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Serial Number Range

TZ-34/20

Part No. 84566


Rev C9
April 2012
April 2012

2 TZ-34/20 Part No. 84566


April 2012

How to Read Your Serial Number

Part No. 84566 TZ-34/20 3


April 2012

Table of Contents

300 Turntable Components


This manual is updated frequently. If you have a 301.1 Turntable Components - View 1.................................60
printed manual, you can keep it up to date by 301.1 Turntable Components - View 1.................................62
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 302.1 Turntable Components - View 2.................................64
information, visit the Parts Lookup System on the 303.1 Ground Control Box...................................................66
Genie website at www.genielift.com. 303.2 Ground Control Box...................................................70

400 Lift Components


How to Read Your Serial Number..........................................3 401.1 Lift Structure..............................................................74
Parts Stocking List.................................................................7 401.1 Lift Structure (from SN TZ3403-001 to TZ3407-520)..78
How to Order Parts................................................................8 401.2 Lift Structure, View 1 (from SN TZ3408-101 to
Service Parts Fax Order Form...............................................9 08-634)................................................................................82
401.3 Lift Structure, View 1 (from SN TZ3409-101).............86
402.1 Lift Structure, View 2 (from TZ3408-101 to 08-634)...88
Electronic Version 402.2 Lift Structure, View 2 (from SN TZ3409-101).............90
Click on any page number to view the figure.
500 Platform Components
501.1 Platform Installation - ANSI and CSA Models without
Platform Overload Option....................................................92
100 Decals
101.1 Decals with Words (to SN TZ3405-171)....................10 502.1 Platform Installation - ANSI, CSA and CE Models with
Platform Overload Option....................................................94
101.2 Decals with Words (from SN TZ3405-172 to
TZ3407-520)........................................................................14 503.1 Platform Rotate Installation - ANSI and CSA Models
without Platform Overload Option........................................96
101.3 Decals with Words (from SN TZ3408-101 to
TZ3409-350)........................................................................16 504.1 Platform Rotate Installation - ANSI, CSA and CE Models
with Platform Overload Option.............................................98
101.3 Decals with Words (from TZ3408-101)......................18
505.1 Gear Box Components............................................100
102.1 Decals with Symbols (to SN TZ3405-171).................22
506.1 Platform Control Box................................................102
102.2 Decals with Symbols (from SN TZ3405-172 to
TZ3407-520)........................................................................24 507.1 Platform Components - ANSI and CSA Models......106
102.2 Decals with Symbols (from SN TZ3408-101 to 508.1 Platform Components - CE Models.........................108
TZ3409-350)........................................................................26
102.2 Decals with Symbols (from SN TZ3408-101 to 600 Hydraulic Components
TZ3409-350)........................................................................28 601.1 Hydraulic Power Unit...............................................110
602.1 Function Manifold....................................................112
200 Chassis Components 602.2 Function Manifold....................................................116
201.1 Parking Brake Assembly - ANSI and CSA Models.....30 603.1 Function Manifold....................................................118
202.1 Parking Brake Assembly - CE Models (to SN 604.1 Hydraulic Cylinders..................................................120
TZ3411-388)........................................................................32
605.1 Hydraulic Hoses and Fittings - Outrigger System.....122
202.2 Parking Brake Assembly - CE Models (from SN
TZ3411-389)........................................................................34 606.1 Hydraulic Hoses and Fittings - Boom System.........124

203.1 Hitch Assembly - ANSI and CSA Models..................36 606.2 Hydraulic Hoses and Fittings, Boom System...........126

204.1 Hitch Assembly - CE Models.....................................38


700 Accessories
205.1 Hitch Options - ANSI and CSA Models.....................40 701.1 Accessories.............................................................128
206.1 Chassis Components................................................42
207.1 Battery Charger.........................................................46
Indices
Part Number Index.............................................................131
208.1 Hydraulic Brake and Axle - ANSI and CSA Models....48
Part Description Index.......................................................135
209.1 Mechanical Brake and Axle - CE Models..................50
210.1 Outrigger Components..............................................52 Cross References
211.1 Battery Box................................................................54 Fittings Cross Reference...................................................142

212.1 Power Cables.............................................................56


213.1 Electrical Wiring.........................................................58

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Table of Contents (continued)

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Part No. 84566 TZ-34/20 5


April 2012

Notes

6 TZ-34/20 Part No. 84566


April 2012

Parts Stocking List

Part No. 84566 TZ-34/20 7


April 2012

How To Order Parts

8 TZ-34/20 Part No. 84566


April 2012

Fax Order Form

Part No. 84566 TZ-34/20 9


100 Decals April 2012

101.1 Decals with Words (to SN TZ3405-171)

10 TZ-34/20 Part No. 84566


April 2012 100 Decals

101.1 Decals with Words (to SN TZ3405-171)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 82507 DECAL KIT,TZ34/20,WORDS 21 62707 DECAL,WARNING,MAX TOWING


includes items 1, 3, 5-7, 9-11, 13, 15, SPEED............................................1
18, 20-22,26-30, 32-36, 38-42,44 AND 22 72832 DECAL,DANGER,DO NOT ALTER
45 SWTC..............................................4
-- 97565 DECAL KIT,TZ34/20,WORDS 23 72891 DECAL,LABEL,BLUE ARROW.......4
includes items 1, 2, 5-7, 9-11, 13, 15,
18, 20-22, 26-30, 32-36, 38-42, 44 and 24 76409 SERIAL # LABEL, TMZ 34..............1
45; from SN 146 to SN 171 25 76411 NHTSA LABEL,TMZ 34...................1
1 27564 DECAL,DANGER,ELEC.HAZ.STAY 26 82366 DECAL,LABEL-CHEVRON
CLR.................................................2 RANDO............................................1
2 28161 DECAL,WARN,CRUSH HAZARD 27 82401 DECAL,GROUND CONTL
HAND..............................................4 PANEL,TZ34
3 28164 DECAL,NOTICE,HAZARDOUS 27 97557 DECAL,GROUND CONTL
MAT'LS*...........................................1 PANEL,TZ34
4 28174 DECAL,POWER TO PLATFORM 28 82402 DECAL,PLAT CNTRL PANEL,TZ34
230V................................................2
28 97558 DECAL,PLAT CNTRL PANEL,TZ34
5 28175 DECAL,WARNING-COMPART
29 82409 DECAL,WARNING,TRANSPORT
ACCESS..........................................1
INST................................................1
6 28176 DECAL,LABEL,MANUAL NOT
30 82423 DECAL,DANGER,GEN
HERE...............................................1
SAFE,TZ34,50.................................1
7 28181 DECAL,WARN,NO STEP OR
31 82453 DECAL,LABEL,MANUAL
RIDE................................................1
VALVES,TZ......................................1
8 28235 DECAL,POWER TO PLATFORM
32 82477 DECAL,NOTICE,OP
115V................................................2
INST,PLATFORM.............................1
9 28236 DECAL,WARN,IMPROPER
33 82478 DECAL,NOTICE,OP
OPERATION....................................1
INSTR,GROUND.............................1
10 28373 DECAL,FORK LIFT POCKET.........4
34 82479 DECAL,DANGER,GENERAL
11 31785 DECAL,NOTICE,CHARGER SAFETY...........................................1
INSTRUC.........................................2
35 82491 DECAL,NOTICE,TIRE
12 37052 DECAL,NOTICE,MAX LOAD 500 SPECS,TZ34...................................2
LBS..................................................1
36 82492 DECAL,LABEL,BATTERY
13 40434 DECAL,LANYARD ANCHORAGE CONNECTION................................2
POINT..............................................2
37 82493 DECAL,COSMETIC,TZ34/20..........2
14 44248 DECAL, NOTICE, MAX CAP 440
38 82505 DECAL,DANGER,CRUSHING
LBS..................................................1
HAZARD..........................................2
15 43617 DECAL,DANGER,TIP-OVER,BATTERY.2
39 82506 DECAL,WARNING-FOOT
16 43658 DECAL,LABEL,PWR TO CHARGR CRUSHING......................................6
230V................................................1
40 82558 DECAL,WARN,SKIN INJECTION
17 44980 DECAL,LABEL,PWR TO CHARGR HAZ*................................................1
115V................................................1
41 82585 DECAL,LABEL,OUTRIGGER
18 46262 DECAL,DANGER,BATTERY LOAD...............................................2
SAFETY...........................................2
42 82663 DECAL,LABEL,WHEEL LOAD........2
19 48723 DECAL,LABEL,PARKING
43 82674 DECAL,NOTICE,MAX CAP 460
BRAKE,ANSI...................................1
LBS..................................................1
20 52475 DECAL,LABEL,TRANSPORT
44 82795 DECAL,LABEL,MANUAL
TIEDOWN*......................................4
VALVES,TZ......................................1

Part No. 84566 TZ-34/20 11


100 Decals April 2012

101.1 Decals with Words (to SN TZ3405-171)


(continued)

Item Part No. Description Qty.

45 82796 DECAL,LABEL,MANUAL
VALVES,TZ......................................1

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101.1 Decals with Words (to SN TZ3405-171)


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Part No. 84566 TZ-34/20 13


100 Decals April 2012

101.2 Decals with Words (from SN TZ3405-172 to TZ3407-520)

14 TZ-34/20 Part No. 84566


April 2012 100 Decals

101.2 Decals with Words (from SN TZ3405-172 to TZ3407-520)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97808 DECAL KIT,TZ34/20,WORDS 24 76409 SERIAL # LABEL, TMZ 34..............1


includes items 1-3, 5-7, 9-11, 13, 14, 25 76411 NHTSA LABEL,TMZ 34...................1
17-20, 22, 26-33, 35-39, 41, 42 and
44; from SN 172 26 82366 DECAL,LABEL-CHEVRON
RANDO............................................1
1 27564 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2 27 82409 DECAL,WARNING,TRANSPORT
INST................................................1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................4 28 82423 DECAL,DANGER,GEN
SAFE,TZ34,50.................................1
3 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1 29 82477 DECAL,NOTICE,OP
INST,PLATFORM.............................1
4 28174 DECAL,POWER TO PLATFORM
230V................................................2 30 82478 DECAL,NOTICE,OP
INSTR,GROUND.............................1
5 28175 DECAL,WARNING-COMPART
ACCESS..........................................1 31 82479 DECAL,DANGER,GENERAL
SAFETY...........................................1
6 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 32 82491 DECAL,NOTICE,TIRE
SPECS,TZ34...................................2
7 28181 DECAL,WARN,NO STEP OR
RIDE................................................1 33 82492 DECAL,LABEL,BATTERY
CONNECTION................................2
8 28235 DECAL,POWER TO PLATFORM
115V................................................2 34 82493 DECAL,COSMETIC,TZ34/20..........2
9 28236 DECAL,WARN,IMPROPER 35 82505 DECAL,DANGER,CRUSHING
OPERATION....................................1 HAZARD..........................................2
10 28373 DECAL,FORK LIFT POCKET.........4 36 82506 DECAL,WARNING-FOOT
CRUSHING......................................6
11 31785 DECAL,NOTICE,CHARGER
INSTRUC.........................................2 37 82558 DECAL,WARN,SKIN INJECTION
HAZ*................................................1
12 37052 DECAL,NOTICE,MAX LOAD 500
LBS..................................................1 38 82585 DECAL,LABEL,OUTRIGGER
LOAD...............................................2
13 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................2 39 82663 DECAL,LABEL,WHEEL LOAD........2
14 43617 DECAL,DANGER,TIP-OVER,BATTERY.2 40 82674 DECAL,NOTICE,MAX CAP 460
LBS..................................................1
15 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1 41 97557 DECAL,GROUND CONTL
PANEL,TZ34....................................1
16 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1 42 97558 DECAL,PLAT CNTRL
PANEL,TZ34....................................1
17 46262 DECAL,DANGER,BATTERY
SAFETY...........................................2 43 97762 .ECAL, HORN SYMBOL..................1
18 48723 DECAL,LABEL,PARKING 44 97768 DECAL,LABEL,MANUAL
BRAKE,ANSI...................................1 VALVES,TZ......................................1
19 52475 DECAL,LABEL,TRANSPORT 45 44248 DECAL, NOTICE, MAX CAP 440
TIEDOWN*......................................4 LBS..................................................1
Australia
20 62707 DECAL,WARNING,MAX TOWING
SPEED............................................1 46 114237 DECAL,NOTICE MAX CAP 400
LBS..................................................1
21 62719 DECAL,LABEL,ARROW..................2 Australia
22 72832 DECAL,DANGER,DO NOT ALTER
SWTC..............................................4
23 72891 DECAL,LABEL,BLUE ARROW.......4

Part No. 84566 TZ-34/20 15


100 Decals April 2012

101.3 Decals with Words (from SN TZ3408-101 to TZ3409-350)

16 TZ-34/20 Part No. 84566


April 2012 100 Decals

101.3 Decals with Words (from SN TZ3408-101 to TZ3409-350)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97808 DECAL KIT,TZ34/20,WORDS 24 76409 SERIAL # LABEL, TMZ 34..............1


includes items 1-3, 5-7, 9-11, 13, 14, 25 76411 NHTSA LABEL,TMZ 34...................1
17-20, 22, 26-33, 35-39, 41, 42 and
44; from SN 172 26 82366 DECAL,LABEL-CHEVRON
RANDO............................................1
1 27564 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2 27 82409 DECAL,WARNING,TRANSPORT
INST................................................1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................4 28 82423 DECAL,DANGER,GEN
SAFE,TZ34,50.................................1
3 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1 29 82477 DECAL,NOTICE,OP
INST,PLATFORM.............................1
4 28174 DECAL,POWER TO PLATFORM
230V................................................2 30 82478 DECAL,NOTICE,OP
INSTR,GROUND.............................1
5 28175 DECAL,WARNING-COMPART
ACCESS..........................................1 31 82479 DECAL,DANGER,GENERAL
SAFETY...........................................1
6 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 32 82491 DECAL,NOTICE,TIRE
SPECS,TZ34...................................2
7 28181 DECAL,WARN,NO STEP OR
RIDE................................................1 33 82492 DECAL,LABEL,BATTERY
CONNECTION................................2
8 28235 DECAL,POWER TO PLATFORM
115V................................................2 34 82493 DECAL,COSMETIC,TZ34/20..........2
9 28236 DECAL,WARN,IMPROPER 35 82505 DECAL,DANGER,CRUSHING
OPERATION....................................1 HAZARD..........................................2
10 28373 DECAL,FORK LIFT POCKET.........4 36 82506 DECAL,WARNING-FOOT
CRUSHING......................................6
11 31785 DECAL,NOTICE,CHARGER
INSTRUC.........................................2 37 82558 DECAL,WARN,SKIN INJECTION
HAZ*................................................1
12 37052 DECAL,NOTICE,MAX LOAD 500
LBS..................................................1 38 82585 DECAL,LABEL,OUTRIGGER
LOAD...............................................2
13 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................2 39 82663 DECAL,LABEL,WHEEL LOAD........2
14 43617 DECAL,DANGER,TIP-OVER,BATTERY.2 40 82674 DECAL,NOTICE,MAX CAP 460
LBS..................................................1
15 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1 41 97557 DECAL,GROUND CONTL
PANEL,TZ34....................................1
16 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1 42 97558 DECAL,PLAT CNTRL
PANEL,TZ34....................................1
17 46262 DECAL,DANGER,BATTERY
SAFETY...........................................2 43 97762 .ECAL, HORN SYMBOL..................1
18 48723 DECAL,LABEL,PARKING 44 97768 DECAL,LABEL,MANUAL
BRAKE,ANSI...................................1 VALVES,TZ......................................1
19 52475 DECAL,LABEL,TRANSPORT 45 44248 DECAL, NOTICE, MAX CAP 440
TIEDOWN*......................................4 LBS..................................................1
Australia
20 62707 DECAL,WARNING,MAX TOWING
SPEED............................................1 46 114237 DECAL,NOTICE MAX CAP 400
LBS..................................................1
21 62719 DECAL,LABEL,ARROW..................2 Australia
22 72832 DECAL,DANGER,DO NOT ALTER
SWTC..............................................4
23 72891 DECAL,LABEL,BLUE ARROW.......4

Part No. 84566 TZ-34/20 17


100 Decals April 2012

101.3 Decals with Words (from TZ3408-101)

18 TZ-34/20 Part No. 84566


April 2012 100 Decals

101.3 Decals with Words (from TZ3408-101)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97808 DECAL KIT,TZ34/20,WORDS 23 65309 DECAL,NOTICE,SIDE FORCE 90


includes items 1-3, 5-7, 9-11, 13, 14, LBS..................................................1
17-20, 22, 26-33, 35-39, 41, 42 and 24 72832 DECAL,DANGER,DO NOT ALTER
44; from SN 172 SWTC..............................................4
1 27564 DECAL,DANGER,ELEC.HAZ.STAY 25 72891 DECAL,LABEL,BLUE ARROW.......4
CLR.................................................2
26 76409 SERIAL # LABEL, TMZ 34..............1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................4 27 76411 NHTSA LABEL,TMZ 34...................1
3 28164 DECAL,NOTICE,HAZARDOUS 28 82366 DECAL,LABEL-CHEVRON
MAT'LS*...........................................1 RANDO............................................1
4 28174 DECAL,POWER TO PLATFORM 29 82409 DECAL,WARNING,TRANSPORT
230V................................................2 INST................................................1
5 28175 DECAL,WARNING-COMPART 30 82477 DECAL,NOTICE,OP
ACCESS..........................................1 INST,PLATFORM.............................1
6 28176 DECAL,LABEL,MANUAL NOT 31 82478 DECAL,NOTICE,OP
HERE...............................................1 INSTR,GROUND.............................1
7 28177 DECAL,WARN,CRUSH HAZARD 32 82479 DECAL,DANGER,GENERAL
PLAT................................................2 SAFETY...........................................1
8 28181 DECAL,WARN,NO STEP OR 33 82491 DECAL,NOTICE,TIRE
RIDE................................................1 SPECS,TZ34...................................2
9 28235 DECAL,POWER TO PLATFORM 34 82492 DECAL,LABEL,BATTERY
115V................................................2 CONNECTION................................2
10 28236 DECAL,WARN,IMPROPER 35 82493 DECAL,COSMETIC,TZ34/20..........2
OPERATION....................................1 36 82505 DECAL,DANGER,CRUSHING
11 28373 DECAL,FORK LIFT POCKET.........4 HAZARD..........................................2
12 31785 DECAL,NOTICE,CHARGER 37 82506 DECAL,WARNING-FOOT
INSTRUC.........................................2 CRUSHING......................................6
13 37052 DECAL,NOTICE,MAX LOAD 500 38 82558 DECAL,WARN,SKIN INJECTION
LBS..................................................1 HAZ*................................................1
14 40434 DECAL,LANYARD ANCHORAGE 39 82585 DECAL,LABEL,OUTRIGGER
POINT..............................................2 LOAD...............................................2
15 43617 DECAL,DANGER,TIP-OVER,BATTERY.2 40 82663 DECAL,LABEL,WHEEL LOAD........2
16 43658 DECAL,LABEL,PWR TO CHARGR 41 82674 DECAL,NOTICE,MAX CAP 460
230V................................................1 LBS..................................................1
17 44980 DECAL,LABEL,PWR TO CHARGR 42 97557 DECAL,GROUND CONTL
115V................................................1 PANEL,TZ34....................................1
18 46262 DECAL,DANGER,BATTERY 43 97558 DECAL,PLAT CNTRL
SAFETY...........................................2 PANEL,TZ34....................................1
19 48723 DECAL,LABEL,PARKING 44 97762 .ECAL, HORN SYMBOL..................1
BRAKE,ANSI...................................1 45 97768 DECAL,LABEL,MANUAL
20 52475 DECAL,LABEL,TRANSPORT VALVES,TZ......................................1
TIEDOWN*......................................4 46 97815 DECAL,LABEL,LOWER MIDRAIL....1
21 62707 DECAL,WARNING,MAX TOWING 47 44248 DECAL, NOTICE, MAX CAP 440
SPEED............................................1 LBS..................................................1
22 62719 DECAL,LABEL,ARROW..................2 Australia

Part No. 84566 TZ-34/20 19


100 Decals April 2012

101.3 Decals with Words (from TZ3408-101)


(continued)

Item Part No. Description Qty.

