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FUSE X BEACON 7.

5A
FUSE Y NONE
10A FUSE L RADIO 7.5A
FUSE Z FRONT FLOOD LAMPS & ILLUMINATION
FUSE A' REAR FLOOD LAMPS 10A FUSE M SECONDARY STEERING 7.5A
5A FUSE N SEAT COMPRESSOR 10A
FUSE B' HIGH BEAM LEFT
5A FUSE P COUPLER/FAN REVERSER 7.5A
FUSE C' HIGH BEAM RIGHT
5A FUSE R SECONDARY STEERING 7.5A
FUSE D' LOW BEAM LEFT
5A FUSE S INSTRUMENT CLUSTER 5A
FUSE E' LOW BEAM RIGHT
5A FUSE T TRANSMISSION CONTROL 7.5A
FUSE F' TAIL LAMPS LEFT
5A FUSE U DOME LAMP AND HORN 7.5A
FUSE G' TAIL LAMPS RIGHT
FUSE V VOLTMETER 7.5A
SHEET 4 - 42F (99) 19X Or-1.0 X2 X1 FUSE W CIGARETTE LIGHTER 15A
SHEET 4 - 34F (114) 19Z Or-1.0 Y2 Y1
SHEET 4 - 32F (144) 18A Or-2.0 Z2 Z1 1_U R-3.0 19L Or-1.0 12P_A Or-1.0
SHEET 4 - 1F CAB FRONT 18B_A Or-0.8 A2' A1' SHEET 5 - 1F CAB FRONT CHASSIS 19M_A Or-0.8 L2 L1 12P_B Or-1.0
SHEET 4 - 1F CAB FRONT 18C_A Or-0.8 B2' B1' SHEET 5 - 28M (82) 19N_A Or-1.0 M2 M1 12K_A Or-1.0
SHEET 3 - 13F CAB PEDESTAL 18C_B Or-0.8 C2' C1' 41H K-2.0 SHEET 4 - 59F (115) 19N_B Or-1.0 N2 N1 12P_B Or-1.0
SHEET 4 - 1F CAB FRONT 18D_A Or-0.8 D2' D1' SHEET 5 - 40F (69) 19P_A Or-1.0 P2 P1 13P_B Or-1.0
SHEET 4 - 1F CAB FRONT 18E_A Or-0.8 E2' E1' 41L_A K-2.0 SHEET 4 - 59F (115) 19R_F Or-0.8 R2 R1
SHEET 4 - 21F CAB REAR 18F_D Or-0.8 F2' F1 ' SHEET 3 - 13F CAB PEDESTAL 19S Or-0.8 S2 S1 13D Or-1.0
SHEET 4 - 1F CAB FRONT 18F_E Or-0.8 G2' G1' 41T_A K-1.0 SHEET 4 - 32F (114) SHEET 2 - 19F (26) 19T_A Or-0.8 T2 T1
SHEET 4 - 21F CAB REAR 18G_F Or-0.8 SHEET 2 - 19F (26) 19T_B Or-0.8 U2 U1 1_Q R-1.0
SHEET 4 - 1F CAB FRONT 18G_G Or-0.8 18F 18F SHEET 4 - 23F CAB ROOF 19U_A Or-1.0 V2 V1 13V Or-1.0
SHEET 5 - 51F (80) 19U_B Or-1.0 W2 W1 1_R R-3.0
SHEET 3 - 13F CAB PEDESTAL 19V Or-0.8
19W Or-1.0 18F 18F

SHEET 5 - 244F (68) 1_NC R-62 1_B R-13.0


1_A R-1.0
245F 156 FUSE A TRANSMISSION CONTROL 7.5A
241F
FUSE B FLASHER MODULE 5A
1_NB R-62
CRANKING FUSE C RIDE AND PILOT CONTROL 5A
195 19N_B Or-1.0 FUSE D PARKING BRAKE 5A
MOTOR
1_E R-19
B+ STUD 12V_B R-5.0 FUSE E ETHER START 10A
SHEET 6 - 258F (92)
246M 260M FUSE F ENGINE SHUTDOWN 5A
194
14 LG-1.0 154
6 A 5 4 3 2 1
FUSE G BLOWER SWITCH 15A
12 A 11 10 9 8 7
B S FUSE H BACKUP ALARM 5A
149 18
249M 17 A 16 15 14 13

18F FUSE J FRONT WIPER & WASHER MOTOR 10A


D+ 153 M 18F 18F 18F 18F 18F
FUSE K REAR WIPER & WASHER MOTOR 10A
4 R + 1 R-13.0
19W_A Or-3.0 SHEET 6 - 259F (91)

5 M 19L_B Or-1.0 SHEET 6 - 256F (92)


240F 155 225F 19L_A Or-1.0 SHEET 6 - 109M (96) SHEET 2 - TO SPL_D15 19A_N Or-0.8
POS 1_NB R-62 227F SHEET 2 - 35F (35) 19A_P Or-0.8
193 196 1_R R-3.0 SHEET 4 - 13F CAB PEDESTAL 19B_A Or-0.8 A2 A1 13P_A Or-1.0
30 1_F R-8.0 SHEET 5 SPL_D24 19C_A Or-1.0 B2 B1
NEG 1_NA R-62 250F CAB B+ 270F SHEET 3 - 56F (51) 19C_D Or-1.0 C2 C1
191 190
87 1_C R-8.0 1 239F JUNCTION 1_X R-1.0 SHEET 6 - 269 RADIO SHEET 3 - 55F (52) 19D_A Or-1.0 D2 D1

BLOCK MEMORY FUSE 1_H R-3.0 SHEET 4 - 59F (115) 30 30 19E Or-1.0 19E Or-1.0 E2 E1
6 RELAY BOX 226F SPL_D16 87 87 28P_A W-0.8 19F Or-1.0 F2 F1 13R Or-1.0
86
135
21C_B W-1.0 JUNCTION 1 1_K R-3.0 1_G R-3.0 87a 87A 0_DG Bk-0.8 SHEET 5 - 30F (83) 19G Or-2.0 G2 G1
BLOCK 85 85 0_DC Bk-0.8 SHEET 2 - 53F (35) 19H Or-1.0 H2 H1
85
132 0_GB Bk-2.0 238F 86 86 28C_A W-0.8 SHEET 5 - 35F (75) 19J_A Or-1.0 J2 J1
POS 1_NA R-62 224F 228F 1_J R-3.0 SHEET 5 SPL_D23 19K_A Or-1.0 K2 K1
52F
1_D R-2.0 18F 18F
NEG 0_NC Bk-62 1_N R-3.0 SHEET 4 - 33F (114) 10
23F_A W-2.0
1 1 23F W-2.0 30 30
137 237F
30 133F 133M 1_V R-5.0 SHEET 6 - 255F (92) 87 87 12P_A Or-1.0
192 FUEL AND STARTER ENGINE 87a 87A 0_DC Bk-0.8
87
RELAYS HARNESS HARNESS 85 85 0_DF Bk-0.8
0_P Bk-1.0 SHEET 3 - SPL_E9 86 86 12K_A Or-1.0
7 16 12K_B Or-0.8
0_E Bk-1.0 SHEET 3 - 104 (39) 172 SPL_G1 49F
REAR ENGINE 86 21C_A W-1.0 28P W-1.0 1 1
160 0_V Bk-1.0 SHEET 3 - 171 (40) 21C_C W-1.0 A A 21C_D W-1.0 11 11
BLOCK GROUND 85
173 0_GC Bk-2.0 0_GA Bk-2.0 B B 1_A R-1.0 21 21
STUD(–) SPL_G2 93M 93F
21M 21F 30 30 1_P R-0.8
0_G Bk-1.0 SHEET 5 - 2 (76) FUEL AND STARTER REAR A A 87 87 13V Or-1.0
13C Or-1.0 13M Or-1.0 9 REAR CAB
RELAYS HARNESS CHASSIS 28T_A W-1.0 B B 87a 87A 0_DG Bk-0.8
0_F Bk-1.0 SHEET 5 - 3 (78) A B 139F ENGINE HARNESS CHASSIS MAIN 0_DH Bk-0.8
A B
HARNESS 103 85 85
162 0_W Bk-1.0 SHEET 3 - 136 (41) 139M DISCONNECT HARNESS HARNESS HARNESS 86 86 13K_E Or-0.8
2.2 ohms at 25°C (77°F)
58F 13K_C Or-1.0
65F REAR CHASSIS HARNESS

13M_A Or-1.0
1

13C_E Or-1.0
REAR CHASSIS HARNESS 0_X Bk-1.0 SHEET 5 - 158 (56) 17
opens 13±3°C (55.4±5.4°F) 1 65M ENGINE HARNESS
163 closes 1.5±4.5°C (34.7±8.1°F)
A B C 134
A B C
30 30 1_T R-3.0
0_J Bk-1.0 SHEET 4 - 128F REAR HOOD 87 87 13R Or-1.0
B B 262F
A A 8 87a 87A 0_DF Bk-0.8 13K_C Or-1.0
164 0_D Bk-2.0 SHEET 4 - SPL_E4 A A 85 85 0_DE Bk-0.8
97 B B 86 86 13K_B Or-1.0 217F 217M
231F 230F 236F 235F
19R_D Or-0.8 C C 13K_A Or-1.0 13K_D Or-0.8 AA
3 28T W-1.0 48F SEE NOTE 4
0_U Bk-2.0 DIODE 13C_B Or-0.8
41.5 ohms 1.1 ohm 75 OHMS MODULE 15 30
165 0_Q Bk-1.0 SHEET 3 - 87 (53) 2 at 20°C (68°F) at 20°C (68°F) 87 13C_C Or-0.8 SHEET 5 - 140M DIODE
RESISTOR
AIR CONDITIONING 0_BJ Bk-1.0 SHEET 5 - 265F AIR CONDITIONING DIODE MODULE HOLD PULL-IN 1_M R-3.0
58 87A MODULE
215F 216F SHEET 4 - 211F FLASHER 85
DIODE HARNESS 268 SPL_D25 CIRCUIT BREAKER B 86 23C_A W-0.8 SHEET 3 - 13F CAB
19R_E Or-0.8 PEDESTAL
SPL_D17 57F 19F Or-1.0
0_BB Bk-2.0 19R_A Or-0.8 SHEET 5 - 1F CAB-FRONT
CHASSIS 1_S R-3.0
151 0_BC Bk-1.0
13C Or-1.0 1 1 13C_A Or-1.0 1 1 13C_D Or-0.8 13C_D Or-0.8
14 LG-1.0 5 5 14_A LG-1.0 2 2 14_B LG-0.8
ENGINE HARNESS 0_BG Bk-1.0 0_BG Bk-1.0 15 15 0_HC Bk-1.0 30 30 0_DAU Bk-0.8 SHEET 3 - 13F CAB PEDESTAL 1_L R-3.0 30 30
152 0_BF Bk-1.0 9 9 0_HA Bk-1.0 23 23 87 87
0_BH Bk-1.0 11 11 0_HB Bk-1.0 15 15 0_DL Bk-0.8 SHEET 3 - 13F CAB PEDESTAL 87a 87A 13P_A Or-1.0
213F IGNITION SWITCH 85 85
SHEET 3 - 138 (43) 0_BE Bk-1.0 SPL_B1
0_BA Bk-1.0 94M 94F 22M 22F 0_DAB Bk-0.8 SHEET 3 - 13F CAB PEDESTAL CIRCUIT 86 86
BREAKER A 21K_A W-0.8
150 SHEET 3 - 117 (44) 0_BD Bk-1.0 ENGINE TRANSMISSION TRANSMISSION CAB MAIN 47F
12.5 AMP 21C_F W-0.8 SHEET 5 - 140M DIODE
SECONDARY STEERING HARNESS HARNESS HARNESS HARNESS 214F 14 30 30 MODULE
MODULE HARNESS 0_CD Bk-1.0 SHEET 5 - SPL_C1 87 87 21C_E W-0.8
177 1A_D R-0.8 87a 87A 0_DH Bk-0.8
85 85 0_DJ Bk-0.8
13D Or-1.0 86 86 25T_E LU-0.8
SPL_D21
0_DZ Bk-2.0 SHEET 5 - 29M (85) 63M TIME DELAY MODULE 1A_E R-0.8
1 DELAY POWER-2-WAY 1
54F
CAB 0_DY Bk-1.0 SHEET 5 - 28M (82) 2 TIME DELAY POWER 2 0_DAS Bk-0.8 SHEET 4 - SPL_D14 12
REAR CHASSIS FRONT ENGINE GROUND SHEET 5 - 35F (75)
3 TIME DELAY MODULE GROUND 3
0_NB Bk-62 218F 0_DAR Bk-1.0 4 RESET SIGNAL 4 37R_C P-0.8 SHEET 3 - 13F CAB
GROUND WELD BLOCK GROUND SPL_D18
STUD (−) 234F JUNCTION 5 IGNITION SWITCH POWER 5 PEDESTAL
0_NA Bk-62 STUD (−) 6 NONE 6 SHEET 2 - 19F (26) 25T_D LU-0.8
BLOCK (–) 50G_G Bk-0.8 SHEET 2 - SPL_D7
13K_F Or-0.8
232F 233F 63M SPL_D22
0_DB Bk-0.8 SHEET 3 - 89M (54) 18
1 REAR
REAR CHASSIS 0_Y Bk-13.0 0_Y Bk-13.0 CHASSIS 219F
HARNESS 167 HARNESS
161 13

1A_C R-0.8
13K_G Or-0.8
REAR CHASSIS 0_DX Bk-0.8 SHEET 4 - 13F CAB PEDESTAL
GROUND WELD SHEET 3 - 75 (45) 1A_B R-0.8 5
SHEET 5 - SPL_A1 0_AJ Bk-2.0 0_DA Bk-0.8 SHEET 4 - 204F (102) 1 BAT
STUD (−) 0_CE Bk-1.0 SHEET 5 - 90M (66) FRONT 3 IGN
CHASSIS 220F 0_DAT Bk-0.8 SHEET 4 - SPL_D14 2 ST
176 HARNESS
SHEET 5 - SPL_A2 0_AK Bk-1.0 145 4 ACC

2 6
0_DQ Bk-0.8 SHEET 2 - 19F (26)
69
CAB 0_DP Bk-0.8 SHEET 2 - 19F (26)
UPPER PEDESTAL CAB GROUND REAR CHASSIS REAR CHASSIS SHEET 6 - 254F (92) 0_RA Bk-5.0 HARNESS
GROUND GROUND WELD 221F 0_DAV Bk-0.8 SHEET 2 - 108F (28) 12K_C Or-0.8 63 63 12K_B Or-0.8
WELD STUD (−) GROUND WELD 251F 21K W-0.8 64 64 21K_A W-0.8
SCREW (−) BRAIDED_STRAP_2 BRAIDED STRAP STUD (−) STUD (−) 0_ND Bk-62 SHEET 5 - 242F (68) CONVERTER 13K Or-0.8 56 56
HARNESS 0_DAD Bk-1.0 SHEET 5 SPL_D13 1A_A R-0.8 62 62
CAB STUD REAR 243F 52 52 28C_A W-0.8
CHASSIS SHEET 6 - 253F (93) 0_RB Bk-3.0 0_DJ Bk-0.8 11 25T_C LU-0.8
1 3 4 46 46
STUD 222F 0_DAC Bk-0.8 SHEET 3 - 13F CAB PEDESTAL
252F
182 13M 13F
1 28C W-0.8
LOWER PEDESTAL CAB GROUND REAR CHASSIS FRONT CHASSIS PEDESTAL CAB MAIN
0_DAX Bk-0.8 SHEET 5 - 140M DIODE MODULE GROUND WELD CIGAR 0_DS Bk-1.0 SHEET 4 - 24M CAB ROOF 92 HARNESS HARNESS
GROUND WELD STUD (−) GROUND WELD 1 25T_B LU-0.8
SCREW (−) 0_DU Bk-1.0 SHEET 4 - 23F CAB ROOF STUD (−) 0_AH Bk-5.0 STUD (−) SHEET 6 - 259F (91) 0_S Bk-3.0 LIGHTER 0_DR Bk-1.0 SHEET 4 - 24M CAB ROOF 25T_A LU-0.8 SHEET 2 - 70 (27)
261F HARNESS 0_DT Bk-1.0 SHEET 4 - 23F CAB ROOF
206F 0_DV Bk-0.8 SHEET 5 - 13F CAB PEDESTAL 144 143 223F
2 5

CONVERTER 0_PD Bk-1.0 SHEET 6 - 109M (92)


HARNESS
247F

SHEET 1 - POWER CONTROL AND DISTRIBUTION


COMPONENTS

1. Batteries 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) 105. Flasher Module 117. Dome Lamp
2. Master Disconnect Switch 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 118. Courtesy Lamp
3. Fuel Shutoff Solenoid 15. Ignition Relay - Number 2 27. Transmission Shifter 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 107. Right-Hand Rear Combination Lamp
4. Alternator 16. Accessory Relay - Number 3 28. Diagnostic Connector 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 108. Left-Hand Front Combination Lamp
5. Starter Motor 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 109. Right-Hand Front Combination Lamp
6. Starting Relay 18. Time Delay Module 30. Transmission Auto Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 110. Left-Hand Rear Work Lamp
7. Fuel Relay 19. Output Speed Sensor 31. Declutch Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 111. Right-Hand Rear Work Lamp
8. Ether Start Temperature Switch 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 112. Left-Hand Front Work Lamp
9. Ether Start Solenoid 21. Intermediate Speed Sensor 33. Transmission Enable Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 113. Right-Hand Front Work Lamp
10. Ether Start Relay - Number 6 22. Turbine Speed Sensor 34. FNR Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 15 114. Five Position Rotary Lamp Switch
11. Ether Start Switch 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 115. High/Low Beam Relay - Number 13
12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch 116. License Plate Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER,
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1 2. Resistors part of ground wire assembly.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0
D+ 3. 64M and 64F connected for North American machines, opposite side steady ON.
B B 2 2
R + 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER,
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 93M 93F 7 9
− 5. HAND OPERATED 5. LAMP 3. DOUBLE POLE, MANUAL RESET 64M and 64F disconnected for European machines, opposite side OFF.
3 21M 21F 2 5 8 11 2 5 2 2
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 XXXX XXXX
11 12 13 6. TEMPERATURE SINGLE THROW 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN R = RED Y = YELLOW
1.
2.
SPLICE IDENTIFICATION
CIRCUIT CROSSING (NOT CONNECTED)
6.
7.
FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
11.
12.
SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION
CONNECTION POINT ON SCHEMATIC
9. RESISTOR ELECTRICAL SCHEMATIC
3 6 9 12 10. DIODE 3 3 3

