Siemens Ag: Security Information

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Welcome to the CEMAT V9.0 SP1 for SIMATIC PCS 7 V9.0 SP1
Notes on Installation and Usage

These notes take precedence over information provided in other documents.
These notes should be considered more up-to-date than the information in other documents.
Read the notes carefully, they contain information on installing and using the CEMAT V9.0 SP1.
Precondition for the installation of CEMAT V9.0 SP1 is a proper installation of PCS 7 V9.0 SP1 and
additionally AS-OS Engineering V9.0 SP2 (see SIEMENS Industry Online Support, Entry ID 109756832 :
https://support.industry.siemens.com/cs/ww/en/view/109756832 )
Security information
Siemens provides products and solutions with industrial security functions that support the secure
operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to
implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’
products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
Systems, machines and components should only be connected to the enterprise network or the internet if
and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network
segmentation) in place.
PC, PCS 7 and WinCC user management (user rights) must be enforced and roles must be assigned
correctly (as specified by PCS 7 and WinCC).
Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For
more information about industrial security, please visit http://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens
strongly recommends to apply product updates as soon as available and to always use the latest product
versions. Use of product versions that are no longer supported, and failure to apply latest updates may
increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under
http://www.siemens.com/industrialsecurity.
Frei verwendbar 22.06.2018 Seite 1

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Contents of the Readme file
1. Installation ................................................................................................................................... 3
1.1 Scope of supply ........................................................................................................................... 3
1.2 Hardware and Software Requirements ....................................................................................... 3
1.3 Tips for Installation ...................................................................................................................... 3
2 Information about the Product ..................................................................................................... 6
2.1 What is new compared to the previous version .......................................................................... 6
2.1.1 CEMAT V6.0............................................................................................................... 6
2.1.2 CEMAT V6.0 SP1 ....................................................................................................... 6
2.1.3 CEMAT V6.0 SP2 ....................................................................................................... 6
2.1.4 CEMAT V6.0 SP3 ....................................................................................................... 8
2.1.5 CEMAT V6.1............................................................................................................... 9
2.1.6 CEMAT V6.1 Sp1 ..................................................................................................... 12
2.1.7 CEMAT V6.1 Sp2 ..................................................................................................... 14
2.1.8 CEMAT V6.1 Sp3 ..................................................................................................... 18
2.1.9 CEMAT V7.0............................................................................................................. 21
2.1.10 CEMAT V7.0_SP1 .................................................................................................... 27
2.1.11 CEMAT V7.1............................................................................................................. 31
2.1.12 CEMAT V7.1 SP1 ..................................................................................................... 51
2.1.13 CEMAT V8.0............................................................................................................. 59
2.1.14 CEMAT V8.0 SP1 ..................................................................................................... 63
2.1.15 CEMAT V8.1............................................................................................................. 96
2.1.16 CEMAT V8.1 update 1 ........................................................................................... 105
2.1.17 CEMAT V8.2........................................................................................................... 109
2.1.18 CEMAT V9.0........................................................................................................... 119
2.1.19 CEMAT V9.0 Up1 ................................................................................................... 123
2.1.20 CEMAT V9.0 SP1 ................................................................................................... 126
2.2 Additional Information ............................................................................................................. 130
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1. Installation
1.1 Scope of supply
With this delivery you received the following product:
PCS 7 Minerals Automation Standard CEMAT V9.0 SP1

This package consists of 1 DVD
1.2 Hardware and Software Requirements

 PCS 7 CPU S7-414 or bigger, S7-410, for all other PCS 7 hardware see the actual PCS 7
specifications
 PCS 7 V9.0 SP1 and additionally AS-OS Engineering V9.0 SP2, see SIEMENS Industry Online
Support, Entry ID 109756832 :
https://support.industry.siemens.com/cs/ww/en/view/109756832 )
 For the supported operating systems please refer to the PCS 7 release notes
1.3 Tips for Installation

Any installed, old version of CEMAT has to be deinstalled (Settings, control panel, Add/Remove
Programs -including deleting of the D:\CEMAT_CS directory) previous before the new version is
installed.
From CEMAT V7.0 on the installation directory has been changed. In case of an upgrade from
V6.x to V9.0 SP1 it is recommended to install CEMAT based on a newly installed System Image.
Before you start the setup close all applications and reboot the computer.
Start the application “Setup.exe” in the root of the download file/DVD. This will install CEMAT
V9.0 SP1, including all entries in Microsoft Windows files.
During the installation it is recommended to choose “Package installation” as installation type.
The selection of the program package depends on
1. the type of PCS 7 station, “Engineering Station” or “Server / Client”
2. and the required CEMAT standard (see list below).
000 = CEMAT Standard
001 = CEMAT Minerals Automation Standard
004 = Holcim “classical”
006 = Dyckerhoff
007 = Heidelberg Cement
023 = Vigier
024 = Bushehr
025 = Caima
026 = Alsen
027 = Lafarge “classical”
028 = Rossi
It is not allowed to install packages of different stations or CEMAT standards (>000) on the same
system!
After the program package selection the setup shows all CEMAT components which will be
installed. It is not necessary to select any other than the already preselected components. It is
also not allowed to install components of different CEMAT standards (>000) on the same system.

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The installation is always carried out into D:\CEMAT_CS. The selection of another destination
folder is not possible.
During the setup the following installation steps are carried out.
- the S7 library ILS_CEM is copied into the directory C:\...\Siemens\Step7\s7libs
- in case of CEMAT standard 001, additionally the S7 library Minerals_Cemat is copied into
directory C:\...\Siemens\Step7\s7libs.
- in case of a CEMAT standard > 001, additionally the S7 library PRO_CEM is copied into
directory C:\...\Siemens\Step7\s7libs.
- In all Project Standards: FAMILY = CEMAT and AUTHOR = AdvLibCE
- On drive D:\ the following file structure is created:
- Active-X Components for Faceplates are copied into directory D:\CEMAT_CS\BIN and
registered.
- Bitmap's for background pictures are copied into directory D:\CEMAT_CS\bitmaps. Default
Bitmaps are stored in zip file.
- modules-, System documentation and Engineering manuals are copied into
D:\CEMAT_CS\Docu.
- Standard pictures are copied into directory D:\CEMAT_CS\WinCC\GraCS (Copy later to
project directory).

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- The project scripts are copied into directories D:\CEMAT_CS\WinCC\library (Copy later to
project directory).
- The print layout is copied into directories D:\CEMAT_CS\WinCC\PRT (Copy later to project
directory).
- The Visual Basic Script Library is copied into D:\CEMAT_CS\WinCC\ScriptLib (Copy later to
project directory).
- The Property Configuration is copied into D:\CEMAT_CS\WinCC\WScripts (Copy later to
project directory).
- The help files for the Faceplates and CFCs are copied into
C:\...\Siemens\Step7\s7libs\ILS_CEM and C:\...\Siemens\Step7\s7libs\Minerals_Cemat.
- Online Help function will be installed in directory C:\...\Siemens\Step7\s7libs\ILS_CEM
For additional information regarding installation and parameterization refer to the

Engineering Manual (chapter 3). If you want to upgrade you system, please also refer to the
Upgrade description (chapter 15).
Note: Please look also for actual information provided by the

! Siemens Industry Online Support: https://support.industry.siemens.com
Information about CEMAT can be found i.e. by using „CEMAT“ or „MinAS“ as search-
criteria.
To deinstall CEMAT from your system, also in case to install a different CEMAT standard, it is necessary
to remove/uninstall all “SIMATIC PCS 7 CEMAT …” entries (Control Panel, Programs and Features).

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2 Information about the Product

2.1 What is new compared to the previous version
2.1.1 CEMAT V6.0

 modules parameter expanded with attributes for Process object view
 C_Server, Infodialog and Alarm line adapted to PCS 7 V6
 Faceplate call up from CEMAT PCS 7 V6 Symbols
 CEMAT-Symbols for automatic generation of block icons (Attention: don’t use Symbols from
CEMAT V5.03 or lower; from CEMAT V5.03 new Symbols are used)
 KCS AS Modules and Faceplates included
2.1.2 CEMAT V6.0 SP1

 Show plant selection messages and also the system messages in the Alarm line
 CEMAT in French.
 Script modification for the add-on Migration_S5_V3
 GRUZU modification for the add-on Migration_S5_V3
 help in the controller faceplate
 demo mode possible
 MAX_PLC increased to 50
 User rights for the Faceplate buttons can be defined per Instance.
 Additional symbols for C_GROUP, C_ROUTE and C_SELECT.
 Comment length changed to 24 signs per line.
 Project standard 007 (HZ), 024 (Busher) and 025 (Caima) integrated.

 Project Standard 006 (Dyckerhoff), 026 (Alsen), 027 (Lafarge) and 028 (Rossi) now available.
The project standards will be installed automatically, using the right project key.
 Cemat V6 SP2 uses the controller blocks CTRL_PID and CTRL_S from the PCS 7 library V60.
Please consider the following:
- Messages:
The message text for Event includes the block comment and the fault type because the
message format is different from the message format for CEMAT blocks (no additional texts
possible).
The fault type has been copied to the left side, do enable the display in the alarm line.
- GraCS Directory:
The Objects @C_Template01.pdl, ReglerSymbol1.pdl, RegerlSymbol2.pdl and
@PG_C_Pid.pdl have been removed from the GraCS Directory, because the OCX technique
is no longer used.
- OCX Controller:
The files C_IX_PID.ocx and C_PID_DLG.ocx are not delivered any more. The batches for
(un)register RegCtrls.bat and UnRegCtrls.bat have been adapted accordingly.

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- Documentation:
Overview and C_PID_e.pdf is new.
 Modifications under WinCC\Library
- Faceplate Positioning and Button texts:
With the new Script PCS 7 _OpenGroupDisplay_V6_CEMAT.fct the button texts can be
transmitted from the Symbol property to the Faceplate property.
There the possibility to display the faceplates at a pre-defined position, entering the X- /Y-
coordinates.
- If the standard facplate (..._Standard.pdl) is extended through additional functions (e. g. Info
Button) the faceplate is positioned in that way that it fits into the working area. New script
C_SetFaceplate.fct.
- No application error will be generated on ENG or Single Station while reading variable
@RM_SERVER_NAME.
Modification for scipt C_ReadServerName.fct.
 Group instance list: The objects which are switched "Simulation" mode can be identified in the
Group instance list through a different color.
 CEMAT message system (C_AlarmList.pdl), Online display/ Status field
- Status field in the WinCC Dialog is now visible.
- The display of the messages is actualized online.
- Message display for actual messages shows incoming and Acknowledged.
- Sporadical fault for refresh button now solved (sometimes the first line was selected instead
of the last line). The display is being updated immediately with the change of archive - refresh
is not required.
 The symbols for the project versions (except Lafarge) are not integrated in the template pictures
@C_PCS7Typicals.pdl and @C_Template.pdl.
- In all symbols the script PCS7 _OpenGroupDisplay_V6_CEMAT.fct is used for opening the
facaplate.
- Controller symbols for the PCS 7 Controllers and example symbols for button text (Index
300) have been added.
 Positioning function for C_DAMPER
When entering the setpoint for damper position, the bar has been active immediatly (without any
confirmation). The bar has been deleted. Instead of this an additional box opens with an input bar
and limits.
 Correction of a fault for the actualization of the measure bar of C_MEASUR.
In the Alarm-Faceplate the bar didn't change colors. It remained red. Actualization changed and
new bar object.
 Modification of diagnostic pictures for C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE,
C_VAL_2D, C_ANNUNC, C_ANNUN8, C_MEASUR, C_GROUP and C_SILOP:
- Adaptation of ranges for process values according to documentation.
- Adaptation of the ToolTips in German, English and French
- Adaptation of the units for the process values in all three languages.
The modification has been carried out in the normal standard, and in the project versions for
Alsen, Bushehr, Caima, Dyckerhoff and HZ.
 Modification of the description texts for the following interfaces of the route module in order to
avoid misunderstanding: WVWT, WVWE, WVWA, WVWL and WUUS. The modification implies
Documentation, diagnostic pictures and blocks.

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 Template pictures for system information available.

The PDLs C_System_Overview.pdl and C_System_DIAG_xxx.pdl can be used as templates for
system information in combination with the system diagnostic tools from I&S ITPS.

 Diagnose pdl for C_DRV_2D EVSP
 Date fields in CEMAT Message system
 Lizenzcheck Lafarge
 Faceplate position top/left
 New curve template
 UserText for group-, route-, select- and damper symbol
 Analog value M2B (Lafarge)
 Modify @C_LF_PCS7Typicals.pdl and @C_LF_Tewmplate.pdl (Lafarge).
 C_DIB - bit DV connected (Lafarge)
 Standard-GRINZ (Obj) and -GRUZU (State) with Lafarge function.
 Button CSIGQuit.pdl with CEMAT function.

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2.1.5 CEMAT V6.1

AS:
 C_DRV_1D, C_DRV_2D
- Speed monitor must now directly connected to parameter "SW_SPEED".
- Display motor current with connection of the point "C_MEAS ". In addition a new parameter
"REL_MVC" must be released with 1-signal.
 C_DRV_1D , C_DRV_2D, C_DAMPER, C_VALVE
- Connection SIMOCODE with module C_SIMO_A
 C_ANNUN8
- Has now only 7 alarms. The 8th Alarm is used for the alarm repetition.
The demeanors of INH and the corresponding delay time is total new (see Docu).
 C_ANNUNC
- New Interface OKS (Signal level for OK). Therewith now also positively logic can be used.
Presetting is still "LOG0". With an update is then no program change necessary
 C_MEASURE
- There is the bypass function now in 2 characteristics.
Measured value is frozen, state of the output signals is taken over.
Measured value is further read, output signals are bridged
- The release for square, root extraction etc. can be only modified in the CFC
This is necessary, because it is not possible to write back the initial parameters of
multiinstances from inside.
 Message acknowledgement AS
- Now the Message acknowledgement from the OS is directly sent by the message line to the
announcing module. Then an "AS-wide" acknowledge is initiated by this module.
- By parameter setting in the AS system module can be toggled from "AS wide“ to "group"
acknowledgement. Then the acknowledgement can be only given by the Group faceplate.
(With the "group acknowledgement", all blocks belonging to the group has to be connected
with the group acknowledgement signal).
 All modules
- The comments of the module connections are meaningfully abbreviated with thus they
German connection abbreviations in the representation "comment" also in English are useful.
- The events of the modules are changed to long texts same as in "config files". The re-
arrangement is necessary to have an identically text in "group status call" and message
system.
 System
- The minimum cycle time is to be set on 100ms into the Hardware config, because, otherwise,
the software speed monitor does not work.

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OS:
 new Faceplates with the following additional functions:
- The web ability of the standard dialogs, diagnosis dialogs, info dialogs and alarm dialogs.
- Area-dependent user administration in all input fields
- instancespecific operating releases for "START", "STOP" pushbutton in the Operating
Faceplates of all properties about the styling property "Processcontrolling_backup".
- instancespecific operating releases for "switch limits" and "warning limits" of the analogous
values with properties "Processcontrolling_backup" and "HigherProcesscontrolling_backup"
 Faceplates "can be fixed" on the picture
 The Faceplateof announcing modules can be called with "Info pushbutton" from the Alarm
line.
 Message area selections can be carried out no more with the CEMAT specific choice dialog,
but are dependent from the user's right "release for area" and "process operations".
 The user authorizations must be released in future specific for area.
 The sound expenditure must be used in future by PCS 7 . Now Sounds are determinable for
different message classes and layout areas.
 There is a new overview dialog to show the rights and released areas of the current user as
well as a list of available users.
 Attention!Right allocation in the diagnosis dialogs was changed. Please read up in the
documentation (project planning).
 new template picture @C_PCS7Typicals_V61
- all icons have additional " Faceplate-positionier-properties " topPos, leftPos, defaultPos
- the active object can be highlighted by colored border
- additional icons
- the state display of the damper was changed, no blink and new icon for single and locally
mode of operation.
 The new properties and the tool tip text will no more overwritten with a delta generate of the
picture. A configuration file@PCS7Typicals.cfgis availablein the directory "WScripts".
 Message masks CEMAT are decorated completely anew.
- new functions and operation see system description
 Config reworks files for the properties
WEB:
 The CEMAT Faceplates as well as diagnosis dialogs, info dialogs and alarm dialogs and
functions are published. A list of the CEMAT PDLs and functions witch are not able to be
published is deposited on the DVD under CEMAT_V6_WEB in file “read.me”
 \CEM_V6\ e OCXèn for WEB clients
stored.
 On a CEMAT WEB client the functions for help, group state call and property list are not
available.

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Projectstandards:
 PS 006 Dyckerhoff
- Extensions and Hotfixes with the single modules see documentation.
- In general: Suited for web, new user authorization like with the standard CEMAT
 PS 007 HZ
- C_MEASURE
There is the bypass function now in 2 Characteristics. With HZ the parameter BYPB_ACT
must be put on signal 1.
- In general: Suited for web, new user authorization like with the standard CEMAT.
 PS 024 Bushehr
 PS 025 Caima
 PS 026 Alsen
- In general: Suited for web, new user authorization like with the standard CEMAT
 PS 027 Lafarge
 PS 028 Rossi
DVD

- CEM_Drafts (Project return flows consisting of bitmaps, Pdl`s, photos)
- Clear_WinCC (quits the WinCC application)
- Modificationlist (Changes of the AS modules)
- Language (Dictionary CEMAT German, English, French, Spanish....)
- User's archive (Import tool around the CEMAT INFO user's archive to supply data from
“Hardware config” and “process object list” to user archive "info".