48 114237 DECAL,NOTICE MAX CAP 400


LBS..................................................1
Australia
49 114171 DANGER DECAL............................1

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101.3 Decals with Words (from TZ3408-101)


(continued)

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Part No. 84566 TZ-34/20 21


100 Decals April 2012

102.1 Decals with Symbols (to SN TZ3405-171)

22 TZ-34/20 Part No. 84566


April 2012 100 Decals

102.1 Decals with Symbols (to SN TZ3405-171)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 82683 DECAL KIT,TZ34/20,SYMBOLS*** 20 82614 DECAL,DANGER,COLLISION


includes intems 3, 6, 9-13, 15-18, 20, HAZARD..........................................2
25, 26, 31 and 32; from SN 146 to SN 21 82622 DECAL,LABEL,TIRE
171 PRESSURE,ANSI...........................2
-- 97566 DECAL KIT,TZ34/20,SYMBOLS ANSI and CSA models
includes intems 3, 6, 9-13, 15-18, 20, 22 82658 DECAL,DANGER,MANUAL
25, 26, 31 and 32; from SN 146 to SN FORCE,400N..................................1
171 CE models
1 28174 DECAL,POWER TO PLATFORM 23 82659 DECAL,LABEL,PARKING
230V................................................2 BRAKE,CE......................................1
2 28235 DECAL,POWER TO PLATFORM CE models
115V................................................2 24 82661 DECAL,LABEL,PARKING
3 40434 DECAL,LANYARD ANCHORAGE BRAKE,ANSI...................................1
POINT..............................................2 ANSI models
4 43658 DECAL,LABEL,PWR TO CHARGR 25 82663 DECAL,LABEL,WHEEL LOAD........2
230V................................................1 26 82666 DECAL,LABEL,FORKLIFT
5 44980 DECAL,LABEL,PWR TO CHARGR POCKET..........................................4
115V................................................1 27 82667 DECAL,DANGER,MAX
6 52475 DECAL,LABEL,TRANSPORT CAP,227KG......................................1
TIEDOWN*......................................4 ANSI and CSA models
7 76409 SERIAL # LABEL, TMZ 34..............1 28 82670 DECAL,DANGER,MAX
8 76411 NHTSA LABEL,TMZ 34...................1 CAP,181KG......................................1
CE models
9 82401 DECAL,GROUND CONTL
PANEL,TZ34 29 82672 DECAL,LABEL,TIRE
PRESSURE,CE...............................4
9 97557 DECAL,GROUND CONTL CE models
PANEL,TZ34
30 82675 DECAL,DANGER,MAX
10 82402 DECAL,PLAT CNTRL PANEL,TZ34 CAP,209KG......................................1
10 97558 DECAL,PLAT CNTRL PANEL,TZ34 CE models
11 82472 DECAL,WARNING,CRUSHING 31 82919 DECAL,LABEL,MANUAL
HAZARD..........................................4 VALVES,TZ......................................1
12 82475 DECAL,SYMBOL-FOOT 32 82920 DECAL,LABEL,MANUAL
CRUSHING......................................4 VALVES,TZ......................................1
13 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2
14 82493 DECAL,COSMETIC,TZ34/20..........2
15 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
16 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................3
17 82560 DECAL,SYMBOL-SKIN INJECT
HAZRD............................................1
18 82585 DECAL,LABEL,OUTRIGGER
LOAD...............................................2
19 82612 DECAL,DANGER,MAX
CAP,200KG......................................1
ANSI & CSA models

Part No. 84566 TZ-34/20 23


100 Decals April 2012

102.2 Decals with Symbols (from SN TZ3405-172 to TZ3407-520)

24 TZ-34/20 Part No. 84566


April 2012 100 Decals

102.2 Decals with Symbols (from SN TZ3405-172 to TZ3407-520)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97809 DECAL KIT,TZ34/20,SYMBOLS 24 82659 DECAL,LABEL,PARKING


includes items 3, 7, 12-15, 17-19, 21, BRAKE,CE......................................1
26, 27, 32, 33 and 37; from SN 172 CE
1 28174 DECAL,POWER TO PLATFORM 25 82661 DECAL,LABEL,PARKING
230V................................................2 BRAKE,ANSI...................................1
2 28235 DECAL,POWER TO PLATFORM ANSI
115V................................................2 26 82663 DECAL,LABEL,WHEEL LOAD........2
3 40434 DECAL,LANYARD ANCHORAGE 27 82666 DECAL,LABEL,FORKLIFT
POINT..............................................2 POCKET..........................................4
4 43658 DECAL,LABEL,PWR TO CHARGR 28 82667 DECAL,DANGER,MAX
230V................................................1 CAP,227KG......................................1
6 44980 DECAL,LABEL,PWR TO CHARGR ANSI and CSA models
115V................................................1 29 82670 DECAL,DANGER,MAX
7 52475 DECAL,LABEL,TRANSPORT CAP,181KG......................................1
TIEDOWN*......................................4 CE

8 62719 DECAL,LABEL,ARROW..................2 30 82672 DECAL,LABEL,TIRE


PRESSURE,CE...............................4
9 72891 DECAL,LABEL,BLUE ARROW.......4 CE
10 76409 SERIAL # LABEL, TMZ 34..............1 31 82675 DECAL,DANGER,MAX
11 76411 NHTSA LABEL,TMZ 34...................1 CAP,209KG......................................1
CE
12 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................4 32 97557 DECAL,GROUND CONTL
PANEL,TZ34....................................1
13 82475 DECAL,SYMBOL-FOOT
CRUSHING......................................4 33 97558 DECAL,PLAT CNTRL
PANEL,TZ34....................................1
14 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2 34 97563 DECAL,LABEL,CIRCUIT
DC BREAKER,AC.................................1
AC Models
15 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2 35 97564 DECAL,LABEL,AC POWER
CORD..............................................1
16 82493 DECAL,COSMETIC,TZ34/20..........2
AC Models
17 82544 DECAL,DANGER,ELEC.HAZ.STAY
36 97762 .ECAL, HORN SYMBOL..................1
CLR.................................................3
37 97770 DECAL,LBL,MAN
18 82560 DECAL,SYMBOL-SKIN INJECT
VALVES,TZ,SYM.............................1
HAZRD............................................1
38 97815 DECAL,LABEL,LOWER MIDRAIL....1
19 82585 DECAL,LABEL,OUTRIGGER
LOAD...............................................2
20 82612 DECAL,DANGER,MAX
CAP,200KG......................................1
ANSI and CSA
21 82614 DECAL,DANGER,COLLISION
HAZARD..........................................2
22 82622 DECAL,LABEL,TIRE
PRESSURE,ANSI...........................2
ANSI and CSA models
23 82658 DECAL,DANGER,MANUAL
FORCE,400N..................................1
CE

Part No. 84566 TZ-34/20 25


100 Decals April 2012

102.2 Decals with Symbols (from SN TZ3408-101 to TZ3409-350)

26 TZ-34/20 Part No. 84566


April 2012 100 Decals

102.2 Decals with Symbols (from SN TZ3408-101 to TZ3409-350)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97809 DECAL KIT,TZ34/20,SYMBOLS 24 82659 DECAL,LABEL,PARKING


includes items 3, 7, 12-15, 17-19, 21, BRAKE,CE......................................1
26, 27, 32, 33 and 37; from SN 172 CE
1 28174 DECAL,POWER TO PLATFORM 25 82661 DECAL,LABEL,PARKING
230V................................................2 BRAKE,ANSI...................................1
2 28235 DECAL,POWER TO PLATFORM ANSI
115V................................................2 26 82663 DECAL,LABEL,WHEEL LOAD........2
3 40434 DECAL,LANYARD ANCHORAGE 27 82666 DECAL,LABEL,FORKLIFT
POINT..............................................2 POCKET..........................................4
4 43658 DECAL,LABEL,PWR TO CHARGR 28 82667 DECAL,DANGER,MAX
230V................................................1 CAP,227KG......................................1
6 44980 DECAL,LABEL,PWR TO CHARGR ANSI and CSA models
115V................................................1 29 82670 DECAL,DANGER,MAX
7 52475 DECAL,LABEL,TRANSPORT CAP,181KG......................................1
TIEDOWN*......................................4 CE

8 62719 DECAL,LABEL,ARROW..................2 30 82672 DECAL,LABEL,TIRE


PRESSURE,CE...............................4
9 72891 DECAL,LABEL,BLUE ARROW.......4 CE
10 76409 SERIAL # LABEL, TMZ 34..............1 31 82675 DECAL,DANGER,MAX
11 76411 NHTSA LABEL,TMZ 34...................1 CAP,209KG......................................1
CE
12 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................4 32 97557 DECAL,GROUND CONTL
PANEL,TZ34....................................1
13 82475 DECAL,SYMBOL-FOOT
CRUSHING......................................4 33 97558 DECAL,PLAT CNTRL
PANEL,TZ34....................................1
14 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2 34 97563 DECAL,LABEL,CIRCUIT
DC BREAKER,AC.................................1
AC Models
15 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2 35 97564 DECAL,LABEL,AC POWER
CORD..............................................1
16 82493 DECAL,COSMETIC,TZ34/20..........2
AC Models
17 82544 DECAL,DANGER,ELEC.HAZ.STAY
36 97762 .ECAL, HORN SYMBOL..................1
CLR.................................................3
37 97770 DECAL,LBL,MAN
18 82560 DECAL,SYMBOL-SKIN INJECT
VALVES,TZ,SYM.............................1
HAZRD............................................1
38 97815 DECAL,LABEL,LOWER MIDRAIL....1
19 82585 DECAL,LABEL,OUTRIGGER
LOAD...............................................2
20 82612 DECAL,DANGER,MAX
CAP,200KG......................................1
ANSI and CSA
21 82614 DECAL,DANGER,COLLISION
HAZARD..........................................2
22 82622 DECAL,LABEL,TIRE
PRESSURE,ANSI...........................2
ANSI and CSA models
23 82658 DECAL,DANGER,MANUAL
FORCE,400N..................................1
CE

Part No. 84566 TZ-34/20 27


100 Decals April 2012

102.2 Decals with Symbols (from SN TZ3408-101 to TZ3409-350)

28 TZ-34/20 Part No. 84566


April 2012 100 Decals

102.2 Decals with Symbols (from SN TZ3408-101 to TZ3409-350)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97809 DECAL KIT,TZ34/20,SYMBOLS 23 82659 DECAL,LABEL,PARKING


includes items 3, 7, 12-15, 17-19, 21, BRAKE,CE......................................1
26, 27, 32, 33 and 37; from SN 172 CE
1 28174 DECAL,POWER TO PLATFORM 24 82661 DECAL,LABEL,PARKING
230V................................................2 BRAKE,ANSI...................................1
2 28235 DECAL,POWER TO PLATFORM ANSI
115V................................................2 25 82663 DECAL,LABEL,WHEEL LOAD........2
3 40434 DECAL,LANYARD ANCHORAGE 26 82666 DECAL,LABEL,FORKLIFT
POINT..............................................2 POCKET..........................................4
4 43658 DECAL,LABEL,PWR TO CHARGR 27 82667 DECAL,DANGER,MAX
230V................................................1 CAP,227KG......................................1
5 44980 DECAL,LABEL,PWR TO CHARGR ANSI and CSA models
115V................................................1 28 82670 DECAL,DANGER,MAX
6 52475 DECAL,LABEL,TRANSPORT CAP,181KG......................................1
TIEDOWN*......................................4 CE

7 62719 DECAL,LABEL,ARROW..................2 29 82672 DECAL,LABEL,TIRE


PRESSURE,CE...............................4
8 72891 DECAL,LABEL,BLUE ARROW.......4 CE
9 76409 SERIAL # LABEL, TMZ 34..............1 30 82675 DECAL,DANGER,MAX
10 76411 NHTSA LABEL,TMZ 34...................1 CAP,209KG......................................1
CE
11 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................4 31 97557 DECAL,GROUND CONTL
PANEL,TZ34....................................1
12 82475 DECAL,SYMBOL-FOOT
CRUSHING......................................4 32 97558 DECAL,PLAT CNTRL
PANEL,TZ34....................................1
13 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2 33 97762 .ECAL, HORN SYMBOL..................1
DC 34 97770 DECAL,LBL,MAN
14 82487 DECAL,SYMBOL-READ THE VALVES,TZ,SYM.............................1
MANUAL..........................................2 35 97815 DECAL,LABEL,LOWER MIDRAIL....1
15 82493 DECAL,COSMETIC,TZ34/20..........2 after sn TZ3405-215
16 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................3
17 82560 DECAL,SYMBOL-SKIN INJECT
HAZRD............................................1
18 82585 DECAL,LABEL,OUTRIGGER
LOAD...............................................2
19 82612 DECAL,DANGER,MAX
CAP,200KG......................................1
ANSI and CSA
20 82614 DECAL,DANGER,COLLISION
HAZARD..........................................2
21 82622 DECAL,LABEL,TIRE
PRESSURE,ANSI...........................2
ANSI and CSA models
22 82658 DECAL,DANGER,MANUAL
FORCE,400N..................................1
CE

Part No. 84566 TZ-34/20 29


200 Chassis Components April 2012

201.1 Parking Brake Assembly - ANSI and CSA Models

30 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

201.1 Parking Brake Assembly - ANSI and CSA Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104331 KIT,TZ34 MAST CRADLE,ANSI*** 16 87408 TUBE,TONGUE,HYD BRAKE.........1


from SN TZ3403-101 to 161; includes 17A 44653 WELDMENT,CASTER.....................1
items 5 and 9 for Pnuematic tongue jack
-- Ref. Wire Harness Assembly - Trailer 18 40624 WHEEL,PNEUM 10",3/4" HUB***....2
Lighting, Tongue End for Pnuematic tongue jack
(refer to 212.1)
18 52133 TIRE WITH TUBE, TMZ34
-- 84441 TONGUE JACK for Pnuematic tongue jack
ASSY,TZ34,ANSI&CSA
Assembly, Tongue Jack with 19 18666 CLAMP,1.00,#16 X 1/4,RUB
Pnuematic Tires (shown) (includes CUSH..............................................2
items 7, 12, 17, 18, 22 and 23) 20 39579 RIVET,STL,STL,.188 X .45
-- 230507 KIT, JACK, TZ34, ANSI 21 87475 CABLE,PARKING BRAKE LEFT.....1
Assembly, Tongue Jack with Single
21 87763 CABLE,PARKING BRAKE RIGHT
Solid Wheel (includes items 3, 5 and
12) 22 16977 SCREW,HHC,1/2-13 X 8.5..............1
for Pnuematic tongue jack
1 87474 PARKING BRAKE LEVER, TZ-34....1
23 6095 WASHER,FLAT,USS,1/2",Y.............1
2 46715 CHAIN,SAFETY..............................2
for Pnuematic tongue jack
3 12981 SCREW,HHC,3/8-16 X 4.5
4 67722 WASHER,FLAT,M12 HARDENED
5 4828 NUT,NYLOCK,3/8-16
6 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8...2
7 6198 NUT,NYLOCK,1/2-13
8 Ref. Hitch Assembly
(refer to 203.1 or 205.1)
9A 67736 TMZ34/2000 HANDLE, TONGUE.....1
9B 44733 HANDLE COVER,PLASTIC
order separately
10 104148 WEARPAD,MIDPIVOT CRADLE.....1
includes item 5
-- 32645 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC
-- 5397 WASHER,FLAT,USS,5/16",Y
11 104128 WELDMENT,FRONT CRADLE
TZ-34...............................................1
-- 104147 PLATE,CRADLE SPACER
12A 67894 SCREW JACK,TONGUE***.............1
Tongue Jack (models with Dual
Pnuematic Tires) (shown) (tires not
included; order separately)
12B 230375 SCREW JACK,TONGUE, W/WHEEL
Tongue Jack (models with Single Solid
Wheel assy) (wheel assy included)
13 87780 FORMING,TONGUE JACK
MOUNT...........................................1
14 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
15 6091 NUT,NYLOCK,1/4-20

Part No. 84566 TZ-34/20 31


200 Chassis Components April 2012

202.1 Parking Brake Assembly - CE Models (to SN TZ3411-388)

32 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

202.1 Parking Brake Assembly - CE Models (to SN TZ3411-388)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104332 KIT,TZ34 MAST CRADLE,CE*** 29 73465 BOLT,CARRIAGE,3/8-16 X 5.50,G2


includes items 5 and 9 30 4828 NUT,NYLOCK,3/8-16
1 47279 SCREW,HHC,1/2-13 X 3.75
2 6198 NUT,NYLOCK,1/2-13
3 Ref. Wire Harness Assembly - Taillight
Tongue
refer to 212.1
4 67902 CLAMP,0.75,#12 X 5/8,RUB
CUSH..............................................1
5 104148 WEARPAD,MIDPIVOT CRADLE.....1
6 87564 BOLT,CARRIAGE,3/8-16 X 2.00,G2
7 6097 WASHER,FLAT,USS,3/8",Y
8 4828 NUT,NYLOCK,3/8-16
9 104239 WELDMENT,FRONT
CRADLE,CE....................................1
10 99212 SCREW
JACK,TONGUE,W/WHEEL.............1
11 99246 PIN,LOCK,.625 W/LANYARD..........1
12 99213 WELDMENT,JACK MOUNT............1
13 87780 FORMING,TONGUE JACK
MOUNT...........................................1
13 99214 PLATE,JACK SUPPORT.................1
14 87530 BOLT,CARRIAGE,3/8-16 X 4.00,G2
15 4828 NUT,NYLOCK,3/8-16
16 87435 DRAWBAR,MECH BRK TZ34.........1
16 99278 DRAWBAR,MECH BRK TZ34***
after TZ3403-304
17 52185 LINK SPACER, PARKING
BRAKE,TMZ....................................2
18 52186 CABLE CLAMP,PARKING BRAKE,
TMZ.................................................2
19 6175 SCREW,HHC,3/8-16 X 1
20 6021 WASHER,LOCK,.375
21 55109 BRAKE CABLE,MECH
EURO,TMZ34***..............................2
22 22571 NUT,HEX,M8 X 1.25
23 67784 NUT,ACORN,OPEN M8 X 1.25
24 67755 PLATE, STABILIZER, EURO
BRAKE............................................1
25 99085 CABLE,BRAKE,MECHANICAL.......1
26 99211 PIN,CLEVIS,.375 X 1.00 ZINC PL....1
27 6094 PIN,COTTER,.125 X 1.....................1
28 104321 FORMING,CRADLE MOUNT,CE.....1

