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(11) EP 1 418 341 B1
(12) EUROPEAN PATENT SPECIFICATION
(54) Axial thrust balancing system for a centrifugal compressor, having improved safety
characteristics
Axialschubausgleichseinrichtung mit verbesserten Sicherheitsmerkmalen für Kreiselverdichter
Dispositif de compensation de la poussée axiale dans un compresseur centrifuge, avec caractéristiques
de sécurité améliorée
Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give
notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in
a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art.
99(1) European Patent Convention).
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to overcome the aforementioned difficulties, particularly on the shaft 18 of the compressor 12, downstream of the
that of providing an axial thrust balancing system for a final compression stage. A balancing line 24, to ensure
centrifugal compressor, having improved safety charac- the correct operation of the said balancing piston 22, is
teristics. provided between an intake of the first compression
[0025] Another object of the present invention is to pro- 5 stage and an area downstream of the balancing piston
vide an axial thrust balancing system for a centrifugal 22, according to the known art.
compressor, having improved safety characteristics, [0035] An intake mechanical gas seal 26 is provided
which has the flexibility to meet the requirements of the around the shaft 18 upstream of the first compression
various applications of the centrifugal compressor, in or- stage; an outlet mechanical gas seal 28 is provided down-
der to optimize efficiency at all times. 10 stream of the balancing piston 22.
[0026] A further object of the present invention is to [0036] The two mechanical gas seals 26 and 28 are
provide an axial thrust balancing system for a centrifugal refilled with gas through a supply line 30.
compressor, having improved safety characteristics, [0037] In the embodiment according to the present in-
which is particularly reliable, simple and functional, and vention, the axial thrust balancing system 10 includes
relatively inexpensive. 15 the balancing piston 22, with its balancing line 24, and
[0027] A final object is to provide a fully reversible sys- also the mechanical gas seals 26 and 28, with their supply
tem, in other words one which makes it possible, by line 30. More precisely, the balancing line 24 can be shut
means of simple modifications, to return rapidly to the off by means of blocking elements 32, such as a shut-off
conventional compressor configuration (in which the de- valve.
livery end gas seal is not used to balance the thrust). To 20 [0038] The operation of the axial thrust balancing sys-
express this concept in another way, this characteristic tem 10 for a centrifugal compressor 12 according to the
of flexibility must enable the present solution to be applied invention is clear from the above description provided
easily to machines already produced in the conventional with reference to Figure 1, and can be summarized as
configuration, in order to improve their performance. follows.
[0028] These and other objects of the present inven- 25 [0039] The blocking elements 32 are operated to shut
tion are achieved by making an axial thrust balancing off the balancing line 24 of the compensating drum 22.
system for a centrifugal compressor, having improved This makes the mechanical seals 26 and 28 solely re-
safety characteristics, as described in Claim 1. sponsible for the sealing function.
[0029] Further characteristics of the axial thrust bal- [0040] In particular, the outlet mechanical gas seal 28,
ancing system for a centrifugal compressor, having im- 30 located at the delivery end of the compressor 12, has the
proved safety characteristics, are specified in the subse- additional function of balancing the axial thrust.
quent claims. [0041] The diameter of the delivery end gas seal must
[0030] The characteristics and advantages of an axial therefore be made larger than that of the intake end seal,
thrust balancing system for a centrifugal compressor, to enable the resulting axial thrust to be balanced.
having improved safety characteristics, according to the 35 [0042] If this is done, at least the following advantages
present invention are made clearer and more evident by will be obtained:
the following description, provided by way of example
and without restrictive intent, with reference to the at- - The possibility of returning easily to the balancing
tached schematic drawing, in which: configuration provided by the balancing piston 22,
40 by bringing the balancing line 24 back into operation
Figure 1 is a diagram of an axial thrust balancing and replacing the outlet gas seal 28 with one having
system for a centrifugal compressor, having im- a diameter equal to that of the intake seal 26, which
proved safety characteristics according to the is at the intake pressure of the centrifugal compres-
present invention. sor 12.
