Method Statement for Reinforced In-situ Concrete U-Drain (RCUD)

METHOD STATEMENT

of

REINFORCED IN-SITU CONCRETE U-DRAIN (RCUD)

for

AHMAD ZAKI SDN BHD

PACKAGE V202
CONSTRUCTION AND COMPLETION OF VIADUCT GUIDEWAY AND OTHER
ASSOCIATED WORKS FROM PERSIARAN DAGANG TO JINJANG

Contractor

Apex Global Construction Sdn Bhd

ORIGINAL Prepared by: Reviewed by: Approved by:

Date : 13/3/20 Name : Mohd Shafiq Name : Name :
Hamzah

Revision : 0 Signature Signature Signature

Main Conc Comment :

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 Method Statement for Reinforced In-situ Concrete U-Drain (RCUD)

Table of Contents

1.0 SCOPE OF WORK

1.1 General Description

1.2 Materials
1.3 Plant and Equipment
1.4 Manpower
1.5 Construction procedures

2.0 SAFETY AND HEALTH ENVIRONMENT

2.1 Job safety & health analysis

2.2 information to personnel
2.4 Emergency Plan during Event
2.4 Permit Requirement

3.0 ENVIRONMENTAL ISSUES

3.1 Environmental Aspect Impacts and Control Measures

4.0 QUALITY ASSURANCE AND QUALITY CONTROL

4.1 Contractual Requirement

4.2 Inspection and Testing
4.3 Follow up and Evaluation

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 Method Statement for Reinforced In-situ Concrete U-Drain (RCUD)

1) SCOPE OF WORK

1.1 General Description

This work method statement applied to construction of Reinforced Concrete U-Drain for the
projects and presenting the resources, operation and material used.
1.2 Reference
- General Specification for Civil Engineering Works

No. Document References No.

1 General Specification for Civil Engineering Works SSP-PDP2-GENE-OVER-SPC-000001

2 Job Safety & Health Analysis (JSA) AZRB

3 Pre Task Talk (PTT) AZRB

4 Excavation Permit AZRB

5 KVMRT Safety Passport Procedure SSP-PDP2-GENE-OVER-SPC-000001

6 Machinery Checklist AZRB

7 Standard Operating Procedure Covid-19 KKR/CIDB 2020

Pandemic

1.3 Materials
Material used as approval
- Crusher Run
- Concrete Grade C32/40-20
- 12mm thick Plywood
- Timber pf 1” x 3” and 2” x 4”
- Formwork release agent (Estoform OB)
- Curing Compound (Estocure)
- Steel Wire (reinforcement ties)
- High Tensile Steel Bar

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 Method Statement for Reinforced In-situ Concrete U-Drain (RCUD)

1.4 Plant and Equipment

No. Equipment Plant & Tools Description Qty Remarks

1 Concrete Vibrator To compact the concrete 2 Unit

2 Generator Set To supply power to tools and 1 unit Provided by Main

equipment Conc

3 Water Pump Dewatering water at work 2 Unit

area/trench

4 Air Compressor / Air Hand Cleaning formwork from any 1 Unit

Held Cordless debris before concrete work

5 Auto Level To control Invert Level 1 Unit

1.5 Manpower
1.5.1 All site personnel to compulsory to attend Blue Card Training for Safety Passport Assurance
1.5.2 All site personnel shall have KVRMT Grey Card Passport subject to working method and
machinery involved this is to enhance safety in workplace. In additional backhoe operator only
require Blue Card.
1.5.3 PIC to submit Participant Particular form to WPC of each site personnel together enclosed
- Identification Card / Passport Card
- Valid Cidb Card
- Work Permit for Expatriate/Foreign

1.5.3 Below is detail manpower requisition for construction of RCUD

- Site Manager – 1 pax
- Site Engineer/Site Supervisor – 1 pax
- Barbender / concretor - 5 pax
- Carpenter - 5 pax
- Backhoe operator – 1 pax

1.6 Construction Procedure

RCUD Construction

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 Method Statement for Reinforced In-situ Concrete U-Drain (RCUD)

1.6.1 Preliminary Works

1.6.1.1 PIC to ensure using construction drawing or shop drawing that WPC has submitted to PDP/SC
1.6.1.2 PIC to ensure using material that have submitted by WPC to PDP/SC prior to procurement and
usage.
1.6.1.3 PIC shall apply Permit to Work (PTW) form relevant parties before commence work.
1.6.1.4 PIC to ensure followed Traffic Management Plan implemented by WPC
1.6.1.5 PIC to ensure working area is barricade properly according to safety and health plan

1.6.2 Survey and Setting Out

1.6.2.1 WPC surveyor shall set-out the position of RCUD alignment for center line of drain at 20 meter
interval and sump location
1.6.2.2 PIC shall ensure the invert level and gradient is based on approved drawings

1.6.3 Material Storage and Handling

1.6.3.1 PIC to ensure the specified materials for reinforcement work such rebar and plywood shall be
stored at designated area for safety reason and providing timber support at bottom to avoid any
contact with ground surface and properly covered from weather as to avoid factors that can
accelerate rusting process.
1.6.3.2 All material delivered to site shall be inspected during delivery and before commencing work
and shall be properly storage to avoid any deterioration or damage.
1.6.3.3 All material shall be stacked properly for easy identification and lifting.