Part No. 84566 TZ-34/20 33


200 Chassis Components April 2012

202.2 Parking Brake Assembly - CE Models (from SN TZ3411-389)

34 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

202.2 Parking Brake Assembly - CE Models (from SN TZ3411-389)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47279 SCREW,HHC,1/2-13 X 3.75 24 67755 PLATE, STABILIZER, EURO


2 6198 NUT,NYLOCK,1/2-13 BRAKE............................................1

3 Ref. Wire Harness Assembly - Taillight 25 99085 CABLE,BRAKE,MECHANICAL.......1


Tongue 26 99211 PIN,CLEVIS,.375 X 1.00 ZINC PL....1
(refer to 212.1) 27 6094 PIN,COTTER,.125 X 1.....................1
4 67902 CLAMP,0.75,#12 X 5/8,RUB 28 104321 FORMING,CRADLE MOUNT,CE.....1
CUSH..............................................1
29 73465 BOLT,CARRIAGE,3/8-16 X 5.50,G2
5 104148 WEARPAD,MIDPIVOT CRADLE.....1
30 4828 NUT,NYLOCK,3/8-16
6 87564 BOLT,CARRIAGE,3/8-16 X 2.00,G2
31 44653 WELDMENT,CSTR,TNGUE
7 6097 WASHER,FLAT,USS,3/8",Y JACK,TMZ**....................................1
8 4828 NUT,NYLOCK,3/8-16 31A 6086 NUT,LP NYLOCK,1/2-13
9 104239 WELDMENT,FRONT for 6732
CRADLE,CE....................................1 31A 6095 WASHER,FLAT,USS,1/2",Y
10 230374 SPACER,JACK,TONGUE,TZ34.......2 for 6732
11 230373 PLATE,MTG,JACK,TONGUE,TZ34..2 31A 6732 SCREW,HHC,1/2-13 X 3.25
12A 230375 SCREW JACK,TONGUE, for 44653
W/WHEEL.......................................1
12B 67894 SCREW JACK,TONGUE***
includes item 31
-- 16977 SCREW,HHC,1/2-13 X 8.5..............1
axle
-- 40624 WHEEL,PNEUM 10",3/4" HUB***
for 67894
-- 52133 TIRE WITH TUBE,TMZ34**********
for 67894
-- 6095 WASHER,FLAT,USS,1/2",Y
for 16977
-- 6198 NUT,NYLOCK,1/2-13
for 16977
13 6605 SCREW,HHC,3/8-16 X 3.5..............4
14 4828 NUT,NYLOCK,3/8-16.......................6
15 64154 BOLT,CARRIAGE,3/8-16
X1.00,G5.........................................2
16 99278 DRAWBAR,MECH BRK TZ34***.....1
17 52185 LINK SPACER, PARKING
BRAKE,TMZ....................................2
18 52186 CABLE CLAMP,PARKING BRAKE,
TMZ.................................................2
19 6175 SCREW,HHC,3/8-16 X 1
20 6021 WASHER,LOCK,.375
21 55109 BRAKE CABLE,MECH
EURO,TMZ34***..............................2
22 22571 NUT,HEX,M8 X 1.25
23 67784 NUT,ACORN,OPEN M8 X 1.25

Part No. 84566 TZ-34/20 35


200 Chassis Components April 2012

203.1 Hitch Assembly - ANSI and CSA Models

36 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

203.1 Hitch Assembly - ANSI and CSA Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 44651 HITCH, ACTUATOR TZ34 21 Boot


-- 52143 SHOCK REPLACE. KIT,HITCH, TMZ 22 Rod Sleeve
includes items 6, 16, 17, 18, 23 23 Shock Absorber
-- 52144 MASTER CYL. PUSH ROD KIT, TMZ 24 Bushing
includes items 6, 8, 9, 12, 19, 20, 21,
22, 25 25 Push Rod
-- 52145 CAP - HITCH, TMZ-34/19 26 Spacer
includes item 11 27 Washer
-- 52146 MASTER CYL. REPLACE. KIT, TMZ
includes items 12, 19, 20
-- 52147 SHOULDER BOLT REPLACE. KIT
TMZ
includes items 1, 2, 6, 24, 26, 27
-- 52148 RELEASE HANDLE REPLACE.KIT
TMZ
includes items 3, 4, 5, 6, 7, 10
-- 52149 STOP&SPRING REPLACE.KIT TMZ
includes items 13, 14, 15, 16, 17, 18
-- 52150 PUSH ROD ASSY.REPLACE.KIT
TMZ
includes items 6, 8, 9, 12, 19, 22, 25
-- 52151 BOOT REPLACE. KIT, HITCH, TMZ
includes items 21
1 Shoulder Bolt
2 Washer
3 Release Handle Clip
4 Shoulder Bolt
5 Washer
6 Nut
7 Shoulder Bolt
8 Hook
9 Cable
10 Latch
11 Cap
12 Screw
13 Stop
14 Screw
15 Nut
16 Nut
17 Washer
18 Spacer
19 Gasket
20 Reservoir

Part No. 84566 TZ-34/20 37


200 Chassis Components April 2012

204.1 Hitch Assembly - CE Models

38 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

204.1 Hitch Assembly - CE Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 55053 HITCH W/MECH. BRAKE EURO 25 65347 BRACKET,SHOCK ABSORBER


TMZ34 (55053)............................................1
to SN TZ3403-304 26 65403 WASHER,LOCK,WAVY, M10 TMZ
-- 99279 HITCH,MECH BRK TZ34*** 27 65348 SPRING SLEEVE,HITCH
from SN TZ3403-305 ASSY(55053....................................1
1 49393 SCREW,HHC,M10X20,GR5,YEL
ZINC
2 65350 SCREW W/ THREADED
PIN,M12X1.75
3 65352 WASHER,FLAT,M12
4 65341 CABLE,BREAKAWAY,HITCH
(55053)............................................1
includes eye and snap ring
5 65340 LEVER,HANDBRAKE (55053)
TMZ34.............................................1
includes item 4
6 65351 SCREW,HHC,M12 X 1.75 X 25
7 65355 WASHER,LOCK,M12
8 Ref., Housing...................................1
component not available separately
9 65401 NUT,BEVELED,M12X1.75 TMZ
10 65354 WASHER,DISK M12
11 65344 ZERK,GREASE (55053)..................2
12 28443 CABLE TIE,11.5" BLACK................1
13 65339 BELLOWS,MECH HITCH ASSY
(55053.............................................1
14 49382 SCREW,HHC,M12 X 70
15 65355 WASHER,LOCK,M12
16 65338 COUPLER,MECH HITCH ASSY
(55053.............................................1
17 59971 SCREW,HHC,M12 X 80
18 65346 COVER,HITCH BOLT
ASSY(55053)...................................1
19 65342 LEVER,INTERNL,MECH HITCH
T34..................................................1
includes clevis pin and cotter pin
20 65343 BEARING,MECH HITCH ASSY
(55053.............................................2
21 65345 STOP RING (55053) TMZ34...........1
22 65336 SHAFT,MECH HITCH ASSY
(55053)............................................1
23 65337 SHOCK ABSORBER,HITCH
(55053)............................................1
24 59680 NUT,HEX M10-1.5

Part No. 84566 TZ-34/20 39


200 Chassis Components April 2012

205.1 Hitch Options - ANSI and CSA Models

40 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

205.1 Hitch Options - ANSI and CSA Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 59582 HITCH ACTUATOR, COMBO TMZ 22 75872 NUT,HEX,1/4-20


includes items 1 through 19, 21 23 75874 BOOT,CYLINDER MASTER
through 24, and 31
24 62879 PUSH ROD ASSEMBLY TMZ50......1
-- 62769 KIT,LEVER REPLACEMENT TMZ
includes items 8, 12 and 14 25 72032 TONGUE HANDLE ASSY T3400.....1
includes plastic covers
-- 62770 KIT,MASTER CYLINDER REPAIR
TMZ 26 6198 NUT,NYLOCK,1/2-13
-- 62771 KIT,COUPLER REPAIR (59582) TMZ 27 67722 WASHER,FLAT,M12 HARDENED
1 62765 PIN,FRONT SHOCK,HITCH ASSY 28 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8...3
TMZ.................................................1 29 24647 GROMMET,RUBBER .38 X .13 X
2 62866 PIN,COTTER,0.156 X 1.5 TMZ50 .63....................................................1
3 62766 CHANNEL,CLEVIS,HITCH ASSY 30 Ref. Tongue Assembly (refer to 201.1)
TMZ.................................................1 31 62764 DAMPER,SHOCK, HITCH ASSY
4 97455 SLIDER, UPPER.............................1 TMZ.................................................1
5 97456 SLIDER, LOWER............................1 32 47186 SCREW,HHC,5/8-11 X 4.5
6 97457 SPACER, SIDE................................2 33 6024 NUT,NYLOCK,5/8-11
7 75866 PIN, CONNECTING........................1 34 59752 COUPLER 2-5/16" BALL TMZ.........1
8 62772 HOOKS,CABLE ASSY TMZ50 -- 67229 COUPLER,BALL,2"(50MM) TWST LK*
twist lock
8 62870 CABLE ASSY,HITCH,W/HOOKS
3/32..................................................1 -- 67535 COUPLER 2" BALL LEVER LOCK
includes hooks lever lock
9 62871 SCREW,HHC,5/16-18 X 5/8,GR5 35 59720 COUPLER, PINTLE RING...............1
10 62864 WASHER,LOCK,EXTRNL TOOTH, 36 67230 COUPLER 2" BALL BULLDOG
5/16 TMZ.................................................1
11 62872 GUIDE,ACTUATOR LEVER............1 -- 67231 COUPLER 2-5/16" BALL BULLDOG
T
12 62873 EMERGENCY LEVER SPRING
TMZ50.............................................1 37 106669 SCREW,HHC,5/8-11 X 1.5 GRD.8...4
13 62874 CAP,MASTER CYLINDER TMZ50...1 38 59753 COUPLER CLEVIS,TMZ.................1
-- 62773 O-RING,MASTR 39 67229 COUPLER,BALL,2"(50MM) TWST
CYLNDR(62768)TMZ LK*...................................................1
14 62877 LEVER,EMERGENCY,HITCH ASSY 40 46715 CHAIN,SAFETY..............................2
T50..................................................1
15 75868 SCREW,HHC,1/4-20 X 2
16 75869 WASHER,LOCK, 1/4 INCH
17 97458 ACTUATOR CASE, 3 BOLT
MOUNT...........................................1
18 75871 GASKET,MASTER CYLINDER
(75873)............................................1
19 75873 CYLINDER, MASTER.....................1
includes item 18
20 67304 BRAKE LINE,LONG 149.5"
TMZ50.............................................1
21 62761 CONNECTOR,ORIFICE,.018
TMZ.................................................1

Part No. 84566 TZ-34/20 41


200 Chassis Components April 2012

206.1 Chassis Components

42 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

206.1 Chassis Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 76712 KIT, TZ34 O/R L/S UPDATE 7A 97357 MAST CRADLE ASSEMBLY
to SN TZ3406-204 ANSI and CSA models from SN
1 Ref. Tongue Assembly TZ3403-365
(refer to 201.1 or 202.1) 7B 115028 MAST CRADLE ASSY W/DECAL CE
-- 104022 FORMING,CONTROLLER MOUNT CE models to SN TZ3403-364
TZ-34 7B 115029 MAST CRADLE ASSY W/DECAL CE
from SN TZ3404-62 CE models from SN TZ3403-365
2A 87443 FORMING,POWER UNIT MOUNT*** 8 4828 NUT,NYLOCK,3/8-16
to SN TZ3404-61 8 5397 WASHER,FLAT,USS,5/16",Y
2B 104022 FORMING,CONTROLLER MOUNT 8 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
TZ-34
from SN TZ3404-62 8 87735 WEARPAD,MAST CRADLE............1
3 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 -- 4828 NUT,NYLOCK,3/8-16
4 6091 NUT,NYLOCK,1/4-20 -- 5397 WASHER,FLAT,USS,5/16",Y
5A 99854 KIT,TZ34 GE TO KINETEK -- 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
M.C.***.............................................1 9 6175 SCREW,HHC,3/8-16 X 1
to SN TZ3404-61
10 4828 NUT,NYLOCK,3/8-16
5B 232734 CONTROLLER,DC MOTOR,24V
11A 87739 WELDMENT,FENDER MOUNT LFT
from SN TZ3404-62
HYD.................................................1
5C 74267 CONTACTOR,DRIVE,24V,180A***...1 models with hydraulic brakes
from SN TZ3411-307
11A 87759 WELDMENT,FENDER MOUNT RT
-- 49818 SCREW,PHILLIPS,PHM,10-32 X .38 HYD
for 74267 models with hydraulic brakes
-- 6146 WASHER,FLAT,MS,#10,Y 11B 87756 WELDMENT,FENDER MOUNT LFT
for 74267 MECH..............................................1
-- 6607 WASHER,LOCK,#10 PLTD models with mechanical brakes
for 74267 11B 87760 WELDMENT,FENDER MOUNT RT
5D 232529 BRACKET, CONTACTOR MECH
MOUNT...........................................1 models with mechanical brakes
from SN TZ3411-307 12 6888 SCREW,HHC,1/4-20 X 1
-- 4828 NUT,NYLOCK,3/8-16 13 12906 WASHER,FENDER,.25 X 1.25 X.062
for 232529
14 57710 FENDER, PLASTIC, TML................2
-- 6175 SCREW,HHC,3/8-16 X 1
15 99024 LEVEL,BUBBLE,T...........................1
for 232529
T-shaped
-- 6607 WASHER,LOCK,#10 PLTD
16 Ref. Battery Box Assembly
for 232529
(refer to 211.1)
6A Ref. Hydraulic Power Unit
17 6021 WASHER,LOCK,.375
(refer to 601.1)
18 29868 SPRING CLIP,3/8-16
6B Ref. Cover, Hydraulic Power Unit
(refer to 210.1) 19 Ref. Battery Charger
(refer to 207.1)
7 6198 NUT,NYLOCK,1/2-13
20 84615 CHARGER COVER ASSY, CE........1
7 8177 SCREW,HHC,1/2-13 X 1.5
ANSI and CSA models
7A 115027 MAST CRADLE ASSY W/DECAL
20 84616 CHARGER COVER ASSY,
ANSI................................................1
DOMESTIC
ANSI and CSA models to SN
CE models
TZ3403-364
21A 88356-246R1 SWITCH,LIMIT,TABULATED,BLUE..4
to SN TZ3406-204

Part No. 84566 TZ-34/20 43


200 Chassis Components April 2012

206.1 Chassis Components


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 19491 CONTACTOR,LIMIT SWITCH -- 60443 LOCK,RECEP 4 WAY,14-18GA


for 74332, 88356-116R3 for 76694
-- 97231 CONTACTOR,LIMIT SWITCH** -- 83130 TERM,NI PIN,S&F,16-18GA,BULK
for 88356-246R1 for 76694
22 99286 PLATE,OTRG LIMIT SWITCH COVER 38 6175 SCREW,HHC,3/8-16 X 1
23 99421 SPACER,PLASTIC,#10X 5/16 X 1/8 from SN TZ3406-205

24 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5 39 4828 NUT,NYLOCK,3/8-16


from SN TZ3406-205
25 6178 NUT,NYLOCK,10-32
40A 76705 ASSY,TZ34 L/S MTG PLATE TYPE
26 99284 FORMING,OTRGR LIMIT SW GUARD A......................................................2
27A 87379 TIRE/WHEEL from SN TZ3406-205 (right front & left
ASSY,DOMESTIC,TZ34..................2 rear)
ANSI and CSA models 40B 76706 ASSY,TZ34 L/S MTG PLATE TYPE
-- 46717 NUT,1/2-20,ACORN,TMZ34..........10 B......................................................2
ANSI and CSA models from SN TZ3406-205 (left front & right
rear)
-- 58251 TIRE/DOMESTIC,TZ34
-- 80270 WHEEL,14 INCHES
27B 87380 TIRE/WHEEL ASSY,EURO,TZ34
CE models
-- 55140 LUG BOLT M12 X 1.5....................10
CE models
28 6606 SCREW,RHM,10-32 X .75
29 52135 SIDE LIGHT ASSY W/BULB***
29 76010 REFLECTOR,RECT,AMBER,EURO
CE models
29 76710 KIT, SIDE MARKER LIGHT W/ CONN
30 66081 SCREW,RHM,1/4-20 X 1.50
31 66094 NUT-THIN HEAVY HEX, 1/4-20
32 66397 QUICK DISCONNECT
CASING,BATT**..............................1
33 40833 FUSE,275 AMP,VERY FAST
ACTING...........................................1
33 66717 FUSE BLOCK, ANN & ANL FUSE
-- 66717 FUSE BLOCK, ANN & ANL FUSE
34 76682 COVER, LIMIT SWITCH..................4
from SN TZ3406-205
35 18605 NUT,NYLOCK,8-32
from SN TZ3406-205
36 35461 WASHER,FLAT,MS,#8,Y
from SN TZ3406-205
37 76700 LIMIT SWITCH ASSY,
W/CONNECTOR.............................4
from SN TZ3406-205
-- 60442 CONN,RECEP 4 WAY, 14-18GA
for 76694

44 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

206.1 Chassis Components


(continued)

This Page Intentionally Left Blank

Part No. 84566 TZ-34/20 45


200 Chassis Components April 2012

207.1 Battery Charger

46 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

207.1 Battery Charger

Item Part No. Description Qty.

