• Cellular polyethylene insulator
• PVC sheath
• Characteristic impedance 75Ω
• Capacitance 56.7pF/m
• Overall dia. 5.1mm
RF cables
• 7/0.32mm
• copper braid screen
• Cellular polyethylene insulator
• PVC sheath
• Characteristic impedance 50Ω
• Capacitance 100pF/m
• Overall dia. 5mm
RF cables
• 7/38awg silver plated copper clad steel
• Copper braid screen
• Cellular polyethylene insulator
• PVC sheath
• Characteristic impedance 75Ω
• Capacitance 65pF/m
• Operating temperature -30°C to 105°C
RF cables
RF Uniradio cable
• 7/0.77mm plane copper conductor
• Copper braid screen
• Cellular polyethylene insulator
• PVC sheath
• Characteristic impedance 50Ω
• Capacitance 100pF/m
RF cables
• 1×0.94 silver plated copper clad steel
conductor
• Double braided screen
• PTFE insulator
• Glass fiber jacket
• Characteristic impedance 50Ω
• Capacitance 105pF/m
• Operating temperature -90°C to 250°C
RF cables
• 1/1.63mm solid copper conductor
• Copper braid screen
• Cellular polyethylene insulator
• PVC sheath
• Characteristic impedance 75Ω
• Capacitance 100pF/m
• Nominal outside diameter 10.3mm
RF cables
• 1/1.25 solid copper conductor
• Copper braid screen
• Cellular polyethylene insulator
• PVC sheath
• Characteristic impedance 75Ω
• Capacitance 56pF/m
• Nominal outside diameter 7.8mm
RF cables
• 0.17mm silver plated copper clad steel
• Silver plated Copper braid screen PTFE
• High frequency operation 3GHz max.
• FEP sheath
• Characteristic impedance 50Ω
• Operating temperature -90°C to 200°C
Microwave cables
• 1/0.909mm silver plated copper clad steel conductor
• PTFE dielectric in solid, seamless, copper tube
• Available in one meter length
• Characteristic impedance 50Ω
• Max. operating frequency 20GHz
• Capacitance 98pF/m
• Operating temperature -40°C to 125°C
Signal cables
• J-type thermocouple extension cable
Signal cables
• R-type thermocouple compensation cable
Signal cables
• J-type thermocouple extension cable
• Fiber and stainless steel braid
Signal cables
• 13/0.2mm (60V rms, 2A) tined copper
conductor
• Loudspeaker extension cables
High temperature cables
• 7/0.2mm (24awg)
• Current 6A
• Operating temperature -55°C to +200°C
• Ideal where contamination from oils, acids and
alkalis or exposure to ultraviolet light may be
encountered
High temperature cables
• 32/0.2mm (24awg) stranded nickel-plated copper
conductors
• PTFE insulation
• Current 25A
• Voltage rating: 600V b/w conductor and earth, 1000V
b/w conductor to conductor
• Operating temperature -25°C to +250°C
• Overall dia. 3.58mm
• Ideal for high temperature wiring
Fiber optics cables
• Buffer nominal O.D. 900µm
• Cable nominal O.D. 2.5×5.3mm
• Max. tension 300N
• Min. bend radius 30mm
• Buffered fiber is surrounded by kevlar yarn for
added protection and strength
Automotive cable
• 7 core cable consisting of a central conductor of
2.0mm2 wire and six conductors of 1.0mm2
• Sheath black PVC
• Current rating: 8.75A (1.0mm2 ) and 17.5A
(2.0mm2 )
Automotive cable
• Flexible tinned annealed
stranded copper wire
• Operating temperature
-60°C to +260°C
• Test voltage 3kV ac
• Current rating 128/0.05
1.4A, 384/0.05 3.5A
• Silicone rubber sheath
• Uses for high temperature
applications
Audio and instrumentation cables
• 7/0.25mm (22awg) tinned copper, single twisted
pair
• Polypropylene insulation
• Rapped in an aluminized tape with tinned drain
wire
• Black PVC outer sheath
Audio cables
• 7×32 (24awg) tinned copper conductor
insulated with PVC
• Overall screen with a 24awg standard tinned
copper drain wire
• Grey PVC outer sheath
• Voltage 300V
• Available for different belden Numbers i.e.