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2.1.6 CEMAT V6.1 Sp1

AS:
 C_VALVE
New functionality for 000 key only
- The direction 2 normal is active. When setting the parameter DI1A=1 the direction 1 is active.
- Valves without limit switches can be operated with separate monitoring for the limit switches
and move time.
- Changes of interface requires a PLC Stop
 C_DRV_1D , C_DRV_2D, C_DAMPER, C_VALVE
- VISO_OS Byte erased from Status word (internal modification for group status call and group
instance list)
 C_ANNUNC
- Status call can now also show Individual fault texts for C_ANNUNC (max. 16 characters).
Text must be entered under property "Shortcut" of parameter IN_DEL. (You have to take care
that this text matches with the text for the alarms in the used block in CFC.)
- In the config file C_ANUNNC_009.cfg under [Fault] the Comment must be set to "?".
- Must not be modified for already existing plants (in this case change "?" to "Fault".)
 C_SILOP
- new VSTATUS for a new Style.
OS:
 Revision of license code
ENG License works also with multi user project, Client works with ENG license on
Engineering Station.
 OCX for group status call and group instance list is extended
 Hardcopy Function is useable in all Faceplates (R- Mouse on TAG field -> OK).
 C_MEASURE, new Trigger for bar graph, Unit will be shown in Alarm line
 C_CTRL_PID, new call for user rights.
 New curve templates @TRG_Default_C8.Pdl and @TRG_Default_C12.Pdl with additional
Grid function.
 Modification and enhancements in @C_PCS7Typicals.pdl and @PCS7Typicals.cfg.
 Config files for objects restyled

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Project Standards:
 PS 004 HOLCIM
- Complete new Holcim Project standard (Description see Documentation).
 PS 027 Lafarge
- revision of user rights
General
Revision of Documentation
New Example Project

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AS:
 C_PUSHB
- The module didn't match to the other compiled modules -> updating at CFC
 C_DAMPER
- New function "inching in positioning mode”. see Documentation
- if the damper was in positioning mode KPOS =1 and simultaneous KEB1/KEB2 was “1”
(Pulse already sufficed) it could be that the damper blocked.
 C_SIMO_A
- Double information’s, if e.g. the SIMOCODE switched off the drive with Overload, the drives
Stills generated Faulty
 C_PID3
- New object FB1008 + Subroutine FC1008 controller with 3 parameter set’s for GAIN, TN, TV
(see documentation)
OS:
 License
- Revision of the CEMAT license query. There was not always the right amount of AS
connections if OPC was in use.
- A 14 day license was reported if the TH-PO license was removed on ENG stations. This
report is suppressed now.
 C_GROUP
- OCX for group status and group instance list was enlarged. If an object is switched to
simulation (Bypass), the display changes to white on red. At Holcim it is black on orange
(color selection about C_GROUP_xxx.cfg)
 C_ROUTE
- State text changed by replace "deselected" with "not selected"
 C_DRV_1D, C_DRV_2D
- to use the unit individual for each instance the variable CURR_OS has now the Attribute
“shortcut”. Presetting is I =
- In the Faceplate the symbol was connected to .STATUS, it changed to VISU_OS
- Display „fault Subcontrol“ in diagnosis dialog
- new “Subcontrol button“ in the Drive Faceplate to call up an existing Subcontrol Faceplate
 C_DAMPER
- - the Input for Set point was not usable in mode Ext. Setpoint+ tracking

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 C_SIMO_A
- In and I changed from % in A. In addition, the fields enlarged to 9999.9.
 C_PID3
- Controller with 3 Parameter sets for GAIN, TN,TV with additional Symbol in
@C_PCS7Typical.pdl
 There was no cascading interlock dialog call on Clients possible, because the server prefix
was missing.
 Customizations and expansions in @C_PCS7Typicals.pdl and @PCS7Typicals.cfg
 The LoopInAlarm.fct was extended by the standard function:
if no picture entry exists (or only ".") in the user archives the function change over to the
PCS 7 standard function.
 There are used different names in property “StyleTag“ from group, route, selection. Therefore
Wscript-File could not safe the settings of Style in the pictures.
 Fault at the area selection, if client is connected to several servers.
 The CEMAT Alarm system was enlarged as follows:
- 32 Selection button for Sections (before 16)
- Event filter
- User files with a 80 signs long comment field.
 To be able to recognize server failures in the system, CEMAT has an additional package of
Lifebeat monitoring. See instructions in Additional_Information
WEB:
 Faceplates, pictures and template pictures were revised to make the web clients faster. This
happens mainly by leaving project functions out at the publishing. The following functions are
still necessary :
C_ChangeView_Bt.fct
C_OpenInterlok.fct
C_SetCommandBtn.fct
C_ShowPictureInPictureWindow.fct
CematDateTime\ShowDateFormat.fct
CematDateTime\Time_MakeLong.fct
CematUA\*.fct
FD_CEM\C_SetDiagDlg.fct
FD_CEM\PCS7_OpenGroupDisplay_V6_CEMAT.fct
FD_CEM\PCS7_UpdateGroupTagName_V6_CEM.fct

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Project standards:
 PS 004 HOLCIM
supplementary functions according on request of Holcim project standard (see documentation
and DVD description CD:\ Additional_Information/ModificationList)
AS
- C_GROUP
STANDBY as new Parameter. With “1” signal at this Parameter it is possible to preset the
group to “stand-by” mode
- C_ANNUNC
The annunciation module generates now  ‘warning’ and then after a time ‘alarm’ + switch
off.
OS
- C_SELECT
Event – Object event – Group Display. Object modification, Function deleted.
- C_MEASUR
Color "orange" for "Override" wasn't correct.
- @C_HOLCIM_Symbole.pdl
The symbols are connected now again to the extended state display. With STATUS2, the
direct Inputs for run or stop position are visualized.
 PS 027 Lafarge
supplementary functions according on request of Lafarge project standard see documentation
and DVD description. (CD: \ Additional_Information/ModificationList)
AS
- All blocks have been included in SP2.
OS
- C_DIB
- In the standard dialog the status texts were wrong (in case of "frozen" black/black.
- In the diagnostic picture Interface DV was wrongly connected and FRV was not green.
- C_AIB
The button Graph could not be operated.
- Lizenzen
In the context of the V6.2 SP2 license strategy it became necessary to create the demo mode
also for 027 Lafarge.
 PS 025 CAIMA
AS
- Local stop was shown in Local mode as fault.
OS
- LST as fault was not visible

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 PS 006 Dyckerhoff
AS
- C_ROUTE
At WBVG = 0 there was no interlock shown. The state ‚interlock’ was only shown in STATUS
word with ‘start up interlock and not with ‘operation interlock’
OS
- C_DRV_1D + C_DRV_2D
- Diagnosis. KAB2 was wrong connected
- Standard.pdl: Symbol was wrong connected.
 PS 007 HZ
OS
- The operation release for set point up, down with function
PCS7_CheckPermission(tagname,…) is released.
Tagname is the TAG with Server Prefix. Only TAG was used before (without Server Prefix)
Therefore the entry on MC did not work.
General
 Documentation customized
 New example project
The Example for Lafarge was of updated with the functions and pictures CEMAT V6.1 SP2.
 The interlock modules in the charts are wrong named M01_ESVG instead of M01_ESVG1

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AS:
 C_DAMPER
- - There was only two times mechanic direction 1 and no direction 2 in English language.
- - There was only two times torque direction 2 and no direction 1 in French language.
 C_DRV1D
- The additional text $$AKZ$$ Comment to TAG was missing. Message identifier SIG7 was
missing.
- ESVA (protection interlock only in automatic mode) seems no more in local mode.
- The function “sporadic running” works only in automatic mode.
- If a subcontrol has a fault and stops the drive, only the subcontrol should create an alarm. In
this case the acknowledgement was not working, because the common signal QTST was not
created. Now a new alarm from C_DRV_1D will be created "Subc. General fault".
 C_DRV2D
 C_Measure
- Message Configuration: The column “Acknowledgment group” must be set to “1” (as for all
the other blocks). In this case all alarms are acknowledged if one alarm of the block will be
acknowledged.
 C_Valve
- Message identifier SIG5 was incomplete.
- Limit Position Error if VE1 and VE2 are active.
 C_SIMO_A
- Function extension: display of power
- Thermistor value will not be displayed anymore, because SIMOCODE_Pro doesn't provide it.
OS:
 C_TREE.OCX
- The status display "run" in the object list for damper and valve has been adapted.
The status bits for Holcim are arranged different to the other project standards.
The OCX now differs by means of the entry “type=” in Config files, if Holcim is installed or not
and according to this, the OCX analyses the bits.
 C_DRV1D
- The fault display local stop LST was missing.

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 C_MEASURE
- If the measured value faceplate is not called from the process symbol, the value is displayed
with one position after decimal point (Example: Call up from motor faceplate or from group
object list).
- LimitMin from “lower limit 2” was not connected right to ".VAL_.SCB". It’s now connected to
“SCB”.
- The default setting for the user rights are: “18 Modify Warning Limits“ and “20 Modify
switching limits “. This are also the default settings for the faceplate call from the process
symbol.
Background information:
If the faceplate is called from the object list of the group, the user rights can not be taken over
from the process symbol.
 C_GROUP
- In some project standards in the group face plates the group acknowledge button was
missing. This button works just like the AS acknowledge button, only the labeling is different.
If only one group or the whole AS is being acknowledged is decided by the group module in
the AS.
 FD_CEM / C_ExitView1.fct
- If the diagnose faceplate was closed with the close button and the info dialog was opened
directly after that, it came to many fault entries.
 FD_CEM / PCS7_OpenGroupDisplay_V6_CEMAT.fct
- The button text for sub controls was changing to 20 characters.
 @C_PCS7Typicals_V61.pdl
- The hot spot of the symbols is modified. Now the click event works only directly on the
symbol.
 Online Kurven template: @TRG_Default_C8_FS.pdl, @TRG_Default_CEMAT.pdl,
CematDateTime / ConvertDateTimeString.fct
- Trend controls “one click“ handling:
Weekday button: Switch to the weekday (offline)
Time range button: Switch to the time range (offline)
Online button: Change to online mode.
Full screen button: Change the display between full screen and normal size.
(@TRG_Default_C8_FS.pdl only)
 @TopAlarmNew.pdl
- The extended alarm line (is being opened with the alarm-button in @AlarmOneLine) has
been adapted to the CEMAT-set points for alarm lines.
After the OS project editor has been executed, the file has to be copied into the project
directory/GraCS once again, because the OS project editor overwrites them.
Project standards:
 PS 004 HOLCIM
- Supplementary functions according to the request of HOLCIM project standard (see
description in the documentation and CD:\ Additional_Information/ModificationList).

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 PS 027 Lafarge
Supplementary functions according on request of LAFARGE project standard see documentation
and DVD description (CD: \ Additional_Information/ModificationList).
OS:
- CONFIG FILES
Adapted to CEMAT V6.1.
 PS 006 DYCKERHOFF
OS
- C_GROUP
In the group faceplate the acknowledge button group was missing. (This button works similar
to the AS Acknowledge button, only the label is different. In the AS it is decided what is
acknowledged, group or AS.)
 PS 007 HZ
AS:
- C_DRV_1D
- The parameter EEE (Single mode unlocked) was not updated.
- C_DRV_2D
- ENOT (emergency mode) was not set to bit13 of INTFC_OS (os_if_35)
- EVSZ=0 switches EVS1/EVS2 (Motor running) to 0 (Single Mode unlocked).
..EVSZ=1 switches to 1.
- C_VALVE
- VNOT (emergency mode) was not set to bit7 of INTFC_OS (os_if_47).
 PS 026 Alsen
AS:
- C_DAMPER
The parameter KBV (Local Mode) was not updated.
General
 Documentation customized
 Interlock/Interlock5 description completed. At one interface only one type of interlock
possible.

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2.1.9 CEMAT V7.0

General extensions:
 New Auto Setup, modified license query
 Additional License for Single Station with 6 AS
 Bundle PCS 7 BOXPC with CEMAT Single Station AS3
 Italian and Spanish language extension of the CEMAT OS dialogs
 Object Data Acquisition module
 Statistic & Maintenance information for all drive functions
 KCS OS modules as open version with Faceplate Designer
 Additional I/O information in the Info dialog
 Supporting of the 1600x1200 screen resolution (pdl and symbols)
 Extended route control with new AS and OS blocks prepared for project standard 000 and
006 (Function will be released with SP1).
 CEMAT simulation types for SIMBA/SIMIT
 Drive functions can show the associated groups/routes
AS:
 C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE
- In these AS blocks the maintenance functionality has been implemented.
- New interface for the route administration (see block description)
(only for Project versions 000 and 006)
 C_DRV_1D
- Setpoint input OS or External for the transmission to VSD blocks.
- New output DLY_CNT to display of the remaining on/off delay time.
 C_DRV_2D
 C_DAMPER
- If RTMONTIM (Runtime Supervision in sec) connected with 0, the supervision is switched off.

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 C_VALVE
- The limit switch monitoring via LSMONTIM now operates also onto VVSx and not only onto
the alarms.
 C_SIMOS
- New block for the SIMOCODE link with current and power output (this block replaces the
C_SIMO_A) (see block description).
Both blocks cannot be used at the same time. If you want to use the C_SIMO_A further on
you have to change the request in @PG_C_xxxxx.STANDARD.PDL.
(refer to Upgrade description in the Engineering Manaul, chapter 16)
 C_INTERL, C_INTER5
- Loss of the RLO through Download for changes. This is a system property of PCS 7 .
Warning added in Object description.
OS:
 Faceplates in general:
- @PG_C_xyz_STANDARD.pdl, @PG_C_xyz_VIEWLIST.pdl
The ComboControl (display of which faceplate is open - diagnose, help, etc.) now gets the
text from ToolTipText of buttons (_STANDARD) or from the static text (_VIEWLIST).
- With left click on the TAG in the STANDARD-Faceplate the window @C_Grouplist.pdl will be
opened, which shows the dedicated groups and routes for the TAG
(As a precondition that the object list for groups and routes must be saved in the user archive
C_DriveList).
- If the block is part of an active route control, "material name“, "Jobname“, "route name“ will be
shown (for future Route Selection function), the material name can be removed.
- @PG_C_X.DIAG.pdl, DLY_CNT display
In the diagnosis faceplate the current counter for remaining on/off delay time will now be
shown.
- @PG_C_MAINT.pdl, @C_MAINT_OV.pdl, @C_MAINT.pdl, @CEMAT_MSOperartion.pdl,
@CEMAT_MSSelectInterval.pdl
Overviews in the maintenance area (see system description).
 C_DRV1D
- @PG_C_DRV_1D_STANDARD.pdl
Dislplay of the setpoint and the actual value of subordinate blocks.

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 C_MEASURE
- @PG_C_MEASURE_DIAG.pdl
In the diagnosis faceplate the input for the Property Assignments was missing.
Type 0, parameter fault
Type 10, physical value as REAL
Type 77, all S7 periphery modules.
 C_ANNUNC, C_ANNU8
- @PG_C_ANNUNC_DIAG.pdl,@PG_C_ANNUN8_DIAG.pdl
The operating message for Simulation On/Off had been exchanged and masked falsely.
 C_GROUP, C_ROUTE
- C_GROUP_STATE.ocx
The state request is logged in the file D:\CEMAT_CS\bin\C_GroupState.ini.
- C_TREE.OCX
In the object list a button was added in order to stop the display/initialization.
 C_CTRL_PID
- @PG_C_CTRL_PID_OVERVIEW.pdl, @PG_C_PID3_OVERVIEW.pdl
Locked messages are used in CEMAT. The button MSG_Lock in the overview faceplate has
been removed.
 FCT revision
- CematMessages\C_OpenMsgSystem.fct, cmsg_GetPlantZoneFilter.fct
If in the OS-Project Editor under "Areas in the Overview" empty buttons are inserted, the
CEMAT Message system showed wrong button descriptions (duplications).
The order of the area buttons in the message system now complies with the order in the
Overview Area.
- PCS7_OpenGroup-Display_V6_CEMAT.fct
Additional license query V3/V4 on C_614_GROUP and C_631_GROUP (migration)
- C_GetPermissionOnArea.fct
In the script the limit was set on 32 instead on 16 areas.
- C_ChangeView_Bt.fct
Sporadically appearing memory leak is eliminated.
- WScripts\@PCS7Typicals.cfg, WScripts\TemplateControl.cfg
With Create/Update Block Icons the Property UserText\Visible1 (display of User text in the
symbols G, R, AW) will not be overwritten with "no" anymore.
- C:\…\loopinal.fct
It came to a General Protection Fault with the variable type LPCMN_ERROR (long Pointer on
Errorhandler) on the output of the Errortext.
- WEB-ability expanded
- Migration V3/V4-V6, "Info-Button" in alarm line activated.
- HighlightBlockIcon will now be proved before the composition, if the Property generally exists.
- C_GetDebugMode.fct
In the C_Config.cfg a new section exists which switches on/off Debug-Prints in the APDiag-
OutputWindow.

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 @Overview1.pdl
- In the upper right corner for the MultiClients the Server name is displayed, from the Server
which is currently connected (the MC gets the data from this Server). For the other station
types (ES or Server the own station name is displayed.
 Meldesystem
- @C_AlarmFilter.pdl, C_SetMsgFilter.fct, cmsg_SetMsgList.fct
By now it is also possible to filter for system messages.
 C_@PCS7Typicals_CemV7.pdl (new)
- Motor symbol 33. Property Index was missing for connection to VISU_OS.
- new symbols for the Route Control function (future)
- new symbol for the system supervision (C_ANNUNC)
- If the symbol has the functionality "Highlight Bloc Icon“ it will be “highlighted” at opening the
faceplate, at closing it will be "normal" again
 Online Kurven template:
- @TRG_Default_C8_FS.pdl, @TRG_Default_C8.pdl, @TRG_Default_C12.pdl
From curve 7 the current value of the curve 6 was always displayed in the value display.
 @TopAlarmNew.pdl
- The advanced message line (will be opened with the alarm button in @AlarmOneLine) has
been adapted to the CEMAT parameters for message lines.
After operating of the OS Project Editor you must copy this file into the project
directory/GraCS once more because the OS Project Editor overwrites it.
 @Buttons11.pdl
- The display of analog and digital TAGs in the flow chart can now be switched on/off through 2
additional buttons in the footer (button11.pdl). With that you save the additional buttons in the
flow charts.
- The footer has been expanded by the languages Spanish and Italian.
 @Buttons12.pdl
- Locked messages are not designed for CEMAT. The buttons CSIG_Lock and CSIG_Unlock
have been switched "invisible" therefore.
 @PG_C_INFO.pdl
- The data preparation for the user archive has been optimized.
- In the multimedia directory the new directory "periphery" exists. There you can deposit text
files TAG.txt (Chart_Block.txt - "/" is replace by "_") with additional I/O information (e.g.
absolute addresses of all I/O, belonging to an object). The (unmodified) text file can be
opened from the info dialog.
 C_UserInfo.pdl, C_GetPermissionOnArea.fct
- For the maintenance functions the new authorization 29 has been introduced. In order to
display this chart and C-functions have been modified.
- Authorization 8 is not used any more in the message window.
 @CSIGQuit.pdl
- Message Acknowledgement with F9.
 @HornQuit.pdl
- Horn Acknowledgement with F8.

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 4 Monitors
- Cemat administrates 4 monitors with this version.
Project standards:
 PS 004 HOLCIM
(description see documentation and CD:\Additional_Information\ ModificationList)
AS:
- C_VALVE
Bug at reset of the operating time removed
OS:
- @PG_C_HELP
The help for the type C_PROFB has been added.
- @PG_C_***_DIAG.pdl, PCS7_openinputboxanalog_v6_CEMAT.fct
Operator message in Italian and Spanish
- C_@PCS7Typicals_CemV7_Holcim.PDL (new)
The new template picture replaces the @C_Holcim_PCS7Typicals.PDL. The block icons are
identical with the block icons in @C_Holcim_PCS7Typicals.PDL
 PS 027 Lafarge
AS:
- C_AIB
Smoothing, gradient supervision and the overshoot outputs LG_P and LG_N have only been
actualized in the sleeping mode.
A modification in the "awake" mode has not been displayed because this instruction block
was missing in this mode.
OS:
- C_@PCS7Typicals _CemV7_LF.PDL (new)
The new template picture replaces the @C_LF_PCS7Typicals .PDL. The block icons are
identical with the block icons in @C_LF_PCS7Typicals .PDL
The three first block icons of @C_M2B had the false object type.
- @AlarmOneLine
Display of date, time, TAG, event, TAG comment, FCL, area
- Spare displays removed.

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 PS 007 HZ
AS:
- C_DRV_1D
ESPO (sporadical ON/OFF) only acts in the automatic modus. If ESPO=0 and transfer is
Auto <---> Single the command storage EKS will be cleaned up and therefore unintended
start-up warning will be prevented.
- C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE
The Alarm priority has been changed from ESB-EVO-EBM to ESB-EBM-EVO.
Furthermore the prioritization of the fault display has been abolished in the diagnosis
faceplate for this version. If now ESB-EBM and EVO fail at the same time, all 3 failure bits are
displayed in the diagnosis
OS:
- C_DRV_2D
The Simocode button had been positioned false.
- C_VALVE
@PC_C_VALVE_DIAG.pdl the display VEE (Un-interlocked single-start mode) was missing.
General
 Modifications in the documentation
- The documentation directory was restructured.
- The directories German and English have been removed. (All languages are now located in
the same directory)
- The filenames consist of the CEMAT Object Type and the Language ID, e. g.
C_VALVE_009.pdf (similar to the config files).
 From CEMAT V7.0 the functions and pictures fort he V60_MessageSelection and for the
Migration are no longer installed.
On the CEMAT DVD you find a directory Alarmline_MessageSelection_V60 with Pictures and
Functions.

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2.1.10 CEMAT V7.0_SP1

General modifications:
 Russian and Chinese language expansion of the CEMAT OS dialogs and partial documentation
are available on request
 Subcontrol Templates (AS and OS) for

- Masterdrive CBP2
- Micromaster 4xxSeries
- Robicon PH
available on request for project standard „000“.
 Monitor resolution 1600

C_@PCS7Typicals _CemV7_1600.PDL and greater bitmaps under
CD:\Cemat_AddOn\CEMAT_1600
 As an example only the „000“ project is on the DVD.