-- 105334 CONNECTOR, IEC CHARGER CORD


for 5-LED battery charger
-- 97059 FUSE,BATTERY CHARGER
for 5-LED battery charger
1 105739 CHARGER,BAT,24VDC,H/LO
GEN2...............................................1
-- 144180 MANUAL,OWNERS,CHARGER,105739
2 46440 CONNECTOR,IEC 320 INLET
for 5-LED battery charger
-- 46441 PIN,CONNECTOR,IEC320
for 5-LED battery charger
3 55010 LOCK, CONNECTOR......................2
includes fasteners
4 105277 POWER CORD,21 IN***..................1
5 69475 POWER
CORD,CHARGER,110VAC,UK.......1
includes item 4
6 85377 POWER CORD,CHARGER,220
EU***...............................................1
includes item 4
7 85376 POWER
CORD,CHARGER,220,UK/AUS*.....1
includes item 4
8 85375 POWER CORD,CHARGER,110
US***...............................................1
includes item 4

Part No. 84566 TZ-34/20 47


200 Chassis Components April 2012

208.1 Hydraulic Brake and Axle - ANSI and CSA Models

48 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

208.1 Hydraulic Brake and Axle - ANSI and CSA Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 99030 KIT,HYDRAULIC BRAKE LINES,TZ34 23 84707 COTTER PIN...................................1


includes items 1, 2 and 3 24 52259 NUT, SPINDLE, 6-1%%**................1
-- T106329 ASSEMBLY, LH BRAKE,TZ 24 84708 SPINDLE NUT.................................1
includes items 7, 9, 16-18 and 26-33
25 52260 CAP - GREASE...............................1
-- T106330 ASSEMBLY,RH BRAKE,TZ
includes items 7, 9, 16-18 and 26-33 26 84709 PARKING STRUT SPRING.............1
1 125650 BRAKELINE,FLEXIBLE,18"............2 27 80259 SPRING,REAR BRAKE
SHOE(80234,5................................2
1 99033 HOSE,BRAKE,18"...........................2
28 62147 PAD-ANCHOR POST,HYD
2 99031 HARDLINE,BRAKE,LONG..............1 BRK-59944......................................1
3 48308 CLIP,BRAKE HOSE 29 84710 PARKING STRUT............................1
3 48309 FITTING,TEE,BRAKE LINE............1 30 84711 RETAINER.......................................1
-- 48308 CLIP,BRAKE HOSE 31 80266 KIT,BRAKE SHOE,TZ34..................1
4 6175 SCREW,HHC,3/8-16 X 1 includes four brake shoes to service
5 4828 NUT,NYLOCK,3/8-16 both sides of axle

6 87377 AXLE ASSY,HYD. BRAKE...............1 32 84714 PARKING LEVER & PIN ASSY,
LEFT................................................1
7 75816 SCREW,HEX STAR WASHER
GT10................................................1 32 84715 PARKING LEVER & PIN ASSY, RIGH

8 75817 COVER, HOLE RUBBER GT10......1 -- 84715 PARKING LEVER & PIN ASSY, RIGH

9 89293 PIN,SHOE HOLD DOWN 33 75843 BRAKE, CYLINDER LEFT GT10.....1


SECONDARY..................................1 33 80236 WHEEL CYLINDER,RH (80234).....1
10 99032 HARDLINE,BRAKE,SHORT............2 push rod required; order separately

11 52265 SEAL,GREASE (SL173)..................1 33 80237 WHEEL CYLINDER,LH (80235)......1


push rod required; order separately
11 84704 GREASE SEAL***...........................1
-- 75844 BRAKE, CYLINDER RIGHT GT10
12 52264 INNER BEARING CONE
(L68149)..........................................1 33A 80238 PUSH ROD,WHEEL
CYL(80234,80235...........................2
13 52263 INNER BEARING CUP (L68111).....1 for 80236, 80237
13 84705 INNER BEARING CUP***...............1 34 29883 SCREW,HHC,5/8-11 X 1.75
14 7265 RIVET,STEEL,P, .25 X .375 GRD.8..............................................4
15 16073 CLAMP,0.63,#10 X 1/4,RUB 35 13064 WASHER,FLAT,.625 HARDENED
CUSH..............................................1 36 6024 NUT,NYLOCK,5/8-11
16 75815 SPRING, SHOE HOLD DOWN
GT10................................................2
17 80254 SPRING,ADJUSTING SCREW***....1
18 80257 ADJUSTING SCREW
ASSY(80234,35)..............................1
19 52255 HUB,10X2.25",STUDDED1/4-20,TMZ.1
-- 44649 BOLT,LUG,SPARE TIRE, TMZ34
20 52256 OUTER BEARING CUP (L44610)....1
21 52257 OUTER BEARING CONE
(L44649)..........................................1
21 84706 OUTER BEARING CONE***...........1
22 52258 WASHER - SPINDLE

Part No. 84566 TZ-34/20 49


200 Chassis Components April 2012

209.1 Mechanical Brake and Axle - CE Models

50 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

209.1 Mechanical Brake and Axle - CE Models

Item Part No. Description Qty.

1 65385 SCREW,HHC,M10 X 1.5 X 34


2 55109 BRAKE CABLE,MECH
EURO,TMZ34***..............................1
3 65191 ROD,ACTUATR LEVER,MECH
BRAKE**..........................................1
3 65381 DRAWBAR EYE (55054)
TMZ34***.........................................1
4 65382 SLEEVE,PROTEC,BEARING
(55054)............................................1
5 65383 SHELL,BOWDEN CABLE (55054)...1
6 65370 BRAKE SHOES,FIXED...................1
7 65378 SPRING,HOLD DOWN,BRAKE
(55054)............................................1
8 65376 SPRING,RETURN,LOWER(55054)T34.1
9 84717 SNAP RING.....................................2
10 84718 ANGULAR BALL BEARING............1
11 84719 BRAKE DRUM HUB........................1
12 65373 NUT,FLANGED (55054) TMZ..........1
13 65372 CAP - GREASE (55054) TMZ.........1
14 65191 ROD,ACTUATR LEVER,MECH
BRAKE**..........................................1
15 65371 BRAKE SHOES,FIXED
(55054)TMZ34.................................1
16 65377 SPRING,RETURN,UPPER(55054)T34.1
17 65384 NUT,WEDGE,KNOTT BRAKE
(55054)............................................1
18 65386 WEDGE (55054) TMZ34.................2
19 87378 AXLE ASSY,MECH.BRAKE............1
20 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................4
21 13064 WASHER,FLAT,.625 HARDENED
22 6024 NUT,NYLOCK,5/8-11

Part No. 84566 TZ-34/20 51


200 Chassis Components April 2012

210.1 Outrigger Components

52 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

210.1 Outrigger Components

Item Part No. Description Qty. Item Part No. Description Qty.

-- 99255 KIT,TZ34 NON-MARKING FOOTPAD -- 18396 BEARING,1.5ID X 1.75OD X 1.0L....4


Four complete footpads including -- 84445 OUTRIGGER ASSY W/SYMB
items 6, 18-21 and 25-26 DECALS
-- 99255 KIT,TZ34 NON-MARKING FOOTPAD models with symbol decals
includes items 6 and 18-21 14 44723 SPACER,OUTRIGGER PIN***........4
1A 84721 HYD UNIT COVER ASSY, WORD 15 87452 PIN,OUTRIGGER CYLINDER.........4
DECA...............................................1
(fasteners not included) 16 87722 NUT,NYLOCK,7/8-9
-- 4828 NUT,NYLOCK,3/8-16 17 87451 POST,FOOTPAD.............................4
(cover mounting fasteners) 18A 43394 O-STYLE RETAINING RING...........4
-- 5397 WASHER,FLAT,USS,5/16",Y to SN TZ3407-308
(cover mounting fasteners) 18B 109898 O-RING, 0.094 X 1.31 X 1.5
-- 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 from SN TZ3407-309 OR models with
(cover mounting fasteners) footpad upgrade kit 109888
1B 84722 HYD UNIT COVER ASSY, SYMBOL 19A 109859 FOOTPAD,CASTING,OUTRIGGER***.4
(fasteners not included) to SN TZ3407-308 (includes items
18B, 19B, 25 and 26)
-- 4828 NUT,NYLOCK,3/8-16
(cover mounting fasteners) 19A 109888 KIT,FOOTPAD,RETROFIT...............4
to SN TZ3407-308 (includes items
-- 5397 WASHER,FLAT,USS,5/16",Y 18B, 19B, 25 and 26)
(cover mounting fasteners)
19B 109859 FOOTPAD,CASTING,OUTRIGGER***
-- 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 from SN TZ3407-309 OR models with
(cover mounting fasteners) footpad upgrade kit 109888
2 46716 BUMPER, SNAP-IN.........................4 20A 67586 FOOTPAD, UHMW COVER
3 Ref. Tongue Assembly NONMARKING................................4
(refer to 201.1 or 202.1) models with non-marking wear pad
4 8516 SCREW,HHC,3/8-16 X 1.50 20B 104113 TZ34 NON-MARKING FOOTPAD KIT
5 45226 ROD END,.375 X 3.69...................12 (includes four 67586 footpads, and
items 6 and 21)
6 4828 NUT,NYLOCK,3/8-16
21 16439 SCREW,FHS,3/8-16 X 1
7 87446 WEARPAD,OUTRIGGER................8
22 6091 NUT,NYLOCK,1/4-20
8 6175 SCREW,HHC,3/8-16 X 1
22 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
9 6021 WASHER,LOCK,.375
22 99430 FORMING,TEE CLAMP TZ-34........1
10 99072 FORMING,OUTRIGGER HOSE
GUARD............................................4 22 99431 PLATE,TEE CLAMP TZ-34

11 87453 PIN,CHASSIS/OUTRIGGER...........8 -- 6091 NUT,NYLOCK,1/4-20


to sn TZ3406-204 -- 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
-- 87453 PIN,CHASSIS/OUTRIGGER -- 99431 PLATE,TEE CLAMP TZ-34
from sn TZ3406-205 23 4828 NUT,NYLOCK,3/8-16
12 Ref. Outrigger Cylinder 23 5397 WASHER,FLAT,USS,5/16",Y
(refer to 604.1)
23 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
13 18396 BEARING,1.5ID X 1.75OD X 1.0L....4
-- 4828 NUT,NYLOCK,3/8-16
13 84444 OUTRIGGER ASSY W/WORD
DECALS..........................................1 -- 5397 WASHER,FLAT,USS,5/16",Y
models with word decals 24 76696 PIN,1.50 DIA X 7.00"LG,1HOLE
13 84445 OUTRIGGER ASSY W/SYMB 25 109860 PLATE,FOOT RETAINER
DECALS
26 109931 SCREW,FHS,1/4-20X1.38,NP
models with symbol decals

Part No. 84566 TZ-34/20 53


200 Chassis Components April 2012

211.1 Battery Box

54 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

211.1 Battery Box

Item Part No. Description Qty.

1 84661 BATT COVER ASSY, WORD


DECALS..........................................2
models with word decals
1 84703 BATT COVER, SYMBOL DECALS
models with symbol decals
-- 84703 BATT COVER, SYMBOL DECALS
models with symbol decals
2 57881 LATCH, RUBBER, 3-13/32 X
1-7/8................................................2
3 7264 RIVET,STL,STL,P,.125 X .5
4 87468 BRACKET,BATTERY HOLD
DOWN.............................................2
5 Ref. Battery Cable Assembly
(refer to 212.1)
6 76414 TRIMLOCK,BLACK,1/4"..................4
7 4828 NUT,NYLOCK,3/8-16
8 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
9 6090 SCREW,HHC,1/4-20 X .7
10 6356 WASHER,LOCK,.25
11 25969 CLIP,SPRING,1/4-20 BLACK...........4
11 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
12 8910 BOOT,CABLE
TERM,MED.RED,4/0.......................8
13 87439 WELDMENT,BATTERY BOX...........2
14 76502 BATTERY,T105 W/LPT,3
CAP,DRY**.......................................4
15 18503 NUT,LOCKING-LG.FLANGE,5/16-18

Part No. 84566 TZ-34/20 55


200 Chassis Components April 2012

212.1 Power Cables

56 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

212.1 Power Cables

Item Part No. Description Qty.

-- Ref. Fuse, 275A (refer to 206.1)


1 84313 CABLE ASSY,RED@4.25"-TZ34.....2
2 84314 CABLE ASSY,RED@ 35"-TZ34.......2
3 84315 CABLE ASSY,BLACK @
59"-TZ34..........................................1
4 84316 CABLE ASSY,RED @ 74"-TZ34......1
5 84317 CABLE ASSY,RED@13"-TZ34........1
6 84318 CABLE ASSY,BLACK @
21"-TZ34..........................................1
7 84319 CABLE ASSY,RED @ 7"-TZ34........1
7A 232526 CABLE ASSY, #2 X 13.5 LG...........2
from SN TZ3411-307 to TZ3411-389
(from fuse to contactor AND from
contactor to motor controller)
-- 8910 BOOT,CABLE
TERM,MED.RED,4/0.......................2
from SN TZ3411-307 to TZ3411-389
(from fuse to contactor AND from
contactor to motor controller)
8 84320 CABLE ASSY,RED @ 16"-TZ34......1
9 84321 CABLE ASSY,BLACK @
16"-TZ34..........................................1

Part No. 84566 TZ-34/20 57


200 Chassis Components April 2012

213.1 Electrical Wiring

58 TZ-34/20 Part No. 84566


April 2012 200 Chassis Components

213.1 Electrical Wiring

Item Part No. Description Qty. Item Part No. Description Qty.

-- 76700 LIMIT SWITCH ASSY, 8 87723 HARNESS,PLAT CONTROL TO


W/CONNECTOR MID..................................................1
-- 87764 LIMIT SWITCH WITH 9 99090 HARNESS,BASE CTRL TO PLAT
CONNECTION** S......................................................1
1 99235 HARNESS,TAILLIGHT,TONGUE,ANSI 10 105437 HARNESS,TAIL LIGHT PLAT
ANSI models TZ34................................................1
1 99236 HARNESS,TAILLIGHT,TONGUE,CE ANSI models
CE models 10 105638 HRNS,TZ34 CE PLAT.....................1
-- 99236 HARNESS,TAILLIGHT,TONGUE,CE.1 CE models
CE models 10 99082 HARNESS,TAILLIGHT
2 87726 HARNESS,BASE CTRL TO PLATFORM.....................................1
CHASSIS** ANSI models
to SN 750 -- 105638 HRNS,TZ34 CE PLAT.....................1
2A 105311 HARNESS,BASE CTRL TO CHASSIS CE models
to SN TZ3411-600 11A 105435 HARNESS,LIGHT ANSI TZ34
2B 232527 HARNESS,CONT- TO MTR CTRL ANSI models; from TZ3407-267
B-.....................................................1 11A 76699 HARNESS,LIGHT ANSI TZ34.........1
from SN TZ3411-307 ANSI models; to SN TZ3407-266
2B 232528 HARNESS,CONT+ TO MTR CTRL 11B 105637 HRNS,TZ34 CE CHASSIS..............1
1.......................................................1 11B 105638 HRNS,TZ34 CE PLAT.....................1
from SN TZ3411-307 CE models
2C 232691 HARNESS,TZ34 PRECHARGE 11B 99263 HARNESS,TAILLIGHT,CE,LEFT
RES.................................................1 CE models
from SN TZ3411-307 to TZ3411-389
11B 99272 HARNESS,TAILLIGHT,CE,RIGHT....1
2D 236709 HARNESS, CTRL TO CHASSIS, CE models
TZ34................................................1
from SN TZ3412-101
3 104791 HARNESS,BASE CTRL TO
MANIFOLD*
3 87725 HARNESS,BASE CTRL TO
MANIFOLD*
4 105472 BEACON HARNESS,TZ34..............1
5 87727 LIMITSWITCH,WITH HARNESS.....1
5 99285 LIMIT SWITCH,DUAL W/HARNESS
6 105436 HARNESS,TAIL LIGHT MAST
TZ34................................................1
ANSI models
6 105637 HRNS,TZ34 CE CHASSIS..............1
CE models
6 99081 HARNESS,TAILLIGHT MAST
TZ-34...............................................1
ANSI models
-- 105637 HRNS,TZ34 CE CHASSIS..............1
CE models
7 87724 HARNESS,MID TO BASE
CONTROL.......................................1

Part No. 84566 TZ-34/20 59


300 Turntable Components April 2012

301.1 Turntable Components - View 1

60 TZ-34/20 Part No. 84566


April 2012 300 Turntable Components

301.1 Turntable Components - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104195 KIT,TZ34 HINGED SWING COVER*** 15 57881 LATCH, RUBBER, 3-13/32 X


includes items 7-20 1-7/8................................................2
1 Ref. Turntable Assembly 16 7264 RIVET,STL,STL,P,.125 X .5
(refer to 401.1) 17 Ref. Turntable Frame
2 79544 WEARPAD,BOOM (refer to 302.1)
LOWERING,SIDE............................1 18 84729 CABLE COVER ASSY, WORD
3 4828 NUT,NYLOCK,3/8-16 DECALS..........................................1
4 44714 WASHER,.375X1.25X.100 models with word decals

5 87564 BOLT,CARRIAGE,3/8-16 X 2.00,G2 18 84730 CABLE COVER ASSY, SYMBOL


DECAL
6 79545 WEARPAD,BOOM models with symbol decals
LOWERING,BOTTOM.....................1
19 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
7 6090 SCREW,HHC,1/4-20 X .7
20 104195 KIT,TZ34 HINGED SWING COVER***
8 6638 WASHER,FLAT,USS,1/4"Y
20 69735 HINGE, OFFSET, COVER,
9 56912 SPRING CLIP,1/4-20,MAGNI 565 CTRLS.............................................2
10 84723 REAR COVER ASSY, WORD 21 7265 RIVET,STEEL,P, .25 X .375
DECALS..........................................1
models with word decals 22 Ref. Ground Control Box
(refer to 303.1 or 304.1)
10 84724 REAR COVER ASSY, SYMBOL
DECALS 23 6091 NUT,NYLOCK,1/4-20
models with symbol decals 24 1698 TRIMLOCK,BLACK,3/8......16-inches
11 104796 DOOR ASSY, WORD DECALS, LEFT models with symbol decals
models with word decals
11 104797 DOOR ASSY, SYMB DECALS, LEFT
models with symbol decals
11 84725 DOOR ASSY
W/DECALS,WORD,LEFT
models with word decals
11 84726 DOOR ASSY
W/DECALS,SYMBOL,LEFT
models with symbol decals
12 Ref. Turntable Latch Mount
(refer to 302.1)
13 104195 KIT,TZ34 HINGED SWING COVER***
13 124099 KIT,TZ34 TURNTBL COVER,FRONT
14 104794 DOOR ASSY, WORD DECALS,
RIGHT
models with word decals
14 104795 DOOR ASSY,SYMB DECALS, RIGHT
models with symbol decals
14 84727 DOOR ASSY
W/DECALS,WORD,RIGHT
models with word decals
14 84728 DOOR ASSY
W/DECAL,SYMBOL,RIGHT
models with word decals

Part No. 84566 TZ-34/20 61


300 Turntable Components April 2012

301.1 Turntable Components - View 1

62 TZ-34/20 Part No. 84566


April 2012 300 Turntable Components

301.1 Turntable Components - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Turntable Assembly 18 84730 CABLE COVER ASSY, SYMBOL


(refer to 401.1) DECAL
2 79544 WEARPAD,BOOM models with symbol decals
LOWERING,SIDE............................1 -- 84730 CABLE COVER ASSY, SYMBOL
3 4828 NUT,NYLOCK,3/8-16 DECAL
models with symbol decals
4 44714 WASHER,.375X1.25X.100
19 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
5 87564 BOLT,CARRIAGE,3/8-16 X 2.00,G2
20 69735 HINGE, OFFSET, COVER, CTRLS
6 79545 WEARPAD,BOOM
LOWERING,BOTTOM.....................1 21 7265 RIVET,STEEL,P, .25 X .375

