Non-Metallic Components has a

proven track record of producing

the most difficult injection molded
product at quality levels
unsurpassed.

Using quality control tools such as Cp and Cpk

Analysis, Statistical Process Control, Gage R
& R's, FMEA's and Process Flow Diagrams enable
us to closely monitor the production process. Whatever your quality requirements,
NMC can work with you and your specific requirements, to better serve your needs.

NMC is registered to ISO/TS 16949:2002 and continues to hold registration through

bi-yearly audits at both Wisconsin facilities.

NMC employs various gaging to generate initial part layouts

and to monitor the production process. These tools range from
typical gaging like calipers, micrometers, plug/pin gages and
height gages, to more complex gages like coordinate measuring
machines, bore gages, toolmakers and standard microscopes,
video coordinate measuring systems, force gages, flow gages
and many custom gages for specific NMC applications.

Sophisticated gaging technology is only as good as the operator

behind it. NMC requires numerous basic and advanced
metrology classes for all operators to perfect measuring
technique.

From the onset of a project, with design FMEA's to full PPAP submissions, through to
the final production run of a product, the NMC Quality Department offers the people
and the technology to meet your most critical injection molding quality needs.
We want you to be sure NMC's got the right technology for your needs. And we know
that seeing is believing when it comes to quality. To receive a free sample of one of the
sample packs listed below, please call us at 608-635-7366 and request it.

Please note that these samples are only available to businesses for business purposes. We
ask that you only request one if you are considering working with us to supply your
injection molding needs.

General

Gives a general overview of the types of

custom molding at which NMC excels.
Sample Item Descriptions:

• Glass filled nylon handlebar mount

brake fluid reservoir
• Nylon safety key
• Transparent nylon sight glass for brake
fluid reservoir
• Acetal threaded cap with o-ring
groove and snap fit detail element for
water softener application

• Glass filled acetal element for high-

end brake application

Filters

Shows a wide variety of the one-piece filters

for which NMC is known. Sample Item
Descriptions:

• Glass filled nylon transmission case

filter with .025" holes, spaced .015",
mesh thickness is .040"
• Acetal lawn irrigation filter with .012"
holes, spaced .011", mesh thickness is
.012"
• Polyethelene paint sprayer filter with
.031" holes, spaced .021", mesh
thickness is .023"
• Acetal vacuum cleaner filter with
.037" holes, spaced .015" x .037",
 mesh thickness is .030"
• Acetal paint sprayer filter with .040"
holes, spaced .015", mesh thickness is
.020"
• Acetal vacuum cleaner filter with
.015" holes, spaced .011", mesh
thickness is .012"
• Glass filled nylon transmission case
filter with .025" holes, spaced .014" x
.031", mesh thickness is .040"

• Mineral filled nylon transmission case

filter with .019" holes, spaced .016",
mesh thickness is .020"

Flow Control

A spin-off from our custom one-piece filters.

Due to NMC’s expertise in small hole
technology, we are able to hold extremely
tight tolerances. Sample Item Descriptions:

• Acetal carburetion metering device

• Glass and mineral filled polypropylene
chemical dispensing metering device
• Glass and mineral filled polypropylene
chemical dispensing metering device
• Polypropylene chemical dispensing
metering device

• Acetal carburetion nozzle tubes

NMC Machinery
To compliment our talented personnel, we
have equipped all of the NMC facilities with
advanced injection molding technology. We
are outfitted with microprocessor-based
machines that offer some of the best shot-to-
shot consistency available. This means our
customers receive very high Cpk values on
tightly toleranced parts.

To ensure that we can repeat such tight

tolerance results with confidence, NMC
machinery undergoes frequent capability
analysis.

NMC is outfitted with both electric and hydraulic

injection molding machinery, spin welders, sonic
welders and auxiliary equipment from industry leaders
like:

• Branson Ultrasonics
• Conair
• JSW Plastics Machinery
• Matsui America

For projects with very unique manufacturing needs, we also employ the use of custom
NMC-engineered equipment.