Lafarge or HOLCIM projects are available on request.
 The CEMAT HDRS engineering tool was improved fundamentally
 A new CEMAT engineering tool is available, build similar than the HDRS tool, with example
projects for all project standards.
The tool is free of cost available. One day training is obligatory.
AS:
- In the „Sequence Mode“ the runtime counter was always running
- DSIG_SIM is showing the status „Simulation“ of the channel driver
 C_DRV_1D
- Display of the dimension for „Set point „ was changed to #unit
 C_MEASURE
- MV-I output for the present analogue value (not for simulation- or bypass mode)
- Bad Quality annunciation also from C_MEASURE
- MV_PERC was frozen in „Service Mode“
- RA_OI interface for release of fault limiting bits
- With message release „0“ at the following interfaces (RA_HH, RA_H, RA_L, RA_LL) the
collective fault annunciation is inhibited.
 C_PID3, CTRL_PID
- LMN_HLM, LMN_LLM are displayed
 C_COUNT
- for counter input of REAL value is also possible.
( ATTENTION the counting rang is limited and for large numbers inaccurate)
- The new “reset output” is active for one cycle
 C_ANNUN8

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- DSIG_SIM is displaying the status „Simulation“ of the cannel driver
 C_RUNNT
- RT_OS_H (display of hours) and RT_OS_M (display of minutes)
 C_SELECT
- NON_INTL high if no interlock is active
 C_SIM_AD
- A new function block for SIMOCODE with current and power measuring function (replacement
for function block C_SIMO_A) (please refer function block description).
It is in general not possible to us the two function blocks at the same time. If the C_SIMO_A is
still used, the call must be changed in @PG_C_xxxxx.STANDARD.PDL.
The function block is available in „Cemat_Addon“.
OS:
 Faceplates general:
- INFO Dialog
can now display documents of formats .DOC, .XLS and .DWG
Additionally there are the following buttons:
- LOOP DIAGRAM BUTTON,
- EL DRAWING BUTTON,
- MCC BUTTON
The config files must contain the program name and the class name in order to open the
corresponding file from folder Service (see OS_Engineering.pdf).
- TRG_defaultxxxxxx.PDL’s Correction of defect: Time range, curves
(please all curve compositions made till now delete and newly arrange).
- Message selection
- Channel driver messages was not shown,
- Auto scrolling and sorting by column heading were activated
- An operation was not possible in the report window at open Faceplate
- New curve picture presentations C_Curve01.pdl
- Internal CEMAT variables are created automatically
C_Servername, C_Empty, C_View_Tag_A, C_View_Tag_D
 C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE, C_ANNU8
- Faceplate shows „Cannel driver in simulation mode”
 C_MEASUR
- Additional indication of the input value at simulation or by-pass mode
- Annunciation interface in diagnosis dialog
- Indication of the Quality code in the diagnosis dialog
 C_SELECT
- .new Styles @C_SELECT/5 and @C_SELECT/6
 CTRL_PID, C_PID3
- .Display of the output limits
 C_@PCS7Typicals _CemV7.pdl
- New sorting of the styles

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 C_SIM_AD
A new function block for SIMOCODE with current and power measuring function as well acyclic
additional data (this function block can be used instead of C_SIMOS, please refer also the
function block description).
Projectstandards:
 PS 004 HOLCIM
(For the description please refer documentation and CD:\Additional_Information\ ModificationList)
For the new HMI representation guidelines of HOLIM an example project exists, you can this
request with us.
AS:
- C_DRV_1D,C_DRV_2D,C_DAMPER,C_VALVE
REL_SC , The SIMOCODE adapter name can be typed in freely now, different types can be
used
- C_GROUP
- Double assignments in the command word cleared
- French station codes were mixed up
- C_VALVE
- Message „U Local isolated“
OS:
- New presentation pictures in accordance with HOLCIM HMI definition.
- @C_Alarmlisting
- @Button11
- @Screen_CEM_1600
- C_Curve_Groups.pdl
- for process pictures refer xls under 004 Docu
- C_@PCS7Typicals _CemV7_Holcim.PDL
-
- C_GROUP
- Start/Stop button can be switched invisibly with IStyle=1
 PS 027 Lafarge
AS:
- C_M2B
- REL_MVC switched visible
OS:
- @PG_C_M2B.STANDARD.pdl
-Release analogue button changed.
@PG_C_AIB_DIAG.pdl
-Display LG_P and LG_N only if EN_GRAD is high “1”.
- @AlarmOneLine, @Overview1
High monitor resolution 1600x1200
 PS 007 HZ

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AS:
- C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE,
- driver in simulation mode is shown
- C_DAMPER
- It was not possible to remove KDR1/KDR2 with KVT2/KVT1
OS:
- Driver in simulation mode is displayed
 PS 026 ALSEN
AS:
- C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE, C_VALVE_2D
- Driver in simulation mode is displayed t
- Alarm priority was changed to ESB-EBM-EVO
- Feedback signal ERM, KWE2/1,VE1/2 are executed as an OS variable
and therefore can be archived
- EIZ is executed as an output signal
- ESD is executed as an output signal
- C_DAMPER
- It was not possible to remove KDR1/KDR2 with KVT2/KVT1
OS:
- „Driver in simulation mode“ is displayed
- The buttons can be removed completely about additional styles
General
 Documentation customizations
- New structure in the multimedia list. (refer OS_Engineering.pdf)

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2.1.11 CEMAT V7.1

General Modifications:
 PCS 7 APL Look & Feel and use of Structure Inputs and Outputs:
 „Jump“ functions between CEMAT Faceplates and APL Faceplates.

 Display of the signal status
 New structure input s and outputs:
 All block interlocks (Start interlock, Operation interlock, Switch-off interlock, Protection
interlock and Manual interlock) can be programmed via structure connections. The advantage
is that beside the RLO also the Signal Status can be shown in the diagnosis picture (always
the worst status is displayed and bad quality does not switch off anything).
Beside this the structure connection allows jumping to the source of the signal. Via a button in
the faceplate of the objects the previous object (e. g. Intlk02 or another Cemat Object) can be
called.
The Interfaces for binary interlocks are still available and can be used parallel (AND function).
 All block outputs which are normally used for interlocks to other blocks are available parallel
as structure outputs. These can be used for connections to the structure inputs.
 Some interfaces (Set point input of C_DRV_1D, Damper Positioner function and Group/Route
links) have been changed to structure format (additional functions) and are no more available
in the original format.
This has to be considered during migration! An Excel tool exists for replacing the signal
connections by structure connections. See migration description!
 Process pictures and Block icons:
 Default Screen Resolution 1680x1050

Possible screen resolutions are 1920x1200 and 1280x1024
C_@PCS7Typicals _CemV7_1680_1920.pdl contains bigger bitmaps
Small bitmaps still available in CD:\Cemat_AddOn\CEMAT_1280
 Summarizing indication of group and route distinguish faults and warnings.
 Dynamic fault is also displayed if group is not started.
 Faceplate Functions:
 Direct faceplate-call for related Group, related Route and related Object.
 Opening a user faceplate directly from the faceplate of C_DRV_1D, C_DRV_2D,
C_DAMPER, C_VALVE, C_ANASEL, C_ SELECT, C_ROUTE, C_GROUP
 Highlight all objects belonging to a group or route.
 Via interrupt button the group start and stop can be interrupted.

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 System settings/Display:
 Additionally to the AS-wide and group-wide acknowledgement there is the possibility to

acknowledge only the object which produced the alarm (setting in the system chart).
 Through system setting (system chart) it can be decided if group start is interrupted in case of
a warning or not.
 List of simulated objects within the AS.
 New functions of the drive blocks:
 Start-up-warning can also be given in local mode

 Damper in Positioning mode can be switched to inching mode
 Valve can be controlled into direction 1 (close) when activated.
 New functions of the annunciation block:
 Warning mode and two-level-alarm

 Release Supervision
 Save fault until acknowledgement
 New functions of the measured value:
 Release limit supervision

 Save fault until acknowledgement
 New blocks:
 Block Analog Value Selection C_ANASEL allows the display of various measures together
with the drive function.
 With block C_RelMod a list of digital and analog process signals can be displayed with the
drive.
 General:
 Project standard code available in AS blocks and OS faceplates.

 Use of new curve and alarm controls of PCS 7 V7.1
 Message selection can be carried out for each OS. On each operator station it can be
selected from which plant section (area) the message shall be displayed (similar to Cemat
V6.0).

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AS:
 C_DRV_1D
 New structure inputs for start, operation and protection interlock. The inputs IntStart
(corresponds to EEVG), IntOper (corresponds to EBVG), IntProtG (corresponds to ESVG)
and IntProgA (corresponds to ESVA) are used in the block additionally to the binary inputs
(AND function) and can be used optional.
 New structure output RunSig (corresponds to EVS) with status information. The output exists
parallel to the binary output.
 External set point SP_EX, Actual value PV_IN and set point output SP_O have been
changed to structure inputs and outputs. Has to be considered in the Migration!
 Default for set point upper limit changed to "100".
 Via interface GFSO the drive can be deselected from the group summarizing indication and
the status call.
 Link to one or various analog values.
Via structure input PV (Value) and PV_Stat (Status) the drive can be linked to a measured
value and the faceplate of the measure can directly be called from the faceplate of the drive.
Instead of a single analog value, the drive can also be linked to an analog value selection
block C_ANASEL. With the analog value selection block different measures (e. g. current,
power, bearing and wingding temperature) can be displayed together.
 In the acknowledge mode "Single Acknowledgement" (setting in system chart), each drive
must be acknowledged individually. Caution: In case the drive is stopped via protection
interlock an additional acknowledgement is required from the drive faceplate.
 Structure input "UserFace“ for the direct call of a user faceplate.
 Start-up-warning is also possible in local mode (configuration via L_STA_WA).
 Output of the balanced time for start delay, stop delay and start-up-warning (output
DLY_CNT)
 Entry of the instance-DB no. for simulated speed monitors (for function "Show simulated
objects).
 New "GALA-WALA“ block calls, similar for all project versions.
 GR_LINK1, GR_LINK2 and MUX_LINK changed to structure inputs. Required fort he function
"Call related Group). Has to be considered in the Migration!
 C_DRV_2D
 New structure inputs for start, operation and protection interlock. The inputs IntStrt1
(corresponds to EEVG1), IntStrt2 (corresponds to EEVG2) IntOper1 (corresponds to
EBVG1), IntOper2 (corresponds to EBVG2), IntProtG (corresponds to ESVG) and IntProgA
(corresponds to ESVA) are used in the block additionally to the binary inputs (AND function)
and can be used optional.
 New structure outputs RunSig1 and RunSig2 (correspond to EVS1 and EVS2) with status
information. The outputs exist parallel to the binary outputs.
 Via interface GFSO the drive can be deselected from the group summarizing indication and
the status call.

SIEMENS AG
interlock an additional acknowledgement is required from the drive faceplate.
 Output of the balanced time for start delay, stop delay and start-up-warning (output
DLY_CNT)
 Entry of the instance-DB no. for simulated speed monitors (for function "Show simulated
objects).
 C_DAMPER
 New structure inputs for start, operation and protection interlock. The inputs IntStrt1
(corresponds to KEV1), IntStrt2 (corresponds to KEV2) IntOper1 (corresponds to KBV1),
IntOper2 (corresponds to KBV2), IntProt1 (corresponds to KSV1) and IntProg2 (corresponds
to KSV2) are used in the block additionally to the binary inputs (AND function) and can be
used optional.
 New structure outputs PosSig1 and PosSig2 (correspond to KVS1 and KVS2) with status
 External set point KWEX, position value POS_IN and set point output X_POS_OS have been
changed to structure inputs and outputs. Has to be considered in the Migration!
 Via interface GFSO the damper can be deselected from the group summarizing indication
and the status call.
interlock an additional acknowledgement is required from the damper faceplate.
 In all project versions the inching mode can be released during positioning.
 Output of the balanced time for run time supervision and start-up-warning (output DLY_CNT)
 GR_LINK1, GR_LINK2 and MUX_LINK changed to structure inputs. Required for the function

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 C_VALVE
 New structure inputs for start, operation and protection interlock. The inputs IntStart
(corresponds to VEVG), IntOper (corresponds to VBVG) and IntProtG (corresponds to VSVG)
are used in the block additionally to the binary inputs (AND function) and can be used
optional.
 New structure outputs PosSig1 and PosSig2 (correspond to VVS1 and VVS2) with status
 Instead of direction 2 (default setting) via parameter RI1A direction 1 can be defined as
"active" direction. In this case the valve is controlled to direction 1 (close) if it is activated.
 Via interface GFSO the valve can be deselected from the group summarizing indication and
the status call.
 In the acknowledge mode "Single Acknowledgement" (setting in system chart), each valve
must be acknowledged individually. Caution: In case of a stop via protection interlock an
additional acknowledgement is required from the damper faceplate.
 Output of the balanced time for start delay, stop delay, run time supervision and start-up-
warning (output DLY_CNT)
 C_MEASURE
 New structure input PV for reading the analog value. This input is used if TYP = 20 is set. The
structure input contains value and status.
TYP = 10 still reads input PV_PHYS, while the default setting for the quality code QC is
changed form "99" to "FF" (not used). The old QC "99“ still works.
TYP = 77 still reads input PV_CARD (directly form the S7 Input card).
 New structure outputs PV_Out (Wert) and PV_Stat (Unit and Status) contain the physical
value, including status and unit.
PV_Out Value Real

ST Byte = B#16#80
PV_Stat UNIT String (8)

STATUS DWORD
PV_Out.Value corresponds to output MV, which is still available.

ST contains the Quality Code.
The structure outputs can be connected to an analog value selection block or directly to a
drive (for the display of related Measure(s)).
Caution: the Attribute „S7_m_C“ for UNIT and STATUS has been removed and the
information is included in structure PV_Out. This requires an adaptation of the existing block
icons.
 Output MV_I (Raw value) has been changes to structure output. Has to be considered in
the Migration!

SIEMENS AG
 Via interface GFSO the measured value can be deselected from the group summarizing
indication and the status call.
 New interface RELS for the release of the limit supervision and additional parameter
REL_DEL for presetting the release supervision time.
If "RELS" is set to 0-Signal, no limit supervision is carried out. Existing limit violations are
reset, which means outgoing messages are created. Which a rising edge on "RELS" timer
REL_DEL is started. After this time has elapsed, the limit value supervision and the
messages get activated.
With the new function the start-up behavior can be suppressed.
 New interface MTRIP for memorizing of the limit violation.
If MTRIP = 1 the outgoing message is entered into the alarm system only if the alarm is
acknowledged (and not if the signal is ok again).
 Via parameter REL_SUC, in case of a suction measurement the bar indication of the
measure can be adapted in a way that the bar grows from top to the bottom.
 Output of the balanced time for release supervision time (output DLY_CNT)
 C_ANNUNC
 New structure input PV for reading the process value (corresponds to MST0). PV has higher
priority than MST0. If the structure input is connected, the same will be evaluated. If PV is not
connected, the block evaluates MST0.
 New structure outputs QutSig (corresponds to MAU) and Warn with status information. The
outputs exist parallel to the binary outputs.
 New binary outputs for static fault (MST) and dynamic fault (MSO).
 Via interface GFSO the annunciation block can be deselected from the group summarizing
 Through adding GR_STP and output AWA it is possible to use the same annunciation block
for all project versions (except Lafarge). The functions however are only used in Holcim
standard and can remain in the default settings for other customers.
 In the acknowledge mode "Single Acknowledgement" (setting in system chart), each valve
must be acknowledged individually. Caution: In case of a stop via protection interlock an
additional acknowledgement is required from the drive faceplate.
 New function "warning mode"
In the warning mode (WMOD = 1) the block only created warning messages.
Caution: The alarm activation is not active for warnings.
 New function "two-level-alarm" (first warning message, then fault message).
Via parameter AWAN the function will be activated, e. g. as soon as the drive is running. Via
parameter WARN_DEL the delay between warning and fault (drive stop) can be configured.
 New interface RELS for the release of the signal supervision and additional parameter
REL_DEL for presetting the release supervision time.
If "RELS" is set to 0-Signal, no signal supervision is carried out. Which a rising edge on
"RELS" timer REL_DEL is started. After this time has elapsed, the signal supervision and the
messages get activated.
With the new function the start-up behavior can be suppressed.

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 New interface MTRIP for memorizing of dynamic faults.

If MTRIP = 1 the outgoing message is entered into the alarm system only if the alarm is
acknowledged (and not if the signal is ok again).
 Output of the balanced time for release supervision time, delay for incoming and outgoing
faults, warning time and annunciation repeat time (output DLY_CNT)
 Entry of the instance-DB no. for simulated signals (for function "Show simulated objects).
 C_ANNUN8
 Via interfaces WARN1 – WARN7 the inputs can be configured as warning. This effects the
status indication in the block icon, the summarizing indication in group and route and the
status call (yellow indication). The messages have to be configured accordingly. The default
setting is 'Alarm'.
Caution: The alarm activation is not active for warnings.
 New binary output WX for summarizing warning.
 Via interface GFSO the annunciation block can be deselected from the group summarizing
 The message text for status call function will be taken from an internal text variable.
 C_SELECT
 New structure inputs for selection and deselection interlock. The inputs IntStart (corresponds
to AEVG) and IntSwOff (corresponds to AAVG) are used in the block additionally to the
binary inputs (AND function) and can be used optional.
 New structure output Select (corresponds to AZE) with status information. The outputs exist
parallel to the binary outputs.
 Operation messages for selection and deselection are only generated in the AS if the
selection is carried out via program. In this case the information of the User is not available.
In case of a selection/deselection via faceplate the User is entered.
 C_ROUTE
 New structure inputs for selection and deselection and manual interlock the inputs IntStart
(corresponds to WEVG), IntOper (corresponds to WBVG) and IntManu (corresponds to
WHVR) are used in the block additionally to the binary inputs (AND function) and can be used
optional.
 New structure outputs PreSel (corresponds to WVE) and Select (corresponds to WVW) with
status information. The outputs exist parallel to the binary outputs.

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 Via button "O" in the faceplate of the route, in the process picture all related objects will be
marked for the duration of timer MARK_TIM.
 Operation messages for selection and deselection are only generated in the AS if the
selection is carried out via program. In this case the information of the User is not available.
In case of a selection/deselection via faceplate the User is entered.
 Summarizing warning in the block icon of the route if any warning in a related C_ANNUNC,
C_ANNU8 or C_MEASUR exists.
 G_LINK and R_LINK have been changed to structure signals. Has to be considered in the
Migration!
 C_GROUP
 New structure inputs for start, operation and switch-off interlocks. The inputs IntStart
(corresponds to GEVG), IntOper (corresponds to GBVG) and IntSwOff (corresponds to
GAVG) are used in the block additionally to the binary inputs (AND function) and can be used
optional.
 New structure outputs RunSig (corresponds to GRE) and OffSig (corresponds to GRA) with
status information. The outputs exist parallel to the binary outputs.
 Via button "O" in the faceplate of the group, in the process picture all related objects will be
marked for the duration of timer MARK_TIM.
 Operation messages for group start and stop are only generated in the AS if the start/stop is
carried out via program. In this case the information of the User is not available. In case of a
start/stop via faceplate the User is entered.
 Via an additional button in the faceplate of the group start and stop can be interrupted.
 Summarizing warning in the block icon of the group if any warning in a related C_ANNUNC,
C_ANNU8 or C_MEASUR exists.
 Dynamic fault is also indicated in the group block icon if the group was not started.
 In the acknowledge mode "Group-wise acknowledgement", by pressing button "AS-ACK“ the
dynamic interlock of the group is acknowledged as well. The additional connection (output
ACK to input GQIT) is no longer needed.
 The start-up behavior can be influenced via system setting (Parameter REL_WSTP at block
C_FB_PLC in the system chart)
- REL_WSTP = 1: in case of a warning message the start is interrupted (default setting)
- REL_WSTP = 0: warning messages do not influence the start command.
 Output of the balanced time for start-up-warning horn, waiting time and release time (output
DLY_CNT)
 G_LINK has been changed to a structure output. Has to be considered in the Migration!

SIEMENS AG
 C_SILOP
 C_COUNT
 New structure input "PV_Puls" additonally to CNZS. If "PV_Puls" is connected, CNZS will be
ignored.
 New structure inputs "PV_Int" and "PV_Real" additionally to VAL_CNT. If "PV_Int" is
connected, "PV_Real" and VAL_CNT are ignored. If "PV_Real" is connected, VAL_CNT is
ignoredt.
 Additional structure outputs PV_Out (corresponds to RT_OS_O) and PV_OutH (corresponds
to RT_H_O), Quality Code is taken from the inputs.
 The input in not read directly form Periphery Input any more. The block reads the process
image. Has to be considered in the Migration
 C_RUNNT
 New structure input "PV" additionally to RTLS. If "PV" is connected, RTLS will be ignored.
 Additional structure outputs PV_Out (corresponds to RT_OS_O) and PV_OutH (corresponds
to RT_H_O), Quality Code is taken from the inputs.
 C_PID3, CTRL_PID
 No modifications
 C_SIM_AD
 No modifications
 C_ANASEL (new block)

 The block can read up to 16 Analog Structures (In01.Value and In01.ST) and if available also
the dimension and status (In01Stat.UNIT and In01Stat.STATUS).
From this 16 inputs, one can be transferred to the output:
The limits and of the status structures are transmitted to summarizing limit outputs and are
available at the output of the block.
 Additionally the worst quality code is transferred to output ST_Worst.
 Via output "InSelect" the selected input number can be read.
 C_RelMod (new block)

 With this block object related information like digital or analog signals can be displayed
together. The block has 20 inputs (ANY) and creates only the "JUMP" variables in order to
open the connected objects.