7 6090 SCREW,HHC,1/4-20 X .7 22 Ref. Ground Control Box


(refer to 303.1 or 304.1)
8 6638 WASHER,FLAT,USS,1/4"Y
23 6091 NUT,NYLOCK,1/4-20
9 25969 CLIP,SPRING,1/4-20 BLACK
24 1698 TRIMLOCK,BLACK,3/8......16-inches
10 84723 REAR COVER ASSY, WORD
DECALS..........................................1 25 69510 HINGE, BATTERY MOUNT.............2
models with word decals 26 105604 PLATE,HYD ACCESS DOOR..........1
10 84724 REAR COVER ASSY, SYMBOL 27 55096 RIVET,ALUM,ALUM,P,.125 X .337
DECALS 28 13002 SCREW,HHC,5/16-18 X 1 GR5
models with symbol decals
29 6782 NUT,NYLOCK,5/16-18
-- 84724 REAR COVER ASSY, SYMBOL
DECALS 30 43456 CLAMP,TOGGLE,MAST HOLD
models with symbol decals DOWN.............................................1
11 104796 DOOR ASSY, WORD DECALS, LEFT
models with word decals
11 104797 DOOR ASSY, SYMB DECALS, LEFT
models with symbol decals
-- 104797 DOOR ASSY, SYMB DECALS, LEFT
models with symbol decals
12 Ref. Turntable Latch Mount
(refer to 302.1)
13 105667 FORMING,TRNTBL COVER,FRONT
13 105668 WLDMNT, TRNTBL COVER, FRONT
14 104794 DOOR ASSY, WORD DECALS,
RIGHT
models with word decals
14 104795 DOOR ASSY,SYMB DECALS, RIGHT
models with symbol decals
-- 104795 DOOR ASSY,SYMB DECALS, RIGHT
models with symbol decals
15 57881 LATCH, RUBBER, 3-13/32 X
1-7/8................................................2
16 7264 RIVET,STL,STL,P,.125 X .5
17 Ref. Turntable Frame (refer to 302.1)
18 84729 CABLE COVER ASSY, WORD
DECALS..........................................1
models with word decals

Part No. 84566 TZ-34/20 63


300 Turntable Components April 2012

302.1 Turntable Components - View 2

64 TZ-34/20 Part No. 84566


April 2012 300 Turntable Components

302.1 Turntable Components - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Turntable Assembly 19 104195 KIT,TZ34 HINGED SWING


(refer to 401.1) COVER***........................................1
2 99247 WEARPAD, LIMIT SWITCH 20 99232 FORMING,PINION GUARD............1
DOOR..............................................1 21 87721 GEAR,PINION 5/7 D.P....................1
3 105533 FORMING,LIMIT SWITCH DOOR...1 22 87410 BEARING,ROTATION......................1
4 104804 HINGE, SPRING, LONG LEG.........1 23 Ref. Function Manifold
5 13002 SCREW,HHC,5/16-18 X 1 GR5 (refer to 602.1 or 603.1)
6 6782 NUT,NYLOCK,5/16-18 24 87530 BOLT,CARRIAGE,3/8-16 X 4.00,G2
7 104735 GREASE HOSE ASSEMBLY..........1 25 4828 NUT,NYLOCK,3/8-16
7 28646 ZERK,GREASE,1/8 NPT 26 79625 PLATE,LIFT MANIFOLD
7 30886 HOSE ASSEMBLY,19" SUPPORT,LT...................................1

7 48885 CONNECTOR,BULKHEAD,FEMALE-4 27 79624 PLATE,LIFT MANIFOLD


SUPPORT,RT..................................1
7 49520 FITTING,070302-4
28 79569 BRACKET,COVER MOUNT............6
-- 28646 ZERK,GREASE,1/8 NPT
29 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
-- 30886 HOSE ASSEMBLY,19"
30 104653 CONTROL MODULE,AUTOLEVEL***
-- 48885 CONNECTOR,BULKHEAD,FEMALE-4
30 104739 KIT,TZ34 AUTOLEVEL
-- 49520 FITTING,070302-4 REPLACEMNT*
8 99285 LIMIT SWITCH,DUAL 31 SWING COVER
W/HARNESS...................................1 refer to 301.1
-- 19491 CONTACTOR,LIMIT SWITCH 31 104005 WELDMENT,TURNTABLE FRAME
-- 88356-146R1 SWITCH,LIMIT,TABULATED,BLUE** RT
9 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5 31 104195 KIT,TZ34 HINGED SWING
COVER***........................................1
10 6178 NUT,NYLOCK,10-32
32 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
11 87445 SENSOR,LEVEL,2.5 DEGREE.......1
12 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
13 6091 NUT,NYLOCK,1/4-20
14A 74712 SCREW,SHC,5/8-11 X
2.75,A574......................................15
bearing-to-turntable
14B 42695 SCREW,SHC,1/2-13 X 2...............16
bearing-to-chassis
15 13064 WASHER,FLAT,.625
HARDENED..................................15
foruse with 74712
16 84312 SEAL KIT,ROTATE MOTOR,TZ34***
16 87473 MOTOR,HYD. T34...........................1
-- 84312 SEAL KIT,ROTATE MOTOR,TZ34***
17 6096 SCREW,HHC,1/2-13 X 2 GR5
18 6198 NUT,NYLOCK,1/2-13
19 104009 FORMING,TURNTABLE LATCH
MOUNT

Part No. 84566 TZ-34/20 65


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303.1 Ground Control Box

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303.1 Ground Control Box

Item Part No. Description Qty. Item Part No. Description Qty.

1 104302 KIT,TZ34 CONTROL BOX 11 66815 BASE, W/1 N.O. CONTACTS***


LOWER***.......................................1 11 66816 CONTACT,N.O.***
2 5365 NUT,NYLOCK,10-24 12 226320 ASM, BUTTON & BOOT, BLK.........1
2 71874 BOLT,CARRIAGE,#10-24X1.50,G2 platform level
2 78098 RELAY,24VDC,40/30A,SLD W/BRKT* 12 66815 BASE, W/1 N.O. CONTACTS***
models with load sense 12 66816 CONTACT,N.O.***
3 5365 NUT,NYLOCK,10-24 13 226320 ASM, BUTTON & BOOT, BLK.........1
3 71874 BOLT,CARRIAGE,#10-24X1.50,G2 turntable rotate
3 74911 TERMINAL BLOCK, WIELAND*** 13 66815 BASE, W/1 N.O. CONTACTS***
3 74912 TERMINAL BLOCK END PLATE 13 66816 CONTACT,N.O.***
3 74913 END STOP, DIN RAIL,SCREW 14 226320 ASM, BUTTON & BOOT, BLK.........1
CLAMP outrigger, raise / lower
3 74917 JUMPER COMB, 2-WAY,WIELAND 14 66815 BASE, W/1 N.O. CONTACTS***
3 74918 JUMPER COMB, 3-WAY,WIELAND 14 66816 CONTACT,N.O.***
3 87738 TERMINAL RAIL,TZ34....................1 15 226320 ASM, BUTTON & BOOT, BLK.........1
4 99084 MODULE, TIME DELAY..................1 outrigger, raise / lower

5 21982 KEY,SINGLE*** 15 66815 BASE, W/1 N.O. CONTACTS***

5 37947 KEYS,10 PACK*** 15 66816 CONTACT,N.O.***

5 66811 KEYSWITCH,3POS.MNTND.DR 16 226320 ASM, BUTTON & BOOT, BLK.........1


WKEY**...........................................1 outrigger, raise / lower

5 66814 BASE,WITH 2 N.O. CONTACTS*** 16 66815 BASE, W/1 N.O. CONTACTS***


includes 2 each N.O. contacts 16 66816 CONTACT,N.O.***
5 66816 CONTACT,N.O.*** 17 49819 SCREW,PHILLIPS,PHM,10-32 X .5
6 226322 ASM, E-STOP & BOOT...................1 18 226320 ASM, BUTTON & BOOT, BLK.........1
E-stop outrigger, raise / lower
6 66817 BASE WITH 1 NC CONTACT, 18 66815 BASE, W/1 N.O. CONTACTS***
E-STOP 18 66816 CONTACT,N.O.***
6 66818 CONTACT,NC 19 226320 ASM, BUTTON & BOOT, BLK.........1
7 45384 PLUG,NYLON .50 BLACK DOMED outrigger, raise / lower
ANSI models 19 66814 BASE,WITH 2 N.O. CONTACTS***
7 99088 LED,RED 24V FLASHING 19 66816 CONTACT,N.O.***
platform overload indicator, CE Models
20 226320 ASM, BUTTON & BOOT, BLK.........1
8 38020 CIRCUIT BREAKER, 15 AMP.........1 function enable
9 226320 ASM, BUTTON & BOOT, BLK.........1 20 66815 BASE, W/1 N.O. CONTACTS***
primary boom extend/retract
20 66816 CONTACT,N.O.***
9 66815 BASE, W/1 N.O. CONTACTS***
21 226320 ASM, BUTTON & BOOT, BLK.........1
9 66816 CONTACT,N.O.*** function enable
10 226320 ASM, BUTTON & BOOT, BLK.........1 21 66814 BASE,WITH 2 N.O. CONTACTS***
primary boom up / down
21 66816 CONTACT,N.O.***
10 66815 BASE, W/1 N.O. CONTACTS***
22 87752 CONN,RECEP 19 WAY...................1
10 66816 CONTACT,N.O.***
23 87749 CONN,RECEP 14 WAY-REV...........1
11 226320 ASM, BUTTON & BOOT, BLK.........1
secondary boom up / down 24 87748 CONN,RECEP 14 WAY...................1

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300 Turntable Components April 2012

303.1 Ground Control Box


(continued)

Item Part No. Description Qty.

25 12344 NUT,NYLOCK,6-32
25 49820 SCREW,PHILLIPS,PHM,6-32 X .5
25 87755 CONN,RECEP 8 WAY
14-18GA,FL.....................................1
26 73723 CONN RECEPT,FLANGED.............1
27 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
28 19427 BATTERY CHARGE
INDICT.OPT-22V..............................1
option
28 45840 PLUG,NYLON 2.00 BLACK DOMED
models without battery charge
indicator
29 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS
30 31182 SCREW,PHIL,PHM,10-32 X.38,SEMS

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303.1 Ground Control Box


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303.2 Ground Control Box

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303.2 Ground Control Box

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104302 KIT,TZ34 CONTROL BOX LOWER*** 13 226320 ASM, BUTTON & BOOT, BLK.........1
includes items 1-4, 6-8, 22 and 43 primary boom, extend/retract
-- 104544 CONTROL BOX ASSY,LOWER TZ34 13 66815 BASE, W/1 N.O. CONTACTS***
Complete 13 66816 CONTACT,N.O.***
-- 105313 CONTROL BOX ASSY,LOWER -- 66815 BASE, W/1 N.O. CONTACTS***
TZ34***
includes items 1-4, 6-8, 22 and 43 -- 66816 CONTACT,N.O.***
-- 87777 CONTROL BOX ASSY,LOWER TZ-34 14 38020 CIRCUIT BREAKER, 15 AMP.........1
Complete 15 226320 ASM, BUTTON & BOOT, BLK.........1
1 104123 WELDMENT,CONTROL primary boom, up/down
BOX,LOWER...................................1 15 66815 BASE, W/1 N.O. CONTACTS***
2 23405 NUTSERT,10-32 STEEL CAD PLTD 15 66816 CONTACT,N.O.***
3 104488 FORMING,RELAY MOUNT TZ34 -- 66815 BASE, W/1 N.O. CONTACTS***
LWR.................................................1
-- 66816 CONTACT,N.O.***
3 104705 FORMING, RELAY MOUNT TZ34
16 226320 ASM, BUTTON & BOOT, BLK.........1
LWR
secondary boom, up/down
-- 104705 FORMING, RELAY MOUNT TZ34
16 66815 BASE, W/1 N.O. CONTACTS***
LWR
16 66816 CONTACT,N.O.***
4 49819 SCREW,PHILLIPS,PHM,10-32 X .5
-- 66815 BASE, W/1 N.O. CONTACTS***
5 56302 RELAY,24VDC,40/30A,SEALED***.14
model with load sense -- 66816 CONTACT,N.O.***
6 104489 FORMING,RELAY HOLDER TZ34 17 226320 ASM, BUTTON & BOOT, BLK.........1
LWR.................................................2 platform level
7 49818 SCREW,PHILLIPS,PHM,10-32 X .38 17 66815 BASE, W/1 N.O. CONTACTS***
8 115031 LID ASSY, GRND COUNT 17 66816 CONTACT,N.O.***
W/DECALS......................................1 -- 66815 BASE, W/1 N.O. CONTACTS***
9 226322 ASM, E-STOP & BOOT...................1 -- 66816 CONTACT,N.O.***
9 66817 BASE WITH 1 NC CONTACT, 18 226320 ASM, BUTTON & BOOT, BLK.........1
E-STOP turntable rotate
9 66818 CONTACT,NC 18 66815 BASE, W/1 N.O. CONTACTS***
-- 66817 BASE WITH 1 NC CONTACT, 18 66816 CONTACT,N.O.***
E-STOP
-- 66815 BASE, W/1 N.O. CONTACTS***
-- 66818 CONTACT,NC
-- 66816 CONTACT,N.O.***
10 83093 KEY SINGLE***
19 104091 BUTTON,PUSH,GREEN
10 85239 NUT,RETAINER (96008)
19 109803 COVER,PUSH BUTTON
10 88827 GASKET,KEYSWITCH,PLASTIC***
19 109804 BUTTON,PUSH,GREEN,ASSEMBLY***
10 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 function enable
-- 83093 KEY SINGLE*** 19 226320 ASM, BUTTON & BOOT, BLK.........1
-- 85239 NUT,RETAINER (96008) function enable
-- 88827 GASKET,KEYSWITCH,PLASTIC*** 19 66815 BASE, W/1 N.O. CONTACTS***
11 45384 PLUG,NYLON .50 BLACK 19 66816 CONTACT,N.O.***
DOMED...........................................1 -- 104091 BUTTON,PUSH,GREEN
ANSI models
-- 109803 COVER,PUSH BUTTON
12 36373 LED,RED 24V..................................1
CE models 20 104091 BUTTON,PUSH,GREEN

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303.2 Ground Control Box


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

20 109803 COVER,PUSH BUTTON 26 226320 ASM, BUTTON & BOOT, BLK.........1


20 109804 BUTTON,PUSH,GREEN,ASSEMBLY*** function enable
function enable 26 66814 BASE,WITH 2 N.O. CONTACTS***
20 226320 ASM, BUTTON & BOOT, BLK.........1 26 66816 CONTACT,N.O.***
function enable -- 66814 BASE,WITH 2 N.O. CONTACTS***
20 66815 BASE, W/1 N.O. CONTACTS*** -- 66816 CONTACT,N.O.***
20 66816 CONTACT,N.O.*** 27 74911 TERMINAL BLOCK, WIELAND***
-- 104091 BUTTON,PUSH,GREEN 27 74912 TERMINAL BLOCK END PLATE
-- 109803 COVER,PUSH BUTTON 27 74913 END STOP, DIN RAIL,SCREW
21 104091 BUTTON,PUSH,GREEN CLAMP
21 109803 COVER,PUSH BUTTON 27 74917 JUMPER COMB, 2-WAY,WIELAND
21 109804 BUTTON,PUSH,GREEN,ASSEMBLY*** 27 74918 JUMPER COMB, 3-WAY,WIELAND
function enable 27 87738 TERMINAL RAIL,TZ34....................1
21 226320 ASM, BUTTON & BOOT, BLK.........1 -- 74911 TERMINAL BLOCK, WIELAND***
function enable
-- 74912 TERMINAL BLOCK END PLATE
21 66815 BASE, W/1 N.O. CONTACTS***
-- 74913 END STOP, DIN RAIL,SCREW
21 66816 CONTACT,N.O.*** CLAMP
-- 104091 BUTTON,PUSH,GREEN -- 74917 JUMPER COMB, 2-WAY,WIELAND
-- 109803 COVER,PUSH BUTTON -- 74918 JUMPER COMB, 3-WAY,WIELAND
22 99207 WASHER,STAR,INTERNAL,#10 28 71874 BOLT,CARRIAGE,#10-24X1.50,G2
23 104091 BUTTON,PUSH,GREEN 29 5365 NUT,NYLOCK,10-24
23 109803 COVER,PUSH BUTTON 30 87749 CONN,RECEP 14 WAY-REV...........1
23 109804 BUTTON,PUSH,GREEN,ASSEMBLY*** 30 87750 NUT,PANEL,SIZE 18 PLASTIC
function enable
30 87751 PANEL WASHER SHELL SIZE 18
23 226320 ASM, BUTTON & BOOT, BLK.........1
function enable -- 87750 NUT,PANEL,SIZE 18 PLASTIC
23 66815 BASE, W/1 N.O. CONTACTS*** -- 87751 PANEL WASHER SHELL SIZE 18
23 66816 CONTACT,N.O.*** 31 87752 CONN,RECEP 19 WAY...................1
-- 104091 BUTTON,PUSH,GREEN 31 87753 NUT,PANEL,SIZE 24 PLASTIC
-- 109803 COVER,PUSH BUTTON 31 87754 PANEL WASHER SHELL SIZE 24
24 226320 ASM, BUTTON & BOOT, BLK -- 87753 NUT,PANEL,SIZE 24 PLASTIC
outrigger autolevel -- 87754 PANEL WASHER SHELL SIZE 24
24 66814 BASE,WITH 2 N.O. CONTACTS*** 32 87748 CONN,RECEP 14 WAY...................1
24 66816 CONTACT,N.O.*** 32 87750 NUT,PANEL,SIZE 18 PLASTIC
-- 66814 BASE,WITH 2 N.O. CONTACTS*** 32 87751 PANEL WASHER SHELL SIZE 18
-- 66816 CONTACT,N.O.*** -- 87750 NUT,PANEL,SIZE 18 PLASTIC
25 226320 ASM, BUTTON & BOOT, BLK.........1 -- 87751 PANEL WASHER SHELL SIZE 18
function enable
33 11803 SCREW,RHM,6-32 X 1
25 66815 BASE, W/1 N.O. CONTACTS***
34 12344 NUT,NYLOCK,6-32
25 66816 CONTACT,N.O.***
35 99084 MODULE, TIME DELAY..................1
-- 66815 BASE, W/1 N.O. CONTACTS***
36 49820 SCREW,PHILLIPS,PHM,6-32 X .5
-- 66816 CONTACT,N.O.***
37 73723 CONN RECEPT,FLANGED.............1

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303.2 Ground Control Box


(continued)

Item Part No. Description Qty.

38 87755 CONN,RECEP 8 WAY


14-18GA,FL.....................................1
39 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
40 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS
41 19427 BATTERY CHARGE
INDICT.OPT-22V..............................1
41 76647 INDICATOR, BATTERY
DISCHARGE...................................1
option
42 45840 PLUG,NYLON 2.00 BLACK
DOMED...........................................1
models without battery charge
indicator
43 69773 SEAL,RIBBED FOAM,3/8X1/8 PSA**
Complete

Part No. 84566 TZ-34/20 73


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401.1 Lift Structure

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401.1 Lift Structure

Item Part No. Description Qty. Item Part No. Description Qty.