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[0031] With reference to Figure 1, this shows an axial - The assurance of greater safety if there is a rupture
thrust balancing system, having improved safety charac- in the system of mechanical gas seals 26 and 28;
teristics and indicated as a whole by 10, for a centrifugal this is because the presence of the compensating
compressor 12. drum 22 and its seal (even if made with greater clear-
[0032] The centrifugal compressor 12 comprises a ro- 50 ance in order to prevent overheating), although it
tor 14, in other words a rotating component, having im- may not make any contribution in normal operating
pellers 16 adjacent to each other and connected by a conditions (leakage to the exterior is practically ze-
shaft 18, which rotates in a stator 20, in other words a ro), will cause a pressure differential to be created
fixed component. between the two sides of the said compensating
[0033] The centrifugal compressor 12 also includes a 55 drum 22 if the primary ring of the gas seal 26 or 28
balancing piston or compensating drum 22 according to is ruptured, since the leakage will increase consid-
the prior art. erably. Thus the compensating drum 22 will return
[0034] More precisely, the balancing piston 22 is keyed to its normal function of balancing the aerodynamic
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thrust generated by the impellers 16 (even if this is the gas from the delivery end of the diffuser of the final
partial because of the increased clearance of the compression stage of the centrifugal compressor 12 (im-
seal). It should be noted that, owing to the presence mediately upstream of the scroll) and sends it, through
of the compensating drum 22, it is necessary to use pipes external to the compressor 12 itself, to a high pres-
at the delivery end a gas seal 28 having a diameter 5 sure filter; it then returns it to the interior of the compressor
markedly greater than that which it would have had 12 at the positions of the end labyrinth seals of the com-
if the compensating drum 22 had been removed. pressor 12 (at the primary rings of the gas seals 26 and
28).
- The possibility of implementing the solution accord- [0051] In practice, the supply line 30 is enabled to op-
ing to the present invention even in existing ma- 10 erate correctly because of the following circumstances.
chines: clearly, the fact that the architecture of the [0052] In the first place, the gas is taken off at the de-
machine does not change when moving from one livery end of the diffuser (before entering the scroll), and
configuration to the other (the gas seal 28 and the therefore its pressure is greater than that of the delivery
compensating drum 22 are present at the delivery flange of the compressor 12.
end in both cases) makes it possible to implement 15 [0053] Furthermore, the pressure at the primary ring
this solution in existing machines in such a way as of the gas seal 28 at the delivery end is less than the
to improve the thermodynamic performance. delivery pressure of the final impeller 16 because of the
secondary effect present on the rear of the said final im-
[0043] During starting with the centrifugal compressor peller 16.
12 pressurized, the difference in diameter between the 20 [0054] Because of the tangential velocity component
two gas seals 26 and 28 causes the generation of an of the gas in the space between the rotor and stator at
axial thrust equal to the product of the relative internal the rear of the final impeller 16 (the pressure gradient
pressure of the compressor 12 and the difference be- depends on the density of the gas and the square of the
tween the area of the delivery gas seal 28 and that of the tangential velocity), a pressure differential is created be-
intake gas seal 26 at the intake end. Clearly the starting 25 tween the delivery end of the final impeller 16 and the
thrust becomes greater as the difference between the balancing drum 22.
diameters of the two gas seals 26 and 28 increases. [0055] If we disregard the pressure drop across the
[0044] The axial thrust causes the appearance of a seal of the compensating drum 22, which has an in-
frictional torque on the thrust bearing of the shaft 18 (in creased clearance, the aforesaid pressure differential is
the case of lubricated bearings): this torque increases 30 also the pressure differential between the primary ring of
with the axial thrust. the gas seal 28 and the delivery end of the impeller 16
[0045] To enable the centrifugal compressor 12 to be of the final stage.
started, it may be necessary to use a direct-lubrication [0056] In high pressure applications (above 300 bar)
thrust bearing of what is known as the "jack in oil" type. this pressure differential is of the order of 5 to 6 bar.
[0046] Another aspect of considerable importance for 35 [0057] Any uncertainties in the calculation of the pres-
the correct operation of the axial thrust balancing system sures and consequently in the specification of the diam-
10 for a centrifugal compressor 12 according to the eters of the mechanical gas seals 26 and 28 can be com-
present invention relates to the supply system for the gas pensated for subsequently by appropriate pressurization
seals 26 and 28. of the primary ring of the gas seal 28 at the delivery end
[0047] This is because, as is known, a mechanical gas 40 or that of the seal 26 at the intake end.