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 C_SIMU_L (new block)

 With this block, also non-Cemat blocks as e. g. the interlock block Intlk02 can be entered into
the list of simulated signals.
OS:
 Faceplates general:
 @AlarmEmergency
(@AlarmEmergency_CEMAT_1280)
(@AlarmEmergency_CEMAT_1680_1920)
 @AlarmEmergencyOP
(@AlarmEmergencyOP_CEMAT_1280)
(@AlarmEmergencyOP_CEMAT_1680_1920)
 @AlarmOneLine.pdl
(@AlarmOneLine_CEMAT_1280x1024.PDL)
 @C_AlarmListing.PDL
(@C_AlarmListing_1680x1050.PDL)
(@C_AlarmListing_1920x1200.PDL)
 @C_ObjBrowser.pdl New pdl with CematObjectBrowser.ocx
@C_PlantSelection.pdl New pdl for hiding messages from Alarm line.
(show/hide alarms per area)
 @Overview1.pdl
(@Overview1_CEMAT_1280x1024.PDL)
 @PG_C_ALARM.PDL New Alarm Controls (AxAlarmControl) incorporated.
Bitmaps in the title bar actualized.
Refresh - Button added
Filter-Button added
Multilingualism
 @PG_C_OBJEKTE.pdl (Display of the object list – group instances) New pdl with
C_ObjectList.ocx
Considerable Performance Improvements
ToolTipTexte of the OCX-Buttons are multilingual.
Replaced by the pdl's:
@PG_C_GROUP_OBJEKTE.pdl
@PG_C_ROUTE_OBJEKTE.pdl
 @PG_C_STATUS.pdl (Display of the status list – Group status)
Considerable Performance Improvements
ToolTipTexte of the OCX-Buttons are multilingual.
ANNUN8 reads fault texts from (.FLS1#string1 -
.FLS7#string1), if "?" is entered in Config-File "
(same principle as in C_ANNUNC).
ANNUN8 warning in yellow color
Replaces the pdl's:
@PG_C_GROUP_STATUS.pdl
@PG_C_ROUTE_STATUS.pdl

SIEMENS AG
 @TopAlarmNew.pdl
(@TopAlarmNew_CEMAT_1280)
(@TopAlarmNew_CEMAT_1680_1920)
New Control
MessageList in the Control adapted
Size changed to 1674x496 (applicable for screen resolution
1920x1200 and 1680x1050)
Tested with settings in alarm logging.
 @TRG_Cemat08_FS New Cemat TrendControl with WinCC -
AxOnlineTrendControl Cemat08
8 Curves (Trends)
FS (Fast Selection)
Offline selection via day of the week and time frame button
 @TRG_Cemat08 New Cemat TrendControl with WinCC -
AxOnlineTrendControl Cemat08
8 Curves (Trends)
 @TRG_Cemat_FS New Cemat TrendControl with WinCC -
AxOnlineTrendControl
FS (Fast Selection)
Offlinea selection via day of the week and time frame button
 C_@PCS7Typicals _CemV7_1680_1900.PDL
Template picture for Screen Resolution 1680 and 1920
Mark for 'related Object' (Group command) as blue frame
or TagName
Look and size for most of the block icons reviewed.
Group, Route- and Selection symbols available as
"multilingual"
All blue labeled symbols have the full V7.1 functionality.
HZ (007), Dyckerhoff (006) and Alsen (026) have been
adapted.
Some of the measured value block icons with "dynamic
Color definition"
Annunciation block icon with additional warning indication in
yellow color.
 New curve template C_Curve01.pdl
 Internal CEMAT Variables are created automatically
 C_XXX.PDL’s new for all objects
 C_XXX_Overview.pdl
Representation adapted to APL and dependent on the object type the following information is
displayed:
-worst signal status
- Authorization 5 for 'process operations' not available
- Maintenance supervision and Maintenance request
- Speed Monitor simulated
 Single acknowledgement dependent on settings in the system chart.

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 C_DRV_1D
 The textual status display was extended. In case of a fault the fault type is displayed.
 The interlocking conditions are already visible in the Standard Faceplate and even from there
it is possible to open the previous object via button-click (previous Cemat object or interlock
block).
 Button "U" opens a user faceplate if connected.
 Button "G“ opens the group or route which is linked to GR_LINK1.
 Current or Power in % only for display (no direct call of the measure any more).
 Display of an additional analog value, coming from a C_MEASUR or from a C_ANASEL
block. The analog value selector C_ANASEL allows the selection of one out of 16 Analog
values and provides this value at the block output. C_MEASUR or C_ANASEL can be
opened via drive faceplate directly.
 In case of a set point display the external set point is marked in green color and if a structure
object is connected this object can be directly called via the drive faceplate.
The Object which delivers the feedback from Set Point can directly be opened as well.
 In the diagnosis picture the signal status of the interlocking conditions is displayed. It is a
combination of the signal status of the binary input and the signal status of the structure input.
The color indication shows whether it is only a binary connection or if a structure input is
used.
Through click on the corresponding interface, the interlock block C_INTERL or C_INTER5 as
well as the previous object of the structure input (e.g. Intlk02 or another Cemat block) is
opened.
 In the diagnosis picture, behind each interlocking input the symbol of the signal status is
displayed.
 The worst signal status of all inputs is additionally displayed as text and transferred to the
block output.
 Display of balanced time for start delay, stop delay and start-up-warning.
 C_DRV_2D
block).
 Current or Power in % only for display (no direct call of the measure any more).

SIEMENS AG
used.
opened.
displayed.
block output.
 C_DAMPER
block).
used.
opened.
 In case of a positioning function the external set point is marked in green color and if a
structure object is connected this object can directly be called via the damper faceplate.
If the set point output is connected to a structure object this object can directly be called via
damper faceplate.
displayed.
block output.

SIEMENS AG
 C_VALVE
block).
used.
opened.
displayed.
block output.
 C_MEASUR
 Display of signal source (measured value type) and the signal status
TYP = 10 reading from input MV_PHYS (REAL Format)

TYP = 20 reading from input PV (STRUKTUR Format)
TYP = 77 reading from S7-Periphery
The signal status is displayed as symbol and text

 The signal status is also shown at the block output (symbol)
 If the limit value supervision is disabled and/or the supervision delay time has not elapsed,
the limit value supervision is suppressed.
With a rising edge on "RELS" timer REL_DEL is started. After this time the limit value
supervision gets activated.
If RELS = "0" all existing limit violations are reset, outgoing messages are created.
 Possibility of memorizing the limit violation until the acknowledgement of the alarm.
With MTRIP = 1 the outgoing message will be created after acknowledgement only.
 Via parameter REL_SUC, in case of a suction measurement the bar indication of the
measure can be adapted in a way that the bar grows from top to the bottom.
 For suction measurements the bar display can be adapted. The high value is still on top but
the button will grow from top to bottom. An additional text is displayed as a reminder that this
is a suction measurement.
 Display of the balanced time for release supervision.

SIEMENS AG
 C_ANNUNC
 The textual status display was extended. In case of a fault the fault class is displayed.
 Buton "O“ opens the object to which the block is connected (Interlock or CEMAT-Object).
 New Function "Warning mode"
In the warning mode (WMOD = 1) the block only creates warning messages.
 New Function "Two-level-alarm" (first warning message then fault message).
Via parameter WARN_DEL the delay between warning and fault (drive stop) can be
configured.
 If the signal supervision is disabled and/or the supervision delay time has not elapsed, the
signal supervision is suppressed.
With a rising edge on "RELS" timer REL_DEL is started. After this time the signal supervision
gets activated.
If RELS = "0" all existing faults are reset, outgoing messages are created.
 Possibility of memorizing the faults until the acknowledgement of the alarm.
With MTRIP = 1 the outgoing message will be created after acknowledgement only.
 In the diagnosis picture behind the input the symbol of the signal status is displayed.
 The signal status is displayed as text and as symbol at the block output.
 Display of balanced time for supervision delay, delay for incoming faults, delay for outgoing
faults, warning time and annunciation repeat time.
 C_ANNU8
 The textual status display was extended. In case of a fault the fault class is displayed.
 Button "O“ opens the object to which the block is connected (Interlock or CEMAT-Object).
 Each of the 7 inputs can be configured as warning or fault message. In case of a fault the
status indication of the symbol is red; in case of a warning the status indication is yellow.
The summarizing indication in group and route and the status call function behave similarly
(yellow indication). A warning is entered into the message system.
 C_SELECT
block).
used.
opened.
displayed.

SIEMENS AG
block output.
 C_GROUP
block).
 Button "R“ marks all objects, related to the group in the process picture.
 Via an additional button in the group faceplate the group start and stop can be interrupted.
 Summarizing warning in the group display if a warning exists for C_ANNUNC, C_ANNU8 or
C_MEASUR.
 Through a system setting the group start will be interrupted in case of a warning (default
setting) of not interrupted.
 The dynamic fault is indicated in the group symbol even if the group is not started.
used.
opened.
displayed.
block output.
 Display of balanced time for start-up-warning horn, waiting time and release time.
 C_ROUTE
block).
 Button "G“ opens the group which is linked to GR_LINK1.
 Button "R“ marks all objects, related to the route in the process picture.
 Summarizing warning in the route display if a warning exists for C_ANNUNC, C_ANNU8 or
C_MEASUR.
used.
opened.

SIEMENS AG
displayed.
block output.
 C_SILOP
 Only display adaptations
 C_COUNT
 C_RUNNT
 CTRL_PID, C_PID3
 C_ANASEL (new block)

 New
 C_RelMod (new block)

 New
 C_@PCS7Typicals _CemV7_1280.pdl and C_@PCS7Typicals _CemV7_1680_1920.pdl

 The template pictures have been adapted for the different screen resolutions and extended
by the function "Mark related object".

SIEMENS AG
Project standards:
The functional extensions described above have been carried out for all project versions except 027
Lafarge. Also the subroutines for group status call and object list (GALA-WALA Function) are equal
for all project versions.
Nevertheless, for each project version an S7 library PRO_CEM with adapted blocks exists. But the
number of different blocks has decreased.
 PS 004 HOLCIM
AS:
The following blocks contain project specific adaptations:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
C_PROFB (Process Feedback Block, additional block)
C_ROUTE
C_GROUP
C_SILOP Dummy-block, not used in Holcim plants)
C_TIS_B (Bool Variable for Holcim TIS, additional block)
C_TIS_N (Integer Variable for Holcim TIS, additional block)
C_TIS_S (String Variable for Holcim TIS, additional block)
The functions of C_ANNUNC, C_MEASUR, C_ANNUN8 and C_ADAPT have been built-in into
the normal standard and the special blocks in the PRO_CEM have therefore been removed.
Important: In the system chart at block C_FB_PLC via parameter REL_WSTP the behavior of
the group start in case of a warning must be configured..
If REL_WSTP = 1-Signal (default) the group start is interrupted in case of a warning. In Holcim
Projects parameter REL_WSTP must therefore be changed to 0-Signal.
OS:
C_@PCS7Typicals _CemV7_Holcim.PDL Block icons and bitmaps have been
adapted to the new functions.
No project specific faceplates for C_ANNUNC and C_MEASUR any more. The display
adaptations are derived from the project code.
AS:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
C_ROUTE
C_GROUP
OS:
C_@PCS7Typicals _CemV7_1680_1920.PDL Dyckerhoff Symbols adapted to new
functions

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 PS 007 HZ
AS:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
OS:
C_@PCS7Typicals _CemV7_1680_1920.PDL HZ Symbols adapted to new functions
 PS 023 Vigier
AS:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
The functions of C_GROUP have been built-in into the normal standard and the special blocks in
the PRO_CEM have therefore been removed.
OS:
 PS 024 Bushehr
AS:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
OS:
 PS 025 Caima
AS:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
OS:

SIEMENS AG
 PS 026 Alsen
AS:
C_DRV_1D
C_DRV_2D
C_DAMPER
C_VALVE
C_VAL_2D (Two-direction valve, additional block)
C_GROUP
OS:
C_@PCS7Typicals _CemV7_1680_1920.PDL Alsen Symbols adapted to new functions
 PS 027 Lafarge
AS:
C_M2B
C_DAB
C_DABMAB
C_AAB
C_BPB
C_DIB
C_AIB
C_SSB
C_SSDB
In the Lafarge blocks only the group links have been changed to structures. Everything else
remains unchanged.
OS:
 The standard faceplates have been adapted to the Look & Feel of the APL, including the new
Alarm and Curve controls.
 @AreaButtons.pdl has been adapted for the Overview Range with two lines.
 PS 028 Rossi
AS:
C_DRV_1D
C_DRV_2D
OS:

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2.1.12 CEMAT V7.1 SP1
General Modifications for all Project Standards:
 Process picture and modules symbols:
- Resolution dependent Cemat picture extended

 @C_AlarmListing
 @AlarmEmergencyOp_CEMAT
 @AlarmEmergency_CEMAT
 @TopAlarmNew_CEMAT
 @Overview1_CEMAT
 @AlarmOneLine_CEMAT
- Standard monitor resolution 16:9 - with 1920 X 1080 Pixel. The picture names are partly
modified and @C_AlarmListing_1920x1080 is new.
Also the WEB- description is updated.
- New template picture C_@PCS7Typicals _CemV7.pdl for all monitor resolutions.
C_@PCS7Typicals _CemV7_1280.pdl and C_@PCS7Typicals _CemV7_1680_1920.pdl will
be not installed anymore.
 Faceplate- Functions:
- A Print-Button is included in OVERVIEW.pdl's. With this button the actual Faceplate will be
sending to a standard printer and printed out in Landscape orientation.
- @C_ObjBrowser.pdl: The OCX has got also a Print-Button to print out all objects with
Simulation status.
- C_INFO has a Print- Button, which called up at first the template C_INFO_PRINT.pdl.
From this picture it is possible to start the print out to the Standard printer.
- Property Faceplates: the presetting of Processcontrolling_backup and
HigherProcesscontrolling_backup is now the same as the presetting of the Symbols .
- @C_PlantSelection.pdl, @C_Alarmlisting.pdl
The Area Buttons are in the same sequence as in the overview area.
- '@PG_Intlk0x_Sandard.pdl, C_XXX_Overview.pdl
the font size of the Origin- TAG is shown a little bit smaller as before.( to fit in)
- @AlarmOneLine*.pdl
The user right of button "Acknowledge" and "alarm logging" is changed from 2 (authorization
for area) to 5 (process controlling).

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- Button11.pdl
to be synchronizes the color change of more then one monitor the function is running now on
the event of C_VIEW_TAG_A / C_VIEW_TAG_D.
The user right of button "Acknowledge" and "alarm logging" is changed from 2 (authorization
for area) to 5 (process controlling).
 Functions
- Special treatment of block type CTRL_PID
From CTRL_PID the CEMAT Type C_CTRL_PID will be created, otherwise the PCS 7
Standard faceplate of Controller goes open and not the CEMAT Faceplate.
- Up to now the new function C_LoopInAlarm.fct will be used, to call up the LoopInAlarm and
Info. That means, there is no reason to overwrite the PCS 7 function in the system directory
anymore.
- C_OpenMsgSystem.fct If the user don’t have the right 5, automatically the Long-term archive
list will be opened. The actual Alarm list is locked.
- C_ChangeArchive.fct, C_DefaultArchive.fct, C_OpenMsgSystem.fct, cmsg_SetMsgList.fct
The CEMAT Alarm system can be opened with user right 2. If no user right 5 is available, the
alarms cannot be acknowledged.
- C_GetAreaPermissionOnLevel.fct read the user right for each area.
 System settings / view :
- request where CEMAT is running with SFC6 = RD_SINFO.. Is CEMAT is running in

OB35=100ms or in OB34=200ms-Takt, the flickering flags LBL, SBL, FBL will be not created
from Hardware cycle in MB0..
 Elimination of errors on drives, damper, valves for all Project Standards:
- Reset Maintenance Fault if there is no fault. After a dynamic fault, the hour counter has
always further counted.
- Setpoint Output W_ACT_O (Damper)
If in Positioning mode of the Damper a fault appears the Setpoint Output W_ACT_O was
wrong. A random value was shown.
- New arrow symbols for tip buttons in the DAMPER Standard Faceplate.

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 New modules:
- '@PG_C_POLY3 Polygon with 3 Output Values

- @PG_C_STO_MA Storage module for Multi chamber silos
- @PG_C_STORAGE Storage module
- @PG_C_PARAM Parameter Values (only with APF, as AddOn)
- '@C_INFO_PRINT.pdl There is a new Print button in C_INFO which calls the
preliminary information Dialog C_INFO_PRINT..
 General:
- FC_GRUZU_WEGZU
If a group had several routes and an object was part of more routes, then the object was
listed only in the first routes. The group and the remaining routes have not listed the disturbed
objects.
- The new screen resolutions can process with CematProjectUpdate.exe and
CematHotfixUpdate.exe.
- The C_ADAPT can now pass warnings and alarms to the group . The status display was
enlarged and CematObjectList.ocx enlarged.
- @CSIGQUIT.pdl, @HornQuit.pdl
The two acknowledge buttons have no more CEMAT expression. The originals of PCS 7 are
not overwritten by CEMAT.

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Expansions/ Changes Project standard 000

AS:
 C_MEASURE
- user right for Simulation as module interface SimRight
Is the value "0", no simulation can be started
- New Interface GR_STP

is GR_STP = “1“ and a fault is still there, the Symbol will be shown then in Violet.
(only used with PS 004)
- The function MTRIP was modified to also store the fault if RELS = "0".
- With a PT100 a negative CARD_SCB can be adjusted. In this case FFFFH is a normal value
and not QBAD. It is checked now whether CARD_SCB is negative. In this case the code
FFFFH is not evaluated..
- With an invalid initial value (type 10 or 20) NaN (not a number) the value was just transferred
to the Output..
MV_PERC was more than 100 %. Now the Output value will be set to SCE and the Quality
will be 0 = bad quality = live zero.
- the Release- time was not shown.
 C_ANNUNC
Is the value "0", no simulation can be started.
Attention, at an update must be checked that the simulation rights were changed in the OS
symbol. (See update description.)
 C_ANNUN8
Is the value "0", no simulation can be started.
Attention, at an update must be checked that the simulation rights were changed in the OS
symbol. (See update description.)
 C_ANASEL
- OutStat_STATUS was supplemented with the bit of collective warning. Drives can now be
shown that the assigned measurements are disturbed.

SIEMENS AG
OS:
 C_MEASUR
- In the PS 004 the bar colour for a "good" measurement is always brown.
- The using right to simulation comes now from the AS and is no longer firmly predefined.
Through this it is possible to switch the simulation release off (SimRight = "0") or process
conditional rights to provide. The right is reported in the DIAG.
- The texts at simulation were adapted for the PS004. (general simulation/Override, without
flash.)
- Color adapted to the simulation advertisement..
With right click on a measurement symbol the archive curve of the measurement opens
directly. It is adapted to the PDL resolution 1280 x 1024
 C_ANNUNC
conditional rights to provide. The right is reported in the DIAG..
flash.)
- By moving the simulation advertisement on Y= 146 the comment is not concealed any more.
 C_ANNUN8
conditional rights to provide. The right is reported in the DIAG.
flash.)
- By moving the simulation advertisement on Y= 146 the comment is not concealed any more.

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Project Standards:
The function expansions described above where done in all Project Standards. (without 027 Lafarge )
Of course a S7 library PRO_CEM exists for every project standard furthermore in which less modules
are different now.
 PS 004 HOLCIM
AS:
The following modules contain project-standard-specific customizations:
C_PROFB User right for simulation as a module parameter SimRight

Presetting "24" like till now in the OS symbol.
If the value is "0" no simulation can be done.
Attention, at an update must be checked that the simulation rights were
changed in the OS symbol. (See update description.)
Alarms and displays of the C_PROFB do not go together:
If in Automatic mode the Group is stopped , the drive is in stop and the
Process Feedback Signal will be “1” (somebody has bypassed the signal)
then after the “off delay time“ is over the displayed symbol changed to violet
and an Alarm is created.
-> no Alarm should generated.
If in Single mode the drive is in stop and the Process Feedback Signal will be
“1” (somebody has bypassed the signal) then after the “off delay time“ is over
the displayed symbol changed to violet and an Alarm is created.
-> no Alarm should generated.
If in Local mode the drive is in stop and the Process Feedback Signal will be
“1” (somebody has bypassed the signal) the “off delay time“ will not run and
there is no change of displayed symbol to violet and no Alarm is created.
-> that there is no Alarm is ok, but the displayed symbol has to changed to
violet.
C_GROUP - to show the “Group not empty” indication, all SST Signals of the relevant
Object must be connected to the new Interface FLT_MAT.
- modules Output “Standby Mode”
- If GQSP has steady signal, now only a pulse is given to the Output GQS.
(GQS is used for changing the drives back on automatic system).
C_SIMOS - new functions and interlocks if the SIMOCOD Adapter is used.
The modifications of C_ANNUNC, C_MEASUR, C_ANNUN8 and C_ADAPT are done in the
Normal Standard (000). These modules could therefore be removed from the PRO_CEM.

