Excavator  Excavator  330D L  JLP

Jlp 
 Parts  Repair  Service
Service Information
 Applied Failure Analysis 2015/06/24 Air Conditioning E13 - Fresh Air Sensor (Open Circuit) (RENR7298)  
SMCS - 7304,7309,7320 i06216513
 Bench Test Procedures Reference: Refer to the System Operations, "Air Conditioning System" section for the
proper location of the sensor.
 Contamination Control Guidelines

 Disassembly And Assembly Diagnostics

 Engine News 1. Measure the value of the resistance in the fresh air sensor. See "Specifications".
Proceed to step 2.
 General Service Information
2. If the resistance value is incorrect see step 3. If the resistance value is correct see
 Information Release Memo
step 4.
 Operation And Maintenance Manual
3. Replace the fresh air sensor.
 Reuse And Salvage Guidelines
4. Disconnect the connectors from the sensor and measure the voltage between the
Application Of Abrasion Resistant connectors OR/BU and GY/YL. See "Specifications". Proceed to step 5.

MATERIAL{0374, 0679, 0751, 0759, 6800}
5. If the voltage value is incorrect see step 6. If the voltage value is correct see step 7.
Caterpillar Certified Procedure To Inspect And

Clean Air Filters {1051, 1054} . Check the harness and repair the harness between the connector and the control
panel. Also, check the system power source.
Caterpillar Service Welding Guide {0374, 0599,

0677, 0678, 0679} 7. Fit the sensor and measure the voltage between terminals 10 and 14 of the control
Cleaning Components With Carbon Dioxide
panel. See "Specifications". Proceed to step 8.

(CO2) {0680, 1000, 7000}
. If the voltage values are incorrect see step 9. If the voltage values are correct see
Cylinder Block Cleaning And Audit Procedure step 10.

{0644, 0680, 0701}
9. Check the harness and repair the harness between the connector and the control
Cylinder Block Salvage Procedure Using panel.
 Belzona® 1311 (Ceramic R Metal) {0679, 0700,
0701, 1000, 1201} 10. Replace the control panel.


Dynamometer Testing Of Caterpillar Engines
{0781, 1000, 1052, 1087} Specifications
Resistance in the fresh air sensor
Engine Oil, Hydraulic Oil, And Fuel System
 Cooler Inspection, Testing, Repair, And 25 °C (77 °F) ... 1700 Ω
Cleaning {1378}
Voltage between connectors ... 5.0 V
Fundamentals Of Arc Spray For Reconditioning

Components {0679, 1000, 7000}
Voltage between terminals
Fundamentals Of Flame Spray For
10 °C (50 °F) ... 2.00 V
 Reconditioning Components {0100, 0599,
0679} 20 °C (68 °F) ... 1.49 V

Fundamentals Of Hvof Spray For 25 °C (77 °F) ... 1.25 V

 Reconditioning Components {0599, 0679, 1000, 30 °C (86. °F) ... 1.06 V
7000}

Fundamentals Of Plasma Transferred Wire Arc PSP-00020CD4

 (Ptwa) Spray For Reconditioning Components 2020/11/13
{0374, 0599, 0679, 1000}
21:05:42-05:00
 General Cleaning Methods {1000, 7000}
i02252443
© 2020 Caterpillar Inc.
General Reuse And Salvage Guideline For Caterpillar:
 Hydraulic Piston Pumps And Motors {5058, Confidential Green
5070}

General Salvage And Reconditioning


Techniques {0374, 1000}
https://sis2.cat.com/#/detail? 

ieSystemControlNumber=SEBP48650027&componentId=00000083&tab=3&serialNumber=Jlp&infoType=6&serviceMediaNumber=RENR7298&servi
Guideline For Proper Gasket Handling And
 Gu de e o ope Gas et a d g d

Installation {0599, 0648, 0681, 1000, 7555}

Guideline For Visual Inspection And Repair Of

 Foam Wiring Harness {0649, 1408, 1408, 1408,
1408}

Guideline for Visual Inspection and Repair …

Hvof Identification And Polishing

 (SUPERFINISHING){0674, 0679, 1000, 7000,
7562}

 Hydraulic Cylinder Honing {7562}

 Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Seal Failure Analysis {7555,


7562}

Index Of Repair Process Engineering


Publications {0374, 1000, 7000}

Index Of Wall Charts For Drivetrain, Engine,

 Hydraulics, And UNDERCARRIAGE{1000, 4000,
4150, 5050}

Inspection And Reconditioning Procedures Of

 Main Bearing Bores In Cylinder Blocks {1201,
1202, 1224, 1224}

Inspection And Reuse Guideline Of Cylinder

 Liners In Cat Engines {0761, 1201, 1213, 1216,
1216}

Inspection And Reuse Of Critical Fasteners


Used In All Engines {1000, 7553, 7553}

Inspection And Salvage Of Hydraulic Cylinder


Components {0679, 7562}

Inspection Of Diesel Particulate Filters (Dpf),

 Diesel Oxidation Catalysts (Doc) And Crs
Bodies {108F, 1091}

Inspection Procedures And Specifications For


Pistons And Piston Pins {1214, 1214}

Machining The O-Ring Groove Into The Face Of

 Oversized Bolted Head Hydraulic Cylinders
{0677, 5100, 7562}

Measuring Bores And Installing Seals In

 Standard And Oversized Hydraulic Cylinders
{5100, 7562}

Removing And Installing Bushings And

 Pressure Plates In Hydraulic Gear Pumps
{5073}

Repair Process For Hydraulic Gear Pumps


{5073}

Replacing Tubes In Housings That Are Installed

 With Mechanical Joints (Expanded And
Welded) {3016, 3154, 4104, 4133, 5057}

Reusability Of Drive Train Gears {3002, 3159,


3256, 4055}

Reuse & Salvage For Valvetrain Components


{1102, 1108, 1109, 1121, 1123}

Reuse And Salvage For 3176, 3300, 3400 & C-

 Series Engine Cylinder Blocks {0670, 0672,
https://sis2.cat.com/#/detail?
0761, 1201, 7225} 

ieSystemControlNumber=SEBP48650027&componentId=00000083&tab=3&serialNumber=Jlp&infoType=6&serviceMediaNumber=RENR7298&servi
R A dS l F C h ft {1210
 Reuse And Salvage For Camshafts {1210,

1210}

Reuse And Salvage For Cast Iron & Steel

 Pulleys And Stub Shafts {1205, 1207, 1384,
1389, 1425}

Reuse And Salvage For Cast Iron Cylinder


Blocks {0679, 1201, 1201}

Reuse And Salvage For Connecting Rods


{1218}

Reuse And Salvage For Crankshafts {0674,


0679, 1202}

Reuse And Salvage For Cylinder Head

Assemblies {1100, 1101, 1103, 1104, 1105,

1106, 1108, 1109, 1115, 1117, 1121, 1124,
1125}

Reuse And Salvage For Engine Dampers {1202,


1205}

Reuse And Salvage For Flywheel Assemblies


{0679, 1156}

Reuse And Salvage For Gear Train And Gear


Shafts On Engines {0679, 1151, 1162, 1206}

Reuse And Salvage For Turbochargers {0760,


0767, 1052}

 Reuse And Salvage Of Water Pumps {1361}

Reuse And Testing Of Fuel Injection Pump


Housing {0374, 1000, 1250, 1300}

Reuse Guideline For Hydraulic Cylinder Position


Sensor {5574, 5736}

Scrap Barrel Analysis {0374, 0599, 0700, 0701,


0738, 1000, 7000}

Specifications And Reusability For Hydraulic

 Gear Pumps And Motors (Groups 1, 2, And 3)
{5061, 5073}

Specifications And Reusability For Hydraulic

 Gear Pumps And Motors (Groups 4, 5, And 6)
{5061, 5073}

Specifications And Reusability For Hydraulic

 Gear Pumps And Motors (Groups 9, 10, And 11)
{5061, 506G, 5073}

Specifications For Inspection Of Drive-Line

 Fasteners {3030, 3101, 3159, 3253, 3258, 3278,
4050}

Standardized Parts Marking Procedures {1000,


7000}

Testing Hydraulic Cylinders Using The

188-3926 Caterpillar Cylinder Tester And The

9U-6803 Caterpillar Cylinder Tester {0784,
7562}

Thermal Spray Procedures For Engine Front


COVER{0679, 1150, 1151, 1162}

Thermal Spray Procedures For Hydraulic


Cylinder RODS{0679, 7562, 7562}

Thermal Spray Procedures For Linkage Pins

https://sis2.cat.com/#/detail?



{0679, 5457, 6052, 6108, 6129, 6501, 6502}
ieSystemControlNumber=SEBP48650027&componentId=00000083&tab=3&serialNumber=Jlp&infoType=6&serviceMediaNumber=RENR7298&servi
 Using Lock-N-Stitch Procedures For Casting

Repair {0676, 0685}

Using The 6V-7840 Deck Checking Tool


Assembly {0701, 1201, 7225}

 Vane Type Hydraulic Pumps {5055}

Visual Inspection Of Main Bearings And

 Connecting Rod Bearings {1202, 1203, 1225,
1230}

 Schematic

 Service Letter-Americas

 Service Magazine

 Shop Review

 Special Instruction

 Specifications

 Systems Operation

 Technical Analysis

 Technical Information Bulletin

 Testing And Adjusting

 Tool Operating Manual

 Torque Specifications

 Troubleshooting

 Truck Engine News

 Undercarriage Reconditioning Bulletin

https://sis2.cat.com/#/detail? 

ieSystemControlNumber=SEBP48650027&componentId=00000083&tab=3&serialNumber=Jlp&infoType=6&serviceMediaNumber=RENR7298&servi