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED) A 11. LIGHT EMITTING DIODE 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER 12A. MOMENTARY CONTACT T Additional copies of this Hydraulic and Electrical Schematic can be ordered through
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Technical Publications Distribution System. The Part Number is 6-43052
BC02D008
19A_E Or-0.8
19A_C Or-0.8
P/N 409725A1 10 10 10 0_DAE Bk-1.0 SHEET 5 - SPL_D13
7 7 7 0_DAP Bk-1.0 SHEET 4 - 42F (99)
8 8 8 49_G S-0.8 SHEET 4 - SPL_D8
2.5K ohm 1 1 49_R S-1.0 SHEET 4 - 42F (99)
resistor 6 6 0_DAW Bk-1.0 SHEET 4 - 42F (99)
33 5 33 5
4 4 32J_C Y-0.8 10 0_DW Bk-0.8 SHEET 5 - 45F (77)
Used in place of 9 9 9 32J_B Y-0.8 7 7
transmission enable switch 3 3 3 26E LU-0.8 8 8 49_L S-0.8 SHEET 5 - 45F (77)
before Serial Number JEE0133334 2 2 2 19A_D Or-0.8 9
19A_E Or-0.8 6 49_T S-1.0 SHEET 4 - 42F (99)
199F 199F 36 5
1 1 35R_C Y-0.8
4
P/N 409726A1 JOYSTICK CONTROLLER SINGLE AXIS CONTROLLER 32J_A Y-0.8 3 3 35R_D Y-0.8
5 5 19A_F Or-0.8 5 5 32J_B Y-0.8 2 2 35A_F Y-0.8 AA NOTE 1
7 7
6 R 6 8 8 6 6 209M 209F
Or-0.8 1 N 1 5 5 19A_B Or-0.8 1 1 19A_C Or-0.8 118F 35A_E Y-0.8
34 2 34 N Y 2 4 4 26J LU-0.8 2 2 26F_B LU-0.8
4 K 4 9 4 4 26R_B LU-0.8
3
F
P 3 34 6 6 26F_A LU-0.8 3 3 26N_B LU-0.8
Used in place of FNR switch 1 1 26R_A LU-0.8 19H Or-1.0 SHEET 1 - 18F FUSE BLOCK
before Serial Number JEE0133334 10 197M 197F
3 3 26N_A LU-0.8 FNR CAB MAIN 35A_E Y-0.8
2 2 30 30
HARNESS HARNESS
87 87 35A_D Y-0.8 SHEET 4 - 21F CAB REAR
198
35 87a 87A
25 SPL_D12 85 85 35C Y-0.8
25S_A LU-0.8 25S_A LU-0.8 25S_C LU-0.8 86 86
25S_B LU-0.8 19A_P Or-0.8 SHEET 1 - 18F FUSE BLOCK
53F
CLUTCH FORWARD REVERSE NEUTRAL 26
102 TRANSMISSION CONTROL 19F 19F
NUMBER 1 2 3 4 1 2 3 1 2 3 4 19F TECM 19F TECM
1 TRANSMISSION SOLENOID VALVE Y1 K4 1 25K LU-0.8 25K LU-0.8 16 16 25K_A LU-0.8 56 56 TRANSMISSION SOLENOID VALVE Y1 1 DIAGNOSTIC TECM GROUND 1 0_DP Bk-0.8 SHEET 1 - 221F GROUND CAB
2 TRANSMISSION SOLENOID VALVE Y2 KR 2 25L LU-0.8 25L LU-0.8 17 17 25L_A LU-0.8 10 10 TRANSMISSION SOLENOID VALVE Y2 2 DIAGNOSTIC TECM GROUND 2 0_DQ Bk-0.8 SHEET 1 - 221F GROUND CAB
3 TRANSMISSION SOLENOID VALVE Y3 K1 3 25M LU-0.8 25M LU-0.8 18 18 25M_A LU-0.8 32 32 TRANSMISSION SOLENOID VALVE Y3 5 TRANSMISSION ENABLE LAMP SIGNAL 5 32J_C Y-0.8
4 TRANSMISSION SOLENOID VALVE Y4 K3 4 25N LU-0.8 25N LU-0.8 19 19 25N_A LU-0.8 55 55 TRANSMISSION SOLENOID VALVE Y4 6 NONE 6
5 TRANSMISSION SOLENOID VALVE Y5 KV 5 25P LU-0.8 25P LU-0.8 20 20 25P_A LU-0.8 9 9 TRANSMISSION SOLENOID VALVE Y5 7 BACKUP ALARM PULL-DOWN 7 35C Y-0.8
6 TRANSMISSION SOLENOID VALVE Y6 K2 6 25J LU-0.8 25J LU-0.8 21 21 25J_A LU-0.8 51 51 TRANSMISSION SOLENOID VALVE Y6 8 RIDE CONTROL SWITCHED POWER VPS2 8 58H_B W-0.8 SHEET 5 - 50F (72)
7 OUTPUT SWITCHED POWER VPSI 7 25S LU-0.8 25S LU-0.8 22 22 39 39 VALVE BODY TEMPERATURE SENDER 11 NONE 11 0_DAV Bk-0.8 SHEET 1 - 221F GROUND CAB
8 VALVE BODY TEMPERATURE SIGNAL 8 36T P-0.8 36T P-0.8 5 5 36T_A P-0.8 17 17 TRANSMISSION FILTER MAINTENANCE SWITCH 12 OUTPUT SWITCHED POWER VPS1 12
9 VALVE BODY TEMPERATURE RETURN 9 36R_C P-0.8 32F Y-1.0 31 31 32F_A Y-0.8 4 4 OUTPUT SPEED SENSOR GROUND 13 OUTPUT SWITCHED POWER VPS2 13 3
10 NONE 10 0_HE Bk-1.0 28 28 0_DN Bk-0.8 62 62 OUTPUT SPEED SIGNAL 14 NONE 14 5 28
11 NONE 11 25D LU-1.0 10 10 25D_A LU-0.8 46 46 TEMPERATURE/FILTER RETURN 15 DIAGNOSTIC SIGNAL 15 37D_A P-0.8 37D_A P-0.8 2 10
12 NONE 12 19A Or-1.0 29 29 19A_M Or-0.8 49 49 TORQUE CONVERTER OUTPUT TEMPERATURE SENDER 16 NONE 16 6 7 7 0_DAM Bk-1.0 SHEET 5 - 44F (71) 174
13 NONE 13 24 24 19 19 ENGINE SPEED SIGNAL 18 DIAGNOSTIC SIGNAL 18 37E P-0.8 37E P-0.8 4 8 8 49_Q S-1.0 SHEET 5 - 44F (71) SHEET 4 - SPL_J1 0_JB Bk-1.0
14 NONE 14 36R_A P-1.0 12 12 36R_E P-0.8 3 3 SPEED SENSOR GROUND 20 FNR FORWARD SIGNAL 20 26F_B LU-0.8 1 9 37
15 NONE 15 36G P-1.0 13 13 36G_A P-1.0 42 42 INTERMEDIATE SPEED 21 PARKING BRAKE RELAY OUT 21 52P_A W-0.8 SHEET 3 - 55F (52) 6
35R_A Y-1.0
108F BB
16 NONE 16 14 14 41 41 TURBINE SPEED SIGNAL 22 TRANSMISSION KICKDOWN SIGNAL 22 25Y_B LU-0.8 5
✱ MODULATED AND CURRENT CONTROLLED 102 25A W-0.8 7 7 25A_A LU-0.8 23 TIME DELAY FUSED POWER 23 19T_A Or-0.8 SHEET 1 - 18F FUSE BLOCK 4 128F 128M 175
0_DM Bk-0.8

19A_D Or-0.8
0_HD Bk-1.0 11 11 24 NONE 24 1
REAR HOOD
25C W-0.8 9 9 25C_A LU-0.8 25 CONTROLLER AREA NETWORK H 25 50H_A Y-0.5 SHEET 3 - 13F CAB PEDESTAL 3 3 25H LU-0.8 26 26
25B W-0.8 8 8 25B_A LU-0.8 26 CONTROLLER AREA NETWORK L 26 50L_B G-0.5 30 2 2 19A_Q Or-0.8 23 23 CHASSIS HARNESS
27 CONTROLLER AREA NETWORK L 27 50L_C G-0.5 50L_A G-0.5 SHEET 3 - 13F CAB 22 22 HARNESS
22M 22F 41F
28 NONE 28 SPL_D5 PEDESTAL 20 20
TRANSMISSION CAB MAIN 29 TRANSMISSION AUTO SIGNAL 29 25H LU-0.8 19 19
11 32F Y-1.0 HARNESS HARNESS 30 FNR REVERSE SIGNAL 30 26R_B LU-0.8 17 17
23 22 36R_B P-1.0 36R_A P-1.0 31 TRANSMISSION ENABLE SIGNAL 31 26E LU-0.8 2 2
510 OHMS 31 SPL_H1 33 NONE 33
SPL_D15 6 6 35R_B Y-1.0
34 NONE 34 19A_L Or-0.8 19A_T Or-0.8 30 30 19A_A Or-1.0 AA
35 NONE 35 31 31 25G LU-1.0 BB 32
36 NONE 36 SHEET 3 - 13F CAB PEDESTAL 19A_S Or-0.8
4
37 NONE 37 21F 21M
22 36R_D P-1.0 38 NONE SHEET 1 - 18F FUSE BLOCK 19A_N Or-0.8 Normally Closed
24 11 36G P-1.0
38
CAB REAR CHASSIS Opens at 24.1 bar (350 psi)
40 NONE 40
MAIN HARNESS

19A_M Or-0.8
142 43 FORWARD SIGNAL 43 25F_A LU-0.8
44 FNR NEUTRAL SIGNAL 44 26N_B LU-0.8 HARNESS
3521 ohms at 20°C (68°F)
45 CAB SWITCHED POWER 45 19A_K Or-0.8 19A_K Or-0.8
11 0_HE Bk-1.0 47 NONE 47
19 22 25D LU-1.0 48 NONE 48
33 19A Or-1.0 50 NONE 50 10
100 52 NONE 52 7 7 0_DAK Bk-1.0 SHEET 5 - 36F (54)
53 NONE 53 8 8 49_N S-1.0 SHEET 5 - 36F (54)
54 NONE 54 9
11 25A W-0.8 57 RIDE CONTROL RELAY SINK 0_DD Bk-0.8 SHEET 5 - 50F (72)
20 22 0_HF Bk-0.8 SPL_H2
57
31
6
58 NONE 58 5
101 59 NONE 59 1 1 25G_A LU-0.8
60 NONE 60 4 25G_B LU-0.8
61 NONE 61 3 3
63 1ST AND 4TH GEAR SIGNAL 63 25Z_A LU-0.8 2 2 19A_R Or-0.8
11 0_HG Bk-0.8 64 REVERSE SIGNAL 64 25R_A LU-0.8
21 22 25C W-0.8 65 3RD AND 4TH GEAR SIGNAL 65 25W_A LU-0.8 38F
95 66 DECLUTCH SWITCH 66 25G_B LU-0.8
67 NEUTRAL SIGNAL 67 25T_D LU-0.8 SHEET 1 - SPL_D18
68 TIME DELAY FUSED POWER 68 19T_B Or-0.8 SHEET 1 - 18F FUSE BLOCK
22 0_HH Bk-0.8 29
22 11 25B W-0.8
96

2 1
2 1 20M
SPL_D11
25Y_C LU-0.8 19A_U Or-0.8

183
FORWARD REVERSE NEUTRAL Bk A A
183 TRANSMISSION SHIFTER G B B 25W LU-0.8
1 2 3 4 1 2 3 4 1 2 3 4 U C C 25Z LU-0.8 25W LU-0.8 48 48 25W_A LU-0.8
A NONE D D 25Y LU-0.8 25Z LU-0.8 49 49 25Z_A LU-0.8
B THIRD AND FOURTH GEAR SIGNAL 25Y LU-0.8 50 50 25Y_A LU-0.8
C FIRST AND FOURTH GEAR SIGNAL 70 24 24
D TRANSMISSION KICKDOWN SIGNAL R A A 19A_H Or-0.8 SHEET 3 - 72 (46) 47 47
✱ INDICATES HIGH (24 VOLTS) Y B B 25F LU-0.8 25F LU-0.8 44 44 25F_A LU-0.8
K C C 25R LU-0.8 25R LU-0.8 45 45 25R_A LU-0.8
S D D 25T_A LU-0.8 SHEET 1 - 92 (11) 27 27
FORWARD REVERSE NEUTRAL 33 33
70 TRANSMISSION SHIFTER
1 2 3 4 1 2 3 4 1 2 3 4 SPL_K2 37 37 SPL_D6 50G_E Bk-0.5 SPL_D7
A TRANSMISSION CONTROL POWER 27 50G_C R-0.5 50G_A Bk-0.8 34 34 50G_D Bk-0.8 50G_G Bk-0.8 SHEET 1 - 219F GROUND CAB
B FORWARD SIGNAL 50G_F R-0.5
C REVERSE SIGNAL SPL_K3 50G_B Bk-0.5 13M 13F
D NEUTRAL SIGNAL PEDESTAL CAB MAIN LOCATED NEAR TECM
✱ INDICATES HIGH (24 VOLTS) HARNESS HARNESS CONNECTOR 19F
LOCATED NEAR INSTRUMENT
CLUSTER CONNECTOR 76

SHEET 2 - TRANSMISSION CONTROLS


COMPONENTS

1. Batteries 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) 105. Flasher Module 117. Dome Lamp
2. Master Disconnect Switch 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 118. Courtesy Lamp
3. Fuel Shutoff Solenoid 15. Ignition Relay - Number 2 27. Transmission Shifter 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 107. Right-Hand Rear Combination Lamp
4. Alternator 16. Accessory Relay - Number 3 28. Diagnostic Connector 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 108. Left-Hand Front Combination Lamp
5. Starter Motor 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 109. Right-Hand Front Combination Lamp
6. Starting Relay 18. Time Delay Module 30. Transmission Auto Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 110. Left-Hand Rear Work Lamp
7. Fuel Relay 19. Output Speed Sensor 31. Declutch Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 111. Right-Hand Rear Work Lamp
8. Ether Start Temperature Switch 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 112. Left-Hand Front Work Lamp
9. Ether Start Solenoid 21. Intermediate Speed Sensor 33. Transmission Enable Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 113. Right-Hand Front Work Lamp
10. Ether Start Relay - Number 6 22. Turbine Speed Sensor 34. FNR Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 15 114. Five Position Rotary Lamp Switch
11. Ether Start Switch 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 115. High/Low Beam Relay - Number 13
12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch 116. License Plate Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER,
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1 2. Resistors part of ground wire assembly.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0
D+ 3. 64M and 64F connected for North American machines, opposite side steady ON.
B B 2 2
R + 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER,
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 93M 93F 7 9
− 5. HAND OPERATED 5. LAMP 3. DOUBLE POLE, MANUAL RESET 64M and 64F disconnected for European machines, opposite side OFF.
3 21M 21F 2 5 8 11 2 5 2 2
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 XXXX XXXX
11 12 13 6. TEMPERATURE SINGLE THROW 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN R = RED Y = YELLOW
1.
2.
SPLICE IDENTIFICATION
CIRCUIT CROSSING (NOT CONNECTED)
6.
7.
FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
11.
12.
SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION
CONNECTION POINT ON SCHEMATIC
9. RESISTOR ELECTRICAL SCHEMATIC
3 6 9 12 10. DIODE 3 3 3

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED) A 11. LIGHT EMITTING DIODE 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER 12A. MOMENTARY CONTACT T Additional copies of this Hydraulic and Electrical Schematic can be ordered through
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Technical Publications Distribution System. The Part Number is 6-43052
BC02009
Normally Open
Closes at 62 bar (900 psi)
AA 33R_A Y-1.0
57 BB 0_L Bk-1.0
157
Normally Open
Closes at 62 bar (900 psi)

AA 33R_B Y-1.0 SPL_E10


57 BB 0_M Bk-1.0
86
SPL_E9

SHEET 1 - 160 ENGINE GROUND 0_P Bk-1.0


Normally Closed
Opens at 117.2 bar (1700 psi)
BB 0_N Bk-1.0 33R_C Y-1.0 15 15 33R_D Y-0.8
38 AA 33P Y-1.0 33P Y-1.0 4 4 33P_A Y-0.8
88 31D Y-1.0 3 3 31D_A Y-0.8
36H P-1.0 13 13 36H_A P-0.8
31D_C Y-0.8 AA 36F P-1.0 16 16 36F_A P-0.8
0_VA Y-0.8 BB 0_V Bk-1.0 SHEET 1 - 160 ENGINE GROUND 31H Y-1.0 14 14 31H_A Y-0.8
274F 104 AA 36H P-1.0 52P W-1.0 18 18 52P_B W-0.8
41 BB 0_W Bk-1.0 SHEET 1 - 162 ENGINE GROUND
21M 21F
136
36F P-1.0 REAR CAB
3521 ohms at 20°C (68°F)
141 CHASSIS MAIN
S HARNESS HARNESS

40 G 1 0_E Bk-1.0 SHEET 1 - 160 ENGINE GROUND


275M
A B 171
A B 31H Y-1.0
33 to 240 ohms
SHEET 1 - 165 ENGINE GROUND 0_Q Bk-1.0 52P W-1.0
39 170 2 1 87
2 1
Normally Open
42 Closes at 2.8 bar (40 psi) 53

40.3 ohms at 20°C (68°F)


47

76 INSTRUMENT CLUSTER
1 CLUSTER MAIN FUSED POWER 1 19V_A Or-0.8 19V_A Or-0.8 1 1 19V Or-0.8 SHEET 1 - 18F FUSE BLOCK 19D_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
2 INSTRUMENT CLUSTER FUSED DELAYED POWER 2 19S_B Or-0.8 29 29 30 30 19D_B Or-1.0
3 LOW BRAKE PRESSURE WARNING 3 33P_B Y-0.8 33P_B Y-0.8 3 3 33P_A Y-0.8 87 87 52P_B W-0.8
4 COOLANT LEVEL SIGNAL 4 31D_B Y-0.8 31D_B Y-0.8 4 4 31D_A Y-0.8 52 87a 87A 52P_A W-0.8 SHEET 2 - 19F (26)
5 SECONDARY STEERING LOW PRESSURE SIGNAL 5 35X_F Y-0.8 35X_F Y-0.8 5 5 35X_E Y-0.8 SHEET 5 - 1F CAB FRONT CHASSIS 85 85 52C_A W-0.8
6 AIR FILTER RESTRICTION SWITCH SIGNAL 6 31F_C Y-0.8 31F_C Y-0.8 6 6 31F_B Y-0.8 86 86
7 HYDRAULIC FILTER RESTRICTION SWITCH SIGNAL 7 31H_B Y-0.8 31H_B Y-0.8 7 7 31H_A Y-0.8 55F
8 ANALOG GROUND 8 0_KP Bk-0.8 0_KP Bk-0.8 8 8 0_DAU Bk-0.8 SHEET 1 - 22F CAB TRANSMISSION
9 PARKING BRAKE SIGNAL 9 33U Y-0.8 9 9
10 AIR CONDITIONING TELLTALE 10 61R_G Or-0.8 61R_G Or-0.8 10 10 61R_F Or-0.8 SHEET 5 - SPL_D1
11 NONE 11 11 11
12 WORK LAMP TELLTALE SIGNAL 12 42R_A Y-0.8 42R_A Y-0.8 12 12 42R_C DU-0.8 SHEET 4 - 32F (114)
13 BEACON TELLTALE 13 46_B K-0.8 46_B K-0.8 13 13 46_A K-0.8 SHEET 4 - 23F CAB ROOF
14 NONE 14 14 14
15 HIGH BEAM TELLTALE 15 18C_C Or-0.8 18C_C Or-0.8 15 15 18C_B Or-0.8 SHEET 1 - 18F FUSE BLOCK
16 LEFT TURN SIGNAL 16 45L_F N-0.8 45L_F N-0.8 16 16 45L_E N-0.8 SHEET 4 - SPL_D10
17 RIGHT TURN SIGNAL 17 45R_F N-0.8 45R_F N-0.8 17 17 45R_C N-0.8 SHEET 4 - SPL_D20
18 ENGINE COOLANT TEMPERATURE SIGNAL 18 36C_C P-0.8 36C_C P-0.8 18 18 36C_B P-0.8
19 FUEL LEVEL SIGNAL 19 36F_B P-0.8 36F_B P-0.8 19 19 36F_A P-0.8 19C_D Or-1.0 SHEET 1 - 18F FUSE BLOCK
20 HYDRAULIC OIL TEMPERATURE SIGNAL 20 36H_B P-0.8 36H_B P-0.8 20 20 36H_A P-0.8 19C_E Or-1.0
21 CONTROLLER AREA NETWORK T 21 50T Bk-0.8 21 21 30 30 53P_C W-0.8 SHEET 5 - 1F CAB FRONT CHASSIS
22 ENGINE OIL PRESSURE SIGNAL 22 36P_C P-0.8 36P_C P-0.8 22 22 36P_B P-0.8 87 87 53P_B W-0.8 SHEET 5 - 36F (59)
23 ENGINE SHUTDOWN SIGNAL 23 23C W-0.8 23C W-0.8 23 23 23C_A W-0.8 SHEET 1 - 57F (58) 51 87a 87A 53P_A W-0.8
24 PROGRAM SIGNAL 24 37P P-0.8 33R_E Y-0.8 28 28 33R_D Y-0.8 85 85 53C_A W-0.8
25 RESET SIGNAL 25 37R_B P-0.8 52C W-0.8 30 30 52C_A W-0.8 86 86 19C_E Or-1.0
26 UP COUNT SIGNAL 26 37U P-0.8 50L G-0.5 31 31 50L_A G-0.5 SHEET 2 - SPL_D5 56F
27 DOWN COUNT SIGNAL 27 37D P-0.8 50H Y-0.5 32 32 50H_A Y-0.5 SHEET 2 - 19F (26) 0_DB Bk-0.8 SHEET 1 - 219F GROUND CAB
28 REDUNDANT BRAKE SWITCH SIGNAL 28 33R_E Y-0.8 54 54
29 PILOT LOCKOUT SIGNAL 29 31L Y-0.8 26 26
30 PARKING BRAKE SIGNAL 30 52C W-0.8 44_G T-0.8 35 35 44_F T-0.8 SHEET 4 - SPL_D9 A B 89M
31 CONTROLLER AREA NETWORK L 31 50L G-0.5 53C W-0.8 36 36 53C_A W-0.8 A B
32 CONTROLLER AREA NETWORK H 32 50H Y-0.5 0_KR Bk-0.8 38 38 0_DAB Bk-0.8 SHEET 1 - 22F CAB TRANSMISSION
33 CONTROLLER AREA NETWORK T 33 50T Bk-0.8 0_KM Bk-0.8 53 53 0_DAC Bk-0.8 SHEET 1 - 222F RELAY GROUND
34 NONE 34 0_KD Bk-0.8 39 39 0_DL Bk-0.8 SHEET 1 - 22F CAB TRANSMISSION 54
35 BRAKE LAMP SIGNAL 35 44_G T-0.8 37R_A P-0.8 25 25 37R_C P-0.8 SHEET 1 - 63M (18)
36 PILOT CONTROL SIGNAL 36 53C W-0.8 19S_A Or-0.8 2 2 19S Or-0.8 SHEET 1 - 18F FUSE BLOCK
37 SIGNAL GROUND 37 0_KQ Bk-0.8 0_KQ Bk-0.8 SPL_K1 19C Or-0.8 68 68 19C_C Or-0.8 SHEET 5 - SPL_D24 29.9 ohms at 20°C (68°F) Joystick
38 SIGNAL GROUND 38 0_KE Bk-0.8 0_KE Bk-0.8 19A_G Or-0.8 43 43 19A_S Or-0.8 SHEET 2 - SPL_D15 27.4 ohms at 20°C (68°F) Single Axis
39 SIGNAL GROUND 39 0_KD Bk-0.8 40 40
40 NONE 40
76 6 13M 13F
7 7 0_KM Bk-0.8 PEDESTAL CAB MAIN
8 8 0_KL Bk-0.8 HARNESS HARNESS
10 49_E S-0.8
4
45 9 6 0_KL Bk-0.8
1 1 37R_A P-0.8 7 7 0_KK Bk-0.8 3521 ohms at 20°C (68°F)
5 37R_B P-0.8 8 8 49_E S-0.8 BB 0_BE Bk-1.0 SHEET1 - SPL_B1
3 3 37P P-0.8 4 49_D S-0.8 43 AA 36C P-1.0
2 2 1A_B R-0.8 SHEET 1 - 69 (13) 10
49 5 138
75
1 1 37D P-0.8
9
3 3 37U P-0.8
2 2 19S_A Or-0.8 36C_B P-0.8 4 4 36C_A P-1.0 13 13
74 31F_B Y-0.8 3 3 31F_A Y-1.0 7 7 31F Y-1.0 0_BD Bk-1.0 SHEET1 - SPL_B1
36P_B P-0.8 6 6 36P_A P-1.0 6 6 36P P-1.0
19S_B Or-0.8
22F 22M 94F 94M
117 A B
CAB MAIN TRANSMISSION TRANSMISSION ENGINE 148 A B
HARNESS HARNESS HARNESS HARNESS COMMON
Normally Closed
9 0_KK Bk-0.8 50 Opens at 0.69 bar (10 psi) 44
7 7 0_KJ Bk-0.8
8 8 49_D S-0.8 NORMALLY NORMALLY
5 49_C S-0.8 OPEN CLOSED Normally Open
6 Closes at − 0.06 bar (− 0.928 psi)
46 10
4
1
3 3 33U Y-0.8 91 OHM RESISTOR 240 OHM RESISTOR
2 2 19A_H Or-0.8 SHEET 2 - 70 (27) YELLOW WIRE BLACK WIRE
19A_G Or-0.8 (NOTE 2) (NOTE 2)
72