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OS:
C_PROFB The using right to simulation comes now from the AS and is no longer firmly
predefined. Through this it is possible to switch the simulation release off
(SimRight = "0") or process conditional rights to provide.
The right is reported in the DIAG
The texts at simulation were adapted for the PS004. (general
simulation/Override, without flash.)
C_SIMOS - new functions and interlocks if the SIMOCOD Adapter is used.
- New Symbols for C_MEASUR in C_@PCS7Typicals _CemV7_Holcim.PDL
AS:
The following modules contain project-specific customizations:
C_ROUTE:
If the startup interlock signal disappeared in that time where the Route is completely running
and then the Route was stopped, the Interlock was not shown.
OS:
C_ROUTE:
The buttons SELECT and DESELECT have not created any operation report.
 PS 007 HZ
AS:
The following modules contain project-specific customizations:
C_DRV_2D
in non-interlocked sporadic mode with running drive (EKS =1) EVSP = 1 was shown, even
EVSZ = 0. Now with EVSZ = 0 is EVSP = 0, even EKS = 1.
OS:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE
now the start key is getting inactive into the Faceplates at missing process interlocks.
 PS 023 Vigier
AS:
Only general changes in all standards.(see page 50):
OS:
Only general changes in all standards.(see page 50)

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 PS 024 Bushehr
AS:
OS:
 PS 025 Caima
AS:
OS:
 PS 026 Alsen
AS:
AS:
OS:
 PS 027 Lafarge
AS:
Keine Änderungen:
OS:
Keine Änderungen:
 PS 028 Rossi
AS:
OS:

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2.1.13 CEMAT V8.0
Allgemeines
In Addition to the project standards 000, 004, 006, 007, 023, 024, 025, 026, 027 and 028 the project
standard 001 „Minerals Automation Standard“ has been added.
In the previous (classic) project standards no functions have been added. Only the corrections from
Hotfixes have been added to the delivery version.
General Modifications for Project Standards 000, 004, 006, 007, 023, 024, 025, 026, 027, 028:
AS:
No modifications
OS:
 Process pictures and block icons:
- @C_MaintenaceBrowser.pdl, @C_MAINT.pdl, @PG_C_MAINT.pdl, C_GetSetUA.fct,

CematGetSelectedTags.ocx
The synchronization of maintenance data between AS and OS is now possible.
(in case the User Archive was changed).
- @C_SetTrendCurves.pdl,@C_CurveGroup.pdl,C_@PCS7Typicals _CemV7.pdl
C_GetArchiveName.fct, C_CURVE.uap, C_CURVE.csv
new function “Quick Trend”: with right mouse click on the unit of a measured value, the new
Quick Trend dialog will be shown. (see System description ).
- @PG_C_ALARM.pdl
Filtering is now possible for both versions of PCS 7 : V7+SP1 and V8.
- @PG_C_CTRL_PID_PARAMETER.pdl, @PG_C_PID3_PARAMETER.pdl
The checkboxes in the faceplate are now compatible to PCS 7 V8.
- @Overview1.PDL
Level texts adapted to PCS 7 V8.
- @PG_C_INFOWEB.pdl, @PG_C_HELP.pdl
Dialog and functions are now compatible with PCS 7 V8 and V7.1 SP3
- C_ANNUNC
If annunciation release MMFR = 0 and warning mode WMOD = 1 the block icon is red instead
of yellow. After a rising edge of MAMV during a warning, no dynamic warning and no alarm
was created. If annunciation release MMFR = 0 or MAMV = 0 and warning mode (WMOD =
1) the status of output signal (MAU) and the status of the warning signal WARN was not
always correct.
- @PG_C_ANNUNC_DIAG.pdl, @PG_C_ANNUNC_STANDARD.pdl
text in French and Spanish was changed

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 Faceplate-functions:
- PCS 7 _openinputboxanalog_v6_CEMAT.fct
In @PCS 7 _bedanalog.pdl the inching mode buttons -/+1 and -/+5 are now working proper..
- cmsg_GetTagFilter.fct
Filter Selection in Cemat annunciation system: Filtering now possible for both versions of
PCS 7 V7+SP1 and PCS 7 V8.
 System programs
- CEMATRS.exe, CematRSCl.dll
CEMATRS is now compatible with PCS 7 V8.
 General:
- New Cemat check tool "CEMAT CHECK TOOL.XLS".

Replaces the already existing tool C_CHECK_G_LINK.XLS. Additional check functions..
- C_INFO_V71.xls
If the inputs of a drive are separated onto different DP addresses, then all IOs are listed now
in the TXT file of the drive.
- The following documents had to be changed because of the new Cemat check tool:
05_Projektierungsbeispiele_007.pdf
05_Projektierungsbeispiele_009.pdf
06_AS_Projektierung_007.pdf
06_AS_Projektierung_009.pdf
10_Checkliste_007.pdf
10_Checkliste_009.pdf
15_Update_Informationen_007.pdf
15_Update_Informationen_009.pdf
06_AS_Projektierung_009.pdf (Holcim)
10_Checkliste_009.pdf (Holcim)
06_AS_Projektierung_009.pdf (Lafarge)
15_Update_Informationen_009.pdf (Lafarge) .

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Additional expansions/ changes for CEMAT Standard 000

AS: none
OS: none
Additional expansions/ changes for the Project Standards:

Of course a S7 library PRO_CEM exists for every Project Standard – now containing less modules
(as various functions of the Project Standards have been made available globally within V8).
No additional changes in AS- and OS had to be made within the following Project Standards:
 PS 007 HZ
 PS 023 Vigier
 PS 024 Bushehr
 PS 025 Caima
 PS 026 Alsen
 PS 027 Lafarge
 PS 028 Rossi
Additional changes in AS- and OS had to be made within the Project Standard
 PS 004 HOLCIM
AS:
- C_SIMOS is now as HOLCIM type available
OS:
@PG_C_DRV_1D_DIAG.pdl, @PG_C_DRV_2D_DIAG.pdl, @PG_C_DAMPER_DIAG.pdl,
@PG_C_VALVE_DIAG.pdl, @PG_C_MAINT.pdl
French text was changed in the pdl’s.
- C_SIMOS is now as HOCIM type available
@PG_C_DRV_1D.STANDARD.pdl, @PG_C_DRV_2D.STANDARD.pdl,
@PG_C_DAMPER.STANDARD.pdl, @PG_C_VALVE.STANDARD.pdl
Wrong permission at button btSingle: permission was changed from level 5 to level 24.

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 PS 001 CEMAT Minerals

With Cemat V8.0 a new Project Standard is released: 001 = CEMAT Minerals.
This Project Standard comprises the requirements of Cement and Mining Industry.
A migration from another Project Standard to Project Standard 001 is not possible as the
interfaces differ.
The main characteristics of the new standard are:

- naming entirely in English
- OS functions and Look & feel like PCS 7 - APL
- Mode change is possible groupwise as well as individually module per module
(depending on the setting of feature- and OS-Permission bits).
- - Additional types of „Manual Mode“ are available:
- not interlocked
- only certain interlocks are required.
- only the protection interlocks are necessary
- Various types of local switches can be selected by Feature bit setting.
- New Mode: “Out of Service”
- New process interlock type „essential“ for start and operation (also valid in local mode)
- New block to receive and control the process feedbacks
- The annunciation blocks, measurements and process feedbacks can directly be linked
with a drive (instead with the group).
- Groups may have objects in more than one PLC
- Group interlocks can be bypassed.
- Detection of „Group has not been emptied“(i.e. of belts)
- Contactor feedback monitoring also for dampers and valves.
- Switch of devices and group (after operator release) by the power management
- Automatic calibration for dampers
- Simulation of a position switch at a valve.
- “Emergency-Off” available at faceplates.
- External command interface (i.e. for communication to a panel).
- Cemat Object browser to show objects with simulation, manual mode, local mode, PM
released, memo info’s, emergency-off or bypass.
- New block icons, i.e. displaying the full set of status information
for details pls. refer to the Cemat manuals „System“ or „Objects”

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2.1.14 CEMAT V8.0 SP1

General Extensions in Project standards 000, 004, 006, 007, 023, 024, 025, 026, 027, 028
 New Functions
- Annunciation blocks and measuring value blocks can directly be assigned to the drives. This
permits the Object list function also for drives.
(not for PS 027).
- Communication between Group and Objects in a different PLC
(not for PS 027)
- The Measuring value block has an option for the Calibration of the card value
(not for PS 027).
- Extension for the Cemat Object browser: Indication of simulation, manual mode, local mode,
memo info and bypass.
- Memo display for Info button
 New Blocks
- C_SINA Adapter block for Sinamics

The exisiting C_SINA block must be replaced by a C_DRV_1D/C_DRV_2D
block plus the new adapter block
- C_ROBI Adapter block for Robicon
The exisiting C_ROBI block must be replaced by a C_DRV_1D/C_DRV_2D
block plus the new adapter block
 Corrections in the Library ILS_CEM:
- All CEMAT blocks have author „AdvLibCE“

- All non-Cemat blocks have been removed from the Library, except the Controller block and
its Subroutines. PCS 7 driver blocks have been removed as well!
- “Open“ blocks as e. g. C_SIMOS, C_SINA, C_ROBI have been moved to Program folder
AddOn in order not to overwrite the existing program during update procedure.
- Block SIMU_L is no longer needed and has been removed. (The new Object browser
includes this function).
- The damper simulation block C_SIM_DMP from Minerals Minerals Automation Standard
(001) replaces the previous version (extended functions).
- In order to avoid overlapping with the Power Control Library some Cemat blocks have been
moved to another block number.
- In addition, all none used blocks have been removed from the ILS_CEM library.
 Tools
- New Excel Tool C_INFO_V80_SP1.xls with necessary structure modifications for PCS 7
V8.0 SP1 and options for format conversion via import/export.
- The Excel Tools C_INFO_V80_SP1.xls, CEMAT CHECK TOOL.xls and CEM_ENG_Tool.xls
can now be used with Excel 2010 as well.

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Additional Extensions in Project standard 004

 New Functions
- Damper Calibration
- New Process Interlocks for “essential” Start and Operation interlock (evaluated in local mode
as well).
 Tools
- The Excel Tool for the Generation of the IEA-Files from HDRS Data can now be used with
Excel 2010 as well.

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Extensions / Modifications in Project version 000

AS:
 ILS_CEM
- Following the APL Library all CEMAT blocks have Author „AdvLibCE“.
- All blocks with exception of blocks CTRL_PID (TECHN71), OP_A_LIM (BASIS71),
TIME_BEG (ELEMENTA) and TIME_END (ELEMENTA) have been removed from ILC_CEM
Driver blocks have been removed as well as blocks DEADT_P (FB37), DIF_P (FB38) and
PT1_T (FB51).
- The following blocks are “open“ (without know-how-protection) and can be modified by the
user. In order to protect these blocks for being overwritten during the update procedure, they
have been moved to within the library ILS_CEM into Program folder Cemat_AddOn:
FB1034 C_SIMOS
FB1035 C_SIM_AD
FB1081 C_ROBI
FB1082 C_SINA
- The additional block SIMU_L (FB1020) has been removed.
- Function extension for the damper simulation block C_SIM_DMP (FB1029). The block from
Minerals Automation Standard (001) replaces the existing block.
Due to the modification of the interface names exiting connections get lost and must be re-
wired.
- In order to avoid overlapping with the Power Control Library the following Cemat blocks have
been moved to another block number:
C_ODA FB1060  FB1046

C_ODA_R FB1062  FB1047
C_INTERL FB1075  FB1057
C_INTER5 FB1076  FB1058
C_RelMod FB1076  FB1059
AG_LSEND FC1050  FC1033
AGL_RECV FC1060  FC1034
FC_GALA-WALA FC1061  FC1021
FC_GRUZU_WEGZU FC1062  FC1022
FC_GRINZ FC1063  FC1023
StruInIn FC1065  FC1025
StruInOu FC1066  FC1026
C_SelQC FC1067  FC1027
C_PUSHBT FC1088  FC1028
OB1_SYS1 FC1102  FC1031
C_OB1_SY1 FC1103  FC1032
- In addition all none used Cemat blocks have been removed from library ILS_CEM. These
are:
FC6 DT_DATE
FC509 BCD_SKCNT_CHECK
FC510 COPY_ELEM
FC516 FC_AUTO_APPEND
FC517 FC_GET_STRUCT_LEN
FC519 VAR_TO_DBNR
FC520 VAR_TO_BYNR
FC521 DIAGNOSE
FC522 BYTE_TO_INT

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FC523 INT_TO_BYTE
FC524 BCD_TO_BYTE
FC525 BLOCK_DB_TO_INT
FC1020 C_SIMU_L
FC1064 FC_SIMU_LIST
DB676 C_SIMU_DB
DB679 DB_FATAL_ERROR
DB681 DB_DIAGNOSTIC
DB682 DB_EVENT
UDT1016 DIAGNOSE_ENTRY

- Block internal communication like PS 001.
- Additional block output O_LINKQ for the direct connection of annunciation blocks and
measuring values to the drive.
- Additional block input O_LINK for the communication to a group of a different AS (for the
connection to C_SEND_G).
- Object list Data block like in PS 001
 C_ANNUNC, C_ANNUN8
- Additional block input O_LINK for the connection to a drive or for the communication with a
group of a different AS (for the connection to C_SEND_G).
- The fault class may be adapted per instance (before it was a fix setting to “P“).
- Correction for the Two-level-Alarm of C_ANNUNC. As soon as the alarm activation has been
used warning messages did not appear. This is now corrected.
 C_MEASUR
- Additional block input O_LINK for the connection to a drive or for the communication with a
group of a different AS (for the connection to C_SEND_G).
- Additional parameters for the Calibration function (only possible if reading the Card value
(Type = 77))
REL_CALI Release calibration
CaTe_SCB Temporary value for Scale beginning SCB
CaTe_SCE Temporary value for Scale end SCE
CaVa_Low Start value of the analog input card (used for calculation)
CaVa_Hi End value of the analog input card (used for calculation)
 C_STORAG

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 C_GROUP
- Additional blocks C_SEND_G and C_RECV_G for the communication to up to 50 Object of a
different AS. für die Kommunikation zu bis zu 50 Objekten einer anderen AS. Structures and
block internal communication like PS 001.
 C_ROUTE
- Structure and block internal communication like PS 001.
 C_SINA, C_ROBI
- The blocks C_SINA and C_ROBI are open Adapter blocks for SINAMICS and ROBICON with
a communication interface to the drive functions C_DRV_1D or C_DRV_2D (similar to
SIMOCODE Adapter).
Mode change and Process interlocks are programmed at the drive C_DRV_1D and
C_DRV_2D block.
The new Adapter blocks can easily be modified and replace the previous version in the
Cemat AddOn Package (the previous version was an independent block).

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OS:
- Object list call like in PS 001.
- Memo display at Info button.
 C_ANNUNC, C_ANNUN8, C_STORAG

- none
 C_MEASUR
- CALIB.pdl
New dialog for the calibration of measuring values, only possible if reading from card value.
 C_GROUP, C_ROUTE
- Object list call like in PS 001.
- Status call adapted to PS 001
 C_SINA, C_ROBI
- The faceplates for the Adapter blocks C_SINA and C_ROBI are new and may be adapted by
the user.
 Intlk02, Intlk04, Intlk08, Intlk16

- For enable of the bypass function, user rights > 8 are evaluated as well.
 Simulation block C_SIM_DMP

- No visualization interface.
 Process pictures and Block Icons:

- @Overview1.PDL
 Faceplate Functions:
- PCS 7 _openinputboxanalog_v6_CEMAT.fct.
- cmsg_GetTagFilter.fct
- t..
 System program
- CEMATRS.exe, CematRSCl.dll
CEMATRS compatible to PCS 7 V8.

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Additional Extensions / Modifications for Project Standards:

 PS 004 HOLCIM
AS:
C_DRV_1D, C_DRV_2D
- Modifications as described for Project standard 000
- Additional structure inputs for process interlocks which are effective in all modes (like in
Project Standard 001):
„IntStaE“ Start Interlock Essential
„IntOperE“ Interlock Essential Operation
C_VALVE
C_DAMPER
- Additional block inputs and outputs for the calibration of the damper position:
CaliPosY Calibration value on position Y
CaliPosX Calibration value on position X
CalibrOK Calibration ok
QCalPosY Calibration Value on position Y output
QCalPosX Calibration Value on position X output
C_PRPFB
- The fault class may be adapted per instance (before it was a fix setting to “P“).
C_GROUP, C_ROUTE
OS:
C_DRV_1D, C_DRV_2D
- Diagnosis window shows the additional interlock signals for Essential interlocks „IntOperE“,
„IntStrE“ like in PS 001.
C_VALVE
C_DAMPER
- Additional damper calibration window like in PS 001.

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C_GROUP, C_ROUTE
Template Picture
- Template Picture C_@PCS7Typicals _CemV7_Holcim.pdl renamed into C_@PCS7Typicals
_CemV8_004.pdl
AS:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP, C_ROUTE
OS:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP, C_ROUTE
 PS 007 HZ
AS:
OS:
 PS 023 Vigier
AS:
OS:

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 PS 024 Bushehr
AS:
OS:
 PS 025 Caima
AS:
OS:
 PS 026 Alsen
AS:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_VAL_2D, C_GROUP
OS:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_VAL_2D, C_GROUP
 PS 027 Lafarge
AS:
C_M2B, C_DABMAB, C_DAB, C_AAB, C_BPB, C_DIB, C_AIB, C_SSB, C_SSDB

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 PS 028 Rossi
AS:
C_DRV_1D, C_DRV_2D
OS:
C_DRV_1D, C_DRV_2D

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PS 001 CEMAT Minerals

General Extensions in Project standard 001:
 General:
- Additional Languages:
In the Cemat Library and in the Faceplates beside English (US) the languages German,
French and Spanish (international) have been added.
The Cemat Manuals are available only in English.
 Corrections in Library Minerals_Cemat:
- All blocks from other PCS 7 Libraries have been removed.

- Non used Cemat blocks have been removed as well:
FC6 DT_DATE
FC509 BCD_SKCNT_CHECK
FC510 COPY_ELEM
FC516 FC_AUTO_APPEND
FC517 FC_GET_STRUCT_LEN
FC519 VAR_TO_DBNR
FC520 VAR_TO_BYNR
FC521 DIAGNOSE
FC522 BYTE_TO_INT
FC523 INT_TO_BYTE
FC524 BCD_TO_BYTE
FC525 BLOCK_DB_TO_INT
DB679 DB_FATAL_ERROR
DB681 DB_DIAGNOSTIC
DB682 DB_EVENT
UDT1016 DIAGNOSE_ENTRY
- “Open“ blocks as e. g. C_SIMOS, C_SINA, C_ROBI have been moved to Program folder
AddOn in order not to overwrite the existing program during update procedure.
- The template charts have been removed from Library Minerals_Cemat and must be loaded
from the Intranet if required.
- In the System chart SYSPLC00 the default for REL_WSTP was changed to „0“.
Warnings should not interrupt the group start!
 Functional extensions and changes in the Cemat Objects

- New Feature Word (Feature2) was added for additional functions of the drive blocks
C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE
- Modification of the message texts for the additional languages.
- The default settings of Feature bits and OS Permissions for “Out of Service mode” has been
changed to “TRUE“ for all block types. This concerns C_DRV_1D, C_DRV_2D, C_DAMPER,
C_VALVE, C_ANNUNC; C_ANNUN8, C_MEASUR and C_SELECT.
Beside other reasons, the “Out of Service mode” must be used in order to switch to block to a
“save“ mode, in case modifications in feature bits or OS Permissions are required in a
running system. .
- The default mode for C_SELECT is “Automatic“, and not “Out of Service“ any more.
- New process parameter FbkOffTi, Timer for Feedback off monitoring. Before it was fix (2s).
Concerns blocks C_DRV_1D and C_DRV_2D.