seal requires, for correct operation, a supply system [0058] In laboratory tests, the axial thrust balancing
which refills the said seal with clean fresh gas, in order system 10 for a centrifugal compressor 12 according to
to remove the heat generated between the rings of the the present invention was applied successfully to a cen-
seal. trifugal compressor 12 with a low flow coefficient of an
[0048] In the present application, the gas seal 28 clear- 45 old type, whose performance was unsatisfactory. Before
ly operates with a pressure on the primary ring equal to this solution was introduced, the recycling to the balanc-
the delivery pressure of the compressor 12. ing line 24 was as much as 35% of the flange flow rate;
[0049] In applications of the compressor 12 such as after the introduction of the described modification, the
those requiring high pressure (reinjection, for example), aforesaid leakage could be eliminated almost completely
where the use of the axial thrust balancing system 10 for 50 (giving flow rates of the order of 400-500 sL/min.) and
a centrifugal compressor 12 according to the invention the required compression power could therefore be re-
is particularly advantageous because of the considerable duced to approximately 35%.
leakage at the balancing drum 22, the delivery end gas [0059] It should be noted that the leakage of gas across
seal 28 requires a supply of gas at high pressure. Such the balancing drum can be minimized by shutting off the
gas is not always easily available in an industrial plant. 55 balancing line. This ultimately makes it possible to in-
[0050] In a preferred embodiment of the axial thrust crease the efficiency of centrifugal compressors.
balancing system 10 for a centrifugal compressor 12 ac- [0060] It should be mentioned at this point that the axial
cording to the present invention, the supply line 30 takes thrust balancing system for a centrifugal compressor ac-
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cording to the present invention provides a fully reversible is used on the said shaft (18) to ensure the starting
solution; in other words, it is possible to change from of the said centrifugal compressor (12).
operation with a balancing piston to operation with me-
chanical gas seals. 6. Balancing system (10) according to Claim 1, char-
[0061] The axial thrust balancing system for a centrif- 5 acterized in that the said outlet gas seal (28) oper-
ugal compressor according to the present invention can ates with a pressure on a primary ring equal to the
advantageously be used for maintaining and upgrading delivery pressure of the said compressor (12).
existing centrifugal compressors having balancing pis-
tons of the conventional type, since the risks associated 7. Balancing system (10) according to Claim 1, char-
with a solution using mechanical gas seals alone are min- 10 acterized in that, in high-pressure applications of
imized by making it possible to return to a conventional the said centrifugal compressor (12), the said outlet
solution with a balancing piston, simply by replacing a mechanical gas seal (28) is refilled with a supply of
few components. gas at high pressure.
[0062] The above description has demonstrated the
characteristics of the axial thrust balancing system for a 15 8. Balancing system (10) according to Claim 7, char-
centrifugal compressor, having improved safety charac- acterized in that the said supply line (30) takes the
teristics according to the present invention, and has dem- gas from the delivery end of a diffuser of the final
onstrated the corresponding advantages. compression stage of the said centrifugal compres-
sor (12), immediately upstream of a scroll, and,
20 through pipes external to the said centrifugal com-
Claims pressor (12), sends it to a high-pressure filter.
1. Axial thrust balancing system (10) for a centrifugal 9. Balancing system (10) according to Claim 8, char-
compressor (12), having improved safety character- acterized in that the said gas, taken from the said
istics, the said centrifugal compressor (12) compris- 25 delivery end of the said diffuser of the said centrifugal
ing a rotor (14) having impellers (16) adjacent to each compressor (12), is returned into the said centrifugal
other and connected by a shaft (18), the said rotor compressor (12) at the positions of end labyrinth
(14) rotating in a stator (20), the said centrifugal com- seals of the said centrifugal compressor (12), at the
pressor (12) including a balancing piston (22), a bal- positions of primary rings of the said mechanical gas
ancing line (24) being provided between an intake 30 seals (26, 28).
of a first compression stage and an area downstream
of the balancing piston (22), characterized in that 10. Balancing system (10) according to Claim 1, char-
it comprises an intake mechanical gas seal (26) acterized in that uncertainties in the calculation of
around the said shaft (18) upstream of the said first the pressures and in the specification of the diame-
compression stage and an outlet mechanical gas 35 ters of the said mechanical gas seals (26, 28) can
seal (28) downstream of the said balancing piston be compensated for by appropriate pressurization
(22), the said balancing line (24) being closable by of the primary ring of the said outlet mechanical gas
means of blocking elements (32), and wherein a di- seal (28) and/or that of the said intake mechanical
ameter of the outlet mechanical gas seal (28) is larg- gas seal (26).
er than a diameter of the inlet mechanical gas seal 40
(26).
Patentansprüche
2. Balancing system (10) according to Claim 1, char-
acterized in that the said mechanical gas seals (26, 1. Axialschub-Ausgleichssystem (10) für einen Kreisel-
28) are refilled with gas from a supply line (30). 45 verdichter (12) mit verbesserten Sicherheitseigen-
schaften, wobei der Kreiselverdichter (12) einen Ro-
3. Balancing system (10) according to Claim 1, char- tor (14) mit zueinander benachbarten und durch eine
acterized in that the said blocking elements (32) Welle (18) verbundenen Flügelrädern (16) aufweist,
comprise a shut-off valve. wobei der Rotor (14) in einem Stator (20) rotiert, der
50 Kreiselverdichter (12) einen Ausgleichskolben (22)
4. Balancing system (10) according to Claim 1, char- enthält, eine Ausgleichsleitung (24) zwischen einem
acterized in that the said outlet mechanical gas seal Einlass einer ersten Kompressionsstufe und einem
(28) is located at a delivery end of the said compres- Bereich stromabwärts von dem Ausgleichskolben
sor (12) and has a function of balancing the said axial (22) vorgesehen ist, dadurch gekennzeichnet,
thrust. 55 dass es eine mechanische Gasdichtung (26) am
Einlass um die Wellen (18) herum stromaufwärts vor
5. Balancing system (10) according to Claim 1, char- der ersten Kompressionsstufe und eine mechani-
acterized in that a direct-lubrication thrust bearing sche Gasdichtung (28) am Auslass stromabwärts
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nach dem Ausgleichskolben (22) aufweist, wobei die Durchmesser der mechanischen Gasdichtungen
Ausgleichsleitung (24) mittels Blockierungselemen- (26, 28) durch eine geeignete Druckbeaufschlagung
ten (32) verschließbar ist, und wobei ein Durchmes- des primären Rings der mechanischen Gasdichtung
ser der mechanischen Gasdichtung (28) am Auslass (28) am Auslass und/oder des der mechanischen
größer als ein Durchmesser der mechanischen Gas- 5 Einlassgasdichtung (26) am Einlass kompensiert
dichtung (26) am Einlass ist. werden können.
7. Ausgleichssystem (10) nach Anspruch 1, dadurch 2. Système d’équilibrage (10) selon la revendication 1,
gekennzeichnet, dass in Hochdruckanwendungen 35 caractérisé en ce que lesdites garnitures mécani-
des Kreiselverdichters (12) die mechanische Gas- ques d’étanchéité aux gaz (26, 28) sont rechargées
dichtung (28) am Auslass mit einer Zuführung von en gaz à partir d’une ligne d’alimentation (30).
Gas mit hohem Druck nachgefüllt wird.
3. Système d’équilibrage (10) selon la revendication 1,
8. Ausgleichssystem (10) nach Anspruch 7, dadurch 40 caractérisé en ce que lesdits éléments bloquants
gekennzeichnet, dass die Zuführungsleitung (30) (32) comprennent un clapet.
das Gas aus dem Auslassende eines Diffusors der
letzten Verdichtungsstufe des Kreiselverdichters 4. Système d’équilibrage (10) selon la revendication 1,
(12) unmittelbar stromaufwärts von einer Spirale ent- caractérisé en ce que ladite garniture mécanique
nimmt, und über Rohre außerhalb des Kreiselver- 45 d’étanchéité aux gaz de sortie (28) est située à une
dichters (12) zu einem Hochdruckfilter sendet. extrémité de distribution dudit compresseur (12) et
a une fonction d’équilibrage de ladite poussée axiale.
9. Ausgleichssystem (10) nach Anspruch 8, dadurch
gekennzeichnet, dass das aus dem Auslassende 5. Système d’équilibrage (10) selon la revendication 1,
des Kreiselverdichters (12) entnommene Gas in den 50 caractérisé en ce que l’on emploie un palier de bu-
Kreiselverdichter (12) an den Positionen von Endla- tée à lubrification directe sur ledit arbre (18) pour
byrinthdichtungen des Kreiselverdichters (12) an assurer le démarrage dudit compresseur centrifuge
den Positionen der primären Ringe der mechani- (12).
schen Gasdichtungen (26, 28) zurückgeführt wird.
55 6. Système d’équilibrage (10) selon la revendication 1,
10. Ausgleichssystem (10) nach Anspruch 1, dadurch caractérisé en ce que ladite garniture mécanique
gekennzeichnet, dass Unsicherheiten in der Be- d’étanchéité aux gaz de sortie (28) fonctionne avec
rechnung der Drücke und in der Auslegung der une pression sur une bague primaire égale à la pres-
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EP 1 418 341 B1
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EP 1 418 341 B1
This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European
patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be
excluded and the EPO disclaims all liability in this regard.