ENGINE GROUND
10 0_KJ Bk-0.8
7 7 0_KH Bk-0.8 SHEET 4 - 71 (103)
8 8 49_C S-0.8
1 49_B S-0.8 SHEET 4 - 71 (103)
9
48 5
6
4
3 3 31L Y-0.8
2 2 19C Or-0.8
37

SHEET 3 - INSTRUMENT CLUSTER


COMPONENTS

1. Batteries 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) 105. Flasher Module 117. Dome Lamp
2. Master Disconnect Switch 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 118. Courtesy Lamp
3. Fuel Shutoff Solenoid 15. Ignition Relay - Number 2 27. Transmission Shifter 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 107. Right-Hand Rear Combination Lamp
4. Alternator 16. Accessory Relay - Number 3 28. Diagnostic Connector 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 108. Left-Hand Front Combination Lamp
5. Starter Motor 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 109. Right-Hand Front Combination Lamp
6. Starting Relay 18. Time Delay Module 30. Transmission Auto Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 110. Left-Hand Rear Work Lamp
7. Fuel Relay 19. Output Speed Sensor 31. Declutch Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 111. Right-Hand Rear Work Lamp
8. Ether Start Temperature Switch 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 112. Left-Hand Front Work Lamp
9. Ether Start Solenoid 21. Intermediate Speed Sensor 33. Transmission Enable Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 113. Right-Hand Front Work Lamp
10. Ether Start Relay - Number 6 22. Turbine Speed Sensor 34. FNR Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 15 114. Five Position Rotary Lamp Switch
11. Ether Start Switch 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 115. High/Low Beam Relay - Number 13
12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch 116. License Plate Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1

3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET 3. 64M and 64F connected for North American machines, opposite side steady ON.
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER,
9 R 64M and 64F disconnected for European machines, opposite side OFF.
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 − 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET
21M 21F 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN R = RED Y = YELLOW
1.
2.
SPLICE IDENTIFICATION
CIRCUIT CROSSING (NOT CONNECTED)
6.
7.
FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
11.
12.
SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION
CONNECTION POINT ON SCHEMATIC
9. RESISTOR ELECTRICAL SCHEMATIC
3 6 9 12 10. DIODE 3 3 3

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED) A 11. LIGHT EMITTING DIODE 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADER
4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER 12A. MOMENTARY CONTACT T Additional copies of this Hydraulic and Electrical Schematic can be ordered through
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Technical Publications Distribution System. The Part Number is 6-43052
BC02D010
185
31 1 0_KG Bk-0.8
H 45 1 64C Or-0.8
184
2 1 45B N-0.8
R 68
104 5 1 19B Or-0.8
67
L 1 1 45A N-0.8
66
B 1 0_KF Bk-0.8
187
A 1 64D Or-0.8
186

6
7 7 0_KH Bk-0.8 SHEET 3 - 37 (48)
8 8 49_B S-0.8 SHEET 3 - 37 (48)
9 49_A S-0.8
4
103 5
1
10
3 3 45H N-0.8
2 2 1B R-0.8

0_KG Bk-0.8
71

49_A S-0.8
64D Or-0.8

64C Or-0.8
19B Or-0.8
45H N-0.8

45A N-0.8

45B N-0.8
1B R-0.8
106 107
65 67 51 55 69 66 70 42 41 13M PEDESTAL HARNESS
STOP TURN TAIL REVERSE STOP TURN TAIL REVERSE 65 67 51 55 69 66 70 42 41 13F CAB MAIN HARNESS

18G_C Or-1.0 A A 18G_E Or-1.0 AA


116

64D_A Or-0.8
45H_A N-0.8
0_J Bk-1.0 0_JC Bk-1.0

45A_A N-0.8

45B_A N-0.8
C C 0_JA Bk-1.0 BB

1B_C R-0.8

49_F S-0.8
SPL_J1 168
128F 128M
REAR HOOD 10 0_DAW Bk-1.0 SHEET 2 - 118F (36)
0_JB Bk-1.0 SHEET 2 - 174 (37) 0_DAP Bk-1.0 SHEET 2 - 199F (33)
CHASSIS HARNESS 7 7
HARNESS 8 8 49_R S-1.0 SHEET 2 - 199F (33)
0_DX Bk-0.8 SHEET 1 - 220F GROUND CAB 9 49_T S-1.0 SHEET 2 - 118F (36)
6
SHEET 5 - 51F (80)
99 5
1 6 2 3 4 5 1 6 2 3 4 5 64C_A Or-0.8
1 6 2 3 4 5 125 1 6 2 3 4 5 127 4
SHEET 1 - 164 ENGINE GROUND 19B_A Or-0.8 SHEET 1 - 18F FUSE BLOCK 1
3 3 46_C K-1.0
18G_A Or-1.0

2 2 19X Or-1.0 SHEET 1 - 18F FUSE BLOCK


45R_A N-1.0

35A_B K-1.0
0_C Bk-1.0
44_B T-1.O

1B_E R-0.8 42F


30 30
SPL_D9
87 87 44_E T-0.8 44_F T-0.8 SHEET 3 - 13F CAB PEDESTAL
102 87a 87A 0_DK Bk-0.8 SHEET 5 - 203F (89)
85 85 0_DA Bk-0.8 SHEET 1 - 220F GROUND CAB
86 86
0_A Bk-1.0 0_D Bk-2.0 SHEET 1 - 164 ENGINE 204F
SPL_E4 GROUND

1B_E R-0.8
18G_A Or-1.0 SPL_E8 SHEET 1 - SPL_D17 1_M R-3.0
SPL_E2 SHEET 2 - 53F (35) 211F SHEET 1 - 18F FUSE BLOCK 41L_A K-2.0 3 3 56b
35A_A K-1.0 35A_C K-1.0 35A_C K-1.0 7 7 35A_D Y-08
SHEET 1 - 18F FUSE BLOCK FLASHER SHEET 1 - 18F FUSE BLOCK 41H K-2.0 4 4
56a
18F_A Or-1.0 18F_A Or-1.0 5 5 18F_D Or-0.8
18G_D Or-1.0 9 9 18G_F Or-0.8 SHEET 1 - 18F FUSE BLOCK CIRCUIT 41J_A K-2.0 1 1 56 115
BREAKER B SHEET 1 - SPL_D16 30
45R_A N-1.0 12 12 45R_B N-0.8 1_H R-3.0 8 8
S
45L_A N-1.0 45L_A N-1.0 10 10 45L_B N-0.8 12.5 AMPERES 212F 64D_A Or-0.8 6 6
44_A T-1.0 44_C T-1.0 8 8 44_D T-0.8 59F
SPL_E1 1B_A R-1.0 28 28 1B_D R-0.8 1B_F R-0.8
44 T-1.0 29 29 44A_B T-0.8 SPL_D19
21M 21F

1B_B R-0.8
REAR CAB
49_U S-0.8 SHEET 5 - 210F (55)
CHASSIS MAIN
HARNESS HARNESS 49_G S-0.8 SHEET 2 - 199F (33)
49_F S-0.8 49_S S-1.0
1 2 SPL_D8
1 2 159
0_MA Bk-1.0 SHEET 5 - 82M (77)
101
1_N R-3.0 SHEET 1 - 224F POWER CAB
SHEET 1 - 206F CAB FLOOR WELD STUD 0_DU Bk-1.0 SPL_M6
0_DAS Bk-0.8 SHEET 1 - 63M (18) 49_K S-1.0 SHEET 5 - 39F (61) 46_A K-0.8 0_MD Bk-1.0 0_MC Bk-1.0
SHEET 3 - 13F CAB PEDESTAL C C BB
Normally Open SPL_D14 42C_A DU-1.0 46_C K-1.0 E E 46_D K-1.0 46_D K-1.0 AA
M 100
Closes at 4.1 bar (60 psi) 105 0_DAT Bk-0.8 SHEET 1 - 220F GROUND CAB 42R_B DU-0.8 H H 42R_F DU-1.0
19Z Or-1.0 SHEET 1 - 18F FUSE BLOCK 85F
SHEET 1 - 223F GROUND CAB 0_DT Bk-1.0 B B 0_MG Bk-1.0
19U_A Or-1.0 19U_D Or-1.0

41T_B K-1.0

41T_B K-1.0
41T_A K-1.0 SHEET 1 - 18F FUSE BLOCK SHEET 1 - 18F FUSE BLOCK

41J_B K-2.0
D D
62M FLASHER MODULE SPL_M4

49_J S-0.8
1B_B R-0.8 42R_E DU-1.0 AA
1 FLASHER MODULE POWER 1
42R_B DU-0.8 23F 23M 0_MF Bk-1.0 BB 111
2 FLASHER OPP SIDE CONTROL 2 45N_A N-0.8 SPL_M3
3 FLASHER MODULE GROUND 3 0_DAN Bk-0.8 CAB CAB 80F
4 FLASHER MODULE GROUND 4 0_DAQ Bk-0.8 42R_C DU-0.8 SHEET 1 - 13F CAB PEDESTAL MAIN ROOF
5 NONE 5 HARNESS HARNESS
6 6 18A Or-2.0 SHEET 1 - 18F FUSE BLOCK 42R_D DU-1.0 AA
NONE SPL_D20 0_ME Bk-1.0 BB 110
7 RIGHT-HAND TURN SIGNAL 7 45R_E N-0.8 45R_C N-0.8 SHEET 3 - 13F CAB PEDESTAL 25F A B A C 33F B A C 34F C A B 32F
8 LEFT-HAND TURN SIGNAL 8 45L_D N-0.8 45L_E N-0.8 SHEET 3 - 13F CAB PEDESTAL A B A C B A C C A B 83F
9 RIGHT-HAND TURN SWITCH POWER 9 45B_A N-0.8 SPL_D10
10 LEFT-HAND TURN SWITCH POWER 10 45A_A N-0.8
11 HAZARD SWITCH POWER 11 45H_A N-0.8 HD TL F4 B1 IL F1 B3 F3 F2 B2 LAMPS 1
12 FLASHER OPP SIDE CONTROL 12 45N_B N-0.8 1 1 45N_A N-0.8 SWITCH 19U_D Or-1.0 AA
2 3 4 2 3 4 2 3 4 POSITION 0_MB Bk-0.8 BB
POSITION DRIVE FLOOD ILLUMINATION
62M 64M 64F 1 5 1 5 1 5 AND TAIL CC 117
NOTE 3 1 OFF OFF OFF OFF 0_MM Bk-0.8 2
84F
2 ON OFF OFF OFF
114 3 ON ON OFF ON
4 ON ON ON ON A A
SPL_M5
5 ON OFF ON ON B B 0_ML Bk-0.8 BB
C C 49_V S-0.8 AA 118
D D
77F
SHEET 1 - 223F GROUND CAB 0_DR Bk-1.0 E E 0_MN Bk-0.8
49_S S-1.0 F F 49_V S-0.8 SPL_M2
SHEET 1 - 223F GROUND CAB 0_DS Bk-1.0 G G 0_MK Bk-1.0 0_MJ Bk-1.0 BB
42C_A DU-1.0 H H 42C_D DU-1.0 42C_C DU-1.0 AA 113
108 109 SPL_M1
78F
24M 24F
HIGH LOW HIGH LOW CAB CAB
MAIN ROOF 42C_B DU-1.0 AA
BEAM POSITION BEAM TURN BEAM POSITION BEAM TURN
0_MH Bk-1.0 BB 112
HARNESS HARNESS
79F

3 6 4 2 5 1 3 6 4 2 5 1
3 6 4 2 5 1 6 3 6 4 2 5 1 8

0_AL Bk-1.0 SHEET 5 - SPL_A1 0_AG Bk-1.0 SHEET 5 - SPL_A1

SHEET 1 - 18F FUSE BLOCK 18B_A Or-0.8 G G 18B Or-1.0


SHEET 1 - 18F FUSE BLOCK 18F_E Or-0.8 F F 18F Or-1.0
SHEET 1 - 18F FUSE BLOCK 18D_A Or-0.8 O O 18D Or-1.0
45L_C N-0.8 A A 45L N-1.0
SHEET 1 - 18F FUSE BLOCK 18C_A Or-0.8 Q Q 18C Or-1.0
SHEET 1 - 18F FUSE BLOCK 18G_G Or-0.8 E E 18G Or-1.0
SHEET 1 - 18F FUSE BLOCK 18E_A Or-0.8 P P 18E Or-1.0
45R_D N-0.8 C C 45R N-1.0

1F 1
CAB MAIN FRONT
HARNESS CHASSIS
HARNESS

SHEET 4 - LIGHTING
COMPONENTS

1. Batteries 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) 105. Flasher Module 117. Dome Lamp
2. Master Disconnect Switch 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 118. Courtesy Lamp
3. Fuel Shutoff Solenoid 15. Ignition Relay - Number 2 27. Transmission Shifter 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 107. Right-Hand Rear Combination Lamp
4. Alternator 16. Accessory Relay - Number 3 28. Diagnostic Connector 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 108. Left-Hand Front Combination Lamp
5. Starter Motor 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 109. Right-Hand Front Combination Lamp
6. Starting Relay 18. Time Delay Module 30. Transmission Auto Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 110. Left-Hand Rear Work Lamp
7. Fuel Relay 19. Output Speed Sensor 31. Declutch Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 111. Right-Hand Rear Work Lamp
8. Ether Start Temperature Switch 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 112. Left-Hand Front Work Lamp
9. Ether Start Solenoid 21. Intermediate Speed Sensor 33. Transmission Enable Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 113. Right-Hand Front Work Lamp
10. Ether Start Relay - Number 6 22. Turbine Speed Sensor 34. FNR Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 15 114. Five Position Rotary Lamp Switch
11. Ether Start Switch 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 115. High/Low Beam Relay - Number 13
12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch 116. License Plate Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER,
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1 2. Resistors part of ground wire assembly.
3. WIRE SIZE 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
1 2 3
0_GA Bk-2.0
D+ 3. 64M and 64F connected for North American machines, opposite side steady ON.
B B 2 2
R + 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER,
Bk = BLACK LU = LIGHT BLUE S = GRAY 93M 93F 7 9
− 5. HAND OPERATED 5. LAMP 3. DOUBLE POLE, MANUAL RESET 64M and 64F disconnected for European machines, opposite side OFF.
2 3 21M 21F 2 5 8 11 2 5 2 2
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
XXXX XXXX 15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN R = RED Y = YELLOW
1.
2.
SPLICE IDENTIFICATION
CIRCUIT CROSSING (NOT CONNECTED)
6.
7.
FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
11.
12.
SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION
CONNECTION POINT ON SCHEMATIC
9. RESISTOR ELECTRICAL SCHEMATIC
3 6 9 12 10. DIODE 3 3 3

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED) A 11. LIGHT EMITTING DIODE 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADER
4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER 12A. MOMENTARY CONTACT T Additional copies of this Hydraulic and Electrical Schematic can be ordered through
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Technical Publications Distribution System. The Part Number is 6-43052
BC01D011
58S W-0.8
30 30 58_A W-0.8
61R_B Or-0.8 27 27 61R_A Or-1.0 3 3 61R Or-1.0 BB Normally Open 87 87 58_B W-0.8
61A_B Or-0.8 61A_B Or-0.8 26 26 61A_A Or-1.0 2 2 61A Or-1.0 AA 87 Closes at 27.6 bar (400 psi)
61A_C Or-0.8
72 87a 87A
61C_B Or-0.8 25 25 61C_A Or-1.0 4 4 61C Or-1.0 85 85 0_DD Bk-0.8 SHEET 2 - 19F (26)
61R_B Or-0.8 8 8 98
30 30 86 86 58H_B W-0.8 SHEET 2 - 19F (26)
87 87 61R_C Or-0.8 22F 22M 10 10
89 87a 87A 61R_D Or-0.8 12 12 50F
CAB TRANSMISSION
85 85 61C_B Or-0.8 MAIN HARNESS 14 14
86 86 0_DK Bk-0.8 SHEET 4 - 204F (102) 16 16 SHEET 1 - 18F FUSE BLOCK 19U_B Or-1.0
HARNESS 17 17 19U_C Or-0.8 30 30
61R_C Or-0.8 61C_D Or-1.0 1_W R-1.0
203F 18 18 10 0_DAM Bk-1.0 SHEET 2 - 41F (30) 64A_A Or-0.8 87 87
19 19 99 267F
7 7 0_DAL Bk-1.0 87A 87a 80 51_B W-1.0 1_NC R-50 SHEET 1 - 245F (5) B+ STUD
ENGINE AIR CONDITIONING 8 8 49_Q S-1.0 SHEET 2 - 41F (30) SHEET 4 - 13F CAB PEDESTAL 64C_A Or-0.8 85 85
94F 94M HARNESS DIODE HARNESS 19U_C Or-0.8 86 86
DIODE 9 49_P S-1.0 181 253F 244F
TRANSMISSION ENGINE 5
MODULE 51F
HARNESS HARNESS SPL_N1 265F 71 6 6 58_B W-0.8
61C_E Or-1.0 61C_C Or-1.0 A A 4
B B 1
266M 0_BJ Bk-1.0 C C 3 3 58S W-0.8
2 2 19C_B Or-1.0 19C_C Or-0.8 SHEET 3 - 13F CAB PEDESTAL 242F
44F SPL_D24 19C_A Or-1.0 SHEET 1 - 18F FUSE BLOCK M 68
SHEET 1 - 268 REAR ENGINE BLOCK
1 1 19G Or-2.0 SHEET 1 - 18F FUSE BLOCK GROUND STUD 147
B
2 2 61T Or-1.0
C 64 Or-1.0
6 6
83 L
5 5 62L Or-1.0 1 1 W 1
207F AIR CONDITIONING DIODE HARNESS 81
M USED ONLY ON LOADERS WITH BOTH 10 10 49_P S-1.0 0_AD Bk-1.0 0_ND Bk-62 SHEET 1 - 243F REAR CHASSIS GROUND STUD
4 4 62M Or-2.0 2 2 R 2 2 A 61T Or-1.0 3 49_H S-0.8
H
3 3 62H Or-2.0 3 3 Bk 3 88 90 AIR CONDITIONING AND TAPE DECK 146
8
30F 4 4 N N 1 A 61A_D Or-0.8 7
29M 4 3 208F 6 0_AJ Bk-2.0 SHEET 1 - 145 GROUND CAB
84 69 5
SHEET 1 - 218F GROUND CAB 0_DZ Bk-2.0 SPL_D3 61A_C Or-0.8 1 1 57_A W-0.8
M 0_AL Bk-1.0 SHEET 4 - 6 (108)
9 9 0_DAL Bk-1.0
4 0_DAF Bk-1.0 0_AG Bk-1.0 SHEET 4 - 8 (109)
BB 61A_E Or-0.8 2 2 19P_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
85 86 AA 61R_E Or-0.8 61R_D Or-0.8
40F 19P_B Or-1.0 SPL_A1
27M SPL_D1
SPL_C2
Normally Closed 0_AB Bk-1.0 BB 51_C W-1.0 AA
61R_F Or-0.8 SHEET 3 - 13F CAB PEDESTAL 57 W-1.0 AA 70 28.8 ohms at 20°C (68°F)
0_CF Bk-1.0 BB 68A 39.3 ohms at 20°C (68°F)
Opens at 1.4 bar (20 psi)
10 0_DAY Bk-1.0 107M 264M
7 7 0_DAF Bk-1.0
8 8 49_H S-0.8
9 49_U S-0.8 SHEET 4 - SPL_D8
6
55 5 0_AC Bk-1.0 2 2
73 22.7 ohms at 20°C (68°F)
BB 0_X Bk-1.0 SHEET 1 - 163 ENGINE GROUND 58_C W-1.0 1 1 66
56 1 1
AA 52 W-1.0 4 5F
158 3 3 52_A W-0.8
19P_B Or-1.0 64A_A Or-0.8 N N 64 Or-1.0 90M SECONDARY STEERING MODULE
2 2 19R_C Or-1.0
39.3 ohms at 20°C (68°F) X X 1 1 SECONDARY STEERING IGNITION
210F 57_A W-0.8 U U 57 W-1.0 51_A W-1.0 2 2 SECONDARY STEERING MOTOR RELEASE
27 27 52_A W-0.8 W W 1_W R-1.0 3 3 SECONDARY STEERING MODULE B+
1 1 68W Or-1.0 24 24 68W_A Or-1.0 D D SPL_A7 SHEET 1 - 176 REAR CHASSIS GROUND STUD 0_CE Bk-1.0 4 4 SECONDARY STEERING CHASSIS GROUND
78 M
2 2 0_F Bk-1.0 SHEET 1 - 162 ENGINE GROUND 25 25 63W_A Or-0.8 SHEET 2 - 199F (33) 0_DAE Bk-1.0 58_A W-0.8 V V 58 W-1.0 5 5 NONE
63W Or-1.0 SPL_D13 SHEET 1 - 18F FUSE BLOCK 19M_A Or-0.8 H H 19M_B Or-1.0 19M_B Or-1.0 1 1 19M_C Or-1.0 6 6 NONE
3 21M 21F SHEET 1 - 222F GROUND CAB 0_DAD Bk-1.0 SHEET 1 - SPL_D25 19R_A Or-0.8 J J 19R_B Or-1.0 19R_B Or-1.0 2 2 7 7 SECONDARY STEERING ACCESSORY
REAR CAB SHEET 3 - 13F CAB PEDESTAL 35X_E Y-0.8 K K 35X_B Y-1.0 35X_C Y-1.0 3 3 35X_D Y-1.0 8 8 SECONDARY STEERING LOW PRESSURE SIGNAL
1 1 S S SPL_A4 51P_B W-1.0 4 4 51P_A W-1.0 9 9 SECONDARY STEERING HIGH PRESSURE
76 M
2 2 0_G Bk-1.0 SHEET 1 - 162 ENGINE GROUND
CHASSIS MAIN 10 0_DAH Bk-1.0 R R 54B W-1.0 AA C 0_AN Bk-1.0 5 5 0_CC Bk-1.0 0_CA Bk-1.0 10 10 NONE
HARNESS HARNESS 7 7 0_DAG Bk-1.0 54B_A W-0.8 54B W-1.0 0_AA Bk-1.0
2 L L BB − 63 6 6 SPL_C1 11 11 SECONDARY STEERING SIGNAL GROUND
8 8 49_K S-1.0 SHEET 4 - 34F (114) 56_J W-0.8 T T 56_C W-1.0 56_A W-1.0 CC + 0_CB Bk-1.0 12 12 SECONDARY STEERING SIGNAL GROUND
9 49_M S-1.0 53B_B W-0.8 180F 180M
M M 53B W-1.0 SPL_A3 10 90M
6 53P_C W-0.8 B B 53P_D W-1.0 FRONT SECONDARY
61 NORMALLY