-- 56361 CABLE 14 109850 WEAR PAD, TZ34 CABLE BRIDGE


TIE,BUTTON,BLACK,14.75LG........8 T-shaped; 2 rivets req'd
1 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH 14 41695 RIVET,STL,STL,.188 X .50
1 45071 BEARING,1.5IDX1.75ODX1.5L 14 79599 GLIDE PAD,CBL TRACK TZ34
1 84731 PIVOT ASSY, WORD DECALS.......1 OLD.................................................2
USA, Canada and Australia; includes rectangular-shaped; 3 rivets req'd
items 2, 9, 10, 39, 40, 41 and 42 15 229630 SHIM,SHORT,.03 THK
1 84732 PIVOT ASSY, SYMBOL DECALS 15 229631 SHIM,SHORT,.06 THK
Asia, South America and Europe; 15 79642 WEAR PAD,OUTER TUBE
includes items 2, 9, 10, 39, 40, 41 and SIDES..............................................4
42
16 6175 SCREW,HHC,3/8-16 X 1
1 87073 GROMMET,RUBBER 3 X .25 X 3.5
17 6021 WASHER,LOCK,.375
2 79588 PIN,1.25DIAX11.88LG,CHAMFER...1
18 42621 WEAR PAD,PRIMARY BOOM
3 Ref. Platform Leveling Master Cylinder
(refer to 604.1) 18 79647 WEAR PAD,3.75 X 1.5 X .75...........2
4 39579 RIVET,STL,STL,.188 X .45 18 87868 SHIM,TOP&BOT,SHORT,.03 THK
2 req'd per guard 18 87869 SHIM,TOP&BOT,SHORT,.06 THK
4 79596 FORMING, UPPER BOOM TRAY 19 6090 SCREW,HHC,1/4-20 X .7
OLD.................................................1
20 6356 WASHER,LOCK,.25
4 99051 FORMING,CABLE TRACK GUARD
21 79539P FORMING, CABLE TRACK
OLD.................................................3
TRAY***...........................................1
secured to top of tray
covers cable track
5 41695 RIVET,STL,STL,.188 X .50
21 79568 CABLE TRACK HARDLINE
2 req'd per retainer
CLAMP............................................4
5 99056 CABLE TRACK RETAINER,RIGHT
22 79585 PIN,0.75DIAX4.51LG,2RING..........2
OLD.................................................1
23 Ref. Platform Control Box (refer to
5 99057 CABLE TRACK RETAINER,LEFT
506.1)
OLD
24 Ref. Platform Pivot Assembly (refer to
6 Ref. Primary Cylinder (refer to 604.1)
501.1 or 502.1)
7 41861 PIN,1.00DIAX8.07LG,1HOLE..........5
25 Ref. Platform Leveling Slave Cylinder
8 8516 SCREW,HHC,3/8-16 X 1.50 (refer to 604.1)
9 45226 ROD END,.375 X 3.69...................13 26 76165 BEARING,FL,1.00IDX1.25ODX0.71L.2
10 4828 NUT,NYLOCK,3/8-16 26 84734 EXTENSION BOOM ASSEMBLY.....1
11 Ref. Extension Cylinder (refer to 27 74728 BEARING,FL,1.25IDX1.5ODX2.50..2
604.1)
27 84735 PRIMARY BOOM ASSEMBLY........1
12 58980 REPAIR,7 LINKS,3"IDX3.5"OD.......7
28 41862 PIN,1.00DIAX6.82LG,1HOLE..........1
12 79633 CABLE TRACK 35 LINKS***...........1
29 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
12 84448 HINGE BAR,CABLE TRACK (79633)*
29 84736 SECONDARY BOOM
'C' shaped
ASSEMBLY......................................1
13 41695 RIVET,STL,STL,.188 X .50
30 115030 TZ34 TURNTABLE ASSY./BEARING
13 6091 NUT,NYLOCK,1/4-20 from SN 191
13 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 30 45071 BEARING,1.5IDX1.75ODX1.5L
13 79646 FORMING, CBL TRCK 30 84805 TZ34 TURNTABLE
INTRFACE.......................................1 ASSY./BEARING.............................1
to SN 189

Part No. 84566 TZ-34/20 75


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401.1 Lift Structure


(continued)

Item Part No. Description Qty.

31 47458 PIN,1.50DIAX8.45LG,1HOLE..........1
32 81599 PIN,1.50DIAX4.38LG,1HOLE..........2
33 87816 PIN,1 X 8.5......................................1
34 Ref. Secondary Cylinder (refer to
604.1)
35 79635 FORMING, HYDRAULIC TUBE
BRCKET..........................................3
36 79540 WELDMENT,LINKAGE....................1
37 39579 RIVET,STL,STL,.188 X .45
37 79637 PLATE, TAP, HYD TUBE CLAMP.....3
37 79638 SPACER, HYDRAULIC TUBE
MOUNT
38 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
39 6091 NUT,NYLOCK,1/4-20
40 79589 PIN,1.50DIAX18.25LG,CHAMFER...1
41 104144 WELDMENT,MIDPIVOT CRADLE....1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
43 79586 PIN, 1.00 X 11.00............................1
44 10262 SNAP RING,EXTERNAL,.75 DIA.....4
45 79579 PIN,1.00DIAX4.51LG,2RING..........1
46 44662 SNAP RING,EXTERNAL,1.00
DIA...................................................2

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401.1 Lift Structure


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Part No. 84566 TZ-34/20 77


400 Lift Components April 2012

401.1 Lift Structure (from SN TZ3403-001 to TZ3407-520)

78 TZ-34/20 Part No. 84566


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401.1 Lift Structure (from SN TZ3403-001 to TZ3407-520)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 56361 CABLE 14 109850 WEAR PAD, TZ34 CABLE BRIDGE


TIE,BUTTON,BLACK,14.75LG........8 T-shaped; 2 rivets req'd
1 84731 PIVOT ASSY, WORD DECALS.......1 14 41695 RIVET,STL,STL,.188 X .50..............6
USA, Canada and Australia; includes 14 79599 GLIDE PAD,CBL TRACK TZ34
items 2, 9, 10, 39, 40, 41 and 42 OLD.................................................2
1 84732 PIVOT ASSY, SYMBOL DECALS rectangular-shaped; 3 rivets req'd
Asia, South America and Europe; 15 229630 SHIM,SHORT,.03 THK
includes items 2, 9, 10, 39, 40, 41 and
42 15 229631 SHIM,SHORT,.06 THK
-- 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH 15 79642 WEAR PAD,OUTER TUBE
SIDES..............................................4
-- 45071 BEARING,1.5IDX1.75ODX1.5L
16 6175 SCREW,HHC,3/8-16 X 1
-- 87073 GROMMET,RUBBER 3 X .25 X 3.5
17 6021 WASHER,LOCK,.375
2 79588 PIN,1.25DIAX11.88LG,CHAMFER...1
18 42621 WEAR PAD,PRIMARY BOOM
3 Ref. Platform Leveling Master Cylinder
(refer to 604.1) 18 79647 WEAR PAD,3.75 X 1.5 X .75...........2
4 39579 RIVET,STL,STL,.188 X .45 18 87868 SHIM,TOP&BOT,SHORT,.03 THK
2 req'd per guard 18 87869 SHIM,TOP&BOT,SHORT,.06 THK
4 79596 FORMING, UPPER BOOM TRAY 19 6090 SCREW,HHC,1/4-20 X .7
OLD.................................................1
20 6356 WASHER,LOCK,.25
4 99051 FORMING,CABLE TRACK GUARD
21 79539P FORMING, CABLE TRACK
OLD.................................................3
TRAY***...........................................1
secured to top of tray
covers cable track
5 41695 RIVET,STL,STL,.188 X .50
21 79568 CABLE TRACK HARDLINE
2 req'd per retainer
CLAMP............................................4
5 99056 CABLE TRACK RETAINER,RIGHT
22 79585 PIN,0.75DIAX4.51LG,2RING..........2
OLD.................................................1
23 Ref. Platform Control Box (refer to
5 99057 CABLE TRACK RETAINER,LEFT
506.1)
OLD
24 Ref. Platform Pivot Assembly (refer to
6 Ref. Primary Cylinder (refer to 604.1)
501.1 or 502.1)
7 41861 PIN,1.00DIAX8.07LG,1HOLE..........5
25 Ref. Platform Leveling Slave Cylinder
8 8516 SCREW,HHC,3/8-16 X 1.50 (refer to 604.1)
9 45226 ROD END,.375 X 3.69...................13 26 76165 BEARING,FL,1.00IDX1.25ODX0.71L.2
10 4828 NUT,NYLOCK,3/8-16 26 84734 EXTENSION BOOM ASSEMBLY.....1
11 Ref. Extension Cylinder (refer to 27 74728 BEARING,FL,1.25IDX1.5ODX2.50..2
604.1)
27 84735 PRIMARY BOOM ASSEMBLY........1
12 79633 CABLE TRACK 35 LINKS***...........1
28 41862 PIN,1.00DIAX6.82LG,1HOLE..........1
-- 58980 REPAIR,7 LINKS,3"IDX3.5"OD.......7
29 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
-- 84448 HINGE BAR,CABLE TRACK (79633)*
29 84736 SECONDARY BOOM
'C' shaped
ASSEMBLY......................................1
13 79646P FORMING, CBL TRCK INTRFACE
30 45071 BEARING,1.5IDX1.75ODX1.5L
OLD.................................................1
31 47458 PIN,1.50DIAX8.45LG,1HOLE..........1
-- 41695 RIVET,STL,STL,.188 X .50
32 81599 PIN,1.50DIAX4.38LG,1HOLE..........2
-- 6091 NUT,NYLOCK,1/4-20
33 87816 PIN,1 X 8.5......................................1
-- 6878 BOLT,CARRIAGE,1/4-20 X .75,G2

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400 Lift Components April 2012

401.1 Lift Structure (from SN TZ3403-001 to TZ3407-520)


(continued)

Item Part No. Description Qty.

34 Ref. Secondary Cylinder (refer to


604.1)
35 79635 FORMING, HYDRAULIC TUBE
BRCKET..........................................3
36 79540 WELDMENT,LINKAGE....................1
37 39579 RIVET,STL,STL,.188 X .45
37 79637 PLATE, TAP, HYD TUBE CLAMP.....3
37 79638 SPACER, HYDRAULIC TUBE
MOUNT
38 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
39 6091 NUT,NYLOCK,1/4-20
40 79589 PIN,1.50DIAX18.25LG,CHAMFER...1
41 104144 WELDMENT,MIDPIVOT CRADLE....1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
43 79586 PIN, 1.00 X 11.00............................1
44 10262 SNAP RING,EXTERNAL,.75 DIA.....4
45 79579 PIN,1.00DIAX4.51LG,2RING..........1
46 44662 SNAP RING,EXTERNAL,1.00
DIA...................................................2

80 TZ-34/20 Part No. 84566


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401.1 Lift Structure (from SN TZ3403-001 to TZ3407-520)


(continued)

This Page Intentionally Left Blank

Part No. 84566 TZ-34/20 81


400 Lift Components April 2012

401.2 Lift Structure, View 1 (from SN TZ3408-101 to 08-634)

82 TZ-34/20 Part No. 84566


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401.2 Lift Structure, View 1 (from SN TZ3408-101 to 08-634)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 56361 CABLE 20 Ref. Platform Leveling Slave Cylinder


TIE,BUTTON,BLACK,14.75LG........8 (refer to 604.1)
1 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH 21 76165 BEARING,FL,1.00IDX1.25ODX0.71L.2
1 45071 BEARING,1.5IDX1.75ODX1.5L 21 84734 EXTENSION BOOM ASSEMBLY.....1
1 84731 PIVOT ASSY, WORD DECALS.......1 22 124042 PRIMARY BOOM ASSENBLY.........1
USA, Canada and Australia; includes 22 74728 BEARING,FL,1.25IDX1.5ODX2.50..2
items 2, 9, 10, 39, 40, 41 and 42
23 6090 SCREW,HHC,1/4-20 X .7
1 84732 PIVOT ASSY, SYMBOL DECALS
Asia, South America and Europe; 24 6356 WASHER,LOCK,.25
includes items 2, 9, 10, 39, 40, 41 and 25 104741 WEAR PAD,3.75 X 1.50 X .63.........2
42
25 87868 SHIM,TOP&BOT,SHORT,.03 THK
1 87073 GROMMET,RUBBER 3 X .25 X 3.5
25 87869 SHIM,TOP&BOT,SHORT,.06 THK
2 79588 PIN,1.25DIAX11.88LG,CHAMFER...1
26 229630 SHIM,SHORT,.03 THK
3 8516 SCREW,HHC,3/8-16 X 1.50
26 229631 SHIM,SHORT,.06 THK
4 45226 ROD END,.375 X 3.69...................13
26 79642 WEAR PAD,OUTER TUBE
5 4828 NUT,NYLOCK,3/8-16 SIDES..............................................4
6 41861 PIN,1.00DIAX8.07LG,1HOLE..........5 27 41862 PIN,1.00DIAX6.82LG,1HOLE..........1
7 Ref. Platform Leveling Master Cylinder 28 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
(refer to 604.1)
28 84736 SECONDARY BOOM
8 Ref. Primary Cylinder (refer to 604.1) ASSEMBLY......................................1
9 Ref. Extension Cylinder (refer to 29 115030 TZ34 TURNTABLE
604.1) ASSY./BEARING.............................1
10 58980 REPAIR,7 LINKS,3"IDX3.5"OD 29 45071 BEARING,1.5IDX1.75ODX1.5L
10 62862 REPAIR LINK,END SET (48182)* 30 47458 PIN,1.50DIAX8.45LG,1HOLE..........1
10 79568 CABLE TRACK HARDLINE 31 81599 PIN,1.50DIAX4.38LG,1HOLE..........2
CLAMP............................................4
32 87816 PIN,1 X 8.5......................................1
10 79633 CABLE TRACK 35 LINKS***
33 Ref. Secondary Cylinder (refer to
10 84448 HINGE BAR,CABLE TRACK 604.1)
(79633)*...........................................1
34 79540 WELDMENT,LINKAGE....................1
11 129100 WEAR PAD,4X4X.75 W/INSERT.....2
35 79635 FORMING, HYDRAULIC TUBE
11 87868 SHIM,TOP&BOT,SHORT,.03 THK BRCKET..........................................3
11 87869 SHIM,TOP&BOT,SHORT,.06 THK 36 39579 RIVET,STL,STL,.188 X .45
12 6175 SCREW,HHC,3/8-16 X 1 37 79638 SPACER, HYDRAULIC TUBE
13 6021 WASHER,LOCK,.375 MOUNT
14 79585 PIN,0.75DIAX4.51LG,2RING..........2 38 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
15 10262 SNAP RING,EXTERNAL,.75 DIA.....4 39 6091 NUT,NYLOCK,1/4-20
16 79579 PIN,1.00DIAX4.51LG,2RING..........1 40 79637 PLATE, TAP, HYD TUBE CLAMP.....3
17 44662 SNAP RING,EXTERNAL,1.00 41 79589 PIN,1.50DIAX18.25LG,CHAMFER...1
DIA...................................................1 42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
18 Ref. Platform Control Box (refer to 43 104144 WELDMENT,MIDPIVOT CRADLE....1
506.1)
44 79586 PIN, 1.00 X 11.00............................1
19 Ref. Platform Pivot Assembly (refer to
45 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
501.1 or 502.1)
46 6091 NUT,NYLOCK,1/4-20

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401.2 Lift Structure, View 1 (from SN TZ3408-101 to 08-634)


(continued)

Item Part No. Description Qty.

47 43456 CLAMP,TOGGLE,MAST HOLD


DOWN.............................................1

84 TZ-34/20 Part No. 84566


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401.2 Lift Structure, View 1 (from SN TZ3408-101 to 08-634)


(continued)

This Page Intentionally Left Blank

Part No. 84566 TZ-34/20 85


400 Lift Components April 2012

401.3 Lift Structure, View 1 (from SN TZ3409-101)

86 TZ-34/20 Part No. 84566


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401.3 Lift Structure, View 1 (from SN TZ3409-101)

Item Part No. Description Qty. Item Part No. Description Qty.

1 84731 PIVOT ASSY, WORD DECALS.......1 21 84734 EXTENSION BOOM ASSEMBLY.....1


USA, Canada and Australia; includes -- 76165 BEARING,FL,1.00IDX1.25ODX0.71L.2
items 2, 9, 10, 39, 40, 41 and 42
22 124042 PRIMARY BOOM ASSENBLY.........1
-- 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH
-- 74728 BEARING,FL,1.25IDX1.5ODX2.50..2
-- 45071 BEARING,1.5IDX1.75ODX1.5L
23 6090 SCREW,HHC,1/4-20 X .7
-- 84732 PIVOT ASSY, SYMBOL DECALS
Asia, South America and Europe; 24 6356 WASHER,LOCK,.25
includes items 2, 9, 10, 39, 40, 41 and 25 104741 WEAR PAD,3.75 X 1.50 X .63.........2
42
-- 87868 SHIM,TOP&BOT,SHORT,.03 THK
-- 87073 GROMMET,RUBBER 3 X .25 X 3.5
-- 87869 SHIM,TOP&BOT,SHORT,.06 THK
2 79588 PIN,1.25DIAX11.88LG,CHAMFER...1
26 79642 WEAR PAD,OUTER TUBE
3 8516 SCREW,HHC,3/8-16 X 1.50 SIDES..............................................4
4 45226 ROD END,.375 X 3.69...................13 -- 229630 SHIM,SHORT,.03 THK
5 4828 NUT,NYLOCK,3/8-16 -- 229631 SHIM,SHORT,.06 THK
6 41861 PIN,1.00DIAX8.07LG,1HOLE..........5 27 41862 PIN,1.00DIAX6.82LG,1HOLE..........1
7 Ref. Platform Leveling Master Cylinder 28 84736 SECONDARY BOOM
(refer to 604.1) ASSEMBLY......................................1
8 Ref. Primary Cylinder (refer to 604.1) -- 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
9 Ref. Extension Cylinder (refer to 29 84805 TZ34 TURNTABLE
604.1) ASSY./BEARING.............................1
10 79518 CABLE TRACK SUB-ASSY.............1 -- 45071 BEARING,1.5IDX1.75ODX1.5L
-- 58980 REPAIR,7 LINKS,3"IDX3.5"OD 30 47458 PIN,1.50DIAX8.45LG,1HOLE..........1
-- 62862 REPAIR LINK,END SET (48182)* 31 81599 PIN,1.50DIAX4.38LG,1HOLE..........2
-- 79568 CABLE TRACK HARDLINE 32 87816 PIN,1 X 8.5......................................1
CLAMP............................................4
33 Ref. Secondary Cylinder (refer to
-- 84448 HINGE BAR,CABLE TRACK 604.1)
(79633)*...........................................1
34 79540 WELDMENT,LINKAGE....................1
11 129100 WEAR PAD,4X4X.75 W/INSERT.....2
35 79635 FORMING, HYDRAULIC TUBE
-- 87868 SHIM,TOP&BOT,SHORT,.03 THK BRCKET..........................................3
-- 87869 SHIM,TOP&BOT,SHORT,.06 THK 36 39579 RIVET,STL,STL,.188 X .45
12 6175 SCREW,HHC,3/8-16 X 1 37 79638 SPACER, HYDRAULIC TUBE
13 6021 WASHER,LOCK,.375 MOUNT
14 79585 PIN,0.75DIAX4.51LG,2RING..........2 38 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
15 10262 SNAP RING,EXTERNAL,.75 DIA.....4 39 6091 NUT,NYLOCK,1/4-20
16 79579 PIN,1.00DIAX4.51LG,2RING..........1 40 79637 PLATE, TAP, HYD TUBE CLAMP.....3
17 44662 SNAP RING,EXTERNAL,1.00 41 79589 PIN,1.50DIAX18.25LG,CHAMFER...1
DIA...................................................1 42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
18 Ref. Platform Control Box (refer to 43 104144 WELDMENT,MIDPIVOT CRADLE....1
506.1)
44 79586 PIN, 1.00 X 11.00............................1
19 Ref. Platform Pivot Assembly (refer to
45 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
501.1 or 502.1)
46 6091 NUT,NYLOCK,1/4-20
20 Ref. Platform Leveling Slave Cylinder
(refer to 604.1) 47 43456 CLAMP,TOGGLE,MAST HOLD
DOWN.............................................1

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400 Lift Components April 2012

402.1 Lift Structure, View 2 (from TZ3408-101 to 08-634)

88 TZ-34/20 Part No. 84566


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402.1 Lift Structure, View 2 (from TZ3408-101 to 08-634)

Item Part No. Description Qty.