1.6.4 Excavation Work

Excavation work for the RCUD will be carried out using backhoe.
The excavated soil will be transporting to designated area using dump lorry.

1.6.4.1 Temporary Working Area – Trenches Pit

- Providing save excavation trenches
Any excavation more than 2 meter to perform sloping 1:2 and exposed slope shall cover with

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 Method Statement for Reinforced In-situ Concrete U-Drain (RCUD)

geotextile.
Excavation trenches to be provided temporary rigid perimeter fencing red and white painted
and to be 1.5-meter height from ground.
- providing safe access to trenches
PIC to provide sturdy temporary safe access in and out for emergency event such slope collapse
or others using steel ladders from scaffold or any and providing handrails to allow safe 3-point
contact.
- Excavation surface and bedding
Area shall be firm and even. Free from water, soft layer and loose material.
Bedding material shall used approved material and thickness

1.6.4.2 Excavation material/soil

- Dump area to be determined and confirmed by main conc as any transporting out of R.O.W
require pass or slip.
- Excavation soil shall be dump 2 meters from the edge of the excavation pit area.
- Providing firm ground for backhoe rigger using steel plate or other where case the soil is loose
Excavation

1.6.4.2 Machineries
All machine such as backhoe and lory use for excavation and transporting soil must go through
inspection by main conc.
PIC to prepare the lorry or the backhoe condition physically accordingly to the requirement
require by client that stipulated in the Inspection Machinery Checklist

1.6.5 Steel Reinforcement Fabrication and Installation

To install rebar according to approved construction drawing and followed best practice
considering
- Size and shape
- Lapping
- Spacer blocks
- Weep holes area

1.6.6 Assembling Formwork

To assemble formwork by considering

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- Formwork surface must be even

- the formwork struct must be rigid

- the tightness of jointing formwork

- the size and dimension is accordingly

- the formwork alignment must be vertical and horizontally

- to construct the weep holes

- to indicate top of drain wall level.

Construction Joints –

- To provide high ribbed at all construction joint

1.6.7 Concrete Placement
1.6.7.1 Coordinate with main conc and place concrete order 1 day before actual delivery.
1.6.7.2 Actual concrete volume and concrete grade to conform by Site Supervisor prior concrete
ordering.
1.6.7.3 To Coordinate with traffic team if road closure or traffic contra is required 2 day in advance
before work commence.
1.6.7.4 To Carry out slump test, temperature test and prepare concrete cube at site. Minimum 9 NOS of
cube to be prepared for Cube Crushing Test on 7th day and 28th day.
1.6.7.5 Ensure the concrete is properly compacted and vibrated during infill casting. Excess concrete
debris on premix road to be washed and cleaned at the end of casting work.

1.6.8 Record Concrete

- Date casting
- Record the slump test result, cube numbers and location of concrete on the delivery notes
- Kept the record to Concrete Supply Record for Cube Test Tracking for 3, 7- and 28-days strength

1.6.9 Striking Formwork

- Formwork on vertical wall surface shall be striking minimum 12 hours
- Formwork only can be removed after the concrete is truly hardened and have approval from
employer representative.

1.6.10 Curing
- Applied approved curing compound to exposed surface after removal of the formwork

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- curing compound is carrying out by spraying to the surface

1.6.11 Backfill and Compaction

- The perimeter of the trenches will be fill with suitable soil
- Each filling is 300mm and will be compacted with plate compactor

1.6.12 Post Concreting

Remedial action will be carried out to a defect on the surface such
- voids
- Honeycombing
- Blemishing
2.0 HAZARD IDENTIFICATION, RISK ASSESMENT AND CONTROL MEASURES

2.1 To ensure workers that work at the site

- has negative COVID result
- body temperature is below 39.0 degree
- workers are not sick
- followed social distancing
- has valid CIDB Green Card
- has attend safety training and have Blue Card
- wear proper Personnel Protective Equipment (PPE) base on the working area and project site
- Ensure worker is brief with potential hazard base on the evaluation Job Safety and Health
Analysis identified earlier
- Ensure to conduct PTT of work task before start work.
- To apply relevant permit base on work nature

2.2 Emergency Events

- to ensure the designated assembly point is clear and no obstacle along the access
- to ensure the First Aid Kit is available all the time
- to ensure the PIC is available at the site during working hours

2.3 Emergency Plan and Contact Number

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- Worker shall aware contact number for emergency event and pic contact number shall be
display properly at site.
- PIC to ensure worker aware of assembly point
- PIC is to ensure the emergency first aid kit is available on site

3.0 ENVIRONMENTAL ISSUES

PIC to understand the Environmental execution plan and applied to the job site
- Daily inspected on the condition of machinery before work start
- Make sure the there no contamination prior to scheduled waste
- Ensure the cleanliness by creating awarenss to workers on the important of hygiene practice
- To minimize noise and dust pollution

4.0 QUALITY ASSURANCE AND QUALITY CONTROL

4.1 Contractual requirement

Ensure work commencing base on the contract requirement
4.2 Inspection and Testing
Communicating with stakeholders prior regarding quality control and assurance
4.3 Evaluation
PIC shall organize or attend walkabout to measure, analyze progress and quality of work and to
proposed or accept improvement measures.

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