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- Pulse evaluation for the local start command:

The local start command is only effective if the drive was switched into local mode before and
needs a rising edge at the start command. (Exception: Feature bit 3 = TRUE, in this case the
local start command switches the drive into local mode).
Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE
- Via an additional feature bit the Essential Interlocks can be inhibited in Local mode. This is for
example necessary for Dyckerhoff Projects.)
- Change of the Emergency stop function:
The name of the function has been changed into “Rapid stop” and a Rapid Stop of a running
drive creates a dynamic fault and a message. The group start will be interrupted.
- Operation message in local mode:
For Local Start and Local Stop an operation messages can be created (Enable via Feature
bit).
- Save last Stop reason of the drive (Enable via Feature bit):
After any drive stop the text for the Stop reason and the Stop time can be displayed in the
faceplate and transferred to a block output.
The “STOP Texts“ are located in a dataset in @Overview1.pdl in order to allow project
specific adaptations, if required.
- Via 1-Signal at input “MonOnly“ the drive block is switched to Local mode and at the same
time all supervision functions are switched off.
In Status “Monitoring only“ the drive can be controlled only from External (e. g. via the VSD
Panel) and shows only the status “running” or “not running
- Memorize fault until manual reset. (Enable via Feature bit and OS Permission)
With this option all dynamic faults (faults which have switched off a drive in Automatic or in
Manual mode) can be memorized. The fault reset can be carried out only through the
operator (via a separate Reset button in the object faceplate), and only after the fault is
cleared and the dynamic fault is reset.
Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_ANNUNC,
C_ANNUN8, C_PROFB and C_MEASUR
- New fault number (26) for C_PROFB:
If the “Fault reset Function“ is enabled, the process feedback fault must not be memorized
until the next drive start.
- Correction for the mode change from Local  Automatic via Automatic start command
StrtAut2.
- If Automatic start command StartAut switches the drive Automatic mode (Feature bit 19 =
TRUE), the mode change is always without interrupt, a running drive will not be stopped.
(Feature bit 7 is not relevant).
- Simulations function of C_VALVE adapted (before it did not work if Limit switch supervision
time was “0“).
- Retain contactor on command for the valve, also in case of Feedback fault. (Enable via
Feature bit and OS Permission.) Independent on the Contactor feedback and the Limit
switched the valve remains activated. Only the fault messages appear without stopping the
valve.
- If at the process feedback block the supervision of the Off-Direction is disabled and the
feedback remains „1“, ProFb after stopping the drive, output is set to „0“.Before the Output

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remained „1“ and this leaded to a wrong indication at the drive.

Concerns blocks C_PROFB, C_DRV_1D and C_DRV_2D
- Reaction in case of LZ can be adjusted via Feature bit
Normally, in case of LZ all block outputs for Limit Overshoot/Undershoot are set to 1-Signal.-
The C_MEASUR can now be configured in order to reset the outputs.
- Tracking of the input value to the simulation value for C_MEASUR (Enable via Feature bit).
The read in value is written to the simulation value as long as the simulation is switched off.
- Evaluation of a frozen input value (Enable via Feature bit).
The C_MEASUR detects if the measurement is “still alive“ or if the signal is frozen, e. g.
because of a transmitter fault.
The “Frozen Value Tracking Time“ and the “Frozen Value min. deviation“ must be configured.
- In case of reading directly from the analog input card (ReadCard = 1), the Measuring value
block has a Calibration option. (Enable vie Feature bit.)
- The channel selection for block C_ANASEL is now also possible via AS (at Parameter
SelExt). Selection can be carried out via AS or OS. The last selection wins!
- C_SIMOS has an additional block output „MonOnly“, which gets 1-Signal hat if the Faceplate
is switched to “Field Operation“ Operation only possible via SIMOCODE.
- Block C_RELMOD from ILS_CEM has been extended by the following functions:
- Status display for C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE,
C_ANNUNC, C_ANNUN8, C_PROFB and C_MEASUR
- Picture call buttons for up to 6 Process Pictures. (Left mouse click opens the Picture
Window; right mouse click carries out a picture change.
 Function extensions regarding Operation

- Change of Operation mode in the drive faceplate with one click operation (without additional
dialog) possible. (Enable via OS Permission.)
- Change of Set Point directly from drive Faceplate possible (without additional dialog). (Enable
via OS Permission.)
Concerns blocks C_DRV_1D and C_DAMPER
- Faceplate open functions works via the additional interface SubCFp. Now it is possible to
connect interface SubCFlt with a logic.
Tooltip text of the Subcontrol button is configured at input SubCFp.
Concerns blocks C_DRV_1D and C_DRV_2D
 Function Extensions regarding Visualization

- „User Function Button“ Tooltip Text must be configured in Variable "OS_Text" of interface
SelFp1.
Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP, C_ROUTE,
C_SELECT and C_ANASEL
- Objects which are connected to the drive via O_LINK are included in the summarizing
indication of the drive block icons. Before only summarizing warnings were shown, now the
block icons also show summarizing faults.
- Status display for drives in local mode:
In local mode only the status of the contactor feedback is visualized. Additional indications
like “Startup“ or “Shutdown“ don’t exist.
Concerns blocks C_DRV_1D and C_DRV_2D

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- The Text for the Off button in the Faceplate of C_DRV_2D and C_DAMPER was fix and can
now be configured via block parameter AutModOn, Property Text0.
The text can be adapted in the CFC.
- Colors and Faceplate descriptions are defined at a central place. Picture @Overview1.pdl
has 6 datadets for the following functions:
- „Master_ColorDataset“ for color definitions.

- „Master_TextDataset“ for the texts of in-/outputs and the alarms in the diagnosis faceplate.
- „Master_Stoptext_Dataset“ for the Stop reason of the drive objects.
- „Master_Alarm_Text_Dataset“ for the definition of the fault texts.
- „Master_VISU_Text_Dataset“ for the status display in the standard faceplates.
- „Master_Mode_Text_Dataset“ for the mode display in the standard faceplate.
Die Texts are pre-defined in different languages and may be adapted according to the
requirement of the project.
- The template picture C_@PCS7Typicals _CemV8_001.pdl contains a number of
new/improved block icons.
 New blocks:
- C_PROFBx Process Feedback block for 5 binary signals and 1 analog value
- C_SINA Adapter block for Sinamics
- C_ROBI Adapter block for Robicon
- C_RelMod Related Modules
- C_PARAM Parameter Management/ Calculation
- FB_001PA Parameter Management Section 1
- FB_001MA Material Management Section 1
- FC_1775 FB_CHECK
- C_MP-DRV DRV_1D Panel Adapter Baustein
- C_MP-DA Damper Panel Adapter Baustein
- C_MP-AN Annunc Panel Adapter Baustein

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- C_MP-ME Measure Panel Adapter Baustein

- C_MP-V Valve Panel Adapter Baustein
- C_MP-R Route Panel Adapter Baustein
- C_MP-G Group Panel Adapter Baustein
- C_MP-SEL Select Panel Adapter Baustein
- C_MP-FC Operator Panel Functions
 Tools
- The Excel Tool Checktool_V8.0.xls has been extended for the Minerals Automation Standard.
In addition to the existing functions the Tool checks for consistence of Feature bit and OS
Permission settings.
- The Excel Tool C_INFO_V80_SP1.xls has been adapted to the structure of PCS 7 V8 SP1.
- The Excel Tools C_INFO_V80_SP1.xls and CEMAT CHECK TOOL.xls can now be used with
Excel 2010 as well.

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Additional Extensions / Modifications for Project standard 001

AS:
C_DRV_1D
- For the function extensions Feature word 2 “Feature2“ was added. The new/modified Feature
bits and OS Permissions are listed below:
Feature:
Bit 30 Rapid Stop exists (Text modified)
Feature2 (NEW!):
Bit 0 Enable local start and stop operation messages“
Bit 1 local operation without essential interlock
Bit 11 Enable “last stop reason”
Bit 19 Enable module function “fault reset”
OS Permissions:
Bit 18 1 = enable mode change with "one click Button"
Bit 19 1 = enable module function "Fault reset"
Bit 27 1 = enable Setpoint change with direct Input.
Bit 30 1 = Enable rapid stop (Text modified)
- Message text definitions in different languages: English (US), Spanish (International), French
and German.
- The default setting of Feature bit and OS Permission for “Out of Service mode” changed to
TRUE.
- New Process Parameter FbkOffTi monitoring the “Contactor feedback off”.
- Local start command needs a rising edge after the local mode is released.
- Local mode without evaluation of the Essential Interlocks possible, in order to allow a non-
interlocked local mode. (Function can be enabled via Feature2 Bit 1).
- “Emergency stop” renamed in “Rapid stop”. Reaction changed in order to create a fault and to
interrupt the Group start.
- Operation messages for “Local start“ and “Local stop“ possible (Configuration via Feature2
Bit 0).
- Display of the “last stop reason and time stamp at the block output and in the faceplate.
(Enable via Feature2 bit 11.) Texts in different languages can be configured in the HMI (via
DataSet in @Overview1.pdl).
- Additional block output “MonOnly“, switches the drive to “Monitor Only“. The block is forced to
local mode and all supervision functions are disabled. Only indication of the drive status
“running“ or “not running“.
- Memorize fault until reset via separate reset button in the faceplate. (Enable via Feature2 bit
19 and OS Permission bit 19.)
Only the dynamic faults are memorized. Reset only possible after clearance and
acknowledgement of the dynamic fault.
- When switching into Automatic mode via StartAut (Feature bit 19 = TRUE), the Feature bit 7
is not evaluated.
- Mode change with one click (Release via OS Permission 18).
- Setpoint change with direct input. The Setpoint (within the limits) can directly be changed via
input field. (Release via OS Permission 27.)
- New Interface SubCFp for opening the Subcontrol Faceplates. The Tooltip text for the
Subcontrol button is defined at property „OS_Text“
- Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the
Faceplate of the block).

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- External faults (from blocks connected via O_LINK) are now also evaluated for the
summarizing indication in the block icon.
- No indication of “Startup“ or “Shutdown“ if the drive is in local mode.
C_DRV_2D
Feature:
Feature2:
OS Permissions:
and German.
TRUE.
- New Process Parameter FbkOffTi monitoring the “Contactor feedback off”.
- Operation messages for „“Local start D1“, “Local start D2“ and “Local stop“ possible
(Configuration via Feature2 Bit 0).
- Additional block output “MonOnly“, switches the drive to “Monitor Only“. The block is forced to
local mode and all supervision functions are disabled. Only indication of the drive status
“running“ or “not running“.
- Correction for switching from Local  Automatic via Automatic On Command StrtAut2.
is not evaluated.
- New Interface SubCFp for opening the Subcontrol Faceplates. The Tooltip text for the
Subcontrol button is defined at property „OS_Text“

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- No indication of “Startup“ or “Shutdown“ if the drive is in local mode.

- Block parameter AutModOn, Property „Text0“ contains the button text for the Off button in
the drive faceplate.
C_DAMPER
Feature:
Feature2:
OS Permissions:
Bit 27 1 = enable Setpoint change with direct Input.
and German.
TRUE.
- Operation messages for „“Local start D1“, “Local start D2“ and “Local stop“ possible
(Configuration via Feature2 Bit 0).
- Additional block output “MonOnly“, switches the damper to “Monitor Only“. The block is forced
to local mode and all supervision functions are disabled. Only indication of the drive status
“running“ or “not running“ and the corresponding limit position.
- Correction for switching from Local  Automatic via Automatic On Command StrtAut2.
is not evaluated.
- Setpoint change with direct input. The Setpoint (within the limits) can directly be changed via
input field. (Release via OS Permission 27.)

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- Block parameter AutModOn, Property „Text0“ contains the button text for the Off button in
the damper faceplate.
C_VALVE
Feature:
Feature2:
Bit 12 retain the last command if faulty
OS Permissions:
Bit 26 1 = Retain the last command if faulty
and German.
TRUE.
- Operation messages for “Local start“ and “Local stop“ possible (Configuration via Feature2
Bit 0).
- Additional block output “MonOnly“, switches the valve to “Monitor Only“. The block is forced
to local mode and all supervision functions are disabled. Only indication of the drive status
“moving“, and the limit position.
is not evaluated.
- Correction for Simulation function.

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- Valve command can remain activated regardless of a feedback fault. (Enable via Feature2 bit
C_ANNUNC
- The following Feature bits and OS Permissions have been modified or changed:
Feature:
OS Permissions:
and German.
TRUE.
- Memorize fault until reset via separate reset button in the faceplate. (Enable via Feature bit
C_ANNUN8
Feature:
OS Permissions:
and German.
TRUE.
C_ProFB
Feature:
Bit 16 O_LINK used for Message enable (MsgEn) from Drive (Text modified)
OS Permissions:
and German.

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- New Error number 26:
Feature bit 12 and Feature bit 14 must not be enabled at the same time.
- If the supervision in Off-Direction is not enabled and the Process Feedback remains “1“ the
output of the ProFb is set to “0”.
C_PROFBx
- The new block C_PROFBx can evaluate up to 6 Process feedback signals (5 digital inputs
and one analog input) in connection with the drive control for drive blocks C_DRV_1D and
C_DRV_2D.
C_MEASUR
Feature:
Bit 9 Live Zero will not set the modules Limit Outputs
Bit 10 Enable Tracking actual value to Simulation
Bit 11 Enable detection of frozen value
Bit 12 Enable module function "Fault reset"
OS Permissions:
Bit 10 1 = enable input of simulation value
Bit 19 1 = Operator can enable calibration function
and German.
TRUE.
- Reaction in case of LZ can be adjusted (in order to set or to reset all outputs for Limit
Overshoot/Undershoot). (Enable via Feature bit 9.)
- Tracking of the input value to the simulation value (Enable via Feature Bit 10 and OS
Permission 10).
- Evaluation of a frozen input value (Enable via Feature bit 11 and respective Parameterization
of FroTraTi and FroMiDev)).
- In case of reading directly from the analog input card (ReadCard = 1), the Measuring value
block has a Calibration option. (Enable vie Feature bit.)
- For the calibration of the measurement (Release via OS Permission 19) the following block
parameters exist:
CaTe_SCB Temporary value for Scale begin SCB
CaTe_SCE Temporary value for Scale end SCE
CaVa_Low Start value of the card for calculation
CaVa_Hi End value of the card for calculation

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C_STORAG
and German.
C_GROUP
Feature:
Bit 16 Quick Stop exists (Text modified)
OS Permission:
Bit 12 1 = Operator can carry out a Quick Stop (Text modified)
and German.
C_ROUTE
and German.
C_SELECT
and German.
TRUE.
- Default mode when adding a new C_SELECT block is changed to Automatic.
C_ANASEL
- Additional block parameter SelExt for channel selection via AS.
C_RelMod
- Block C_RelMod from ILS_CEM has been extended for the Picture call of up to 6 Process
pictures.
Additional block parameters Bt1Text – Bt6Text and Bt6PicN – Bt6PicN for the configuration
of the picture name and the button description.

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C_SINA, C_ROBI
- Blocks C_SINA and C_ROBI are open Adapter blocks for SINAMICS and ROBICON which
exchange data with drive functions C_DRV_1D or C_DRV_2D (similar to the SIMOCODE
Adapter).
The adapter blocks can easily be adapted and replace the previous version from AddOn
Package (before it was an independent drive function).
In case of using Adapter blocks the process interlocks and operation mode change is carried
out at the drive block C_DRV_1D and C_DRV_2D.
C_SIMOS
- Additional block output „MonOnly“ which has 1-Signal if the operator has switched via
Faceplate to “Field Operation“ Operation only possible from SIMOCODE device.

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OS:
General Functions
Multiple Languages
- In all Faceplates translations have been added and it is now possible to switch the Online
System to English, German, Spanish and French.
Object Browser
- The number of objects is no longer limited to 190.
- Correction regarding O_LINK: if an annunciation block or measured value was connected to
drive which belonged to more than one Group or Route the Object Browser didn’t work
properly.
@Overview1.pdl
- In Dataset „Master_ColorDataset“ some colors have been corrected.
- In Dataset „Master_TextDataset“ the texts for inputs/outputs and alarms in the diagnosis
faceplate are defined in multiple languages.
- In Dataset „Master_Stoptext_Dataset“ the stop reasons for the drive objects are defined in
multiple languages.
- In Dataset „Master_Alarm_Text_Dataset“ the fault texts are defined in multiple languages.
- In Dataset „Master_VISU_Text_Dataset“ the texts for the status indications in the standard
faceplates are defined in multiple languages.
- In Dataset „Master_Mode_Text_Dataset“ the texts for the operation mode indication in the
standard faceplate are defined in multiple languages.
@C_Alarmlist.pdl
- The Info Button in der Cemat Alarm list now works.
@PG_C_MAINT.pdl
- If the maintenance interval is set to option "As per number of Starts", the corresponding text is
shown in the output field.
@C_CurveGroupAPL.pdl, @C_SetTrendCurves_APL.pdl
- Extended Selection and Saving of Curve groups.
(The Offset was not entered correctly, The added MV have been saved in randomly in any
line. In case of a change everything is overwritten and if one tries to save without giving a
name a fault message appears and only “cancel” is accepted.)

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C_@PCS7Typicals _CemV8_001.pdl
- Additional block icons for the drives, which don’t show violet indication if start interlock is
missing. In the standard faceplate the display is still violet because the drive is „without
permission to start“.
- Additional block icons for the drives with indication of the external fault (summarizing fault,
coming from an object which was connected to the drive via O_LINK).
- Additional block icons for the drives with indication of the operation mode.
- Damper block icons are shown grey if the damper is closed.
- New emf files for the damper.
- Additional block icons for C_MEASUR:
Block icon with „Bad Quality-Indication“, Cemat-HMI+ (Bar, Spider)
- Modification for the block icon of C_STORAG (now with format definition, in order to forward
the decimal places to the standard faceplate).
The modified block icon also allows assignment of C_STORAG to „Quick Trend“.
- After the Selection of the block icon if Runtime the Tagname was not readable. The colors
have been changed.
- Display of interlock bypass in the block icon of the group.
- Additional block icons for C_ANNUNC, C_ANNUN8 and C_PROFB with indication of the
sensor type. Connected to Variable OutSig.Value.
- New block icon for Motor display and input or Setpoint and display of the actual value.
@PCS 7 ElementsCem.pdl
- German texts have be translated.

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C_DRV_1D
@PC_C_DRV_1D_STANDARD.pdl
- Button “SubControl“ is now connected to (SubCFp) and invisible if nothing is connected.
For the Tooltip text of the Subcontrol butten variable #OS_Text of interface SubCFp is
displayed.
- “User Function Button“ Tooltip text is connected to Variable SelFp1#OS_Text and invisible if
nothing is connected.
- OS Permission Bit 18 1 = enable Mode change with one click Button.
Instead of the Mode display and the button “Mode“ the buttons for the direct mode change
are shown.
- OS Permission Bit 27 1 = enable Setpoint change with direct Input.
The Setpoint (within limits) can be entered directly in the input field.
- Display of the external summarizing fault (coming from an object which was connected to the
drive via O_LINK).
- “Emergency stop“ has been renamed to “Rapid stop“.
- “Last Stop reason“ of the Object is displayed with text and time. The texts are defined in the
Master_Stoptext_Dataset of the @Overview1.pdl.
- Display of “Operation only from Panel Field“ as soon as input “MonOnly“ is enabled.
- If Feature2 Bit 19 = TRUE the button „Fault reset“ appears. The button is enabled if OS-
Permission Bit 19 = TRUE, as soon as the fault is cleared and the dynamic fault is
acknowledged.
@PC_C_DRV_1D_PRESET.pdl
- Behind the OS Permission Bits the corresponding Op_Level from the CFC interface is
displayed.
- Adaptation of Feature bits and OS Permissions according to new functions.
@PC_C_DRV_1D_DIAG.pdl
- The texts for inputs/outputs and alarms in the diagnosis faceplate are variable. In the
@Overview1.pdl, in Master_TextDataset where all texts are defined in multiple languages
and where adaptations can be made.
- Process parameter for the Contactor off supervision time.
- Additional fault type „Rapid stop”.
- Button color code for the Essential interlocks IntStaE and IntOpE adapted. In case of “local
operation without essential interlock“ these inputs are not considered in local mode.
Config files
- Additional Event text for Rapid stop.