56_B W-1.0
5 0_DAH Bk-1.0 CHASSIS STEERING
0_DW Bk-0.8 SHEET 2 - 118F (36) 1 1 0_DAJ Bk-1.0 1F 1 CLOSED
54B_A W-0.8 HARNESS MODULE
7 7 49_L S-0.8 SHEET 2 - 118F (36) 4 CAB FRONT 0_CD Bk-1.0 SHEET 1 - 177 REAR ENGINE BLOCK GROUND STUD
8 8 3 3 54B_B W-0.8 SPL_D2 HARNESS
SPL_D23 54B_C W-0.8 MAIN CHASSIS
5 5 19K_D Or-0.8 19K_A Or-1.0 SHEET 1 - 18F FUSE BLOCK 2 2 55A W-0.8 HARNESS HARNESS
10 39F
9
77 6 6 68W_A Or-1.0 SHEET 3 - 56F (51) 51P_B W-1.0 A A N.O.
1 1 68C_A Or-1.0 0_AN Bk-1.0 B B COM
67 Closes at 2.4 bar (35 psi)
4 19K_B Or-1.0 F F 19K_E Or-1.0 35X_A Y-1.0 C C

0_AA Bk-1.0
19K_C Or-1.0 68C_A Or-1.0 68C_B Or-1.0 N.C.
3 3 A A 10 0_DAJ Bk-1.0
2 2 68L_A Or-1.0 68L_A Or-1.0 G G 68L_C Or-1.0 7 7 0_DAK Bk-1.0 SHEET 2 - 38F (31) 131F
45F 68L_B Or-0.8 8 8 49_M S-1.0
23F 23M 9 49_N S-1.0 SHEET 2 - 38F (31)
CAB ROOF 6
MAIN HARNESS 59 5 53B W-1.0 A A 53B_A W-1.0 AA C
HARNESS 4 0_AF Bk-1.0 0_AF Bk-1.0 B B 0_AM Bk-1.0 BB − 62
1 SPL_A2 56_B W-1.0 C C 56_D W-1.0 CC +
81M 56_H W-0.8 SPL_D4
3 3 12F 12M 200
A A 2 2 53P_B W-0.8 SHEET 3 - 56F (51) 0_AK Bk-1.0 SHEET 1 - 145 GROUND CAB
B B 68L_C Or-1.0 XT MODELS: NORMALLY CLOSED
79 M 36F RETURN-TO-DIG HARNESS Z-BAR MODELS: NORMALLY OPEN
C C 19K_E Or-1.0 FOR XT CHASSIS
D D 68C_B Or-1.0

0_AR Bk-1.0
1 1 0_MA Bk-1.0 SHEET 4 - SPL_M6
82M
RETURN-TO-DIG 3 3 53B_B W-0.8
F F 68L_B Or-0.8 4 4 56_G W-0.8
A A 63L_B Or-0.8 2 2 54B_C W-0.8
DIODE C C 0_DAX Bk-0.8 SHEET 1 - 206F CAB FLOOR WELD STUD
60 HEIGHT CONTROL
5 5 56_F W-0.8 58_E W-1.0 AA
MODULE B B 63H_B Or-0.8 RETURN-TO-TRAVEL 1 1 55A W-0.8 53S_D W-1.0 BB
D D 13C_C Or-0.8 SHEET 1 - 57F (58) 6 6 56_E W-0.8 0_AQ Bk-1.0 0_AQ Bk-1.0 CC DIODE
E E 21C_F W-0.8 SHEET 1 - 54F (12) 17M SPL_A6 DD MODULE
140M 75 68.2 ohms - Joystick EE
MOMENTARY 305 ohms - Single Axis F F
PARK INTERMITTENT LOW HIGH 0_AP Bk-1.0 2 2
35F WIPER AND WASHER SWITCH PUSH 65 229M 64A
SHEET 1 - 218F GROUND CAB 0_DAR Bk-1.0 53S_B W-1.0 1 1
SHEET 1 - 18F FUSE BLOCK 19J_A Or-1.0 1 1 BLOWER WIPER SEAT GROUND
19J_B Or-0.8 2 2 FRONT WIPER WASHER FUSED POWER 24V 24V 24V 24V 24V 179F ROLLBACK PRESSURE
63W_A Or-0.8 3 3 FRONT WASHER PUMP 24V 39.7 ohms at 20°C (68°F) 58_D W-1.0 AA 58_F W-1.0 BB
61 SWITCH (OPTION)
63C_A Or-0.8 4 4 FRONT WIPER PARK 24V PULSE 53S_D W-1.0 BB 58A_A W-1.0 AA
A A 63H Or-0.8 57 57 63H_A Or-0.8 63H_A Or-0.8 5 5 FRONT WIPER HIGH SPEED 24V 53S_C W-1.0 53S_C W-1.0 CC Normally Closed
B B 63L Or-0.8 58 58 63L_A Or-0.8 63L_A Or-0.8 6 6 FRONT WIPER LOW SPEED 24V PULSE 24V 272F 6.2 bar (90 psi)
74 M SPL_A5
C C 19J Or-0.8 60 60 19J_B Or-0.8 63H_B Or-0.8 202F 271M
63L_B Or-0.8 35F PINS 4 AND 6 ARE CONNECTED INTERNALLY
D D 63C Or-0.8 59 59 63C_A Or-0.8
61 61 0_DV Bk-0.8 SHEET 1 - 206F CAB GROUND WELD STUD BY THE LIMIT SWITCH INSIDE MOTOR 58A_A W-1.0 AA DIODE
1 1 0_KN Bk-0.8 BB
53S_E W-1.0 C C MODULE
60 13M 13F
PEDESTAL CAB 53S_A W-1.0 BB 273F
53P_D W-1.0 AA 64
HARNESS MAIN
HARNESS 178M ROLLBACK PRESSURE SWITCH
Normally Open JUMPER HARNESS FOR XT CHASSIS
Closes at 19 bar (275 psi)

SHEET 5 - MACHINE CONTROLS


RADIO MEMORY
AFTER S/N JEE0133334

1 1_X R-1.0 SHEET 1 - 270F CAB B+ J-BLOCK 94 95


2 18_H Or-0.8
96
Fuse H 7.5 A 92
18_H Or-0.8 6 6
8 8
SHEET 1 - 246M ON 18F FUSE BLOCK CONTACT 5 19L_A Or-1.0 AA AA 65C Or-0.8 6 6 65C_B Or-0.8 14 14 SHEET 1 - 250F CAB B+ J BLOCK 1_V R-5.0 24V IGN 19L_B Or-1.0 SHEET 1 - 249M ON 18F FUSE BLOCK CONTACT 11
24V/12V
SHEET 1 - 247F CAB GROUND J-BLOCK 0_PD Bk-1.0 BB BB 0_PC Bk-0.8 3 3 0_QC Bk-0.8 5 5
255F 256F
CONVERTER
109M 110F 2 2 0_QA Bk-0.8 4 4
REMOTE
1 1 65L_A Or-0.8 11 11
24V
4 4 0_QB Bk-0.8 2 2 TOP CAB
A 5 5 65R_A Or-0.8 9 9
REMOTE 254F 258F
RADIO GROUND
7 7 12V_B R-5.0 SHEET 1 - 18F FUSE BLOCK CONTACT 6
114F 114M WELD STUD 0_RA Bk-5.0 GND 12V 12V_A R-30
10 10 SHEET 1 - 251F CAB GROUND J BLOCK
BB 0_PA Bk-0.8
97 AA 65L Or-0.8
3 3
257F BB 0_DY Bk-1.0 SHEET 1 - 218F GROUND CAB
12 12 1 1 19W_A Or-3.0 SHEET 1 - 260M ON 18F FUSE BLOCK CONTACT 16 AA 19N_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
112M 13 13 91 2 2 0_S Bk-3.0 SHEET 1 - 261F CAB GROUND J-BLOCK
TAPE DECK 82 28M
1 1
AA 259F
BB 0_PB Bk-0.8 113 SHEET 1 - 252F OUTLET GROUND (CAB GROUND WELD STUD) 0_RB Bk-3.0 BB 93
98 AA 65R Or-0.8
B C 253F
111M CIGAR LIGHTER OPTION

1. 24V REMOTE RADIO (ALL CIRCUITS SHOWN INCLUDING BOX B BUT EXCLUDING BOXES A AND C (109M CONNECTED TO 110F)) AIR SEAT OPTION
2. 24V REMOTE RADIO WITH TAPE DECK (ALL CIRCUITS SHOWN INCLUDING BOXES B AND C BUT EXCLUDING BOX A (109M CONNECTED TO 110F)) 24 VOLT - 12 VOLT POWER CONVERTER OPTION
3. 24V RADIO READY (ALL CIRCUITS SHOWN EXCLUDING BOXES A, B, AND C (109M CONNECTED TO 110F))
4. 12V RADIO READY (ALL CIRCUITS SHOWN INCLUDING BOX A BUT EXCLUDING BOXES B AND C)

RADIO OPTIONS

SHEET 6 - OPTIONS
COMPONENTS

1. Batteries 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) 105. Flasher Module 117. Dome Lamp
2. Master Disconnect Switch 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 118. Courtesy Lamp
3. Fuel Shutoff Solenoid 15. Ignition Relay - Number 2 27. Transmission Shifter 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 107. Right-Hand Rear Combination Lamp
4. Alternator 16. Accessory Relay - Number 3 28. Diagnostic Connector 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 108. Left-Hand Front Combination Lamp
5. Starter Motor 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 109. Right-Hand Front Combination Lamp
6. Starting Relay 18. Time Delay Module 30. Transmission Auto Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 110. Left-Hand Rear Work Lamp
7. Fuel Relay 19. Output Speed Sensor 31. Declutch Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 111. Right-Hand Rear Work Lamp
8. Ether Start Temperature Switch 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 112. Left-Hand Front Work Lamp
9. Ether Start Solenoid 21. Intermediate Speed Sensor 33. Transmission Enable Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 113. Right-Hand Front Work Lamp
10. Ether Start Relay - Number 6 22. Turbine Speed Sensor 34. FNR Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 15 114. Five Position Rotary Lamp Switch
11. Ether Start Switch 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 115. High/Low Beam Relay - Number 13
12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch 116. License Plate Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER,
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1 2. Resistors part of ground wire assembly.
3. WIRE SIZE 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
1 2 3
0_GA Bk-2.0
D+ 3. 64M and 64F connected for North American machines, opposite side steady ON.
B B 2 2
R + 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER,
Bk = BLACK LU = LIGHT BLUE S = GRAY 93M 93F 7 9
− 5. HAND OPERATED 5. LAMP 3. DOUBLE POLE, MANUAL RESET 64M and 64F disconnected for European machines, opposite side OFF.
2 3 21M 21F 2 5 8 11 2 5 2 2
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
XXXX XXXX 15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN R = RED Y = YELLOW
1.
2.
SPLICE IDENTIFICATION
CIRCUIT CROSSING (NOT CONNECTED)
6.
7.
FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
11.
12.
SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION
CONNECTION POINT ON SCHEMATIC
9. RESISTOR ELECTRICAL SCHEMATIC
3 6 9 12 10. DIODE 3 3 3

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED) A 11. LIGHT EMITTING DIODE 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADER
4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER 12A. MOMENTARY CONTACT T Additional copies of this Hydraulic and Electrical Schematic can be ordered through
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Technical Publications Distribution System. The Part Number is 6-43052
BC02D012
41 12
14

39
42 6
16

19 13 L
S3 S1 DS2

P
40
LS
BR3 7
P

18 R
T

33

20
BR1 32
17 T Pst P
LOCK
SX UNLOCK
241 BAR
(3495 PSI) 25
45 BAR 30 BAR
(653 PSI) (435 PSI)
36 LS
BR2
38 26
20

DS1 S2 T N 250 BAR 11 10


16 XT MODELS (3626 PSI)
15
39

XT MODELS 0.7 L/min


12
XY
5
XZ

Z-BAR and
NOTE 3 XR MODELS
XT MODELS
b1 a1
290 BAR
(4206 PSI) A1
XY XY
XZ XZ
B1 5

Z-BAR and XR MODELS


M1 TANK
NOTE 1
193
Z-BAR and
21 BAR XR MODELS
31 (2800 PSI)
35 a2
M1 TANK
136
BAR A2
136
M2 (1975 PSI) BAR 1 6-8 BAR 4
(1975 PSI) b2 (87-116 PSI) B2
IN

23 P
M2
IN

22 2
T
3
b3 a3
34
290 BAR
(4206 PSI) A3

290 BAR B3
(4206 PSI)
4 1
SOLENOID
28 27 B X
2 VALVE A B

P T

NOTE 2 b4 a4 2
SEQUENCE
1 Y
290 BAR VALVE
(4206 PSI) A4
2
9 LS EF CF 290 BAR B4
(4206 PSI)
X Z1 Y X2
24 PP X1
LOGIC
240 BAR 1 VALVE
(3481 PSI) S2 S1 MP
MA MX 3
30 37 RELIEF
VALVE
8 T P
S L1 L
A T

M
29

43 43

COMPONENTS NOTES HYDRAULIC SYMBOLS


1. RIDE CONTROL VALVE (OPTION) 5. BUCKET CYLINDER (XT MODELS) 9. AUXILIARY STEERING PRIORITY VALVE 15. BRAKE LIGHT PRESSURE SWITCH DISPLACEMENT: 14 CC/REV (0.85 CU IN./REV) 32. PILOT PRESSURE ACCUMULATOR 38. LOAD SENSING PRESSURE DIAGNOSTIC
2. RIDE CONTROL ACCUMULATOR (OPTION) BORE: 104.80 MM (4.125 IN) (OPTION - NORTH AMERICAN MODELS) 4.1 BAR (60 PSI) PRECHARGE: 13.8 BAR (200 PSI) COUPLER 1. CHECK AND RELIEF VALVES NOT USED WITH
25. COUPLER LOCKING VALVE (OPTION)
PRECHARGE: 14.5 BAR (250 PSI) ROD: 57.20 MM (2.25 IN) RELIEF PRESSURE: 240.3 BAR (3481 PSI) 16. BRAKE ACCUMULATOR PRESSURE DIAGNOSTIC COUPLER (2) 26. COUPLER LOCKING CYLINDERS (2) (OPTION) CAPACITY: 0.95 LITRE (58 CU IN.) 39. REDUNDANT BRAKE PRESSURE SWITCH FAN REVERSER. PRESSURE
CAPACITY: 3.78 LITRES (231 CU IN.) STROKE: 954.30 MM (37.57 IN) 10. AUXILIARY STEERING PRESSURE SWITCH 17. REAR BRAKE CYLINDERS 27. IMPLEMENT HYDRAULIC PUMP 33. PILOT PRESSURE DIAGNOSTIC COUPLER (2) 2. REVERSE FLOW CHECK VALVE (OPTION) COMPONENT
6. STEERING CONTROL VALVE CROSSING LINES CHECK VALVE FILTER OR SCREEN
3. RIDE CONTROL ACCUMULATOR BLEEDER VALVE 2.4 BAR (35 PSI) MODULATION PRESSURE: 84 +7 BAR (1218 +101 PSI) DISPLACEMENT: 90 CC/REV (5.49 CU IN./REV) 34. FLOAT SWITCH - CLOSES AT 24 BAR (350 PSI) CLOSES AT 62 BAR (900 PSI) USED ONLY WITH RIDE CONTROL.
4. LIFT CYLINDERS) DISPLACEMENT: 590 CC/REV (36 CU IN./REV) 11. STEERING PRESSURE DIAGNOSTIC COUPLER 18. FRONT BRAKE CYLINDERS CUTOFF: 280 BAR (4061 PSI) 35. CONTROLLER WITH TWO SPOOL LOADER VALVE 40. AUXILIARY STEERING LOAD SENSE RETURN
3. Z-BAR AND XR MODELS - 290 BAR (4206 PSI)
BORE: 114.30 MM (4.50 IN) 1.6:1 FLOW AMPLIFICATION 12. BRAKE ACCUMULATORS (2) MODULATION PRESSURE: 90 +7 BAR (1305 +101 PSI) DELTA: 22 BAR (319 PSI) TWO LEVER OR JOYSTICK CONTROLLER SOLENOID VALVE (OPTION - NORTH
ROD: 63.50 MM (2.50 IN) 7. STEERING CYLINDERS (2) PRECHARGE: 55 ±1.7 BAR (800 ±25 PSI) 19. PARKING BRAKE CYLINDER 28. HYDRAULIC FILTER ASSEMBLY 35. CONTROLLER WITH THREE SPOOL LOADER VALVE AMERICAN MODELS) XT MODELS - 183 BAR (2654 PSI) LOAD SENSE
STROKE: 787.70 MM (31.01 IN) BORE: 69.9 MM (2.75 IN) CAPACITY: 1.90 LITRE (116 CU IN.) 20. FRONT AND REAR AXLE BRAKE PRESSURE DIAGNOSTIC FITTINGS (2) BYPASS VALVE: 3.4 BAR (50 PSI) THREE LEVER OR JOYSTICK WITH ONE LEVER CONTROLLER 41. PARKING BRAKE ACCUMULATOR
ROD: 38.10 MM (1.50 IN) PILOT PRESSURE LINE CONNECTION RESTRICTOR OIL COOLER
5. BUCKET CYLINDER (Z-BAR MODELS) 13. BRAKE VALVE AND ACCUMULATOR CHARGING VALVE 21. FAN DRIVE MOTOR WARNING SWITCH: 2.7 BAR (40 PSI) 35. CONTROLLER WITH FOUR SPOOL LOADER VALVE PRECHARGE: 97 BAR (1407 PSI)
BORE: 127.00 MM (5.00 IN) STROKE: 462.50 MM (18.21 IN) CUT-IN: 157 +10 BAR (2277 +145 PSI) DISPLACEMENT: 14 CC/REV (0.85 CU IN./REV) 29. HYDRAULIC RESERVOIR JOYSTICK WITH TWO LEVER CONTROLLER CAPACITY: 0.5 LITRE (31 CU IN.)
ROD: 76.20 MM (3.00 IN) 8. AUXILIARY STEERING MOTOR AND PUMP CUT-OUT: 193 ±3 BAR (2800 ± 43 PSI) 22. FAN REVERSING VALVE (OPTION) TOTAL VOLUMN: 83.3 LITRES (22 U.S. GALLONS) 36. LOADER CONTROL VALVE 42. PARKING BRAKE ACCUMULATOR HYDRAULIC SCHEMATIC
STROKE: 619.80 MM (24.40 IN) (OPTION - NORTH AMERICAN MODELS) 14. BRAKE WARNING PRESSURE SWITCH RELIEF SETTING: 170 BAR (2466 PSI) OIL CAPACITY: 56.8 LITRES (15 U.S. GALLONS) TWO SPOOL (STANDARD) PRESSURE DIAGNOSTIC COUPLER
DISPLACEMENT: 11 CC/REV (0.671 CU IN./REV) 141 BAR (2045 PSI) RISING 23. FAN VALVE (STANDARD) 30. HYDRAULIC RESERVOIR BREATHER THREE SPOOL (OPTION) 43. 100 MESH STRAINER (2) 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
117 BAR (1697 PSI) FALLING RELIEF SETTING: 136 BAR (1975 PSI) 20 MICRON BREATHER FOUR SPOOL (OPTION) Additional copies of this Hydraulic and Electrical Schematic can be ordered through
24. BRAKE HYDRAULIC PUMP 31. HYDRAULIC COOLER (OPTION) 37. PUMP PRESSURE DIAGNOSTIC COUPLER Technical Publications Distribution System. The Part Number is 6-43052
BC02D013
FUSE X BEACON 7.5A
FUSE Y NONE
10A FUSE L RADIO 7.5A
FUSE Z FRONT FLOOD LAMPS & ILLUMINATION
FUSE A' REAR FLOOD LAMPS 10A FUSE M SECONDARY STEERING 7.5A
5A FUSE N SEAT COMPRESSOR 10A
241F FUSE B' HIGH BEAM LEFT
1_NB R-62 5A FUSE P COUPLER/FAN REVERSER 7.5A
FUSE C' HIGH BEAM RIGHT
CRANKING 5A FUSE R SECONDARY STEERING 7.5A
14 LG-1.0 30 R-1.0 FUSE D' LOW BEAM LEFT
MOTOR 5A FUSE S INSTRUMENT CLUSTER 5A
154 FUSE E' LOW BEAM RIGHT
5 4 3 2 1 B+ STUD FUSE T TRANSMISSION CONTROL 7.5A
FUSE F' TAIL LAMPS LEFT 5A
5 4 3 2 1 194 5A FUSE U DOME LAMP AND HORN 7.5A
FUSE G' TAIL LAMPS RIGHT
FUSE V VOLTMETER 7.5A
B S SHEET 4 - 42F (99) FUSE W CIGARETTE LIGHTER 15A
149 19X Or-1.0 X2 X1