1 8915 SCREW,HHC,1/4-20 X 1.25


2 6638 WASHER,FLAT,USS,1/4"Y
3 6091 NUT,NYLOCK,1/4-20
4 109850 WEAR PAD, TZ34 CABLE
BRIDGE...........................................2
5 39579 RIVET,STL,STL,.188 X .45
6 124074 FORMING,CABLE TRACK
CHANNEL.......................................1
7 109844 FORMING, CABLE RACK
RETAINER.......................................1
8 Ref. Primary Boom Assembly (refer to
401.2)
9 109846 FORMING, CABLE BRIDGE
BOTTOM.........................................1
10 Ref. Extension Boom Assembly (refer
to 401.2)
11 109848 FORMING, BRIDGE MOUNT,
LEFT................................................1
12 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
13 4828 NUT,NYLOCK,3/8-16
14 109847 FORMING, BRIDGE MOUNT,
RIGHT.............................................1
15 109686 PLATE, CABLE AND HOSE
CLAMP............................................5
16 109851 HOSE AND CABLE CLAMP............5
17 73464 BOLT,CARRIAGE,1/4-20 X 1.75,G2
18 109845 FORMING, CABLE BRIDGE TOP....1

Part No. 84566 TZ-34/20 89


400 Lift Components April 2012

402.2 Lift Structure, View 2 (from SN TZ3409-101)

90 TZ-34/20 Part No. 84566


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402.2 Lift Structure, View 2 (from SN TZ3409-101)

Item Part No. Description Qty.

1 8915 SCREW,HHC,1/4-20 X 1.25


2 6638 WASHER,FLAT,USS,1/4"Y
3 6091 NUT,NYLOCK,1/4-20
4 109850 WEAR PAD, TZ34 CABLE
BRIDGE...........................................2
5 39579 RIVET,STL,STL,.188 X .45
6 124074 FORMING,CABLE TRACK
CHANNEL.......................................1
7 109844 FORMING, CABLE RACK
RETAINER.......................................1
8 Ref. Primary Boom Assembly (refer to
401.3)
9 109846 FORMING, CABLE BRIDGE
BOTTOM.........................................1
10 Ref. Extension Boom Assembly (refer
to 401.3)
11 109847 FORMING, BRIDGE MOUNT,
RIGHT.............................................1
12 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
13 4828 NUT,NYLOCK,3/8-16
14 109848 FORMING, BRIDGE MOUNT,
LEFT................................................1
15 109686 PLATE, CABLE AND HOSE
CLAMP............................................5
16 109581 SCREW,SET,HS1/4-20X.625W/PATCH.5
17 73464 BOLT,CARRIAGE,1/4-20 X 1.75,G2
18 109845 FORMING, CABLE BRIDGE TOP....1

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501.1 Platform Installation - ANSI and CSA Models without Platform Overload Option

92 TZ-34/20 Part No. 84566


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501.1 Platform Installation - ANSI and CSA Models without Platform Overload Option

Item Part No. Description Qty. Item Part No. Description Qty.

-- 84410 PLAT ASSY,WRD,TZ34,ANSI,STAND 17 96236 PLATE,AC ADAPTER,DIN/UK***


1 99295 FORMING,T-BOX MOUNT..............1 -- 10777 COVER,BLANK
2 57075 SCREW,PHIL,8-32X.50,SELF TAP -- 96236 PLATE,AC ADAPTER,DIN/UK***
3 6175 SCREW,HHC,3/8-16 X 1 18 13585 OUTLET,110V GFCI***....................1
4 4828 NUT,NYLOCK,3/8-16 ANSI models

5 39474 WEAR PAD,PLATFORM..................2 18 66353 RECEPTACLE, DIN, 220V 50A

6 Ref. Platform Control Box (refer to 18 T112563 SVC KIT,UK


506.1) RECEPT.REPLACEMENT

7 Ref. Platform Control Box Guard -- 66353 RECEPTACLE, DIN, 220V 50A
Assembly (refer to 506.1) -- T112563 SVC KIT,UK
8 46436 GROMMET,RUBBER 2.5 X .25 X2.75 RECEPT.REPLACEMENT

8 79580 WELDMENT, PLAT PIVOT, ANSI.....1 19 10775 T-BOX,2.75 X 4.5 X 2.0....................1


ANSI models includes mounting fasteners

-- 46436 GROMMET,RUBBER 2.5 X .25 X2.75 20 7056 CONN,SQUEEZE,1/2NPT


.38-.50,SM.......................................1
9 6090 SCREW,HHC,1/4-20 X .7
21 43956 WIRE CABLE,14GA/3 CON.TPE JKT*
10 6638 WASHER,FLAT,USS,1/4"Y
22 4828 NUT,NYLOCK,3/8-16
11 6091 NUT,NYLOCK,1/4-20
23 6175 SCREW,HHC,3/8-16 X 1
12 24514 BOX,INSTRUCTION STORAGE
24 78976 PIN,.75 DIA X 8.75 LG,GES 1380....1
12 44743 MANUAL BOX W/DECALS***..........1
ANSI, CSA and Australian models 25 45748 ROD END,.250 X 2.75 LG...............1

-- 24514 BOX,INSTRUCTION STORAGE 26 99146 FORMING,PLAT MOUNT TZ-34.....1

13 129177 PLATFORM ASSEMBLY,COMPLETE 27 99016 FLOORING,45V27,DIAMOND


WITH DECALS................................1 PLATE..............................................1
ANSI and CSA models 28 71315 RIVET,DRIVE, .25 X .25
13 71315 RIVET,DRIVE, .25 X .25
13 84409 PLAT
ASSY,WRD,TZ34,ANSI,STAND.......1
floor not included
13 84414 PLAT ASSY,SYM,TZ34,ANSI,STAND
South American and Asian models
13 99016 FLOORING,45V27,DIAMOND PLATE
-- 129178 PLATFORM ASSEMBLY,COMPLETE
WITH DECALS................................1
CE and ASIA models
-- 129179 PLATFORM ASSEMBLY,COMPLETE
WITH DECALS................................1
Australia models
14 66778 U-BOLT,SQ BEND, 1/2-13
15 6034 NUT,HEX,JAM,1/2-13
16 6198 NUT,NYLOCK,1/2-13
17 10777 COVER,BLANK
17 45437 COVER,GFCI,WEATHERPROOF....1
includes gasket and mounting
fasteners

Part No. 84566 TZ-34/20 93


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502.1 Platform Installation - ANSI, CSA and CE Models with Platform Overload Option

94 TZ-34/20 Part No. 84566


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502.1 Platform Installation - ANSI, CSA and CE Models with Platform Overload Option

Item Part No. Description Qty.

1 6179 SCREW,RHM,10-32 X 1.25


2 6178 NUT,NYLOCK,10-32
3 87926 WELDMENT, PLATFORM PIVOT,
CE....................................................1
4 99194 SWITCH,LIMIT W/CONNECTOR.....1
-- 60428 CONN,PLUG 4 WAY,14-18GA
-- 83130 TERM,NI PIN,S&F,16-18GA,BULK
-- 99183 SWITCH, ROLLER PLUNGER LIMIT
5 4828 NUT,NYLOCK,3/8-16
6 87530 BOLT,CARRIAGE,3/8-16 X 4.00,G2
7 61975 RETAINER,SPRING,1.21 X .375
8 61974 SPRING,COMP,1" OD,232 LB/IN.....1
9 78974 WELDMENT, PIVOT LINK, TOP......1
10 39581 BEARING,0.75IDX1.00ODX0.50L....8
11 6091 NUT,NYLOCK,1/4-20
12 6638 WASHER,FLAT,USS,1/4"Y
13 6090 SCREW,HHC,1/4-20 X .7
14 24514 BOX,INSTRUCTION STORAGE.....1
CE, Asia and South America models
15 6175 SCREW,HHC,3/8-16 X 1
16 99174 PIN,0.75DIAX8.75LG,CHAMFER.....1
17 94643 ZERK,GREASE,5/16-24,STRAIT.....4
18 6888 SCREW,HHC,1/4-20 X 1
19 45748 ROD END,.250 X 2.75 LG...............2
20 99182 PIN,0.75DIAX7.38LG,CHAMFER.....1
21 99181 WELDMENT,CE LOWER PIVOT
LINK.................................................2
22 99173 PIN,0.75DIAX2.88LG,CHAMFER.....2
23 Ref. Pin, 1 x 8.07 inches (refer to
401.1)
24 99413 WELDMENT,LOWER LINK PIVOT
TZ34................................................1
25 39474 WEAR PAD,PLATFORM..................2
26 19843 RIVET,ALUM,ALUM,P,.188 X .50
27 71315 RIVET,DRIVE, .25 X .25
28 99016 FLOORING,45V27,DIAMOND
PLATE..............................................1

Part No. 84566 TZ-34/20 95


500 Platform Components April 2012

503.1 Platform Rotate Installation - ANSI and CSA Models without Platform Overload Option

96 TZ-34/20 Part No. 84566


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503.1 Platform Rotate Installation - ANSI and CSA Models without Platform Overload Option

Item Part No. Description Qty. Item Part No. Description Qty.

1 99155 FORMING,CNTRL BOX MOUNT.....1 26 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2


includes items 9 and 11 27 6888 SCREW,HHC,1/4-20 X 1
2 Ref. Platform Control Box (refer to 28 99129 PLATE,PIN MOUNT BACKING.......1
506.1)
29 71315 RIVET,DRIVE, .25 X .25
3 Ref. Gear Box Assembly (refer to
505.1) 30 99016 FLOORING,45V27,DIAMOND
PLATE..............................................1
4 99145 BLOCK,ROT PIN CLAMP................1
5 22383 SCREW,SHC,3/8-16 X 1.25
6 6175 SCREW,HHC,3/8-16 X 1
7 4828 NUT,NYLOCK,3/8-16
8 Ref. Handle Assembly (refer to 505.1)
9 6090 SCREW,HHC,1/4-20 X .7
10 6638 WASHER,FLAT,USS,1/4"Y
11 6091 NUT,NYLOCK,1/4-20
12 44743 MANUAL BOX W/DECALS***..........1
ANSI, CSA and Australia models
-- 24514 BOX,INSTRUCTION STORAGE
13 129177 PLATFORM ASSEMBLY, COMPLETE
WITH DECALS................................1
ANSI and CSA models
-- 129178 PLATFORM ASSEMBLY, COMPLETE
WITH DECALS................................1
CE and ASIA models
-- 129179 PLATFORM ASSEMBLY, COMPLETE
WITH DECALS................................1
Australia models
14 99146 FORMING,PLAT MOUNT TZ-34.....1
15 45748 ROD END,.250 X 2.75 LG...............1
16 78976 PIN,.75 DIA X 8.75 LG,GES 1380....1
17 99150 FORMING,T-BOX
MOUNT,ROTATE.............................1
includes item 7
18 39474 WEAR PAD,PLATFORM..................2
19 19843 RIVET,ALUM,ALUM,P,.188 X .50
20 87838 WELDMENT, PLAT ROTATE,
ANSI................................................1
21 87820 WELDMENT, PLAT ROTATE
(FIXED)............................................1
22 5387 SCREW,HHC,3/8-16 X 4
23 99144 BLOCK,PIN MOUNT BACKING......1
24 Ref. Platform Rotator Shaft (refer to
505.1)
25 99128 FORMING,PLATFORM ROT
LINK.................................................1

Part No. 84566 TZ-34/20 97


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504.1 Platform Rotate Installation - ANSI, CSA and CE Models with Platform Overload Option

98 TZ-34/20 Part No. 84566


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504.1 Platform Rotate Installation - ANSI, CSA and CE Models with Platform Overload Option

Item Part No. Description Qty. Item Part No. Description Qty.

1 99155 FORMING,CNTRL BOX MOUNT.....1 -- 99183 SWITCH, ROLLER PLUNGER LIMIT


includes items 10 and 12 26 99182 PIN,0.75DIAX7.38LG,CHAMFER.....1
2 Ref. Platform Control Box (refer to 27 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
506.1)
28 99150 FORMING,T-BOX
3 Ref. Gear Box Assembly (refer to MOUNT,ROTATE.............................1
505.1)
29 39474 WEAR PAD,PLATFORM..................2
4 99145 BLOCK,ROT PIN CLAMP................1
30 19843 RIVET,ALUM,ALUM,P,.188 X .50
5 22383 SCREW,SHC,3/8-16 X 1.25
31 87830 WELDMENT, PLAT ROTATE, CE.....1
6 61975 RETAINER,SPRING,1.21 X .375.....2
32 87820 WELDMENT, PLAT ROTATE
7 61974 SPRING,COMP,1" OD,232 LB/IN.....1 (FIXED)............................................1
8 78974 WELDMENT, PIVOT LINK, TOP......1 33 5387 SCREW,HHC,3/8-16 X 4
-- 39581 BEARING,0.75IDX1.00ODX0.50L....4 34 99129 PLATE,PIN MOUNT BACKING.......1
9 Ref. Handle Assembly (refer to 505.1) 35 99144 BLOCK,PIN MOUNT BACKING......1
10 6090 SCREW,HHC,1/4-20 X .7 36 Ref. Platform Rotator Shaft (refer to
11 6638 WASHER,FLAT,USS,1/4"Y 505.1)
12 6091 NUT,NYLOCK,1/4-20 37 99128 FORMING,PLATFORM ROT
13 24514 BOX,INSTRUCTION STORAGE.....1 LINK.................................................1
UK, CE, Asia and South America 38 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
models 39 94643 ZERK,GREASE,5/16-24,STRAIT.....4
14 129177 PLATFORM ASSEMBLY, COMPLETE 40 71315 RIVET,DRIVE, .25 X .25
WITH DECALS................................1
ANSI and CSA models 41 99016 FLOORING,45V27,DIAMOND
PLATE..............................................1
-- 129178 PLATFORM ASSEMBLY, COMPLETE
WITH DECALS................................1 42 6179 SCREW,RHM,10-32 X 1.25
CE/ASIA 43 6178 NUT,NYLOCK,10-32
-- 129179 PLATFORM ASSEMBLY, COMPLETE 44 46436 GROMMET,RUBBER 2.5 X .25
WITH DECALS................................1 X2.75...............................................1
AUS
15 6175 SCREW,HHC,3/8-16 X 1
16 4828 NUT,NYLOCK,3/8-16
17 45748 ROD END,.250 X 2.75 LG...............4
18 6888 SCREW,HHC,1/4-20 X 1
19 6356 WASHER,LOCK,.25
20 99174 PIN,0.75DIAX8.75LG,CHAMFER.....1
21 87530 BOLT,CARRIAGE,3/8-16 X 4.00,G2
22 99181 WELDMENT,CE LOWER PIVOT
LINK.................................................2
23 99173 PIN,0.75DIAX2.88LG,CHAMFER.....2
24 99413 WELDMENT,LOWER LINK PIVOT
TZ34................................................1
25 99194 SWITCH,LIMIT W/CONNECTOR.....1
-- 60428 CONN,PLUG 4 WAY,14-18GA
-- 83130 TERM,NI PIN,S&F,16-18GA,BULK

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500 Platform Components April 2012

505.1 Gear Box Components

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April 2012 500 Platform Components

505.1 Gear Box Components

Item Part No. Description Qty.