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C_DRV_2D
@PC_C_DRV_2D_STANDARD.pdl
- Button “SubControl“ is now connected to (SubCFp) and invisible if nothing is connected.
For the Tooltip text of the Subcontrol butten variable #OS_Text of interface SubCFp is
displayed.
are shown.
- Text for the Off button is defined in CFC (Parameter AutModOn, Text0).
drive via O_LINK).
- Last Stop reason“ of the Object is displayed with text and time. The texts are defined in the
acknowledged.
@PC_C_DRV_2D_PRESET.pdl
displayed.
@PC_C_DRV_2D_DIAG.pdl
- Process parameter for the Contactor off supervision time.
- Button color code for the Essential interlocks IntStaE1, IntOpE1, IntStaE2 and IntOpE2
adapted. In case of “local operation without essential interlock“ these inputs are not
considered in local mode.
Config files

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C_DAMPER
@PC_C_DAMPER_STANDARD.pdl
are shown.
- OS Permission Bit 27 1 = enable Setpoint change with direct Input.
The Setpoint (within limits) can be entered directly in the input field.
- Text for the Off button is defined in CFC (Parameter AutModOn, Text0).
drive via O_LINK).
acknowledged.
@PC_C_DAMPER_PRESET.pdl
displayed.
@PC_C_DAMPER_DIAG.pdl
- Correction regarding indication of SIMOCODE fault
- Button color code for the Essential interlocks IntStaE1, IntOpE1, IntStaE2 and IntOpE2
adapted. In case of “local operation without essential interlock“ these inputs are not
considered in local mode.
@PC_C_DAMPER_CALIB.pdl
- Corrections of the description.
- Authorization level for button “Start calibration“ was set to „23“.
Config files

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C_VALVE
@PC_C_VALVE_STANDARD.pdl
are shown.
drive via O_LINK).
acknowledged.
@PC_C_VALVE_PRESET.pdl
displayed.
@PC_C_VALVE_DIAG.pdl
- Button color code for the Essential interlocks IntStaE and IntOpE adapted. In case of “local
operation without essential interlock“ these inputs are not considered in local mode.
Config files

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C_ANNUNC
@PC_C_ANNUNC_STANDARD.pdl
- Correction for the description of the timers according to parameter definition.
- If Feature Bit 12 = TRUE the button „Fault reset“ appears. The button is enabled if OS-
acknowledged.
@PC_C_ANNUNC_PRESET.pdl
displayed.
C_ANNUN8
@PC_C_ANNUN8_STANDARD.pdl
acknowledged.
@PC_C_ANNUN8_PRESET.pdl
displayed.
C_ProFB
@PC_C_ProFB_STANDARD.pdl
- In case a binary Process feedback the unit “rpm“ is not displayed any more.
- Correction for the description of the timers according to parameter definition.
acknowledged.
@PC_C_ProFB_PRESET.pdl
displayed.
C_ProFBx
- Completely new block type with 5 binary inputs and one analog input.

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C_MEASUR
@PC_C_MEASUR_STANDARD.pdl
acknowledged.
- The color code for the bar display has bed adapted according to Cemat-HMI+
@PC_C_MEASUR_PRESET.pdl
displayed.
@PC_C_MEASUR_CALIB.pdl
- New dialog which allows calibration of the measurement, if the card value is connected.
Dialog can only be opened of OS Permission Bit 19 is set.
- The Authorization level in the dialog is „23“.
@PC_C_MEASUR_DIAG.pdl
- „Frozen Value Tracking Time“ and “frozen Value min. deviation“ values for the function
“Enable detection of frozen value“
C_STORAG
@PC_C_STORAG_STANDARD.pdl
- The color code for the bar display has bed adapted according to Cemat-HMI+
@PC_C_STORAG_PRESET.pdl
displayed.

SIEMENS AG
C_GROUP
@PC_C_GROUP_STANDARD.pdl
- Stop command can always be carried out, even if group feedback off already has 1-Signal.
- „Immediate Stop“ was renamed into „Quick Stop“
The „Quick Stop“ button has been moved to a different position (below the Start/Stop buttons)
and it got a red frame in order to avoid unwanted Quick-Stop operations.
@PC_C_GROUP_PRESET.pdl
displayed.
C_ROUTE
@PC_C_ROUTE_STANDARD.pdl
@PC_C_ROUTE_PRESET.pdl
displayed.
@PC_C_ROUTE_DIAG.pdl
- Non-used indications (without Text) have been removed.
C_SELECT
@PC_C_SELECT_STANDARD.pdl
@PC_C_SELECT_PRESET.pdl
displayed.

SIEMENS AG
C_ANASEL
@PC_C_ANASEL_STANDARD.pdl
- Non-used inputs have been removed from display.
- Display of the last selected channel from AS and from HMI.
C_RELMOD
@PC_C_RelMod_STANDARD.pdl
- For the following object types the status display is shown beside the button: C_DRV_1D,
C_DRV_2D, C_DAMPER, C_VALVE, C_ANNUNC, C_ANNUN8, C_PROFB, C_MEASUR
- 6 additional buttons allow the picture call for associated process pictures:
(left mouse click opens a Picture Window; right mouse click for picture change).
Intlk02, Intlk04, Intlk08 and Intlk16

@PG_Intlk02_Standard.PDL, @PG_Intlk04_Standard.PDL, @PG_Intlk08_Standard.PDL and
@PG_Intlk16_Standard.PDL
- For the Bypass-Functios authorization levels > 8 can be used as well.

SIEMENS AG
2.1.15 CEMAT V8.1
Improved MinAS - “Holcim”- compatability

The following features, which have previously only been available in the “Holcim” standard are
now also implemented within the “Minerals” standard (thus an approval of the MinAStandard 001
by Holcim has been achieved):
“Group START via program”: A group can be started via the interface “StartAut”. This can now be
blocked/enabled by the operator from the GROUP faceplate (if released via Feature Bit).
“Internal limit position of dampers”: Some dampers do not only have limit switches located at the
damper but also additional switches (i.e. at the actuator). These switches can now be additionally
used and linked to the new interface of the C_DAMPER module. If such a limit switch is made a
fault is generated ( “internal limit position”) and the damper is stopped.
“IntProtG”: The function of “IntProtG” can be changed via Feature Bit (i.e. to get the same
characteristic as in the Holcim standard the IntProt2): valid either without any exception, also in
LOCAL mode, or valid in all modes, also in LOCAL mode unless the local start command button
is held pressed, giving a continuous “1” signal: Then the interlock signal is “bypassed”, ignored
(when selected via Feature Bit).
“Still faulty”: When restarting a module which has tripped and still is unhealthy a “Still faulty” alarm
message is generated. The information which error still is present is now –also in the Minerals
standard- displayed within the “Still faulty” message. The required texts are available in the
system plan, see the modified module C_FB_PLC (and can be adjusted there by the engineering
person). The texts which are defined there are “globally”, picked up by all instances.
“Group_stopped”: The information whether a group is in operation or not is passed to the objects
of that group (and can be used i.e. for an attribute change in a block icon, etc.)
“Warning drive”: When enabled by Feature Bit a module (drive, valve, damper) can be configured
as a “warning”-module, not generating faults but only warnings.
“Holcim Template Picture: An updated template picture for CEMAT 001 Minerals containing all
Holcim symbols is provided: C_@PCS7Typicals _Cem_V8_001_004.pdl.
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
Affected modules(s):
C_DRV_1D, C_DRV_2D, C_PROFB, C_DAMPER, C_MEASURE, C_ANNUNC, C_VALVE,
C_GROUP, System Plan block C_FB_PLC, C_@PCS7Typicals _Cem_V8_001_004.pdl
Implementation in CEMAT Project Standard:

000, “normal” NO
001, “Minerals” YES
004 , “Holcim” NO
006, “Dyckerhoff” NO
007, “Heidelberg Cement” NO
023, “Vigier” NO
024, “Bushehr” NO
025, “Caima” NO

SIEMENS AG
026, “Alsen” NO
027, “Lafarge” NO
028, “Rossi” NO
CEMAT Feature-Master
In order to ensure plant-wide unique setting of Feature and OS-Permission bits the Cemat
Feature Master concept has been developed: for each CEMAT C_xxx- block exists a C_M_xxx-
Feature Master Block in the CEMAT SYSPLC – CFC. At this master the bits to be defined at the
master can be selected (“masked”) and their value ( 0/1) is set. All modules with input
FeatMaster=1 are set as “slaves”, follow their Feature Master, take over the bits as set there (the
bits are copied by the slaves without additional engineering, no link between master and slave
has to be programmed).
A change of Feature- or OS-Permission bits is only possible, when the module is set to “Out-of-
Service” mode. A self-check within the Feature Master Blocks ensures, that only consistent
settings of the bits are passed to the slaves (in case of a faulty setting an error code is shown at
the Feature Master Block).
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
C_M_ANNUNC8, C_M_ANNUNC, C_M_DAMPER, C_M_DRV_1D, C_M_DRV_2D,
C_M_GROUP, C_M_MEASUR, C_M_PROFB, C_M_PROFBx, C_M_ROUTE, C_M_VALVE,
C_ANNUNC8, C_ANNUNC, C_DAMPER, C_DRV_1D, C_DRV_2D, C_GROUP,
C_MEASUR, C_PROFB, C_PROFBx, C_ROUTE, C_VALVE

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Adjustable “Still-faulty” - Texts

Texts of the “still faulty” messages can be adjusted. Texts are defined centrally, for all instances
given to the C_FB_PLC in the CEMAT SYSPLC-CFC .
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
C_FB_PLC

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Adjustable Cemat Texts

Texts of faceplates (i.e. in the diagnostic view) which have been “hard-coded” in the past (and
also may differ from CEMAT project standard to project standard) are now given into WinCC
DataSets (“Master_Text_xxx”, located in the @Overview1.pdl) and can be adjusted by the user.
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
@Overview1.pdl and other CEMAT modules


SIEMENS AG
025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Cemat Drive with new STOP - interlock

Previously the CEMAT drive modules did have interlocks for start-up and operation. Now –
equivalent to a start-up interlock- they also have a STOP - interlock. This new interlock prevents
the device from being shut down even when a STOP command is received. The STOP – interlock
is active in the AUTO mode and can be activated for the MANUAL mode (via a Feature Bit).
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
C_DRV_1D, C_DRV_2D, C_VALVE

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
C_Info Tool new “delta-loading”

C_Info Tool is enabled to do a “delta loading” to the WinCC user archives.
An export of existing data from WinCC user archives can be fed to the new C_info Tool. New
data than can be appended to the already existing records and loaded back into the WinCC user
archives. Thus working with the C_Info Tool is always possible, without losing existing entries of
WinCC user archives.
Affected Domain(s):
AS OS Tools Docu
NO NO YES YES
C_Info Tool
CEMAT optimization blocks of KCS/MCS

The updated blocks are capable to hold 25 different sets of parameters. Thus different
parametrization -due to different production recipes- is possible. The recipes are distinguished by
their recipe number, which has to be provided by the user at the interface “ReNr” through the new
block “C_K_PARA”.
The S7-modules are in the library “Cemat_KCS” of the “ILS_CEM”.
The WinCC objects (Pdl- Bmp- and Emf-files) can be found in the directory
AddOn\CEMAT_KCS\CEMAT_CS\WinCC\GraCS and have to be copied into the project, GraCS
directories.
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
C_K_ISSO, C_K_LIMO, C_K_LIMI, C_K_ADD, C_K_MUL, C_K_SWLG, C_K_STEP,
C_K_PARA
All @PG_C_K_xxx.pdl WinCC files, C_@PCS7Typicals _KCS.PDL

SIEMENS AG
CEMAT “O_LINK” structure generally available

Data exchange between all the objects, including the adapter blocks, is now based on the
CEMAT “O_LINK” structure. Thus it is now possible to visualize them with the CEMAT object
browser.
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES
C_DRV_1D, C_DRV_2D, C_SIMOS, C_ROBI

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
New interlock modules C_INTLK8 and C_INTLK4

Different to other interlock blocks these modules are also able to pass the “first-up” detection: if
one block within the cascade has detected the first interlock signal the other blocks within the
loop are switched to “dormant” so that it is clear, which interlock signal was made first even when
more than one interlock block are used in parallel.
Affected Domain(s):
AS OS Tools Docu
YES YES YES YES
C_INTLK8, C_INTLK4


SIEMENS AG
025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Damper Save Position

A new feature for the CEMAT damper module is developed:
If enabled via feature bit the module can be forced to move to the nominated safe position.
Affected Domain(s):
AS OS Tools Docu
YES YES YES YES
C_DAMPER
025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
CEMAT Maintenance
The run-time of modules can be adjusted (provided the user has the right to do so) from the
WinCC dialogue “Maintenance”.
Affected Domain(s):
AS OS Tools Docu
YES YES NO YES

000, “normal” YES
025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
026, “Alsen” NO
028, “Rossi” NO
C_ANNUNC with additional boolean, non-structure, input 01

C_ANNUNC got additionally a boolean, non-structure, input “InSigB” of type “BOOL” to ease
project migration. The C_ANNUNC automatically detects which input (the “InSig” or the “InSigB”)
is used (the not used input is then automatically considered as “healthy”).
Affected Domain(s):
AS OS Tools Docu
YES NO NO YES
C_ANNUNC


SIEMENS AG
025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
For further details concerning CEMAT V8.1 please refer to the documentation.

SIEMENS AG
2.1.16 CEMAT V8.1 update 1

The following improvements and corrections are included in CEMAT V8.1 UP1:
@Buttons12.pdl
Implementation in CEMAT Project Standard: 001
Due to calling an old script the button for opening of the User Administrators did not work.
Status call
Implementation in CEMAT Project Standard: all
The status call now is considering which PLCs are presently communicating with WinCC and
which don´t (and thus is no longer getting problems from PLCs which are translated into WinCC
but i.e. switched off at the time).
C_CTRL_PID
Calling the facplates via jump-variable is working fine now.
@PG_C_GROUP_STANDARD.pdl
Implementation in CEMAT Project Standard: 004, 006, 026
Button GR_ACK now visible when (in the system-chart) “Group-wise acknowledgement” selected.
Call of C_INTERL and C_INTER5

Implementation in CEMAT Project Standard: 004, 027
Opening of the faceplates of C_INTERL and C_INTER5 did not work propper, in WinCC -
APDIAG an ERROR was shown: "... Invalid Picturename".
C_INTLK4 and C_INTLK8: “Bypass”- status in visualized

Implementation in CEMAT Project Standard: alle
The status "Bypass" is now rooted to the block output, when the Feature bit „ST_Worst“ is set
and thus is now also visible at the connected drive.
C_INTLK4 and C_INTLK8: First-Up

The modules have been modified to handle also the external FirstInput-detection properly
(according to the calling sequence of the modules).
C_@PCS7Typicals _CemV8_001.PDL: @C_MEASUR/2 and @C_MEASUR/104

The decimal places at @C_MEASUR/2 and @C_MEASUR/104 can now be configured via the
property "Format_InputValue".

SIEMENS AG
C_@PCS7Typicals _CemV8_001.PDL and C_@PCS7Typicals _Cemv8_001_004.pdl

The block icon of the PIDConL got a version for the direct adjustment of setpoint, output and the
mode change.
C_@PCS7Typicals _CemV8101_001.pdl and C_@PCS7Typicals _CemV8101_001_004

Scalability of Block Icons
Implementation in CEMAT Project Standard: 001 and 001_004
In the template pictures all Block Icons, which can be resized (property "Scaling mode" =
„proportional“) are labeled with black numbers, the other ones with numbers in red.
C_@PCS7Typicals _CemV8101_001
In the new template pictures the status indication of the modules is indicated with square-cut
bitmaps (so that they can be more easily customized). Also the symbols themselves have been
improved and the indication of the OoS-mode has been harmonized.
With the newly added property "PictureDirectory", bitmaps, which are located in the GraCS folder
of the project, can be used within the Block Icon.
@PG_C_M2B_STANDARD.pdl
Problems with calling an analogue value faceplate from out the drive have been settled.
Online-Help
The online-help documents now can be opened during WinCC-runtime.
C_DAMPER, C_DRV_1D, C_DRV_2D, C_GROUP, C_MEASUR, C_PROFB, C_PROFBx,

C_ROUTE, C_VALVE
In OoS-mode the Feature- and OS-Permission-bits are read correctly from the Feature Master.
Changing these values at the module´s inputs in the CFC is now in any mode possible
(activating these values still requires a restart of the PLC or setting the module in OoS –as it was
previously, no change there)
OoS-Mode: Missing possibility to switch back to AUTO, MANUAL, etc.

When a module did not have permission for "Auto", "Man" or "Local" mode buttons, it was not
possible to leave the OoS-mode. Now the „OoS“-button is like a toggle switch: when clicked the
second time the module will be set back to the operating mode (into the highest available level).

SIEMENS AG
C_ANNUNC, C_ANNUN8, C_MEASUR

FeatureBits, related to O_LINK, are not evaluated any more, (are considered to be zero), when
the O_LINK is not used.
C_ANNUNC
The status of the input is displayed also, when the module is set to „Simulation“. Thus the
operator is at any time aware of the „true“ signal.
C_DAMPER
Wrong indications in the faceplate´s text display ("no limit position" instead of "moving to position
1/2" when the damper was in positioning mode) have been corrected.
The indication of „fault“ and „warning“ whilst the damper is in its limit position have been
improved.
@PG_C_DRV_1D_STANDARD.pdl and @PG_C_DAMPER_STANDARD.pdl

The tooltip texts have been improved.
C_DRV_2D, C_DAMPER, C_VALVE

The CPU-restart characteristics of the modules were improved.
@PG_C_INTLK4_STANDARD.pdl and @PG_C_INTLK8_STANDARD.pdl

Texts for „Value 0“ and „Value 1“ of the block-inputs have been improved.
The input-fields for the „Bypass“ - times have been enlarged to hold also longer times.
C_MEASUR
The module has been modified to have the same behavior, regardless of the operating mode
(except the OoS, of course).
C_PROFB
C_PROFB now reads the Feature- and OS-Permission-Bits also with CPU-restart.

SIEMENS AG
C_PROFB, C_DRV_1D, C_DRV_2D

Starting of drives now requires that also the faults of the related C_PROFB have been
acknowledged successfully.
C_VALVE
The „closed“ status of the valves is now always indicated with a „grey“ symbol.

Also when the FeatureBit5 (Local only inching) is set, the AutModLo signal is now evaluated.
C_DAMPER, C_DRV_1D, C_DRV_2D, C_VALVE

Dynamic faults caused by „Local Stop“ are now shown in the diagnosis view until the next
acknowledgement
(identical to the way contactor faults are visualized).
C_GROUP, C_ROUTE, C_SELECT

A purple frame has been added to the Block Icons to indicate the status „OoS“ of the GROUP-,
ROUTE- and SELECT-module.
Object browser
Implementation in CEMAT Project Standard: all
The CEMAT Object-browser has been enabled to find also limit simulations of the C_DAMPER.
The tooltip-text of the browser for modules, which are not „slaves“ of the CEMAT Featuremaster
has been corrected to "independent from Feature Master".
@PG_C_ANNUNC_STANDARD.pdl
Also when the input InSigB is connected, the text of InSig is displayed in the faceplate.
The tooltip-text of OutOnDTi has been corrected.
@PG_C_GROUP_STANDARD.pdl and @PG_C_ROUTE_STANDARD.pdl

Tooltip-texts have been corrected.