15 SHEET 4 - 34F (114) 19Z Or-1.0 Y2 Y1


L BS M SHEET 4 - 32F (144) 18A Or-2.0 Z2 Z1 1_U R-3.0 19L Or-1.0 12P_A Or-1.0
4 W G DFM SHEET 4 - 1F CAB FRONT 18B_A Or-0.8 A2' A1' SHEET 5 - 1F CAB FRONT CHASSIS 19M_A Or-0.8 L2 L1 12P_B Or-1.0
B- B1+ SHEET 4 - 1F CAB FRONT 18C_A Or-0.8 B2' B1' SHEET 5 - 28M (82) 19N_A Or-1.0 M2 M1 12K_A Or-1.0
SHEET 3 - 13F CAB PEDESTAL 18C_B Or-0.8 C2' C1' 41H K-2.0 SHEET 4 - 59F (115) 19N_B Or-1.0 N2 N1 12P_B Or-1.0
1 R-13.0
5 M SHEET 4 - 1F CAB FRONT 18D_A Or-0.8 D2' D1' SHEET 5 - 40F (69) 19P_A Or-1.0 P2 P1 13P_B Or-1.0
153 SHEET 4 - 1F CAB FRONT 18E_A Or-0.8 E2' E1' 41L_A K-2.0 SHEET 4 - 59F (115) 19R_F Or-0.8 R2 R1
SHEET 4 - 21F CAB REAR 18F_D Or-0.8 F2' F1 ' SHEET 3 - 13F CAB PEDESTAL 19S Or-0.8 S2 S1 13D Or-1.0
SHEET 4 - 1F CAB FRONT 18F_E Or-0.8 G2' G1' 41T_A K-1.0 SHEET 4 - 32F (114) SHEET 2 - 19F (26) 19T_A Or-0.8 T2 T1
SHEET 4 - 21F CAB REAR 18G_F Or-0.8 SHEET 2 - 19F (26) 19T_B Or-0.8 U2 U1 1_Q R-1.0
SHEET 4 - 1F CAB FRONT 18G_G Or-0.8 18F 18F SHEET 4 - 23F CAB ROOF 19U_A Or-1.0 V2 V1 13V Or-1.0
SHEET 5 - 51F (80) 19U_B Or-1.0 W2 W1 1_R R-3.0
SHEET 3 - 13F CAB PEDESTAL 19V Or-0.8
19W Or-1.0 18F 18F
RELAY ENGINE 1.9 OHMS AT 20°C (68°F)
HARNESS HARNESS
277M 277F 1 Y_C R-2.0 A A
0_BL BK-2.0 B B 9 FUSE A TRANSMISSION CONTROL 7.5A
30 30 1 Y_E R-2.0 1 1
87 87 1 Y_D R-2.0 2 2 288 FUSE B FLASHER MODULE 5A
7 87a 87A 31U_X W-1.0 3 3 31U W-1.0 FUSE C RIDE AND PILOT CONTROL 5A
85 85 13C_H OR-1.0 4 4
86 86 1 Y_B R-2.0 A A 19N_B Or-1.0 FUSE D PARKING BRAKE 5A
0_BK BK-2.0 B B
NOTE 5 10
280 12V_B R-5.0 FUSE E GRID HEATER CONTROLLER (NOTE 7) 5A
287 SHEET 6 - 258F (92)
NOTE 7 246M 260M FUSE F ENGINE SHUTDOWN 5A
1_B R-13.0
31C_G OR-1.0 1.9 OHMS AT 20°C (68°F) 6 A 5 4 3 2 1
FUSE G BLOWER SWITCH 15A
12 A 11 10 9 8 7
1Y_A R-8.0 1_Y R-8.0 18 17 A 16 15 14 13 FUSE H BACKUP ALARM 5A
249M
281 40A 283 18F FUSE J FRONT WIPER & WASHER MOTOR 10A
18F 18F 18F 18F 18F
NOTE 7 FUSE K REAR WIPER & WASHER MOTOR 10A
19W_A Or-3.0 SHEET 6 - 259F (91)
1_A R-1.0
19L_B Or-1.0 SHEET 6 - 256F (92)
193 1_E R-62
30 1_F R-8.0 240F 155 225F 19L_A Or-1.0 SHEET 6 - 109M (96) SHEET 2 - TO SPL_D15 19A_N Or-0.8
191 POS 1_NB R-62 227F SHEET 2 - 35F (35) 19A_P Or-0.8
289 87 1_C R-8.0 1_R R-3.0 SHEET 4 - 13F CAB PEDESTAL 19B_A Or-0.8 A2 A1 13P_A Or-1.0
A A 6 SHEET 5 SPL_D24 19C_A Or-1.0 B2 B1
B B 8 135 NEG 1_NA R-62 250F CAB B+ 270F SHEET 3 - 56F (51) 19C_D Or-1.0 C2 C1
86 21C_D W-1.0 156 JUNCTION 1_X R-1.0 SHEET 6 - 269 RADIO SHEET 3 - 55F (52) 19D_A Or-1.0 D2
278 195 239F D1
+ 3°C (55.4 _
OPENS AT 13_ + 5.4°F) 132 BLOCK MEMORY FUSE 1_H R-3.0 SHEET 4 - 59F (115) 19E Or-1.0 E2 E1
85 0_UB Bk-2.0 226F SPL_D16 19F Or-1.0 13R Or-1.0
+ 4.5°C (34.7_
CLOSES AT 1.5_ + 8.1°F) 245F 1
F2 F1
100 A AT 22V 11A 1_K R-3.0 1_G R-3.0 SHEET 5 - 30F (83) 19G Or-2.0 G2 G1
190 SHEET 2 - 53F (35) 19H Or-1.0 H2 H1
1 1Z R-19 1 A B RELAY BOX 284 238F SHEET 5 - 35F (75) 19J_A Or-1.0 J2 J1
NOTE 6 224F 228F
2
285 286 JUNCTION POS 1_NA R-62 1_J R-3.0 SHEET 5 SPL_D23 19K_A Or-1.0 K2 K1

0_ BM Bk-1.0 291 137 BLOCK


30
18F 18F
ENGINE HARNESS 0_ BL Bk-2.0 NOTE 7 NEG 0_NC Bk-62 1_N R-3.0 SHEET 4 - 33F (114)
192 1_DA R-19 237F 30 30
151 0_ BK Bk-2.0 87
1_V R-5.0 SHEET 6 - 255F (92) 87 87 12P_A Or-1.0
11 189 150A 282 87a 87A 0_DC Bk-0.8 SHEET 4 - 204F (102)
1_NC R-62
86 2 28GC_C W-1.0 85 85 0_DF Bk-0.8
0_P Bk-1.0 SHEET 3 - SPL_E9 28GC_B W-1.0 SHEET 5 - 244F (68) 86 86 12K_A Or-1.0
A A 19 19
16 12K_B Or-0.8
0_E Bk-1.0 SHEET 3 - 104 (39) 85 1 0_UC Bk-2.0 0_UA Bk-2.0 B B 20 20 28GC_A W-0.8 49F
REAR ENGINE 279M 276M 276F SPL_G1 1 1
160 0_V Bk-1.0 SHEET 3 - 171 (40) 21C_D W-1.0 11 11 21C_E W-0.8
BLOCK GROUND RELAY HARNESS REAR 1_A R-1.0 21 21 1_P R-0.8
NOTE 7
STUD(–) 13C Or-1.0 CHASSIS HARNESS 31T_A Y-1.0 22 22
23 23
31T Y-0.8
30 30 1_P R-0.8
0_G Bk-1.0 SHEET 5 - 2 (76) 13M Or-1.0
26 26 87 87 13V Or-1.0
SPL_B2 87a 87A 0_DG Bk-0.8 SHEET 4 - 202F (102)
0_F Bk-1.0 SHEET 5 - 3 (78) A B 139F ENGINE HARNESS 21M 21F 85 85 0_DH Bk-0.8
162 NOTE 7 A B 139M DISCONNECT HARNESS 1 133M 86 86 13K_E Or-0.8
0_W Bk-1.0 SHEET 3 - 136 (41) REAR CAB
1
CHASSIS MAIN 58F 13K_C Or-1.0

13M_A Or-1.0
HARNESS HARNESS

13C_E Or-1.0
REAR CHASSIS HARNESS 0_X Bk-1.0 SHEET 5 - 158 (56) 12.7 OHMS 17
AT 20°C (68°F) 3
163
30 30 1_T R-3.0
0_J Bk-1.0 SHEET 4 - 128F REAR HOOD 87 87 13R Or-1.0
262F 87a 87A 0_DF Bk-0.8
164 A A
13K_C Or-1.0
0_D Bk-2.0 SHEET 4 - SPL_E4 85 85 0_DE Bk-0.8
75 OHMS B B 86 86 13K_B Or-1.0 217F 217M
0_BC Bk-1.0 231F 230F 236F 235F RESISTOR 19R_D Or-0.8 C C 13K_A Or-1.0 13K_D Or-0.8 AA
48F SEE NOTE 4
0_U Bk-2.0 11B DIODE
15 13C_B Or-0.8
215F 216F MODULE 30 30
165 0_Q Bk-1.0 SHEET 3 - 87 (53) 2 SPL_D25 87 87 13C_C Or-0.8 SHEET 5 - 140M DIODE
A A 19R_E Or-0.8 87a 87A MODULE
AIR CONDITIONING 0_BJ Bk-1.0 SHEET 5 - 265F AIR CONDITIONING DIODE MODULE 0_BC Bk-1.0 B B 19R_A Or-0.8 SHEET 5 - 1F CAB-FRONT 1_M R-3.0 SHEET 4 - 211F FLASHER 85 85
DIODE HARNESS 268 CC
CHASSIS CIRCUIT BREAKER B 86 86 23C_A W-0.8 SHEET 3 - 13F CAB
290 2.26-2.76K OHMS 14_C LG-0.8 57F PEDESTAL
SPL_D17 19F Or-1.0
AT 20°C (68°F) 1_S R-3.0 58
13C Or-1.0 1 1 13C_A Or-1.0 1 1 13C_D Or-0.8 13C_D Or-0.8
14 LG-1.0 5 5 14_A LG-1.0 2 2 14_B LG-0.8
ENGINE HARNESS 0_BG Bk-1.0 0_BG Bk-1.0 15 15 0_HC Bk-1.0 30 30 0_DAU Bk-0.8 SHEET 3 - 13F CAB PEDESTAL 1_L R-3.0 30 30
152 0_BF Bk-1.0 9 9 0_HA Bk-1.0 23 23 87 87
0_BH Bk-1.0 11 11 0_HB Bk-1.0 15 15 0_DL Bk-0.8 SHEET 3 - 13F CAB PEDESTAL 87a 87A 13P_A Or-1.0
213F IGNITION SWITCH 85 85
SHEET 3 - 138 (43) 0_BE Bk-1.0 SPL_B1
0_BA Bk-1.0 94M 94F 22M 22F 0_DAB Bk-0.8 SHEET 3 - 13F CAB PEDESTAL CIRCUIT 86 86
BREAKER A 21K_A W-0.8
150 SHEET 3 - 117 (44) 0_BD Bk-1.0 ENGINE TRANSMISSION TRANSMISSION CAB MAIN 47F 21C_F W-0.8 SHEET 5 - 140M DIODE
SECONDARY STEERING 214F 12.5 AMP 14
HARNESS HARNESS HARNESS HARNESS 30 30 21C_G W-0.8 MODULE
MODULE HARNESS 0_CD Bk-1.0 SHEET 5 - SPL_C1 87 87 21C_E W-0.8
177 1A_D R-0.8 87a 87A 0_DH Bk-0.8
85 85 0_DJ Bk-0.8
13D Or-1.0 86 86 25T_E LU-0.8
SPL_D21
0_DZ Bk-2.0 SHEET 5 - 29M (85) 63M TIME DELAY MODULE 1A_E R-0.8 SPL_D18
1 DELAY POWER-2-WAY 1
54F
CAB 0_DY Bk-1.0 SHEET 5 - 28M (82) 2 TIME DELAY POWER 2 0_DAS Bk-0.8 SHEET 4 - SPL_D14 12
REAR CHASSIS FRONT ENGINE GROUND SHEET 5 - 35F (75)
3 TIME DELAY MODULE GROUND 3
0_NB Bk-62 218F 0_DAR Bk-1.0 4 RESET SIGNAL 4 37R_C P-0.8 SHEET 3 - 13F CAB
GROUND WELD BLOCK GROUND
STUD (-) 234F JUNCTION 5 IGNITION SWITCH POWER 5 PEDESTAL SHEET 2 - 19F (26) 25T_D LU-0.8
0_NA Bk-62 STUD (-) 6 NONE 6
BLOCK (–) 50G_G Bk-0.8 SHEET 2 - SPL_D7
13K_F Or-0.8
232F 233F 63M SPL_D22
0_DB Bk-0.8 SHEET 3 - 89M (54) 18
1 REAR
REAR CHASSIS 0_Y Bk-13.0 0_Y Bk-13.0 CHASSIS 219F 0_DBA Bk-0.8
HARNESS 167 HARNESS
161
REAR CHASSIS 0_DX Bk-0.8 SHEET 4 - 13F CAB PEDESTAL
GROUND WELD SHEET 3 - 75 (45) 1A_B R-0.8 5

1A_C R-0.8
13K_G Or-0.8
SHEET 5 - SPL_A1 0_AJ Bk-2.0 0_DA Bk-0.8 SHEET 5 - 203F (89) 1 BAT
STUD (-) 0_CE Bk-1.0 SHEET 5 - 90M (66) FRONT 3 IGN
CHASSIS 220F 0_DAT Bk-0.8 SHEET 4 - SPL_D14
PREHEATER 2 ST 13
176 HARNESS
SHEET 5 - SPL_A2 0_AK Bk-1.0 145 LIGHT
4 ACC

2 6
0_DQ Bk-0.8 SHEET 2 - 19F (26)
69
CAB 0_DP Bk-0.8 SHEET 2 - 19F (26) 13M 13F
UPPER PEDESTAL REAR CHASSIS HARNESS 1 2 3 4 5 6
CAB GROUND REAR CHASSIS SHEET 6 - 254F (92) 0_RA Bk-5.0
GROUND GROUND WELD 221F 0_DAV Bk-0.8 SHEET 2 - 108F (28) A B C D E F 97 12K_C Or-0.8 63 63 12K_B Or-0.8
WELD STUD (-) GROUND WELD 251F 21K W-0.8 64 64 21K_A W-0.8
SCREW (-) BRAIDED_STRAP_2 BRAIDED STRAP STUD (-) STUD (-) 0_ND Bk-62 SHEET 5 - 242F (68) CONVERTER 13K Or-0.8 56 56
HARNESS 0_DAD Bk-1.0 SHEET 5 SPL_D13 182 1A_A R-0.8 62 62
CAB STUD REAR 243F 1 28C W-0.8 52 52
CHASSIS SHEET 6 - 253F (93) 0_RB Bk-3.0 0_DJ Bk-0.8 25T_C LU-0.8
1 3 4 92 46 46
STUD 222F 0_DAC Bk-0.8 SHEET 3 - 13F CAB PEDESTAL 1 25T_B LU-0.8
252F
25T_A LU-0.8 SHEET 2 - 70 (27)
FRONT CHASSIS 18L_D Bk-0.8 9 9 18L_C Or-0.8
LOWER PEDESTAL CAB GROUND REAR CHASSIS 31Y_B Y-0.8 11 11 0_DBA Bk-0.8
GROUND 0_DAX Bk-0.8 SHEET 5 - 140M DIODE MODULE GROUND WELD CIGAR 0_DS Bk-1.0 SHEET 4 - 24M CAB ROOF
WELD STUD (-) GROUND WELD
SCREW (-) 0_DU Bk-1.0 SHEET 4 - 23F CAB ROOF STUD (-) SHEET 6 - 259F (91) 0_S Bk-3.0 LIGHTER 0_DR Bk-1.0 SHEET 4 - 24M CAB ROOF PEDESTAL CAB MAIN
STUD (-) 0_AH Bk-5.0 GRID HEATER CONTROLLER 201
HARNESS HARNESS HARNESS
0_DV Bk-0.8 SHEET 5 - 13F CAB PEDESTAL 144 143 261F 223F 0_DT Bk-1.0 SHEET 4 - 23F CAB ROOF 1 INDICATOR LIGHT 1
206F
2 NONE 2
2 5 3 FEED BACK OF GH 3 28GP W-1.0
4 ALTERNATOR D+ 4 14_C LG-0.8 SPL_D26
CONVERTER 5 CRANKING POWER 5 21C_G W-0.8
0_PD Bk-1.0 SHEET 6 - 109M (92) 11C 6 GRID HEATER ON SIGNAL 6 28GC W-0.8
HARNESS
247F 7 SWITCHED POWER 7 19E Or-1.0
8 GROUND 8 0_DBB Bk-0.8
202 9 NONE 9
10 TEMP SENDER SIGNAL 10

SHEET 1 - POWER CONTROL AND DISTRIBUTION


COMPONENTS

1. Batteries 11B. Grid Heater Temperature Sensor (Option) 22. Turbine Speed Sensor 34. FNR Switch 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 114. Five Position Rotary Lamp
2. Master Disconnect Switch 11C. Grid Heater Controller (Option) 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch
3. Engine Fuel Solenoid 12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) Switch 115. High/Low Beam Relay -
4. Alternator 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 105. Flasher Module Number 13
5. Starter Motor 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 116. License Plate Lamp
6. Starting Relay 15. Ignition Relay - Number 2 27. Transmission Shifter 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 107. Right-Hand Rear Combination Lamp 117. Dome Lamp
7. Fuel Filter Heater Relay - Number 16 16. Accessory Relay - Number 3 28. Diagnostic Connector 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 108. Left-Hand Front Combination Lamp 118. Courtesy Lamp
8. Fuel Filter Heater Switch 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 109. Right-Hand Front Combination Lamp
9. First Fuel Filter Heater 18. Time Delay Module 30. Transmission Auto Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 110. Left-Hand Rear Work Lamp
10. Second Fuel Filter Heater 19. Output Speed Sensor 31. Declutch Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 111. Right-Hand Rear Work Lamp
11. Grid Heater Relay - Number 15 (Option) 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 112. Left-Hand Front Work Lamp
11A. Grid Heater (Option) 21. Intermediate Speed Sensor 33. Transmission Enable Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 6 113. Right-Hand Front Work Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
23F_A W-2.0 1 4 5 6
14
1 4 7 10
1. LEVER RELEASED
1 4
1. VACUUM SWITCH
1 4
1. SINGLE POLE,
1
1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 10
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 - 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Used only on 621D.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15 6. On 521D connector 289 connected to fuel filter heater switch; on 621D connector 291 connected.
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE, 7. Used only when grid heater option installed.
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC P.I.N. JEE0135501 AND ABOVE
CONNECTED) 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 3. CIRCUIT CONNECTED 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-49310
BC02M130
19A_E Or-0.8
19A_C Or-0.8
10 10 0_DAE Bk-1.0 SHEET 5 - SPL_D13
7 7 0_DAP Bk-1.0 SHEET 4 - 42F (99)
8 8 49_G S-0.8 SHEET 4 - SPL_D8
1 49_R S-1.0 SHEET 4 - 42F (99)
6 0_DAW Bk-1.0 SHEET 4 - 42F (99)
33 5
4 32J_C Y-0.8 10 0_DW Bk-0.8 SHEET 5 - 45F (77)
9 9 32J_B Y-0.8 7 7
3 3 26E LU-0.8 8 8 49_L S-0.8 SHEET 5 - 45F (77)
2 2 19A_D Or-0.8 9
19A_E Or-0.8 6 49_T S-1.0 SHEET 4 - 42F (99)
199F 36 5
1 1 35R_C Y-0.8
4
JOYSTICK CONTROLLER SINGLE AXIS CONTROLLER 32J_A Y-0.8 3 3 35R_D Y-0.8
5 19A_F Or-0.8 5 5 32J_B Y-0.8 2 2 35A_F Y-0.8 AA NOTE 1
7 7
R 6 8 8 6 6 209M 209F
N 1 5 5 19A_B Or-0.8 1 1 19A_C Or-0.8 118F 35A_E Y-0.8
34 N Y 2 4 4 26J LU-0.8 2 2 26F_B LU-0.8
K 4 9 4 4 26R_B LU-0.8
F
P 3 34 6 6 26F_A LU-0.8 3 3 26N_B LU-0.8
1 1 26R_A LU-0.8 19H Or-1.0 SHEET 1 - 18F FUSE BLOCK
10 197M 197F
3 3 26N_A LU-0.8 FNR CAB MAIN 35A_E Y-0.8
2 2 30 30
HARNESS HARNESS
87 87 35A_D Y-0.8 SHEET 4 - 21F CAB REAR
198
35 87a 87A
25 SPL_D12 85 85 35C Y-0.8
25S_A LU-0.8 25S_A LU-0.8 25S_C LU-0.8 86 86
25S_B LU-0.8 19A_P Or-0.8 SHEET 1 - 18F FUSE BLOCK
53F
CLUTCH FORWARD REVERSE NEUTRAL 26
102 TRANSMISSION CONTROL 19F 19F
NUMBER 1 2 3 4 1 2 3 1 2 3 4 19F TECM 19F TECM
1 TRANSMISSION SOLENOID VALVE Y1 K4 1 25K LU-0.8 25K LU-0.8 16 16 25K_A LU-0.8 56 56 TRANSMISSION SOLENOID VALVE Y1 1 DIAGNOSTIC TECM GROUND 1 0_DP Bk-0.8 SHEET 1 - 221F GROUND CAB
2 TRANSMISSION SOLENOID VALVE Y2 KR 2 25L LU-0.8 25L LU-0.8 17 17 25L_A LU-0.8 10 10 TRANSMISSION SOLENOID VALVE Y2 2 DIAGNOSTIC TECM GROUND 2 0_DQ Bk-0.8 SHEET 1 - 221F GROUND CAB
3 TRANSMISSION SOLENOID VALVE Y3 K1 3 25M LU-0.8 25M LU-0.8 18 18 25M_A LU-0.8 32 32 TRANSMISSION SOLENOID VALVE Y3 5 TRANSMISSION ENABLE LAMP SIGNAL 5 32J_C Y-0.8
4 TRANSMISSION SOLENOID VALVE Y4 K3 4 25N LU-0.8 25N LU-0.8 19 19 25N_A LU-0.8 55 55 TRANSMISSION SOLENOID VALVE Y4 6 NONE 6
5 TRANSMISSION SOLENOID VALVE Y5 KV 5 25P LU-0.8 25P LU-0.8 20 20 25P_A LU-0.8 9 9 TRANSMISSION SOLENOID VALVE Y5 7 BACKUP ALARM PULL-DOWN 7 35C Y-0.8
6 TRANSMISSION SOLENOID VALVE Y6 K2 6 25J LU-0.8 25J LU-0.8 21 21 25J_A LU-0.8 51 51 TRANSMISSION SOLENOID VALVE Y6 8 RIDE CONTROL SWITCHED POWER VPS2 8 58H_B W-0.8 SHEET 5 - 50F (72)
7 OUTPUT SWITCHED POWER VPSI 7 25S LU-0.8 25S LU-0.8 22 22 39 39 VALVE BODY TEMPERATURE SENDER 11 NONE 11 0_DAV Bk-0.8 SHEET 1 - 221F GROUND CAB
8 VALVE BODY TEMPERATURE SIGNAL 8 36T P-0.8 36T P-0.8 5 5 36T_A P-0.8 17 17 TRANSMISSION FILTER MAINTENANCE SWITCH 12 OUTPUT SWITCHED POWER VPS1 12
9 VALVE BODY TEMPERATURE RETURN 9 36R_C P-0.8 32F Y-1.0 31 31 32F_A Y-0.8 4 4 OUTPUT SPEED SENSOR GROUND 13 OUTPUT SWITCHED POWER VPS2 13 3
10 NONE 10 0_HE Bk-1.0 28 28 0_DN Bk-0.8 62 62 OUTPUT SPEED SIGNAL 14 NONE 14 5 28
11 NONE 11 25D LU-1.0 10 10 25D_A LU-0.8 46 46 TEMPERATURE/FILTER RETURN 15 DIAGNOSTIC SIGNAL 15 37D_A P-0.8 37D_A P-0.8 2 10
12 NONE 12 19A Or-1.0 29 29 19A_M Or-0.8 49 49 TORQUE CONVERTER OUTPUT TEMPERATURE SENDER 16 NONE 16 6 7 7 0_DAM Bk-1.0 SHEET 5 - 44F (71) 174
13 NONE 13 24 24 19 19 ENGINE SPEED SIGNAL 18 DIAGNOSTIC SIGNAL 18 37E P-0.8 37E P-0.8 4 8 8 49_Q S-1.0 SHEET 5 - 44F (71) SHEET 4 - SPL_J1 0_JB Bk-1.0
14 NONE 14 36R_A P-1.0 12 12 36R_E P-0.8 3 3 SPEED SENSOR GROUND 20 FNR FORWARD SIGNAL 20 26F_B LU-0.8 1 9 37
15 NONE 15 36G P-1.0 13 13 36G_A P-1.0 42 42 INTERMEDIATE SPEED 21 PARKING BRAKE RELAY OUT 21 52P_A W-0.8 SHEET 3 - 55F (52) 6
35R_A Y-1.0
108F BB
16 NONE 16 14 14 41 41 TURBINE SPEED SIGNAL 22 TRANSMISSION KICKDOWN SIGNAL 22 25Y_B LU-0.8 5
Q MODULATED AND CURRENT CONTROLLED 102 25A W-0.8 7 7 25A_A LU-0.8 23 TIME DELAY FUSED POWER 23 19T_A Or-0.8 SHEET 1 - 18F FUSE BLOCK 4 128F 128M 175
0_DM Bk-0.8

19A_D Or-0.8
0_HD Bk-1.0 11 11 24 NONE 24 1
REAR HOOD
25C W-0.8 9 9 25C_A LU-0.8 25 CONTROLLER AREA NETWORK H 25 50H_A Y-0.5 SHEET 3 - 13F CAB PEDESTAL 3 3 25H LU-0.8 26 26
25B W-0.8 8 8 25B_A LU-0.8 26 CONTROLLER AREA NETWORK L 26 50L_B G-0.5 30 2 2 19A_Q Or-0.8 23 23 CHASSIS HARNESS
27 CONTROLLER AREA NETWORK L 27 50L_C G-0.5 50L_A G-0.5 SHEET 3 - 13F CAB 22 22 HARNESS
22M 22F 41F
28 NONE 28 SPL_D5 PEDESTAL 20 20
TRANSMISSION CAB MAIN 29 TRANSMISSION AUTO SIGNAL 29 25H LU-0.8 19 19
11 32F Y-1.0 HARNESS HARNESS 30 FNR REVERSE SIGNAL 30 26R_B LU-0.8 17 17
23 22 36R_B P-1.0 36R_A P-1.0 31 TRANSMISSION ENABLE SIGNAL 31 26E LU-0.8 2 2
510 OHMS 31 SPL_H1 33 NONE 33
SPL_D15 6 6 35R_B Y-1.0
34 NONE 34 19A_L Or-0.8 19A_T Or-0.8 30 30 19A_A Or-1.0 AA
35 NONE 35 31 31 25G LU-1.0 BB 32
36 NONE 36 SHEET 3 - 13F CAB PEDESTAL 19A_S Or-0.8
4
37 NONE 37 21F 21M
22 36R_D P-1.0 38 NONE SHEET 1 - 18F FUSE BLOCK 19A_N Or-0.8 Normally Closed
24 11 36G P-1.0
38
CAB REAR CHASSIS Opens at 24.1 bar (350 psi)
40 NONE 40
MAIN HARNESS

19A_M Or-0.8
142 43 FORWARD SIGNAL 43 25F_A LU-0.8
44 FNR NEUTRAL SIGNAL 44 26N_B LU-0.8 HARNESS
3521 ohms at 20°C (68°F)
45 CAB SWITCHED POWER 45 19A_K Or-0.8 19A_K Or-0.8
11 0_HE Bk-1.0 47 NONE 47
19 22 25D LU-1.0 48 NONE 48
33 19A Or-1.0 50 NONE 50 10
100 52 NONE 52 7 7 0_DAK Bk-1.0 SHEET 5 - 36F (54)
53 NONE 53 8 8 49_N S-1.0 SHEET 5 - 36F (54)
54 NONE 54 9
11 25A W-0.8 57 RIDE CONTROL RELAY SINK 0_DD Bk-0.8 SHEET 5 - 50F (72)
20 22 0_HF Bk-0.8 SPL_H2
57
31
6
58 NONE 58 5
101 59 NONE 59 1 1 25G_A LU-0.8
60 NONE 60 4 25G_B LU-0.8
61 NONE 61 3 3
63 1ST AND 4TH GEAR SIGNAL 63 25Z_A LU-0.8 2 2 19A_R Or-0.8
22 0_HG Bk-0.8 64 REVERSE SIGNAL 64 25R_A LU-0.8
21 11 25C W-0.8 65 3RD AND 4TH GEAR SIGNAL 65 25W_A LU-0.8 38F
95 66 DECLUTCH SWITCH 66 25G_B LU-0.8
67 NEUTRAL SIGNAL 67 25T_D LU-0.8 SHEET 1 - SPL_D18
68 TIME DELAY FUSED POWER 68 19T_B Or-0.8 SHEET 1 - 18F FUSE BLOCK
22 0_HH Bk-0.8 29
22 11 25B W-0.8
96

2 1
2 1 20M
SPL_D11
25Y_C LU-0.8 19A_U Or-0.8

183
FORWARD REVERSE NEUTRAL Bk A A
183 TRANSMISSION SHIFTER G B B 25W LU-0.8
1 2 3 4 1 2 3 4 1 2 3 4 U C C 25Z LU-0.8 25W LU-0.8 48 48 25W_A LU-0.8
A NONE D D 25Y LU-0.8 25Z LU-0.8 49 49 25Z_A LU-0.8
B THIRD AND FOURTH GEAR SIGNAL 25Y LU-0.8 50 50 25Y_A LU-0.8
C FIRST AND FOURTH GEAR SIGNAL 70 24 24
D TRANSMISSION KICKDOWN SIGNAL R A A 19A_H Or-0.8 SHEET 3 - 72 (46) 47 47
Q INDICATES HIGH (24 VOLTS) Y B B 25F LU-0.8 25F LU-0.8 44 44 25F_A LU-0.8
K C C 25R LU-0.8 25R LU-0.8 45 45 25R_A LU-0.8
S D D 25T_A LU-0.8 SHEET 1 - 92 27 27
FORWARD REVERSE NEUTRAL 33 33
70 TRANSMISSION SHIFTER
1 2 3 4 1 2 3 4 1 2 3 4 SPL_K2 37 37 SPL_D6 50G_E Bk-0.5 SPL_D7
A TRANSMISSION CONTROL POWER 27 50G_C R-0.5 50G_A Bk-0.8 34 34 50G_D Bk-0.8 50G_G Bk-0.8 SHEET 1 - 219F GROUND CAB
B FORWARD SIGNAL 50G_F R-0.5
C REVERSE SIGNAL SPL_K3 50G_B Bk-0.5 13M 13F
D NEUTRAL SIGNAL PEDESTAL CAB MAIN LOCATED NEAR TECM
Q INDICATES HIGH (24 VOLTS) HARNESS HARNESS CONNECTOR 19F
LOCATED NEAR INSTRUMENT
CLUSTER CONNECTOR 76

SHEET 2 - TRANSMISSION CONTROLS


COMPONENTS

1. Batteries 11B. Grid Heater Temperature Sensor (Option) 22. Turbine Speed Sensor 34. FNR Switch 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 114. Five Position Rotary Lamp
2. Master Disconnect Switch 11C. Grid Heater Controller (Option) 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch
3. Engine Fuel Solenoid 12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) Switch 115. High/Low Beam Relay -
4. Alternator 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 105. Flasher Module Number 13
5. Starter Motor 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 116. License Plate Lamp
6. Starting Relay 15. Ignition Relay - Number 2 27. Transmission Shifter 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 107. Right-Hand Rear Combination Lamp 117. Dome Lamp
7. Fuel Filter Heater Relay - Number 16 16. Accessory Relay - Number 3 28. Diagnostic Connector 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 108. Left-Hand Front Combination Lamp 118. Courtesy Lamp
8. Fuel Filter Heater Switch 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 109. Right-Hand Front Combination Lamp
9. First Fuel Filter Heater 18. Time Delay Module 30. Transmission Auto Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 110. Left-Hand Rear Work Lamp
10. Second Fuel Filter Heater 19. Output Speed Sensor 31. Declutch Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 111. Right-Hand Rear Work Lamp
11. Grid Heater Relay - Number 15 (Option) 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 112. Left-Hand Front Work Lamp
11A. Grid Heater (Option) 21. Intermediate Speed Sensor 33. Transmission Enable Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 6 113. Right-Hand Front Work Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
23F_A W-2.0 1 4 5 6
14
1 4 7 10
1. LEVER RELEASED
1 4
1. VACUUM SWITCH
1 4
1. SINGLE POLE,
1
1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 10
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 - 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Used only on 621D.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15 6. On 521D connector 289 connected to fuel filter heater switch; on 621D connector 291 connected.
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE, 7. Used only when grid heater option installed.
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC P.I.N. JEE0135501 AND ABOVE
CONNECTED) 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 3. CIRCUIT CONNECTED 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-49310
BC02M131
Normally Open
Closes at 62 bar (900 psi)
AA 33R_A Y-1.0
57 BB 0_L Bk-1.0
157
Normally Open
Closes at 62 bar (900 psi)

AA 33R_B Y-1.0 SPL_E10


57 BB 0_M Bk-1.0
86
SPL_E9

SHEET 1 - 160 ENGINE GROUND 0_P Bk-1.0


Normally Closed
Opens at 117.2 bar (1700 psi)
BB 0_N Bk-1.0 33R_C Y-1.0 15 15 33R_D Y-0.8
38 AA 33P Y-1.0 33P Y-1.0 4 4 33P_A Y-0.8
88 31D Y-1.0 3 3 31D_A Y-0.8
36H P-1.0 13 13 36H_A P-0.8
31D_C Y-0.8 AA 36F P-1.0 16 16 36F_A P-0.8
0_VA Y-0.8 BB 0_V Bk-1.0 SHEET 1 - 160 ENGINE GROUND 31H Y-1.0 14 14 31H_A Y-0.8
274F 104 AA 36H P-1.0 52P W-1.0 18 18 52P_B W-0.8
41 BB 0_W Bk-1.0 SHEET 1 - 162 ENGINE GROUND
21M 21F
136
36F P-1.0 REAR CAB
3521 ohms at 20°C (68°F)
141 CHASSIS MAIN
S HARNESS HARNESS

40 G 1 0_E Bk-1.0 SHEET 1 - 160 ENGINE GROUND


275M
A B 171
A B 31H Y-1.0
33 to 240 ohms
SHEET 1 - 165 ENGINE GROUND 0_Q Bk-1.0 52P W-1.0
39 170 2 1 87
2 1
Normally Open
42 Closes at 2.8 bar (40 psi) 53

40.3 ohms at 20°C (68°F)


47

76 INSTRUMENT CLUSTER
1 CLUSTER MAIN FUSED POWER 1 19V_A Or-0.8 19V_A Or-0.8 1 1 19V Or-0.8 SHEET 1 - 18F FUSE BLOCK 19D_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
2 INSTRUMENT CLUSTER FUSED DELAYED POWER 2 19S_B Or-0.8 29 29 30 30 19D_B Or-1.0
3 LOW BRAKE PRESSURE WARNING 3 33P_B Y-0.8 33P_B Y-0.8 3 3 33P_A Y-0.8 87 87 52P_B W-0.8
4 COOLANT LEVEL SIGNAL 4 31D_B Y-0.8 31D_B Y-0.8 4 4 31D_A Y-0.8 52 87a 87A 52P_A W-0.8 SHEET 2 - 19F (26)
5 SECONDARY STEERING LOW PRESSURE SIGNAL 5 35X_F Y-0.8 35X_F Y-0.8 5 5 35X_E Y-0.8 SHEET 5 - 1F CAB FRONT CHASSIS 85 85 52C_A W-0.8
6 AIR FILTER RESTRICTION SWITCH SIGNAL 6 31F_C Y-0.8 31F_C Y-0.8 6 6 31F_B Y-0.8 86 86
7 HYDRAULIC FILTER RESTRICTION SWITCH SIGNAL 7 31H_B Y-0.8 31H_B Y-0.8 7 7 31H_A Y-0.8 55F
8 ANALOG GROUND 8 0_KP Bk-0.8 0_KP Bk-0.8 8 8 0_DAU Bk-0.8 SHEET 1 - 22F CAB TRANSMISSION
9 PARKING BRAKE SIGNAL 9 33U Y-0.8 9 9
10 AIR CONDITIONING TELLTALE 10 61R_G Or-0.8 61R_G Or-0.8 10 10 61R_F Or-0.8 SHEET 5 - SPL_D1
11 NONE 11 11 11
12 WORK LAMP TELLTALE SIGNAL 12 42R_A Y-0.8 42R_A Y-0.8 12 12 42R_C DU-0.8 SHEET 4 - 32F (114)
13 BEACON TELLTALE 13 46_B K-0.8 46_B K-0.8 13 13 46_A K-0.8 SHEET 4 - 23F CAB ROOF
14 NONE 14 14 14
15 HIGH BEAM TELLTALE 15 18C_C Or-0.8 18C_C Or-0.8 15 15 18C_B Or-0.8 SHEET 1 - 18F FUSE BLOCK
16 LEFT TURN SIGNAL 16 45L_F N-0.8 45L_F N-0.8 16 16 45L_E N-0.8 SHEET 4 - SPL_D10
17 RIGHT TURN SIGNAL 17 45R_F N-0.8 45R_F N-0.8 17 17 45R_C N-0.8 SHEET 4 - SPL_D20
18 ENGINE COOLANT TEMPERATURE SIGNAL 18 36C_C P-0.8 36C_C P-0.8 18 18 36C_B P-0.8
19 FUEL LEVEL SIGNAL 19 36F_B P-0.8 36F_B P-0.8 19 19 36F_A P-0.8 19C_D Or-1.0 SHEET 1 - 18F FUSE BLOCK
20 HYDRAULIC OIL TEMPERATURE SIGNAL 20 36H_B P-0.8 36H_B P-0.8 20 20 36H_A P-0.8 19C_E Or-1.0
21 CONTROLLER AREA NETWORK T 21 50T Bk-0.8 21 21 30 30 53P_C W-0.8 SHEET 5 - 1F CAB FRONT CHASSIS
22 ENGINE OIL PRESSURE SIGNAL 22 36P_C P-0.8 36P_C P-0.8 22 22 36P_B P-0.8 87 87 53P_B W-0.8 SHEET 5 - 36F (59)
23 ENGINE SHUTDOWN SIGNAL 23 23C W-0.8 23C W-0.8 23 23 23C_A W-0.8 SHEET 1 - 57F (58) 51 87a 87A 53P_A W-0.8
24 PROGRAM SIGNAL 24 37P P-0.8 33R_E Y-0.8 28 28 33R_D Y-0.8 85 85 53C_A W-0.8
25 RESET SIGNAL 25 37R_B P-0.8 52C W-0.8 30 30 52C_A W-0.8 86 86 19C_E Or-1.0
26 UP COUNT SIGNAL 26 37U P-0.8 50L G-0.5 31 31 50L_A G-0.5 SHEET 2 - SPL_D5 56F
27 DOWN COUNT SIGNAL 27 37D P-0.8 50H Y-0.5 32 32 50H_A Y-0.5 SHEET 2 - 19F (26) 0_DB Bk-0.8 SHEET 1 - 219F GROUND CAB
28 REDUNDANT BRAKE SWITCH SIGNAL 28 33R_E Y-0.8 54 54
29 PILOT LOCKOUT SIGNAL 29 31L Y-0.8 26 26
30 PARKING BRAKE SIGNAL 30 52C W-0.8 44_G T-0.8 35 35 44_F T-0.8 SHEET 4 - SPL_D9 A B 89M
31 CONTROLLER AREA NETWORK L 31 50L G-0.5 53C W-0.8 36 36 53C_A W-0.8 A B
32 CONTROLLER AREA NETWORK H 32 50H Y-0.5 0_KR Bk-0.8 38 38 0_DAB Bk-0.8 SHEET 1 - 22F CAB TRANSMISSION
33 CONTROLLER AREA NETWORK T 33 50T Bk-0.8 0_KM Bk-0.8 53 53 0_DAC Bk-0.8 SHEET 1 - 222F RELAY GROUND
34 NONE 34 0_KD Bk-0.8 39 39 0_DL Bk-0.8 SHEET 1 - 22F CAB TRANSMISSION 54
35 BRAKE LAMP SIGNAL 35 44_G T-0.8 37R_A P-0.8 25 25 37R_C P-0.8 SHEET 1 - 63M (18)
36 PILOT CONTROL SIGNAL 36 53C W-0.8 19S_A Or-0.8 2 2 19S Or-0.8 SHEET 1 - 18F FUSE BLOCK
37 SIGNAL GROUND 37 0_KQ Bk-0.8 0_KQ Bk-0.8 SPL_K1 19C Or-0.8 68 68 19C_C Or-0.8 SHEET 5 - SPL_D24 29.9 ohms at 20°C (68°F) Joystick
38 SIGNAL GROUND 38 0_KE Bk-0.8 0_KE Bk-0.8 19A_G Or-0.8 43 43 19A_S Or-0.8 SHEET 2 - SPL_D15 27.4 ohms at 20°C (68°F) Single Axis
39 SIGNAL GROUND 39 0_KD Bk-0.8 40 40
40 NONE 40
76 6 13M 13F
7 7 0_KM Bk-0.8 PEDESTAL CAB MAIN
8 8 0_KL Bk-0.8 HARNESS HARNESS
10 49_E S-0.8
4
45 9 6 0_KL Bk-0.8
1 1 37R_A P-0.8 7 7 0_KK Bk-0.8 3521 ohms at 20°C (68°F)
5 37R_B P-0.8 8 8 49_E S-0.8 BB 0_BE Bk-1.0 SHEET 1 - SPL_B1
3 3 37P P-0.8 4 49_D S-0.8 43 AA 36C P-1.0
2 2 1A_B R-0.8 SHEET 1 - 69 (13) 10
49 5 138
75
1 1 37D P-0.8
9
3 3 37U P-0.8
2 2 19S_A Or-0.8 36C_B P-0.8 4 4 36C_A P-1.0 13 13
74 31F_B Y-0.8 3 3 31F_A Y-1.0 7 7 31F Y-1.0 0_BD Bk-1.0 SHEET 1 - SPL_B1
36P_B P-0.8 6 6 36P_A P-1.0 6 6 36P P-1.0
19S_B Or-0.8
22F 22M 94F 94M
117 1 2
CAB MAIN TRANSMISSION TRANSMISSION ENGINE 148 A B
HARNESS HARNESS HARNESS HARNESS COMMON
Normally Closed
9 0_KK Bk-0.8 50 Opens at 0.69 bar (10 psi) 44
7 7 0_KJ Bk-0.8
8 8 49_D S-0.8 NORMALLY NORMALLY
5 49_C S-0.8 OPEN CLOSED Normally Open
6 Closes at - 0.06 bar (- 0.928 psi)
46 10
4
1
3 3 33U Y-0.8 91 OHM RESISTOR 240 OHM RESISTOR
2 2 19A_H Or-0.8 SHEET 2 - 70 (27) YELLOW WIRE BLACK WIRE
19A_G Or-0.8 (NOTE 2) (NOTE 2)
72

ENGINE GROUND
10 0_KJ Bk-0.8
7 7 0_KH Bk-0.8 SHEET 4 - 71 (103)
8 8 49_C S-0.8
1 49_B S-0.8 SHEET 4 - 71 (103)
9
48 5
6
4
3 3 31L Y-0.8
2 2 19C Or-0.8
37

SHEET 3 - INSTRUMENT CLUSTER


COMPONENTS

1. Batteries 11B. Grid Heater Temperature Sensor (Option) 22. Turbine Speed Sensor 34. FNR Switch 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 114. Five Position Rotary Lamp
2. Master Disconnect Switch 11C. Grid Heater Controller (Option) 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch
3. Engine Fuel Solenoid 12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) Switch 115. High/Low Beam Relay -
4. Alternator 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 105. Flasher Module Number 13
5. Starter Motor 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 116. License Plate Lamp
6. Starting Relay 15. Ignition Relay - Number 2 27. Transmission Shifter 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 107. Right-Hand Rear Combination Lamp 117. Dome Lamp
7. Fuel Filter Heater Relay - Number 16 16. Accessory Relay - Number 3 28. Diagnostic Connector 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 108. Left-Hand Front Combination Lamp 118. Courtesy Lamp
8. Fuel Filter Heater Switch 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 109. Right-Hand Front Combination Lamp
9. First Fuel Filter Heater 18. Time Delay Module 30. Transmission Auto Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 110. Left-Hand Rear Work Lamp
10. Second Fuel Filter Heater 19. Output Speed Sensor 31. Declutch Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 111. Right-Hand Rear Work Lamp
11. Grid Heater Relay - Number 15 (Option) 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 112. Left-Hand Front Work Lamp
11A. Grid Heater (Option) 21. Intermediate Speed Sensor 33. Transmission Enable Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 6 113. Right-Hand Front Work Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
23F_A W-2.0 1 4 5 6
14
1 4 7 10
1. LEVER RELEASED
1 4
1. VACUUM SWITCH
1 4
1. SINGLE POLE,
1
1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 10
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 - 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Used only on 621D.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15 6. On 521D connector 289 connected to fuel filter heater switch; on 621D connector 291 connected.
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE, 7. Used only when grid heater option installed.
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC P.I.N. JEE0135501 AND ABOVE
CONNECTED) 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 3. CIRCUIT CONNECTED 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-49310
BC02M132
185
31 1 0_KG Bk-0.8
H 45 1 64C Or-0.8
184
2 1 45B N-0.8
R 68
104 5 1 19B Or-0.8
67
L 1 1 45A N-0.8
66
B 1 0_KF Bk-0.8
187
A 1 64D Or-0.8
186

6
7 7 0_KH Bk-0.8 SHEET 3 - 37 (48)
8 8 49_B S-0.8 SHEET 3 - 37 (48)
9 49_A S-0.8
4
103 5
1
10
3 3 45H N-0.8
2 2 1B R-0.8

0_KG Bk-0.8
71

49_A S-0.8
64D Or-0.8

64C Or-0.8
19B Or-0.8
45H N-0.8

45A N-0.8

45B N-0.8
1B R-0.8
106 107
65 67 51 55 69 66 70 42 41 13M PEDESTAL HARNESS
STOP TURN TAIL REVERSE STOP TURN TAIL REVERSE 65 67 51 55 69 66 70 42 41 13F CAB MAIN HARNESS

18G_C Or-1.0 A A 18G_E Or-1.0 AA


116

64D_A Or-0.8
45H_A N-0.8
0_J Bk-1.0 0_JC Bk-1.0

45A_A N-0.8

45B_A N-0.8
C C 0_JA Bk-1.0 BB

1B_C R-0.8

49_F S-0.8
SPL_J1 168
128F 128M
REAR HOOD 10 0_DAW Bk-1.0 SHEET 2 - 118F (36)
0_JB Bk-1.0 SHEET 2 - 174 (37) 0_DAP Bk-1.0 SHEET 2 - 199F (33)
CHASSIS HARNESS 7 7
HARNESS 8 8 49_R S-1.0 SHEET 2 - 199F (33)
0_DX Bk-0.8 SHEET 1 - 220F GROUND CAB 9 49_T S-1.0 SHEET 2 - 118F (36)
6
SHEET 5 - 51F (80)
99 5
1 6 2 3 4 5 1 6 2 3 4 5 64C_A Or-0.8
1 6 2 3 4 5 125 1 6 2 3 4 5 127 4
SHEET 1 - 164 ENGINE GROUND 19B_A Or-0.8 SHEET 1 - 18F FUSE BLOCK 1
3 3 46_C K-1.0
18G_A Or-1.0

2 2 19X Or-1.0 SHEET 1 - 18F FUSE BLOCK


45R_A N-1.0

35A_B K-1.0
0_C Bk-1.0

1B_E R-0.8
44_B T-1.0

42F
30 30
SPL_D9
87 87 44_E T-0.8 44_F T-0.8 SHEET 3 - 13F CAB PEDESTAL
102 87a 87A 0_DG Bk-0.8 SHEET 1 - 58F (17)
85 85 0_DC Bk-0.8 SHEET 1 - 49F (16)
86 86
0_A Bk-1.0 0_D Bk-2.0 SHEET 1 - 164 ENGINE 204F
SPL_E4 GROUND

1B_E R-0.8
18G_A Or-1.0 SPL_E8 SHEET 1 - SPL_D17 1_M R-3.0
SPL_E2 SHEET 2 - 53F (35) 211F SHEET 1 - 18F FUSE BLOCK 41L_A K-2.0 3 3 56b
35A_A K-1.0 35A_C K-1.0 35A_C K-1.0 7 7 35A_D Y-08
SHEET 1 - 18F FUSE BLOCK FLASHER SHEET 1 - 18F FUSE BLOCK 41H K-2.0 4 4
56a
18F_A Or-1.0 18F_A Or-1.0 5 5 18F_D Or-0.8
18G_D Or-1.0 9 9 18G_F Or-0.8 SHEET 1 - 18F FUSE BLOCK CIRCUIT 41J_A K-2.0 1 1 56 115
BREAKER B SHEET 1 - SPL_D16 30
45R_A N-1.0 12 12 45R_B N-0.8 1_H R-3.0 8 8
S
45L_A N-1.0 45L_A N-1.0 10 10 45L_B N-0.8 12.5 AMPERES 212F 64D_A Or-0.8 6 6
44_A T-1.0 44_C T-1.0 8 8 44_D T-0.8 59F
SPL_E1 1B_A R-1.0 28 28 1B_D R-0.8 1B_F R-0.8
44 T-1.0 29 29 44A_B T-0.8 SPL_D19
21M 21F

1B_B R-0.8
REAR CAB
49_U S-0.8 SHEET 5 - 210F (55)
CHASSIS MAIN
HARNESS HARNESS 49_G S-0.8 SHEET 2 - 199F (33)
49_F S-0.8 49_S S-1.0
1 2 SPL_D8
1 2 159
0_MA Bk-1.0 SHEET 5 - 82M (77)
101
1_N R-3.0 SHEET 1 - 224F POWER CAB
SHEET 1 - 206F CAB FLOOR WELD STUD 0_DU Bk-1.0 SPL_M6
0_DAS Bk-0.8 SHEET 1 - 63M (18) 49_K S-1.0 SHEET 5 - 39F (61) 46_A K-0.8 0_MD Bk-1.0 0_MC Bk-1.0
SHEET 3 - 13F CAB PEDESTAL C C BB
Normally Open SPL_D14 42C_A DU-1.0 46_C K-1.0 E E 46_D K-1.0 46_D K-1.0 AA
M 100
Closes at 4.1 bar (60 psi) 105 0_DAT Bk-0.8 SHEET 1 - 220F GROUND CAB 42R_B DU-0.8 H H 42R_F DU-1.0
19Z Or-1.0 SHEET 1 - 18F FUSE BLOCK 85F
SHEET 1 - 223F GROUND CAB 0_DT Bk-1.0 B B 0_MG Bk-1.0
19U_A Or-1.0 19U_D Or-1.0

41T_B K-1.0

41T_B K-1.0
41T_A K-1.0 SHEET 1 - 18F FUSE BLOCK SHEET 1 - 18F FUSE BLOCK

41J_B K-2.0
D D
62M FLASHER MODULE SPL_M4

49_J S-0.8
1B_B R-0.8 42R_E DU-1.0 AA
1 FLASHER MODULE POWER 1
42R_B DU-0.8 23F 23M 0_MF Bk-1.0 BB 111
2 FLASHER OPP SIDE CONTROL 2 45N_A N-0.8 SPL_M3
3 FLASHER MODULE GROUND 3 0_DAN Bk-0.8 CAB CAB 80F
4 FLASHER MODULE GROUND 4 0_DAQ Bk-0.8 42R_C DU-0.8 SHEET 3 - 13F CAB PEDESTAL MAIN ROOF
5 NONE 5 HARNESS HARNESS
6 6 18A Or-2.0 SHEET 1 - 18F FUSE BLOCK 42R_D DU-1.0 AA
NONE SPL_D20 0_ME Bk-1.0 BB 110
7 RIGHT-HAND TURN SIGNAL 7 45R_E N-0.8 45R_C N-0.8 SHEET 3 - 13F CAB PEDESTAL 25F A B A C 33F B A C 34F C A B 32F
8 LEFT-HAND TURN SIGNAL 8 45L_D N-0.8 45L_E N-0.8 SHEET 3 - 13F CAB PEDESTAL A B A C B A C C A B 83F
9 RIGHT-HAND TURN SWITCH POWER 9 45B_A N-0.8 SPL_D10
10 LEFT-HAND TURN SWITCH POWER 10 45A_A N-0.8
11 HAZARD SWITCH POWER 11 45H_A N-0.8 HD TL F4 B1 IL F1 B3 F3 F2 B2 LAMPS 1
12 FLASHER OPP SIDE CONTROL 12 45N_B N-0.8 1 1 45N_A N-0.8 SWITCH 19U_D Or-1.0 AA
2 3 4 2 3 4 2 3 4 POSITION 0_MB Bk-0.8 BB
POSITION DRIVE FLOOD ILLUMINATION
62M 64M 64F 1 5 1 5 1 5 AND TAIL CC 117
NOTE 3 1 OFF OFF OFF OFF 0_MM Bk-0.8 2
84F
2 ON OFF OFF OFF
114 3 ON ON OFF ON
4 ON ON ON ON A A
SPL_M5
5 ON OFF ON ON B B 0_ML Bk-0.8 BB
C C 49_V S-0.8 AA 118
D D
77F
SHEET 1 - 223F GROUND CAB 0_DR Bk-1.0 E E 0_MN Bk-0.8
49_S S-1.0 F F 49_V S-0.8 SPL_M2
SHEET 1 - 223F GROUND CAB 0_DS Bk-1.0 G G 0_MK Bk-1.0 0_MJ Bk-1.0 BB
42C_A DU-1.0 H H 42C_D DU-1.0 42C_C DU-1.0 AA 113
108 109 SPL_M1
78F
24M 24F
HIGH LOW HIGH LOW CAB CAB
MAIN ROOF 42C_B DU-1.0 AA
BEAM POSITION BEAM TURN BEAM POSITION BEAM TURN
0_MH Bk-1.0 BB 112
HARNESS HARNESS
79F

3 6 4 2 5 1 3 6 4 2 5 1
3 6 4 2 5 1 6 3 6 4 2 5 1 8

0_AL Bk-1.0 SHEET 5 - SPL_A1 0_AG Bk-1.0 SHEET 5 - SPL_A1

SHEET 1 - 18F FUSE BLOCK 18B_A Or-0.8 G G 18B Or-1.0


SHEET 1 - 18F FUSE BLOCK 18F_E Or-0.8 F F 18F Or-1.0
SHEET 1 - 18F FUSE BLOCK 18D_A Or-0.8 O O 18D Or-1.0
45L_C N-0.8 A A 45L N-1.0
SHEET 1 - 18F FUSE BLOCK 18C_A Or-0.8 Q Q 18C Or-1.0
SHEET 1 - 18F FUSE BLOCK 18G_G Or-0.8 E E 18G Or-1.0
SHEET 1 - 18F FUSE BLOCK 18E_A Or-0.8 P P 18E Or-1.0
45R_D N-0.8 C C 45R N-1.0

1F 1
CAB MAIN FRONT
HARNESS CHASSIS
HARNESS

SHEET 4 - LIGHTING
COMPONENTS

1. Batteries 11B. Grid Heater Temperature Sensor (Option) 22. Turbine Speed Sensor 34. FNR Switch 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 114. Five Position Rotary Lamp
2. Master Disconnect Switch 11C. Grid Heater Controller (Option) 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch
3. Engine Fuel Solenoid 12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) Switch 115. High/Low Beam Relay -
4. Alternator 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 105. Flasher Module Number 13
5. Starter Motor 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 116. License Plate Lamp
6. Starting Relay 15. Ignition Relay - Number 2 27. Transmission Shifter 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 107. Right-Hand Rear Combination Lamp 117. Dome Lamp
7. Fuel Filter Heater Relay - Number 16 16. Accessory Relay - Number 3 28. Diagnostic Connector 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 108. Left-Hand Front Combination Lamp 118. Courtesy Lamp
8. Fuel Filter Heater Switch 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 109. Right-Hand Front Combination Lamp
9. First Fuel Filter Heater 18. Time Delay Module 30. Transmission Auto Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 110. Left-Hand Rear Work Lamp
10. Second Fuel Filter Heater 19. Output Speed Sensor 31. Declutch Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 111. Right-Hand Rear Work Lamp
11. Grid Heater Relay - Number 15 (Option) 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 112. Left-Hand Front Work Lamp
11A. Grid Heater (Option) 21. Intermediate Speed Sensor 33. Transmission Enable Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 6 113. Right-Hand Front Work Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
23F_A W-2.0 1 4 5 6
14
1 4 7 10
1. LEVER RELEASED
1 4
1. VACUUM SWITCH
1 4
1. SINGLE POLE,
1
1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 10
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 - 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Used only on 621D.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15 6. On 521D connector 289 connected to fuel filter heater switch; on 621D connector 291 connected.
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE, 7. Used only when grid heater option installed.
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC P.I.N. JEE0135501 AND ABOVE
CONNECTED) 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 3. CIRCUIT CONNECTED 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-49310
BC02M133
58S W-0.8
30 30 58_A W-0.8
61R_B Or-0.8 27 27 61R_A Or-1.0 3 3 61R Or-1.0 BB Normally Open 87 87 58_B W-0.8
61A_B Or-0.8 61A_B Or-0.8 26 26 61A_A Or-1.0 2 2 61A Or-1.0 AA 87 Closes at 27.6 bar (400 psi)
61A_C Or-0.8
72 87a 87A
61C_B Or-0.8 25 25 61C_A Or-1.0 4 4 61C Or-1.0 85 85 0_DD Bk-0.8 SHEET 2 - 19F (26)
61R_B Or-0.8 8 8 98
30 30 86 86 58H_B W-0.8 SHEET 2 - 19F (26)
87 87 61R_C Or-0.8 22F 22M 10 10
89 87a 87A 61R_D Or-0.8 12 12 50F
CAB TRANSMISSION
85 85 61C_B Or-0.8 MAIN HARNESS 14 14
86 86 0_DA Bk-0.8 SHEET 1 - 220F 16 16 SHEET 1 - 18F FUSE BLOCK 19U_B Or-1.0
HARNESS 17 17 19U_C Or-0.8 30 30
61R_C Or-0.8 61C_D Or-1.0 1_W R-1.0
203F 18 18 10 0_DAM Bk-1.0 SHEET 2 - 41F (30) 64A_A Or-0.8 87 87
19 19 99 267F
7 7 0_DAL Bk-1.0 87A 87a 80 51_B W-1.0 1_NC R-50 SHEET 1 - 245F RELAY BOX
ENGINE AIR CONDITIONING 8 8 49_Q S-1.0 SHEET 2 - 41F (30) SHEET 4 - 13F CAB PEDESTAL 64C_A Or-0.8 85 85
94F 94M JUNCTION BLOCK
HARNESS DIODE HARNESS 9 49_P S-1.0 19U_C Or-0.8 86 86
TRANSMISSION ENGINE DIODE 181 263F 244F
MODULE 5 51F
HARNESS HARNESS SPL_N1 265F 71 6 6 58_B W-0.8
61C_E Or-1.0 61C_C Or-1.0 C C 4
B B 1
266M 0_BJ Bk-1.0 A A 3 3 58S W-0.8
2 2 19C_B Or-1.0 19C_C Or-0.8 SHEET 3 - 13F CAB PEDESTAL 242F
44F SPL_D24 19C_A Or-1.0 SHEET 1 - 18F FUSE BLOCK M 68
SHEET 1 - 268 REAR ENGINE BLOCK
1 1 19G Or-2.0 SHEET 1 - 18F FUSE BLOCK GROUND STUD 147
B
2 2 61T Or-1.0
C 64 Or-1.0
6 6
83 L
5 5 62L Or-1.0 1 1 W 1
207F AIR CONDITIONING DIODE HARNESS 81
M USED ONLY ON LOADERS WITH BOTH 10 10 49_P S-1.0 0_AD Bk-1.0 0_ND Bk-62 SHEET 1 - 243F REAR CHASSIS GROUND STUD
4 4 62M Or-2.0 2 2 R 2 2 A 61T Or-1.0 3 49_H S-0.8
H
3 3 62H Or-2.0 3 3 Bk 3 88 90 AIR CONDITIONING AND TAPE DECK 146
8
30F 4 4 N N 1 A 61A_D Or-0.8 7
29M 4 3 208F 6 0_AJ Bk-2.0 SHEET 1 - 145 GROUND CAB
84 69 5
SHEET 1 - 218F GROUND CAB 0_DZ Bk-2.0 SPL_D3 61A_C Or-0.8 1 1 57_A W-0.8
M 0_AL Bk-1.0 SHEET 4 - 6 (108)
9 9 0_DAL Bk-1.0
4 0_DAF Bk-1.0 0_AG Bk-1.0 SHEET 4 - 8 (109)
BB 61A_E Or-0.8 2 2 19P_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
85 86 AA 61R_E Or-0.8 61R_D Or-0.8
40F 19P_B Or-1.0 SPL_A1
27M SPL_D1
SPL_C2
Normally Closed 0_AB Bk-1.0 BB 51_C W-1.0 AA
61R_F Or-0.8 SHEET 3 - 13F CAB PEDESTAL 57 W-1.0 AA 70 28.8 ohms at 20°C (68°F)
0_CF Bk-1.0 BB 68A 39.3 ohms at 20°C (68°F)
Opens at 1.4 bar (20 psi)
10 0_DAY Bk-1.0 107M 264M
7 7 0_DAF Bk-1.0
8 8 49_H S-0.8
9 49_U S-0.8 SHEET 4 - SPL_D8
6
55 5 0_AC Bk-1.0 2 2
73 22.7 ohms at 20°C (68°F)
22 0_X Bk-1.0 SHEET 1 - 163 ENGINE GROUND 58_C W-1.0 1 1 66
56 1 1
11 52 W-1.0 4 5F
158 3 3 52_A W-0.8
19P_B Or-1.0 64A_A Or-0.8 N N 64 Or-1.0 90M SECONDARY STEERING MODULE
2 2 19R_C Or-1.0
39.3 ohms at 20°C (68°F) X X 1 1 SECONDARY STEERING IGNITION
210F 57_A W-0.8 U U 57 W-1.0 51_A W-1.0 2 2 SECONDARY STEERING MOTOR RELEASE
27 27 52_A W-0.8 W W 1_W R-1.0 3 3 SECONDARY STEERING MODULE B+
1 1 68W Or-1.0 24 24 68W_A Or-1.0 D D SPL_A7 SHEET 1 - 176 REAR CHASSIS GROUND STUD 0_CE Bk-1.0 4 4 SECONDARY STEERING CHASSIS GROUND
78 M
2 2 0_F Bk-1.0 SHEET 1 - 162 ENGINE GROUND 25 25 63W_A Or-0.8 SHEET 2 - 199F (33) 0_DAE Bk-1.0 58_A W-0.8 V V 58 W-1.0 5 5 NONE
63W Or-1.0 SPL_D13 SHEET 1 - 18F FUSE BLOCK 19M_A Or-0.8 H H 19M_B Or-1.0 19M_B Or-1.0 1 1 19M_C Or-1.0 6 6 NONE
3 21M 21F SHEET 1 - 222F GROUND CAB 0_DAD Bk-1.0 SHEET 1 - SPL_D25 19R_A Or-0.8 J J 19R_B Or-1.0 19R_B Or-1.0 2 2 7 7 SECONDARY STEERING ACCESSORY
REAR CAB SHEET 3 - 13F CAB PEDESTAL 35X_E Y-0.8 K K 35X_B Y-1.0 35X_C Y-1.0 3 3 35X_D Y-1.0 8 8 SECONDARY STEERING LOW PRESSURE SIGNAL
1 1 S S SPL_A4 51P_B W-1.0 4 4 51P_A W-1.0 9 9 SECONDARY STEERING HIGH PRESSURE
76 M
2 2 0_G Bk-1.0 SHEET 1 - 162 ENGINE GROUND
CHASSIS MAIN 10 0_DAH Bk-1.0 R R 54B W-1.0 AA C 0_AN Bk-1.0 5 5 0_CC Bk-1.0 0_CA Bk-1.0 10 10 NONE
HARNESS HARNESS 7 7 0_DAG Bk-1.0 54B_A W-0.8 54B W-1.0 0_AA Bk-1.0
2 L L BB - 63 6 6 SPL_C1 11 11 SECONDARY STEERING SIGNAL GROUND
8 8 49_K S-1.0 SHEET 4 - 34F (114) 56_J W-0.8 T T 56_C W-1.0 56_A W-1.0 CC + 0_CB Bk-1.0 12 12 SECONDARY STEERING SIGNAL GROUND
9 49_M S-1.0 53B_B W-0.8 180F 180M
M M 53B W-1.0 SPL_A3 10 90M
6 53P_C W-0.8 B B 53P_D W-1.0 FRONT SECONDARY
61 NORMALLY

56_B W-1.0
5 0_DAH Bk-1.0 CHASSIS STEERING
0_DW Bk-0.8 SHEET 2 - 118F (36) 1 1 0_DAJ Bk-1.0 1F 1 CLOSED
54B_A W-0.8 HARNESS MODULE
7 7 49_L S-0.8 SHEET 2 - 118F (36) 4 CAB FRONT 0_CD Bk-1.0 SHEET 1 - 177 REAR ENGINE BLOCK GROUND STUD
8 8 3 3 54B_B W-0.8 SPL_D2 HARNESS
SPL_D23 54B_C W-0.8 MAIN CHASSIS
5 5 19K_D Or-0.8 19K_A Or-1.0 SHEET 1 - 18F FUSE BLOCK 2 2 55A W-0.8 HARNESS HARNESS
10 39F
9
77 6 6 68W_A Or-1.0 SHEET 3 - 56F (51) 51P_B W-1.0 A A N.O.
1 1 68C_A Or-1.0 0_AN Bk-1.0 B B COM
67 Closes at 2.4 bar (35 psi)
4 19K_B Or-1.0 F F 19K_E Or-1.0 35X_A Y-1.0 C C

0_AA Bk-1.0
19K_C Or-1.0 68C_A Or-1.0 68C_B Or-1.0 N.C.
3 3 A A 10 0_DAJ Bk-1.0
2 2 68L_A Or-1.0 68L_A Or-1.0 G G 68L_C Or-1.0 7 7 0_DAK Bk-1.0 SHEET 2 - 38F (31) 131F
45F 68L_B Or-0.8 8 8 49_M S-1.0
23F 23M 9 49_N S-1.0 SHEET 2 - 38F (31)
CAB ROOF 6
MAIN HARNESS 59 5 53B W-1.0 A A 53B_A W-1.0 AA C
HARNESS 4 0_AF Bk-1.0 0_AF Bk-1.0 B B 0_AM Bk-1.0 BB - 62
1 SPL_A2 56_B W-1.0 C C 56_D W-1.0 CC +
81M 56_H W-0.8 SPL_D4
3 3 12F 12M 200
A A 2 2 53P_B W-0.8 SHEET 3 - 56F (51) 0_AK Bk-1.0 SHEET 1 - 145 GROUND CAB
B B 68L_C Or-1.0 XT MODELS: NORMALLY CLOSED
79 M 36F RETURN-TO-DIG HARNESS Z-BAR MODELS: NORMALLY OPEN
C C 19K_E Or-1.0 FOR XT CHASSIS
D D 68C_B Or-1.0

0_AR Bk-1.0
1 1 0_MA Bk-1.0 SHEET 4 - SPL_M6
82M
RETURN-TO-DIG 3 3 53B_B W-0.8
F F 68L_B Or-0.8 4 4 56_G W-0.8
A A 63L_B Or-0.8 2 2 54B_C W-0.8
DIODE C C 0_DAX Bk-0.8 SHEET 1 - 206F CAB FLOOR WELD STUD
60 HEIGHT CONTROL
5 5 56_F W-0.8 58_E W-1.0 AA
MODULE B B 63H_B Or-0.8 RETURN-TO-TRAVEL 1 1 55A W-0.8 53S_D W-1.0 BB
D D 13C_C Or-0.8 SHEET 1 - 57F (58) 6 6 56_E W-0.8 0_AQ Bk-1.0 0_AQ Bk-1.0 CC DIODE
E E 21C_F W-0.8 SHEET 1 - 54F (12) 17M SPL_A6 DD MODULE
140M 75 68.2 ohms - Joystick EE
MOMENTARY 305 ohms - Single Axis F F
PARK INTERMITTENT LOW HIGH 0_AP Bk-1.0 2 2
35F WIPER AND WASHER SWITCH PUSH 65 229M 64A
SHEET 1 - 218F GROUND CAB 0_DAR Bk-1.0 53S_B W-1.0 1 1
SHEET 1 - 18F FUSE BLOCK 19J_A Or-1.0 1 1 BLOWER WIPER SEAT GROUND
19J_B Or-0.8 2 2 FRONT WIPER WASHER FUSED POWER 24V 24V 24V 24V 24V 179F
63W_A Or-0.8 3 3 FRONT WASHER PUMP 24V 39.7 ohms at 20°C (68°F) 58_D W-1.0 AA 58_F W-1.0 BB
61 63C_A Or-0.8 4 4 FRONT WIPER PARK 24V PULSE 53S_D W-1.0 BB 58A_A W-1.0 AA
A A 63H Or-0.8 57 57 63H_A Or-0.8 63H_A Or-0.8 5 5 FRONT WIPER HIGH SPEED 24V 53S_C W-1.0 53S_C W-1.0 CC Normally Closed
B B 63L Or-0.8 58 58 63L_A Or-0.8 63L_A Or-0.8 6 6 FRONT WIPER LOW SPEED 24V PULSE 24V 272F Opens at 6.2 bar (90 psi)
74 M SPL_A5
C C 19J Or-0.8 60 60 19J_B Or-0.8 63H_B Or-0.8 202F 271M
63L_B Or-0.8 35F PINS 4 AND 6 ARE CONNECTED INTERNALLY
D D 63C Or-0.8 59 59 63C_A Or-0.8
61 61 0_DV Bk-0.8 SHEET 1 - 206F CAB GROUND WELD STUD BY THE LIMIT SWITCH INSIDE MOTOR 58A_A W-1.0 AA DIODE
1 1 0_KN Bk-0.8 BB
53S_E W-1.0 C C MODULE
60 13M 13F
PEDESTAL CAB 53S_A W-1.0 BB 273F
53P_D W-1.0 AA 64
HARNESS MAIN
HARNESS 178M ROLLBACK PRESSURE SWITCH
Normally Open JUMPER HARNESS FOR XT CHASSIS
Closes at 19 bar (275 psi)

SHEET 5 - MACHINE CONTROLS


RADIO MEMORY
AFTER S/N JEE0133334

1 1_X R-1.0 SHEET 1 - 270F CAB B+ J-BLOCK 94 95


2 18_H Or-0.8
96
Fuse H 7.5 A 92
18_H Or-0.8 6 6
8 8
SHEET 1 - 246M ON 18F FUSE BLOCK CONTACT 5 19L_A Or-1.0 AA AA 65C Or-0.8 6 6 65C_B Or-0.8 14 14 SHEET 1 - 250F CAB B+ J BLOCK 1_V R-5.0 24V IGN 19L_B Or-1.0 SHEET 1 - 249M ON 18F FUSE BLOCK CONTACT 11
24V/12V
SHEET 1 - 247F CAB GROUND J-BLOCK 0_PD Bk-1.0 BB BB 0_PC Bk-0.8 3 3 0_QC Bk-0.8 5 5
255F 256F
CONVERTER
109M 110F 2 2 0_QA Bk-0.8 4 4
REMOTE
1 1 65L_A Or-0.8 11 11
24V
4 4 0_QB Bk-0.8 2 2 TOP CAB
A 5 5 65R_A Or-0.8 9 9
REMOTE 254F 258F
RADIO GROUND
7 7 12V_B R-5.0 SHEET 1 - 18F FUSE BLOCK CONTACT 6
114F 114M WELD STUD 0_RA Bk-5.0 GND 12V 12V_A R-30
10 10 SHEET 1 - 251F CAB GROUND J BLOCK
BB 0_PA Bk-0.8
97 AA 65L Or-0.8
3 3
257F BB 0_DY Bk-1.0 SHEET 1 - 218F GROUND CAB
12 12 1 1 19W_A Or-3.0 SHEET 1 - 260M ON 18F FUSE BLOCK CONTACT 16 AA 19N_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
112M 13 13 91 2 2 0_S Bk-3.0 SHEET 1 - 261F CAB GROUND J-BLOCK
TAPE DECK 82 28M
1 1
AA 259F
BB 0_PB Bk-0.8 113 SHEET 1 - 252F OUTLET GROUND (CAB GROUND WELD STUD) 0_RB Bk-3.0 BB 93
98 AA 65R Or-0.8
B C 253F
111M CIGAR LIGHTER OPTION

1. 24V REMOTE RADIO (ALL CIRCUITS SHOWN INCLUDING BOX B BUT EXCLUDING BOXES A AND C (109M CONNECTED TO 110F)) AIR SEAT OPTION
2. 24V REMOTE RADIO WITH TAPE DECK (ALL CIRCUITS SHOWN INCLUDING BOXES B AND C BUT EXCLUDING BOX A (109M CONNECTED TO 110F)) 24 VOLT - 12 VOLT POWER CONVERTER OPTION
3. 24V RADIO READY (ALL CIRCUITS SHOWN EXCLUDING BOXES A, B, AND C (109M CONNECTED TO 110F))
4. 12V RADIO READY (ALL CIRCUITS SHOWN INCLUDING BOX A BUT EXCLUDING BOXES B AND C)

RADIO OPTIONS

SHEET 6 - OPTIONS
COMPONENTS

1. Batteries 11B. Grid Heater Temperature Sensor (Option) 22. Turbine Speed Sensor 34. FNR Switch 45. Program Reset Switch 57. Redundant Brake Pressure Switches 68. Secondary Steering Motor (Option) 79. Rear Wiper Motor 91. Cigar Lighter (Option) 103. Hazard Switch 114. Five Position Rotary Lamp
2. Master Disconnect Switch 11C. Grid Heater Controller (Option) 23. Filter Maintenance Switch 35. Backup Alarm Relay - Number 7 46. Parking Brake Switch 58. Relay Socket - Number 11 68A. Secondary Steering Solenoid (Option) 80. Horn Relay - Number 5 92. Power Converter - 24 volts to 12 volts (Option) 104. Turn Signal, Hi/Low Beam, and Horn Switch
3. Engine Fuel Solenoid 12. Neutral Start Relay - Number 8 24. Torque Converter Output Temperature Sender 36. Backup Alarm Disable Switch 47. Instrument Cluster 59. Detent Switch 69. Pin Engage Switch (Option) 81. Horn 93. Power Outlet (Option) Switch 115. High/Low Beam Relay -
4. Alternator 13. Ignition Switch 25. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 48. Pilot Control Switch 60. Bucket Control Valve Electromagnetic Detents 70. Pin Engage Solenoid (Option) 82. Seat Compressor and Switch (Option) 94. Remote Radio or 24 Volt Radio (Option) 105. Flasher Module Number 13
5. Starter Motor 14. Ignition Relay - Number 1 26. Transmission Electronic Control Module 37. Backup Alarm 49. Up/Down Count Switch 61. Return-To-Travel/Float Switch 71. Ride Control Switch 83. Blower Switch 95. 12 Volt Radio (Option) 106. Left-Hand Rear Combination Lamp 116. License Plate Lamp
6. Starting Relay 15. Ignition Relay - Number 2 27. Transmission Shifter 38. Brake Warning Pressure Switch 50. Engine Oil Pressure Switch 62. Return-To-Dig Proximity Switch 72. Ride Control Relay - Number 4 84. Blower Motor Speed Resistors with Thermal Fuse 96. Radio Power Converter - 24 volts to 12 volts (Option) 107. Right-Hand Rear Combination Lamp 117. Dome Lamp
7. Fuel Filter Heater Relay - Number 16 16. Accessory Relay - Number 3 28. Diagnostic Connector 39. Coolant Level Sender 51. Pilot Control Relay - Number 10 63. Height Control/Return-To-Travel Proximity Switch 73. Ride Control Solenoid 85. Blower Motor 97. Left Speaker (Option) 108. Left-Hand Front Combination Lamp 118. Courtesy Lamp
8. Fuel Filter Heater Switch 17. Voltmeter Relay - Number 12 29. Transmission Kick-down Switch 40. Fuel Level Sender 52. Parking Brake Relay - Number 9 64. Float Pressure Switch 74. Front Wiper Motor 86. Air Conditioning Low Pressure Switch 98. Right Speaker (Option) 109. Right-Hand Front Combination Lamp
9. First Fuel Filter Heater 18. Time Delay Module 30. Transmission Auto Switch 41. Hydraulic Oil Temperature Sender 53. Parking Brake Solenoid 64A. Rollback Pressure Switch (Option) 75. Front Wiper and Washer Switch 87. Air Conditioning High Pressure Switch 99. Beacon Switch 110. Left-Hand Rear Work Lamp
10. Second Fuel Filter Heater 19. Output Speed Sensor 31. Declutch Switch 42. Hydraulic Filter Restriction Switch 54. Pilot Pressure Solenoid 65. Float Solenoid 76. Front Washer Pump Motor 88. Thermostat Switch 100. Rotating Beacon 111. Right-Hand Rear Work Lamp
11. Grid Heater Relay - Number 15 (Option) 20. Engine Speed Sensor 32. Brake Declutch Pressure Switch 43. Engine Coolant Temperature Sender 55. Fan Reversing Switch (Option) 66. Secondary Steering Module (Option) 77. Rear Wiper and Washer Switch 89. Compressor Clutch Lockout Relay - Number 14 101. Brake Lamp Pressure Switch 112. Left-Hand Front Work Lamp
11A. Grid Heater (Option) 21. Intermediate Speed Sensor 33. Transmission Enable Switch 44. Air Filter Restriction Switch 56. Fan Reversing Solenoid (Option) 67. Secondary Steering Pressure Switch (Option) 78. Rear Washer Pump Motor 90. Compressor Clutch 102. Brake Lamps Relay - Number 6 113. Right-Hand Front Work Lamp

WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
23F_A W-2.0 1 4 5 6
14
1 4 7 10
1. LEVER RELEASED
1 4
1. VACUUM SWITCH
1 4
1. SINGLE POLE,
1
1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 10
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
3. WIRE SIZE 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 - 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Used only on 621D.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15 6. On 521D connector 289 connected to fuel filter heater switch; on 621D connector 291 connected.
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE, 7. Used only when grid heater option installed.
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC P.I.N. JEE0135501 AND ABOVE
CONNECTED) 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 3. CIRCUIT CONNECTED 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
4. WIRE IDENTIFICATION 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-49310
BC02M134
41 12
14

39

16 6

19 13 L
S3 S1 DS2

P
40
LS
BR3 7
P

18 R
T

33

20
BR1 32
17 T Pst P
LOCK
SX UNLOCK
241 BAR
(3495 PSI) 25
45 BAR 30 BAR
(653 PSI) (435 PSI)
36 LS
BR2
38 26
20

DS1 S2 T N 250 BAR 11 10


16 XT MODELS (3626 PSI)
15
39

XT MODELS 0.7 L/min


12
XY
5
XZ

Z-BAR and
NOTE 3 XR MODELS
XT MODELS
b1 a1
290 BAR
(4206 PSI) A1
XY XY
XZ XZ
B1 5

Z-BAR and XR MODELS


M1 TANK
NOTE 1
193
Z-BAR and
21 BAR XR MODELS
31 (2800 PSI)
35 a2
M1 TANK
136
BAR A2
136
M2 (1975 PSI) BAR 1 6-8 BAR 4
(1975 PSI) b2 (87-116 PSI) B2
IN

23 P
M2
IN

22 2
T
3
b3 a3
34
290 BAR
(4206 PSI) A3

290 BAR B3
(4206 PSI)
4 1
SOLENOID
28 27 B X
2 VALVE A B

P T

NOTE 2 b4 a4 2
SEQUENCE
1 Y
290 BAR VALVE
(4206 PSI) A4
2
9 LS EF CF 290 BAR B4
(4206 PSI)
X Z1 Y X2
24 PP X1
LOGIC
240 BAR 1 VALVE
(3481 PSI) S2 S1 MP
MA MX 3
30 37 RELIEF
VALVE
8 T P
S L1 L
A T

M
29

42 42

COMPONENTS NOTES HYDRAULIC SYMBOLS


1. RIDE CONTROL VALVE (OPTION) 5. BUCKET CYLINDER (XT MODELS) 9. AUXILIARY STEERING PRIORITY VALVE 15. BRAKE LIGHT PRESSURE SWITCH DISPLACEMENT: 14 CC/REV (0.85 CU IN./REV) 32. PILOT PRESSURE ACCUMULATOR 38. LOAD SENSING PRESSURE DIAGNOSTIC
2. RIDE CONTROL ACCUMULATOR (OPTION) BORE: 104.80 MM (4.125 IN) (OPTION - NORTH AMERICAN MODELS) 4.1 BAR (60 PSI) PRECHARGE: 13.8 BAR (200 PSI) COUPLER 1. CHECK AND RELIEF VALVES NOT USED WITH
25. COUPLER LOCKING VALVE (OPTION)
PRECHARGE: 14.5 BAR (250 PSI) ROD: 57.20 MM (2.25 IN) RELIEF PRESSURE: 240.3 BAR (3481 PSI) 16. BRAKE ACCUMULATOR PRESSURE DIAGNOSTIC COUPLER (2) 26. COUPLER LOCKING CYLINDERS (2) (OPTION) CAPACITY: 0.95 LITRE (58 CU IN.) 39. REDUNDANT BRAKE PRESSURE SWITCH FAN REVERSER. PRESSURE
CAPACITY: 3.78 LITRES (231 CU IN.) STROKE: 954.30 MM (37.57 IN) 10. AUXILIARY STEERING PRESSURE SWITCH 17. REAR BRAKE CYLINDERS 27. IMPLEMENT HYDRAULIC PUMP 33. PILOT PRESSURE DIAGNOSTIC COUPLER (2) 2. REVERSE FLOW CHECK VALVE (OPTION) COMPONENT
6. STEERING CONTROL VALVE CROSSING LINES CHECK VALVE FILTER OR SCREEN
3. RIDE CONTROL ACCUMULATOR BLEEDER VALVE 2.4 BAR (35 PSI) MODULATION PRESSURE: 84 +7 BAR (1218 +101 PSI) DISPLACEMENT: 90 CC/REV (5.49 CU IN./REV) 34. FLOAT SWITCH - CLOSES AT 24 BAR (350 PSI) CLOSES AT 62 BAR (900 PSI) USED ONLY WITH RIDE CONTROL.
4. LIFT CYLINDERS) DISPLACEMENT: 590 CC/REV (36 CU IN./REV) 11. STEERING PRESSURE DIAGNOSTIC COUPLER 18. FRONT BRAKE CYLINDERS CUTOFF: 280 BAR (4061 PSI) 35. CONTROLLER WITH TWO SPOOL LOADER VALVE 40. AUXILIARY STEERING LOAD SENSE RETURN
3. Z-BAR AND XR MODELS - 290 BAR (4206 PSI)
BORE: 114.30 MM (4.50 IN) 1.6:1 FLOW AMPLIFICATION 12. BRAKE ACCUMULATORS (2) MODULATION PRESSURE: 90 +7 BAR (1305 +101 PSI) DELTA: 22 BAR (319 PSI) TWO LEVER OR JOYSTICK CONTROLLER SOLENOID VALVE (OPTION - NORTH
ROD: 63.50 MM (2.50 IN) 7. STEERING CYLINDERS (2) PRECHARGE: 55 ±1.7 BAR (800 ±25 PSI) 19. PARKING BRAKE CYLINDER 28. HYDRAULIC FILTER ASSEMBLY 35. CONTROLLER WITH THREE SPOOL LOADER VALVE AMERICAN MODELS) XT MODELS - 183 BAR (2654 PSI) LOAD SENSE
STROKE: 787.70 MM (31.01 IN) BORE: 69.9 MM (2.75 IN) CAPACITY: 3.0 LITRE (183 CU IN.) 20. FRONT AND REAR AXLE BRAKE PRESSURE DIAGNOSTIC FITTINGS (2) BYPASS VALVE: 3.4 BAR (50 PSI) THREE LEVER OR JOYSTICK WITH ONE LEVER CONTROLLER 41. PARKING BRAKE ACCUMULATOR
ROD: 38.10 MM (1.50 IN) PILOT PRESSURE LINE CONNECTION RESTRICTOR OIL COOLER
5. BUCKET CYLINDER (Z-BAR MODELS) 13. BRAKE VALVE AND ACCUMULATOR CHARGING VALVE 21. FAN DRIVE MOTOR WARNING SWITCH: 2.7 BAR (40 PSI) 35. CONTROLLER WITH FOUR SPOOL LOADER VALVE PRECHARGE: 97 BAR (1407 PSI)
BORE: 127.00 MM (5.00 IN) STROKE: 462.50 MM (18.21 IN) CUT-IN: 157 +10 BAR (2277 +145 PSI) DISPLACEMENT: 14 CC/REV (0.85 CU IN./REV) 29. HYDRAULIC RESERVOIR JOYSTICK WITH TWO LEVER CONTROLLER CAPACITY: 0.16 LITRE (9.8 CU IN.)
ROD: 76.20 MM (3.00 IN) 8. AUXILIARY STEERING MOTOR AND PUMP CUT-OUT: 193 ±3 BAR (2800 ± 43 PSI) 22. FAN REVERSING VALVE (OPTION) TOTAL VOLUMN: 83.3 LITRES (22 U.S. GALLONS) 36. LOADER CONTROL VALVE 42. 100 MESH STRAINER (2) HYDRAULIC SCHEMATIC P.I.N. JEE0135501 AND ABOVE
STROKE: 619.80 MM (24.40 IN) (OPTION - NORTH AMERICAN MODELS) 14. BRAKE WARNING PRESSURE SWITCH RELIEF SETTING: 170 BAR (2466 PSI) OIL CAPACITY: 56.8 LITRES (15 U.S. GALLONS) TWO SPOOL (STANDARD)
DISPLACEMENT: 11 CC/REV (0.671 CU IN./REV) 141 BAR (2045 PSI) RISING 23. FAN VALVE (STANDARD) 30. HYDRAULIC RESERVOIR BREATHER THREE SPOOL (OPTION) 621D Z-BAR, 621D XR, and 621D XT WHEEL LOADERS
117 BAR (1697 PSI) FALLING RELIEF SETTING: 136 BAR (1975 PSI) 20 MICRON BREATHER FOUR SPOOL (OPTION) Additional copies of this Hydraulic and Electrical Schematic can be ordered through
24. BRAKE HYDRAULIC PUMP 31. HYDRAULIC COOLER (OPTION) 37. PUMP PRESSURE DIAGNOSTIC COUPLER Technical Publications Distribution System. The Part Number is 6-49310
BC02M135

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