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Flat belt

G*P=_kw; N=_rpm;i=_;t=thickness;SF=service factor


Step 1.seln of orientation of belt drive .seln horiz open drive

[P]
Step 2.Detm of driving pulley dia1)[P]=PхSF=>[P]=_?kw 2) saverian d1 min= 1100

3

n1
∧¿

d1max=1300 3
√ [P ] d1min=_?;d1max=_? 3)std value of driving pully dia…..{psg 7.54}d1=280mm
n1
;

n1
Step3.Driven pulley dia 1)d2=d1( ¿ η … .. { psg 7.61 } … assume=η=0.98; d 2=? ¿
n2

Step4-caln of centre distanceassuming angle of contact θ>165° to avoid tne chance of slip
d 2−d 1
θ°=180-( ¿ ×60 ° .. psg 7.54 ; c =_? Step 5-length of belt –L=2c+
c
π ( d 2−d 1 )2
2
( d 2+ d 1 ) + ( 4c )… psg 7.53; L=? mm

T 1 μθ ..Assume 𝜇= 0.25;θ=165× π =2.87° T 1



Step6-tension in belt =e ; =2.50−(1) ;(T1-T2)V1=[P];
T2 180 T2
πd 1 N 1
V1= ; T1-T2=__? –(2);sol 1 and 2 we get T1=__? &T2=__?; Step 7 Seln of mat for belt 
60
Rubber-canvas/nylon/leatherSelect RC =>σ𝑢=45N/mm² & σ₋₁=9n/mm²& FOS=10;ς=0.0125N/cm²=
0.0125 1250 kg 100 N σu
х 10 6= ; E= 2 [σ]=
=?
10 m 3
mm FOS ¿
T 1 Et
Step 8-Design of belt ->design based on stress criteria=>σmax= + + ( ς V 2 ) × 10ˉ 6 ; b=¿ ? mm
b ×t d 1
Q] advantages of rolling contact bearing over sliding contact bearing;
-less friction
-less maintenance and running cost
-no need of oil for operations
-reliable
-easy to mount
-clean in operations
-result in perfect shaft alignment
Disadvantages are
-less capacity
-noisy in operations
-higher intial cost
-bearing housing design is complicated
-can not take monetary shock loads

DESIGN DATA---PSG TECH 7.115


DESIGN DATA---PSG TECH 7.115

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