SIEMENS AG
2.1.17 CEMAT V8.2
Improvement of the Sequence Test Mode

To ease software testing (i.e. for SAT/FAT) the test mode is offering the following new features
(via the SYSPLCxx-CFC, C_FB_PLC):
1. All field signals can be „operated“ (simulated) from out the diagnosis view of the module in
the WinCC online mode: The normally only indication „LEDs“ are than buttons for setting or
resetting the signal. No additional test-software needs to be added.
2. At any time a snapshot can be taken storing all status information in the PLC
3. At any time a stored snapshot can be transferred back into the modules active memory.
4. At any time the processing can be paused.
The changeover between sequence test and normal mode requires –as in the previous versions-
a PLC stop.
Related Modules:
all CEMAT MinAS modules
Implemented in CEMAT project standard:

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Improved usability for customized symbols

1. The new symbols (with the red numbers) of the template pictures C_@PCS7Typicals
_CemV82_001.pdl and C_@PCS7Typicals _CemV82_001004.pdl are scalable (smaller and
larger, proportional).
2. The drive modules have the new property “Picture Directory”. Emfs of these directories are
displayed at the block icon and also in the faceplate. By copying such a symbol and asigning
a new directory (which is containing the customized emf-icons) a project specific symbol can
be made.
Related Modules
C_DRV_1D, C_DRV_2D, C_VALVE, C_DAMPER, C_PROFB, C_ANNUNC, CANNUN8;
C_MEASUR

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Improved visualization of the C_VALVE

Visualization has been made more user friendly: the status „open“ or „closed“ are shown in the
symbol (regardless of the ventil´s type „nc“ or „no“). The information whether the valve is presently
energized or deenergized is displayed in the diagnosis view.
Related Module:
C_VALVE

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Symbols for single-step-operation

New symbols (typ “One Click”) within the template pictures C_@PCS7Typicals
_CemV82_001.pdl and C_@PCS7Typicals _CemV82_001004.pdl may be used when a quick,
direct operationt of a module is required..
Related Modules:
C_GROUP, C_ROUTE, C_SELECT, PIDConL

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Additional maintenance information

1. Also at the modules for analogue and binary signals maintenance intervals can be
configured.
2. Every performed maintenance can be counted and this is available at a module´s output.
Related Modules:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_PROFB, C_PROFBx, C_ANNUNC,
CANNUN8; C_MEASUR

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Additional WinCC-bits for evaluation and reports

To ease evaluations and reports the run-signal of the drive as well as the position feedback of the
damper is available as a variable in WinCC.
Related Modules:

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Extended warning/hooter facility at the drive

To increase safety at i.e. large, wide stretching, belt conveyor systems the drive module is now
coming with the feature to signal when it´s receiving a START command. Before the drive is
started a configurable waiting time has to elapse.
Related Modules:
C_DRV_1D, C_DRV_2D

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Setpoint for two-direction drive

Like the single direction drive now also the two directional drive can handle a setpoint.
Related Modul:
C_DRV_2D

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Additional signals with the drive modules

The drive modules got a new output, which can be set via program or operator (a 1 cyclus pulse).
This output may be used to i.e. trigger a second speed or to reset an external fault etc.
For visualization an additional module-input is provided.
Related Modules:
C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE,

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
„Last-stop-reason“ also available at GROUP and ROUTE

Like at the drive modules the „Last-stop-reason“ is now also available for GROUP and ROUTE.
Related Modules:
C_GROUP, C_ROUTE

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Improved status indication ProFB

The fault information of the ProFB has been improved.
Related Module:
C_PROFB

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Additional user-configurable alarms

To provide the user a possibility to design additional alarms (additional to the standard messages)
to a module (coming with the TAG of the module) each block did get an interface which can be
linked to the EventTS of PCS 7.
Related Modules:
C_DRV_1D,C_DRV_2D;C_DAMPER,C_VALVE,C_MEASUR,C_GROUP,C_ROUTE,
C_SELECT,C_INTLK4,C_INTLK8

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Harmonized user rights for simulation

The default setting for the user right „simulation“ has be set to 24 at all modules (for details please
refer to the module´s documentation).
Related Modules:
all CEMAT modules

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
Symbol for „warning“-drives

A block icon and symbols for the visualization of „warning“-drives has been added to the template
picture. This can be used –taking the information about customizing symbols in consideration- to
design further symbols for other warning-modules.
Related Modules:
C_DRV_1D, C_@PCS7Typicals _CemV82_001.pdl

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
new module for visualiz7ation of submodules

thd
To get a „CEMAT look&feel“ handling and visualization of submodules, small 3 party systems,
etc. at the C_STAT8 module was implemented. The C_STAT8 itself does not have any alarm, but
when linking an EventTS of PCS 7 to the module, messages can be added.
Related Modules:
C_STAT8, C_@PCS7Typicals _CemV82_001.pdl

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO

SIEMENS AG
new modules („SPC“) for recipe based production

The new C_Pxx - modules of CEMAT can hold parameters within the PLC.
A SPC-manager is providing the interface to the operator, enabling the controlled switchover of
parameters (“next product”, “new composition”), im-and exporting of values in csv-files, etc.
The different requirements are handled by different modules which can be freely combined to meet
the various demands of data-character as well as quantity.
A SPC-material manager module allows flexible assignment of materials to locations without the need
of reprogramming.
Related Modules:
C_P_MGR, C_P_MAT, C_PC_8R, C_PC_8I, C_PD_AI, C_PM_AI, C_PD_AR, C_PM_AR,
C_PD_RR, C_PM_RR, C_PD_RTR, C_PM_RTR, C_PD_S, C_PM_S

025, “Caima” NO
026, “Alsen” NO
028, “Rossi” NO
Improved CEMAT-Check-Tool
The Check-Tool was developed further to detect more engineering faults. Performance and log-
files have been improved.
Related Modules:
Check-Tool
Implemented for CEMAT project standard:

000, “normal” YES
004 , “Holcim” YES
006, “Dyckerhoff” YES
007, “Heidelberg Cement” YES
023, “Vigier” YES
024, “Bushehr” YES
025, “Caima” YES
026, “Alsen” YES
028, “Rossi” YES

SIEMENS AG
Note: Please read also our improved C_MEASUR documentation about the calculation of
! the output MV_Perc.
Note: Please observe the continuously updated information at the pages of the
! Siemens Industry Online Support, i.e. . Entry ID: 109478772

SIEMENS AG
2.1.18 CEMAT V9.0
All below listed modifications/new developments are relevant only for CEMAT MinAS–unless
specially noted!
Newly used PCS 7 measuring point browser

The PCS 7 measuring point browser is replacing the CEMAT Object browser. All necessary
adjustments (i.e.in the configuration files) have been implemented.
The button to open this browser is located in the @Buttons12.pdl (which is displayed underneath the
process pictures).
Related modules:
all CEMAT modules
Implemented in CEMAT Project Standard: 001, “Minerals”
Replacement of CEMAT online curve trend by PCS 7 standard

Grouping trending online is now embedded using the PCS 7 standard mechanism: by clicking upon
the measurement while -at the same time- holding the Ctrl-key pressed, adds measurements to trend
view.
Related modules:
C_MEASUR, WinCC-runtime
Status information „Bypass active“

The status information “Bypass active “ (regardless whether „permanent“ or „temporary“) of the
Interlock-modules is passed on to the connected blocks and is visualized also in their diagnosis view.
Related modules:
C_INTLK2, C_INTLK4 and C_INTLK8, sending to: C_DRV_1D, C_DRV_2D, C_DAMPER,
C_VALVE, C_SELECT

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Direct block-jump to the linked „QuickStp“ module

A module linked to the “QuickStp“ interface can now be directly accessed from out of the faceplate´s
diagnosis view.
Related modules:
C_GROUP, C_DRV_1D, C_DRV_2D, C_VALVE
New Interlock-module with two inputs

Following the C_INTLK_4 und C_INTLK8 modules, now a new interlock module with only 2 inputs is
available.
Related modules:
C_INTLK2
New feature of the process-feedback modules

If Feature bit 13 is set, the C_PROFBs are monitoring their input signals in all modes, also in
„LOCAL“.
Related modules:
C_PROFB and C_PROFBx, C_M_PROFB, C_M_PROFBx
Acknowledgement available as module output „AckQ“

The new output is forwarding any „Quit“-signal which was received by the module. The output is
available („H“) for one cyclus at the output „AckQ“ and may be used for acknowledging „external“
devices.
Related modules:
C_ANNUNC, C_ANNUN8, C_MEASUR, C_PROFB, C_PROFBx, C_DRV_1D, C_DRV_2D,
C_DAMPER, C_VALVE, C_GROUP

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Zoom for faceplates

When using the new Zoom-Buttons, the operator can adjust the size of all faceplates within 50% to
150% of their original size.
The prepared CEMAT buttons have to be copied from the template picture to any process mimic.
Related modules:
Buttons DecreaseZoom, C_IncreaseZoom from the C_@PCS7Typicals _CemV9_001.pdl
Direct jump to the faceplate of the modules in the Maintenance List

With V9.0 comes the function to directly access the objects, which are listed in the CEMAT Service
List if this list has been opened using the „global“ CEMAT button „Maintenance List“
Related modules:
CEMAT-Service list
SPC: Replacement of the data type „ Enumeration“

The previously used data type „Enumeration“ has been replaced by the more powerful PCS 7 „Text
Lists“. Predefined example lists are available, but may be replaced/adjusted within the projects.
Related modules:
C_P_MGR, C_MAT, C_PD_AI, C_PD_AR, C_PD_RR, C_PD_RTR, C_PD_B
SPC: Recipe module „BOOL“

A new module, handling binary data, has been implemented.
Related modules:
C_PM_B, C_PD_B

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SPC: Recipe „approval“

Before a recipe can be used, the authorized user has to
1. set the „enable“ checkbox of the recipe and
2. confirm the „validity“ of the recipe
Both is done in the “Configuration”-view of the C_P_MGR faceplate.
Only recipies which have been enabled and confirmed can be selected.
The click on the “Confirm” button is also shown with date&time in the faceplate.
Related modules:
C_P_MGR
SPC: Cascading the material managers

With V9.0 up to four C_P_MAT modules can be cascaded. Thus now up to 96 locations can be
managed, can get a material allocated
Special SPC-communication blocks allow PLC-PLC communication between recipes and material
managers. Thus the „administration“ of storage location can be done centralized in one PLC allowing
all other PLC-programs to retrieve that information from one „global“ program place.
Related modules:
C_P_MGR, , C_P_SND, C_P_REC
SPC: User rights

All user actions are now granted or refused by user rights.
Related modules:
C_P_MGR, C_P_MAT, C_PM_AI, C_PM_AR, C_PM_RR, C_PM_RTR, C_PM_B

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2.1.19 CEMAT V9.0 Up1
With CEMAT V9.0 Update 1 the following improvements and corrections are coming:
@Buttons12.pdl
this file is no more part of the CEMAT shipment.
All symbols
Relevant for CEMAT Project standard: 001
Due to a missing property it was not possible to select customized bmp/emf-files from out of a
separate directory. Only the files from the standard directory could be displayed.
C_PROFB, C_PROFBx
Even without a fault the modules were listed in the „Alarm“ section of the measuring point browser.
C_DAMPER Faulty visualization of Essential Interlocks

Faulty indication of IntOpE1 und IntOpE2 in the faceplate was corrected..
C_DAMPER Contactor output

In Status2 the signal „Contactor output“ has been missing.
C_PROFB
Even there is no supervision the timer PFODTi was also started in “LOCAL”- mode. When switching
back to AUTO this caused a wrong “faulty” indication.
Maintenance List
Opening the Maintenance List from the faceplate of a module did not function properly on a
OS-Multiclient.
C_DRV_1D, C_DRV_2D, C_VALVE, C_DAMPER: Button for Powermanagement

Starting and Stopping the powermanagement was not possible correctly.
@C_MEASUR_CURVE_APL.pd, @C_CurveGroup_APL.pdl
Tor reading of values from the archive now the APL functions are being used to avoid faults.

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C_ANNUNC Visualization Featurebit settings

The visualisation of featureBit16 „O_LINK used for Message Activation“ has been corrected.
C_ANNUN8 Visualization SIG7

In the diagnosis view this input and it´s parameters have been missing.
C_Holcim_Symbols.pdl
The pdl has been actualized
C_P_MGR „next Location“

Instead of displaying the number of the next silo coming with the preselected recipe only “***“ was
shown.
C_PM_xy: faulty visualization on OS-Single-Station

When running o the faceplate diagnosis view of the modules was not displayed correctly.
C_@PCS7Typicals_CemV9_001_004.pdl
Relevant for CEMAT Project standard: 001, Option 4
Symbols which are no longer relevant have been removed.
The symbols for C_DRV_1D, C_DRV_2D, C_Valve, C_DAMPER have been modified for the new
HAC.
Maintenance status visualization

For the visualization of the maintenance status of C_DRV_:1D, C_DRV_2D, C_Valve, C_DAMPER,
C_MEASURE, C_PROFB, C_PROFBx, C_ANNUNC, C_ANNUN8 now identical icons are used
within the faceplate and the tag-browser.
Visualization of FeatureBits
When a featurebit is set by the CEMAT FeatureMaster it is indicated in grey, if it can be set at the
instance it is displayed in black in the module´s faceplate. This was not at all modules correct.
C_@PCS7Typicals_CemV9_001.pdl
The “LOCAL“ mode was not properly displayed with the symbols no.16 and 18.

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C_INTLK2, C_INTLK4, C_INTLK8: inverted inputs

The visualization of inverted input-signals in the „Bypass“ - dialog of the faceplate has been adjusted
according to the standard dialog of the faceplates..
Ruler of the trend display of C_MEASURE

Instead of displaying the signal name (PV_Out), a “%” has been shown all the time at the ruler.
OP-Level of C_DRV_1D, C_DRV_2D, C_VALVE, C_DAMPER, C_SELECT, C_MEASURE

In the faceplates, diagnosis view, some wrong OP-Levels have been shown.

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2.1.20 CEMAT V9.0 SP1
Replacement of the CEMAT Object Browser with the PCS 7 measuring point browser
–now also in the „classical“ CEMAT project standards
The CEMAT Object Browser has been fully replaced by the standard PCS 7 measuring point browser
Relevant for CEMAT project standard: all
Replacement of the CEMAT alarm lists with PCS 7 standards

The CEMAT alarm lists have been replaced by accordingly configured PCS 7 standards.
Configuration is possible with the CEMAT configuration files which have to be imported into the alarm
system (for details refer to the CEMAT documentation, i.e. the update manual).
Substitution of the CEMAT @Overview1.pdl by PCS 7 standard

The CEMAT specific modifications of the @Overview1.pdl are no more necessary, have been moved
or deleted. Thus the original @Overview1.pdl from PCS 7 is used from now on (with the side-effect
that station name and user-rights overview are no more available in online WinCC), a project update
replacing the PCS 7 standard file is no more necessary.
Relevant for CEMAT project standard: all except PS027
CEMAT Datasets now located directly in the CEMAT faceplates

The Datasets have been relocated from the CEMAT @Overview1.pdl into the relevant faceplate of
the CEMAT modules.
Relevant for CEMAT project standard: MinAS
Substitution of the CEMAT @Buttons11.pdl by PCS 7 standard

The CEMAT specific modifications of the @Buttons11.pdl are no more necessary, have been deleted
or moved (see C_@PCS7Typicals_CemV9xxx.pdl). Thus the original @Buttons11.pdl from PCS 7 is
used from now on.

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Substitution of the CEMAT @Buttons12.pdl by PCS 7 standard

The CEMAT specific modifications of the @Buttons12.pdl are no more necessary, have been deleted
or moved. Thus the original @Buttons12.pdl from PCS 7 is used from now on.
Replacement of the CEMAT trend windows by PCS 7 standards

All CEMAT trend windows have been replaced by PCS 7 standards (thus also the user archive
C_CURVE is obsolete). Opening and populating the PCS 7 standard trend display is done with
“Ctrl+ClickLeft” on the value -not the dimension!)
FbkRun respectively FbkPos available as trends

Also FbkRun from C_ DRV_1D and C_DRV_2D as well as the position feedback of C_DAMPER
and C_VALVE can now be selected into a trend display (also mixed with other trends) by
“Ctrl+ClickLeft” on the symbol
„One-click“ – operation for operating mode

The modules C_ANNUNC, C_ANNUN8, C_MEASUR, C_PROFB, C_PROFBx, C_SELECT come
with the additional option of a „single-step“ operation to activate simulation or change of the operating
mode via its faceplate (use OS_Perm.bit18).
Further block-jump features within the faceplates

The diagnostic view of the faceplates of the following objects has now the block jump attribute at all
the input interfaces: C_ DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP:
Adjustable decimal places

The decimal places for actual value and setpoint of C_ DRV_1D, C_DRV_2D is now adjustable (see
Engineering Manual, section OS_Engineering).

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Modules in OoS displayed at C_GROUP

Group symbol and faceplate now indicate, if an object within the C_GROUP is switched to OoS.
Actual position value of C_DAMPER

Since V9.0 SP1 the C_DAMPER is displaying the actal position measured vale if a
measurement/feedback signal is linked to the damper (if no measurement signal is attached, still a
calculated value is displayed).
Substitution of C_ADAPT
The new module C_LINK is now used instead the previously existing C_ADAPT. The C_LINK is
offering the full functionality of the previous C_ADAPT plus additionally GR_LINK, MUX_LINK and
O_LINK.
The C_ADAPT is no longer included in CEMAT.
SPC: defined materials are available as module´s output

At the output of the C_P_MGR or C_P_MAT the materials of the actual recipe are available (to be
further used in the program).
SPC: Changing recipes via CFC program interface

Changing recipes via CFC program interface was previously not working correctly, has been
corrected.
Improved alarming characteristic of C_ANNUNC, C_ANNUN8

With CEMAT V9.0 SP1 alarming characteristic of C_ANNUNC and C_ANNUN8 was changed:
When set Feature Bit 16: „O_LINK used for message activation (internal MsgTrigg)“ also the RunSig
of the connected drive module is

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Modified alarm/warning characteristic of „warning-devices

To achieve full compliance with the Holcim (004) standard (where this functionality is originally
rooted), the annunciation characteristic of C_DRV_1D, C_DRV_2D and C_VALVE has slightly been
adjusted: the status “warning” is displayed in yellow.
Upon a rising edge signal on input StartAut a warning message is generated and the text "restart
required" in the faceplate is displayed to inform the operator that the start of the device was not
successful.
FeatureBits: missing indication

At the modules C_ANNUNC, C_ANNUN8, C_MEASUR, C_PROFB and C_PROFBx, if Bit20 is
copied from the FeatureMaster or not, the indication has not been displayed properly.
Horn signal when starting a device in LOCAL mode

The modules C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE did under specific conditions
wrongly sound the start-up warning. This is corrected with V9.0 SP1.
Correction for the controller block icon

At the controller block icon the manipulated value was named „”X“ (“actual value”). This has been
corrected with the template picture of V9.0 SP1
Removal of no more supported old CEMAT modules

The CEMAT modules C_ODA, C_ODA_R, C_POLY3, C_RelMod, C_SIMDMP, C_TEST_32Bit,
C_STO_MA and C_STORAG are no longer supported and have been removed from template
pictures and/or libraries.

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2.2 Additional Information
You will find detailed installation instructions in the Engineering manual (path D:\CEMAT_CS\docu).
In the directory Example of your DVD/downloaded file you can find a CEMAT example project.
Multimedia Server:
The multimedia files can be kept in the project network now on any PC.
In C_Config.cfg the location has to be defined within the section [multimedia server]., the following
options exist:
- empty - -> Reading files locally (how till now - downward compatible)
- Servername e.g. CLIENT62 -> The files are read from the CLIENT62
- @RM_SERVER_NAME -> Files are read from the current server
Project Update:
A application "CematProjectUpdate.exe" is available to carry out an update on existing OS-projects.
You can find it in the directory CEMAT_CS.
A description is available in the document “Update_Information”.

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Notes on Installation and Usage

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Contents of the Readme file

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PCS 7 Minerals Automation Standard CEMAT V9.0 SP1

1.2 Hardware and Software Requirements

1.3 Tips for Installation

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For additional information regarding installation and parameterization refer to the

Note: Please look also for actual information provided by the

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2 Information about the Product

2.1.1 CEMAT V6.0

2.1.2 CEMAT V6.0 SP1

2.1.3 CEMAT V6.0 SP2

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 Template pictures for system information available.

2.1.4 CEMAT V6.0 SP3

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2.1.5 CEMAT V6.1

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2.1.6 CEMAT V6.1 Sp1

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2.1.7 CEMAT V6.1 Sp2

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2.1.8 CEMAT V6.1 Sp3

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2.1.9 CEMAT V7.0

 Additional License for Single Station with 6 AS

 Bundle PCS 7 BOXPC with CEMAT Single Station AS3

 Italian and Spanish language extension of the CEMAT OS dialogs

 Object Data Acquisition module

 Statistic & Maintenance information for all drive functions

 KCS OS modules as open version with Faceplate Designer

 Additional I/O information in the Info dialog

 Supporting of the 1600x1200 screen resolution (pdl and symbols)

 CEMAT simulation types for SIMBA/SIMIT

 Drive functions can show the associated groups/routes

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2.1.10 CEMAT V7.0_SP1

 Subcontrol Templates (AS and OS) for

 Monitor resolution 1600

 As an example only the „000“ project is on the DVD.

 The CEMAT HDRS engineering tool was improved fundamentally

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- DSIG_SIM is displaying the status „Simulation“ of the cannel driver

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