-- 87994 WORM & HANDLE ASSEMBLY


includes items 3, 4, 6 and 22-27
-- 87995 WORM GEAR TRAIN ASSEMBLY
includes items 11-17
-- 99159 ASSEMBLY,PLAT ROTATE
GEARBOX
1 99155 FORMING,CNTRL BOX MOUNT.....1
2 6091 NUT,NYLOCK,1/4-20
3 87818 SHAFT, WORM................................1
4 28986-200 KEYSTOCK,STL .188 X 2" LG........2
5 13612 BUSHING,FLANGE .875 X 1 X
.625..................................................2
6 35831 WORM & WORM SHAFT
ASSY-SERV***................................1
7 87849 FLANGE, WORM BEARING...........1
8 6356 WASHER,LOCK,.25
9 6888 SCREW,HHC,1/4-20 X 1
10 76355 BUSHING, FLANGE, ó ž 7/8 ž «.....1
11 19331 NUT,LP NYLOCK,1-12
12 22036 DISC SPRING-2.50 X 1.063............1
13 87862 COLLAR,WORM GEAR CLUTCH....1
14 13610 WORM GEAR,R.H.PER GENIE
DWG................................................1
15 99130 CUP,WORM GEAR CUTCH............1
16 23927-044 KEYSTOCK,STL,.25 X .44" LG.......2
17 87819 SHAFT, PLATFORM ROTATE..........1
18 13614 SEAL, OIL,470094
PLAT.GEARBOX..............................1
19 99126 COVER,PLAT ROT GEARING........1
20 6638 WASHER,FLAT,USS,1/4"Y
21 99160 SCREW,HHC,1/4-20 X 6
22 11420 PIN,GROOVED,.156 X .75..............1
23 11276 HANDLE SWIVEL EXTENSION......1
24 46447 WASHER,THRUST .5 X 1.0 X .063
25 69167 WINCH HANDLE GRIP
26 17884 HANDLE CASTING, PLAT.
ROTATE...........................................1
27 6086 NUT,LP NYLOCK,1/2-13
28 99125 HOUSING,PLAT ROT
GEARING***....................................1

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506.1 Platform Control Box

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April 2012 500 Platform Components

506.1 Platform Control Box

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104333 RESISTOR,1K OHM 2 WATT -- 99195 RESISTOR,5.6K OHM 2 WATT ***


-- 104475 KIT,TZ34 CONTROL BOX ASSY,UPR 6 45384 PLUG,NYLON .50 BLACK
Complete DOMED...........................................1
-- 42428 RESISTOR,10K OHM, 1WATT ANSI models

-- 45782 DIODE,6 AMP,200 PIV,BULK 7 99088 LED,RED 24V FLASHING...............1


CE models
-- 87778 CONTROL BOX ASSY,UPPER
TZ-34** 8 226320 ASM, BUTTON & BOOT, BLK.........1
Complete primary boom, extend / retract

-- 99168 WELDMENT,CONTROL BOX GUARD 8 66815 BASE, W/1 N.O. CONTACTS***

-- 99195 RESISTOR,5.6K OHM 2 WATT *** 8 66816 CONTACT,N.O.***

1 104124 WELDMENT,CONTROL -- 66815 BASE, W/1 N.O. CONTACTS***


BOX,UPPER** -- 66816 CONTACT,N.O.***
1 104303 KIT,TZ34 CONTROL 9 226320 ASM, BUTTON & BOOT, BLK.........1
BOX,UPPER***................................1 primary boom, up / down
1 69773 SEAL,RIBBED FOAM,3/8X1/8 PSA** 9 66815 BASE, W/1 N.O. CONTACTS***
-- 69773 SEAL,RIBBED FOAM,3/8X1/8 PSA** 9 66816 CONTACT,N.O.***
2 104110 FORMING,UPPER CONTROL PANEL -- 66815 BASE, W/1 N.O. CONTACTS***
2 104303 KIT,TZ34 CONTROL -- 66816 CONTACT,N.O.***
BOX,UPPER***................................1 10 49819 SCREW,PHILLIPS,PHM,10-32 X .5
3 104167 CAP,PLASTIC,0.75 X 0.5 11 99207 WASHER,STAR,INTERNAL,#10
3 84733 PLAT CONTROL BOX GUARD 12 23405 NUTSERT,10-32 STEEL CAD PLTD
ASSY...............................................1
13 226320 ASM, BUTTON & BOOT, BLK.........1
-- 104167 CAP,PLASTIC,0.75 X 0.5 secondary boom, up/down
4 226322 ASM, E-STOP & BOOT...................1 13 66815 BASE, W/1 N.O. CONTACTS***
E-stop
13 66816 CONTACT,N.O.***
4 66817 BASE WITH 1 NC CONTACT,
E-STOP -- 66815 BASE, W/1 N.O. CONTACTS***
4 66818 CONTACT,NC -- 66816 CONTACT,N.O.***
-- 66817 BASE WITH 1 NC CONTACT, 14 226320 ASM, BUTTON & BOOT, BLK.........1
E-STOP turntable rotate
-- 66818 CONTACT,NC 14 66815 BASE, W/1 N.O. CONTACTS***
5 104327 POTENTIOMETER ASSY 1-10K 14 66816 CONTACT,N.O.***
boom speed controller -- 66815 BASE, W/1 N.O. CONTACTS***
5 104333 RESISTOR,1K OHM 2 WATT -- 66816 CONTACT,N.O.***
5 42427 POTENTIOMETER ASSEMBLY, 15 15243 PLUG,NYLON .875 BLACK DOMED
0-20K*..............................................1 CE models
boom speed controller
15 226320 ASM, BUTTON & BOOT, BLK.........1
5 42428 RESISTOR,10K OHM, 1WATT platform level; ANSI and CSA models
5 44992 KNOB,POTENTIOMETER, 42427 15 66815 BASE, W/1 N.O. CONTACTS***
5 99195 RESISTOR,5.6K OHM 2 WATT *** 15 66816 CONTACT,N.O.***
-- 104333 RESISTOR,1K OHM 2 WATT -- 15243 PLUG,NYLON .875 BLACK DOMED
-- 42428 RESISTOR,10K OHM, 1WATT CE models
-- 44992 KNOB,POTENTIOMETER, 42427 -- 66815 BASE, W/1 N.O. CONTACTS***

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500 Platform Components April 2012

506.1 Platform Control Box


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 66816 CONTACT,N.O.*** 30 60443 LOCK,RECEP 4 WAY,14-18GA.......1


16 226320 ASM, BUTTON & BOOT, BLK.........1 load sense option
function enable -- 73723 CONN RECEPT,FLANGED
16 66814 BASE,WITH 2 N.O. CONTACTS***
16 66816 CONTACT,N.O.***
-- 66814 BASE,WITH 2 N.O. CONTACTS***
-- 66816 CONTACT,N.O.***
17 226320 ASM, BUTTON & BOOT, BLK.........1
function enable
17 66814 BASE,WITH 2 N.O. CONTACTS***
17 66816 CONTACT,N.O.***
-- 66814 BASE,WITH 2 N.O. CONTACTS***
-- 66816 CONTACT,N.O.***
18 87748 CONN,RECEP 14 WAY...................1
18 87750 NUT,PANEL,SIZE 18 PLASTIC
18 87751 PANEL WASHER SHELL SIZE 18
-- 87750 NUT,PANEL,SIZE 18 PLASTIC
-- 87751 PANEL WASHER SHELL SIZE 18
19 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
includes retainer nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS
20 104492 FORMING,RELAY MOUNT TZ34 UPR
20 104706 FORMING, RELAY MOUNT TZ34
UPR
21 49818 SCREW,PHILLIPS,PHM,10-32 X .38
22 15243 PLUG,NYLON .875 BLACK
DOMED...........................................2
23 6935 LOCKNUT,ELEC,1/2"......................1
24 49820 SCREW,PHILLIPS,PHM,6-32 X .5
25 12344 NUT,NYLOCK,6-32
26 56302 RELAY,24VDC,40/30A,SEALED***
26 78098 RELAY,24VDC,40/30A,SLD
W/BRKT*.........................................2
27 104493 FORMING,RELAY HOLDER TZ34
LWR.................................................1
28 226320 ASM, BUTTON & BOOT, BLK.........1
horn option
28 66815 BASE, W/1 N.O. CONTACTS***
28 66816 CONTACT,N.O.***
-- 66815 BASE, W/1 N.O. CONTACTS***
-- 66816 CONTACT,N.O.***
29 99885 PLATE, PLUG COVER, 4 WAY........1

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507.1 Platform Components - ANSI and CSA Models

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507.1 Platform Components - ANSI and CSA Models

Item Part No. Description Qty.

1 76414 TRIMLOCK,BLACK,1/4"
2 6091 NUT,NYLOCK,1/4-20
3 6638 WASHER,FLAT,USS,1/4"Y
4 6090 SCREW,HHC,1/4-20 X .7
5 104348 FORMING,TAIL LIGHT,RT***..........1
6 105307 TAILLIGHT,RIGHT
W/HARDWARE***...........................1
includes hardware
7 87969 FORMING,LIGHT CABLE
COVER............................................1
8 6888 SCREW,HHC,1/4-20 X 1
9 41292 MID-RAIL GUIDE WITH LOOM.......1
10 40712 TUBE,STD.SLIDING
MIDRAIL-16.75................................1
11 105306 TAILLIGHT,LEFT
W/HARDWARE***...........................1
includes hardware
12 104347 FORMING,TAIL LIGHT,LT***...........1
13 105287 FORMING, TAIL LIGHT COVER.....2
13 105300 KIT, TAIL LIGHT COVER
to SN 457
14 39579 RIVET,STL,STL,.188 X .45..............4

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500 Platform Components April 2012

508.1 Platform Components - CE Models

108 TZ-34/20 Part No. 84566


April 2012 500 Platform Components

508.1 Platform Components - CE Models

Item Part No. Description Qty.

1 Ref. Platform Assembly (refer to


501.1, 502.1, 503.1 or 504.1)
2 6090 SCREW,HHC,1/4-20 X .7
3 6638 WASHER,FLAT,USS,1/4"Y
4 6091 NUT,NYLOCK,1/4-20
5 41292 MID-RAIL GUIDE WITH LOOM.......2
6 40712 TUBE,STD.SLIDING
MIDRAIL-16.75................................1
7 99432 SPACER,CE TAIL LIGHT***.............2
8 99147 BRACKET,CE TAIL LIGHT...............2
9 Ref. Wire Harness Assembly (refer to
212.1)
10 65397 BULB,TAILLIGHT,(55083,55090)
10 67956 LIGHT,COMBO,RIGHT,EURO.........1
10 76055 LENS,TAILLIGHT RIGHT
10 76056 BULB,TAILLIGHT,STOP/RUN
-- 65397 BULB,TAILLIGHT,(55083,55090)
-- 76055 LENS,TAILLIGHT RIGHT
-- 76056 BULB,TAILLIGHT,STOP/RUN
11 99149 BRACKET,CE LICENSE PLATE......1
12 7339 SCREW,HHC,1/4-20 X .5
13 36294 SCREW,HHC,1/4-20 X 2.75
14 65397 BULB,TAILLIGHT,(55083,55090)
14 67957 LIGHT,COMBO,LEFT,EURO...........1
14 76054 LENS,TAILLIGHT LEFT
14 76056 BULB,TAILLIGHT,STOP/RUN
-- 65397 BULB,TAILLIGHT,(55083,55090)
-- 76054 LENS,TAILLIGHT LEFT
-- 76056 BULB,TAILLIGHT,STOP/RUN
15 55017 NUT,HEX, M6
16 49407 WASHER,LOCK,M6
17 Ref. Wire Harness Assembly (refer to
212.1)
18 76414 TRIMLOCK,BLACK,1/4"
19 76744 CAP,VINYL .224ID X .5...................4

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600 Hydraulic Components April 2012

601.1 Hydraulic Power Unit

110 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

601.1 Hydraulic Power Unit

Item Part No. Description Qty. Item Part No. Description Qty.

-- 124083 PWR UNIT,24VDC 21 84347 VALVE,CHECK,RV08A-01-C-N-05...5


from SN TZ3407-484 -- 84436 SEAL KIT,CHECK VALVE (84347)
-- 124089 SVC KIT, TZ34 POWER UNIT 22 84348 SIGHT GLAS, POWER
to SN TZ3407-483 UNIT,TZ34.......................................1
1 84337 HAND PUMP,TZ-34.........................1 23 10107 SCREW,HHC,5/16-18 X .75............1
2 105412 TUBE,RD,STL,.840 X .10 X 23.0.....1 24 49408 WASHER,LOCK,M8........................1
3 84349 BREATHER CAPW/CHECK 25 6888 SCREW,HHC,1/4-20 X 1.................1
VALVE,TZ34....................................2
26 228725 WASHER.........................................1
4 84345 ADAPTER,SAE4XSAE4MFS,TZ34..6
27 6356 WASHER,LOCK,.25........................1
5 84350 NIPPLE,DIAGNOSTIC,TZ34...........1
28 6091 NUT,NYLOCK,1/4-20.......................1
6 84338 DC MOTOR, 3KW-TZ34..................1
29 58430 SHAFT,TZ34/20...............................1
7 84339 SOLENOID VALVE,4WAY,TZ34.......1 for 124100
-- 84427 SEAL KIT,SOLENOID VALVE,4 POS*
8 87456 COIL,24VDC, DEUTZ
CONN,SOLE...................................2
9 84341 COIL,NUT M18-1.5,TZ34................1
10 84351 VALVE, CHECK
RP08A-01-C-N-15-3........................1
-- 84428 SEAL KIT,HYDAC VALVES(84351)
11 84342 FILTER HEAD, TZ34 ***..................1
-- 84356 FILTER ELEMENT,TZ34
-- 84357 FILTER TUBE ASSY KIT,(84342)
12 84344 FLANGE,POWER UNIT,TZ34.........1
-- 84358 O-RING (FLANGE 84344),TZ34
13 124100 PUMP,1.66CC,HYDAC....................1
13A 124089 SVC KIT, TZ34 POWER UNIT.........1
to SN TZ3407-483; service kit required
for pump replacement
13B 124100 PUMP,1.66CC,HYDAC....................1
from SN TZ3407-484
14 84353 SUCTION LINE,POWER
UNIT,TZ34.......................................1
15 84354 SUCTION FILTER,POWER
UNIT,TZ34.......................................1
16 84355 PUMP FASTENERS,POWER
UNIT,TZ34.......................................2
17 124084 RESERVIOR, 630LX160RD............1
18 84343 RESERVOIR FASTENERS.............4
19 84346 RELIEF VALVE,DB4,TZ-34***.........1
-- 84431 O-RING,RELIEF VALVE (84326)*
-- 84435 SEAL KIT,RELIEF VALVE (84346)*
20 84346 RELIEF VALVE,DB4,TZ-34***.........1
-- 84431 O-RING,RELIEF VALVE (84326)*

Part No. 84566 TZ-34/20 111


600 Hydraulic Components April 2012

602.1 Function Manifold

112 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

602.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104651 MANIFOLD,HYDRAULIC,TZ34*** 8 84327 SOLN


Complete VALVE,2POS3WAY,W/COILTZ34
-- 28750 O-RING KIT,FIELD SVC,ALL PROD O, Fluid regeneration, boom extend
circuit
-- 33994 PLUG AND CAP KIT-SERVICE,37°**
8 84336 NUT
-- 49612 O-RING KIT (ORFS FITTINGS) ASSY,(LCKMANOVER)M/0WK08C
-- 49613 PLUG AND CAP 8 84425 SEAL KIT,SOLENOID VALVE,2 POS
KIT-SERVICE,ORFS*
8 87456 COIL,24VDC, DEUTZ CONN,SOLE
1 84331 VALVE,FLOW CONTROL,PRESS
COMP* 9 84334 RELIEF VALVE,1500PSI, TZ34
H, Platform level/turntable rotate circuit P, Boom extend circuit;

2 84332 FLOW CONTORL NEEDLE 9 84431 O-RING,RELIEF VALVE (84326)*


VALVE,TZ34 10 62355 O-RING,COIL NUT, HYDAC
I, Turntable rotate speed 10 62363 SEAL KIT,SOLENOID
2 84426 SEAL KIT,FLOW CNT NEEDLE VALVES,HYDAC
VALVE 10 84323 NUT ASSY,(LCK MAN
3 84326 RELIEF VALVE,1200PSI, TZ34 OVER)M/04WK
J, Turntable rotate circuit 10 84324 COILW/DEUTS CONN 50MM,TZ34
3 84431 O-RING,RELIEF VALVE (84326)* 10 84325 SOLENOID VALVE,3POS
4 62354 NUT,SOLENOID VALVE,HYDAC 4WAY,TZ34
4 62355 O-RING,COIL NUT, HYDAC Q, Primary boom up/down

4 62363 SEAL KIT,SOLENOID 11 104803 RELIEF VALVE, 1200PSI, TZ34


VALVES,HYDAC R, Primary boom circuit

4 84324 COILW/DEUTS CONN 50MM,TZ34 11 84431 O-RING,RELIEF VALVE (84326)*

4 84329 VALVE SOLENOID 3POS 12 84335 RELIEF VALVE,1000PSI, TZ34


4WAY,TZ34 S, Secondary boom circuit
K, Turntable rotate left/right 12 84431 O-RING,RELIEF VALVE (84326)*
5 84333 VALVE,COUNTER 13 62355 O-RING,COIL NUT, HYDAC
BALANCE,3300PSI 13 62363 SEAL KIT,SOLENOID
L, Platform level up circuit VALVES,HYDAC
5 84425 SEAL KIT,SOLENOID VALVE,2 POS 13 84323 NUT ASSY,(LCK MAN
6 62354 NUT,SOLENOID VALVE,HYDAC OVER)M/04WK
6 62355 O-RING,COIL NUT, HYDAC 13 84324 COILW/DEUTS CONN 50MM,TZ34
6 62363 SEAL KIT,SOLENOID 13 84325 SOLENOID VALVE,3POS
VALVES,HYDAC 4WAY,TZ34
6 84324 COILW/DEUTS CONN 50MM,TZ34 T, Secondary boom up/down

6 84328 SOLENOID VALVE 2POS 14 84326 RELIEF VALVE,1200PSI, TZ34


3WAY,TZ34 U, Turntable rotate circuit
M, Platform level 14 84431 O-RING,RELIEF VALVE (84326)*
7 84333 VALVE,COUNTER 15 62355 O-RING,COIL NUT, HYDAC
BALANCE,3300PSI 15 84327 SOLN
N, Platform level down circuit VALVE,2POS3WAY,W/COILTZ34
7 84425 SEAL KIT,SOLENOID VALVE,2 POS V, Boom extend/retract
8 62355 O-RING,COIL NUT, HYDAC 15 84336 NUT
ASSY,(LCKMANOVER)M/0WK08C
15 84425 SEAL KIT,SOLENOID VALVE,2 POS

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600 Hydraulic Components April 2012

602.1 Function Manifold


(continued)

Item Part No. Description Qty.

15 87456 COIL,24VDC, DEUTZ CONN,SOLE

114 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

602.1 Function Manifold


(continued)

This Page Intentionally Left Blank

Part No. 84566 TZ-34/20 115


600 Hydraulic Components April 2012

602.2 Function Manifold

116 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

602.2 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104651 MANIFOLD,HYDRAULIC,TZ34*** 7 84425 SEAL KIT,SOLENOID VALVE,2 POS


Complete 8 84334 RELIEF VALVE,1500PSI, TZ34
-- 28750 O-RING KIT,FIELD SVC,ALL PROD P, Boom extend circuit
-- 33994 PLUG AND CAP KIT-SERVICE,37°** 8 84431 O-RING,RELIEF VALVE (84326)*
-- 49612 O-RING KIT (ORFS FITTINGS) 9 62355 O-RING,COIL NUT, HYDAC
-- 49613 PLUG AND CAP 9 62363 SEAL KIT,SOLENOID
KIT-SERVICE,ORFS* VALVES,HYDAC
1 104604 VALVE,FLOW CONTROL .34 GPM*** 9 84323 NUT ASSY,(LCK MAN
1 84331 VALVE,FLOW CONTROL,PRESS OVER)M/04WK
COMP* 9 84325 SOLENOID VALVE,3POS
H, Platform level/turntable rotate circuit 4WAY,TZ34
2 84326 RELIEF VALVE,1200PSI, TZ34 Q, Primary boom up/down
J, Turntable rotate circuit 9 87456 COIL,24VDC, DEUTZ CONN,SOLE
2 84431 O-RING,RELIEF VALVE (84326)* 10 104803 RELIEF VALVE, 1200PSI, TZ34
3 62355 O-RING,COIL NUT, HYDAC R, Primary boom circuit

3 62363 SEAL KIT,SOLENOID 10 84431 O-RING,RELIEF VALVE (84326)*


VALVES,HYDAC 11 84335 RELIEF VALVE,1000PSI, TZ34
3 84323 NUT ASSY,(LCK MAN S, Secondary boom circuit
OVER)M/04WK 11 84431 O-RING,RELIEF VALVE (84326)*
3 84429 ROTATE SPOOL ASSEMBLY 12 62355 O-RING,COIL NUT, HYDAC
K, