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Q.2 [5 + 5 + 5 + 10 = 25 Marks]
t-Butyl alcohol (TBA) is an important octane enhancer that is used to replace lead additives in
gasoline. TBA was produced by a liquid-phase hydration (W) of isobutene (I) over an Amberlyst-15
catalyst. The system is normally a multiphase mixture of hydrocarbon, water and solid catalyst.
However, the use of co-solvents or excess TBA can achieve reasonable miscibility. The reaction
.
mechanism is believed to be
.
. . .
.
Derive a rate law assuming
(a) The surface reaction is rate limiting step.
(b) The adsorption of isobutene is limiting step.
. .
(c) The reaction follows Eley-Rideal kinetics
.
(d) Isobutene (I) and water (W) are adsorbed on different sites.
.
TBA is not on the surface and the surface reaction is rate limiting.
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Q.3 [5 + 3X5 = 20 Marks]
An endothermic reaction A R is carried out in three stage, continuous flow stirred tank reactors. An
overall conversion of 95 % of A is required and the desired production rate is 0.95 X 10-3 kmol s-1 of
R. all the three reactors, which must be of equal volumes are operated at 50 0C. The reaction is first
order and the value of rate constant at 50 0C is 4 X 10-3 s-1. The concentration of A in the feed is 1
kmol m-3 and the feed is available at 75 0C. The contents of all three reactors are heated by steam
condensing at 100 0C inside the coils. The overall heat transfer coefficient for the heat exchange
system is 1500 J m-2 s-1 0C-1 and the heat of reaction is +1.5 X 108 J kmol-1 of A reacted. Calculate
(a) The size of the tanks in the reactor system
(b) The areas of heating coil in each tank.
Assume:
• Perfect mixing
• Steady state operation
• Constant fluid mixture density
• Stirrer input energy Ws is negligible
• A1, A2, A3 =areas of the heating coils in tank 1, 2 and 3 respectively.
• CA0 = Initial concentration of A in feed to the first reactor.
• CA1, CA2, CA3 = Concentrations of A in reactor 1, 2 and 3 respectively.
• FA0 = Desired product rate
• v = Fluid volumetric flow rate.
• ρ = Liquid density
• CP = Liquid specific heat
• U = overall heat transfer coefficient.
• VR = Volume of a single reactor.
• ∆HRx = Enthalpy of reaction
• T0 = Inlet feed temperature to the first reactor.
• T1, T2, T3 = Temperature in reactor 1, 2 and 3 respectively.
• Th = Temperature of the heating coils.
The energy balance on ith stage is given by the expression
∆
,
,
0
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