9534 for 4 conductors
Audio cables
• 7×28 (20awg) stranded copper conductor
insulated with PVC
• Ideal for instrumentation, control and computer
applications
• LSNH jackets
• Available for different belden Numbers i.e.
8205 for 20AWG
• Standards: NEC, CMG, UL2598, IEC
Audio cables
• 7×30 (22awg) stranded copper conductor polyethylene
insulated
• Aluminum polyester shield
• 22awg stranded tinned copper drain wire
• Chrome PVC sheath
• Available for different belden Numbers i.e. 88771 for
22AWG
• Standards: NEC CLS(8618), UL2093(8770, 8772)
Audio cables
• 9463 or better known as blue horse is prime choice of
many PLC manufacturers for distributed I/O
• Twinax with 20awg (7×28) tinned copper conductors
and polyester-aluminum shield
• 55% tinned copper braid under a blue PVC or LSNH
sheath
• Standards: NEC, CM CL2, UL2464
• Voltage rating 300V
• Characteristic impedance 78Ω
Audio cables
• Polyethylene insulated 54/0.18mm linear
crystal oxygen free copper (LC-OFC)
conductors with a tough outer PVC sheath
• Application: speakers
Audio cables
• 24awg (7×32) tinned copper conductors
insulated with datalene and laid in twisted pairs
• Each pair is individually shielded with a
aluminum-polyester shield
• Grey PVC or LSNH sheath available
• Application: long distance
• Standards: UL2493, NEC CM (9729,
9730,9728)
Audio cables
• 22awg (7×30) single twisted pair polyethylene
insulated stranded conductors with an overall
aluminum-polyester shield
• Ideal for instrumentation, control and computer
applications
• PVC or LSNH sheath available
• Standards: UL2092 (8760,8761, 8762), NEC CM,
UL2106(8719), IEC 332-3C (8761NH,876NH,876NH)
• Belden No. 8761 for 22awg
Audio cables
• 22awg (7×30) stranded tinned copper conductors
insulated with polypropylene
• Each pair shielded with aluminum-polyester shield
• 24awg stranded tinned copper common drain wire
• Chrome-grey PVC sheath
• Standards: UL2919,NEC CM (IEC for 332-3C)
• Belden No. 8777 for 3 pairs
Ribbon cables
Colored ribbon cable
Ribbon Cable
Double shielded ribbon cable
Ribbon cable
Data bus ribbon cable
Harness Design
• Accessories for harness design
• Simple harness
• Complex harness
Cable ties
• Material: Nylon 66
• Operating temperature: -40°C to 85°C
• Length: 111mm to 375mm
• Max. bundle diameter: 25mm to 102mm
Mounting cable ties
• Material: Nylon 66
• Operating temperature: -40°C to 85°C
• Length: 100mm to 370mm
• Max. bundle diameter: 25mm to 102mm
Releasable cable ties
Ideally suited for prototyping work
• Material: Nylon 66
• Operating temperature: -40°C to 85°C
• Length: 125mm to 300mm
• Max. bundle diameter: 30mm to 80mm
Cable tie mounting bases
• ABS (Acrylonitrile butadiene styrene) plastic
mounting bases with self-adhesive or central
screw fixing options
• Accepts ties from all four sides
• Operating temperature -15°C to 75°C
Standard cable ties
• US military specs. 23190 drwg. 3367.
• Material: Nylon 66
• Length: 100mm to 465mm
• Max. bundle diameter: 22mm to 130mm
Heavy duty ties
• US military specs. 23190 drwg. 3367.
• Material: Nylon 66
• Length: 270mm to 370mm
• Max. bundle diameter: 73mm to 105mm
Weather resistant ties
• Material: Nylon 66
• UV stabilized
• Operating temperature: -40°C to 85°C
(+105°C for short periods)
• Length: 145mm to 540mm
• Max. bundle diameter: 36mm to 152mm
Heat stabilized cable ties
• Material: Nylon 66
• Operating temperature: -40°C to 105°C
(+145°C for short periods)
• Length: 144mm to 540mm
• Max. bundle diameter: 36mm to 152mm
Stainless steel cable ties
• Marine grade stainless steel cable tie coated with
thermoplastic polyester (316)
• Corrosion resistant
• Light weight
• operating temperature -80°C to +538°C
• Length: 230mm to 630mm
• Max. bundle diameter: 60mm to 180mm
316 stainless steel ties
• Marine grade stainless steel cable tie coated with
thermoplastic polyester (316)
• Corrosion resistant
• Light weight
• Coating operating temperature -40°C to +70°C
• Tie operating temperature -80°C to +538°C
• Length: 230mm to 330mm
• Max. bundle diameter: 60mm to 90mm
Mounting cradle
• Designed for application where it is necessary
to fit the cradle to the cable tie
• Head of the tie is concealed within the cradle
for neatness
• Accepts ties up to 7.6mm wide
Re-Usable twist tie
• Re-usable twist tie in natural color Nylon 66
• Ideally suited for prototyping
Ribbon cable clamps self-adhesive
UK mains plugs
• Housing: Nylon
• Fuse: 5A
Main power connectors
Europe Schuko plug
• Housing: polyamide
• Voltage: 250V ac
• Current: rating 16A
• Unfused
• Contacts: brass nickel
plated
Connectors
• Pin headers friction lock
Circular Multipole connectors
• Low cost multiple connectors for audio/video
applications
• Plated metal construction
• Solder termination
• Panel plugs require 15mm circular cut -out
BNC connector
Applications
• Antennas
• Automotive
• Base Stations
• Broadcast (75 Ω)
• Cable Assemblies
• Cable Modems
• Components
• Computers/LANs Instrumentation
• Oscilloscopes
• Medical Equipment
• Mil-Aero Radios
• Surge Protection
• Telecom
In line and panel-5pole
• Wire harness
Harnesses
• Wire harness
Harness
• Wire harness
Harness
• Cable harness
Harness
• Cable harness
Harness
• Cable harness
Harness
• Ribbon cable harness
• Additional tasks related to Cable harnesses
Harness
Complex cable harness
Harness
Harness through beta duct
Harness
Complex wire harness
Over voltage and Lightning protection
Simple lightening arrester
• It is installed on top of
building which is to be
protected due to over
voltage and lightening
• Resistance between
arrester and ground is kept
as small as possible for
example 0.1 to 0.5Ω
RF device Lightening arrester
• Over voltage transients can be created
through lightning discharges, switching
processes, direct contact with power
lines, or through earth currents.
• Lightning arrestors limit the amplitude
and duration of disturbing interference
voltages and improve the over voltage
resistance of in-line equipment, systems,
and components.
• A lightning arrestor installed according
to these mounting instructions balances
the voltage potential, thus preventing
inductive interference to parallel signal
lines within the protected system
• Part No. AIR-ACC3354
Over voltage protection
• Features & Characteristics
• The only fail-safe "arrester" on the market
• Solid-state design eliminates arcing
• Conduction at much lower voltages than
gapped arresters
• Rated for AC fault current and lightning
surge current
• Suitable for submersed or above-ground
locations
• Explosion-proof design
• Corrosion resistant nickel finish
• Typical Applications
• Insulated Joint Protection
• Airport Fueling Systems Isolation
• Decoupling Equipment Grounds
• Specifications Threshold Voltage
-3/+1V (standard)
-2/+2V (standard)
Up to -4/+4V (optional)
Buildings, plant and equipment protection
• USM 550 surge protector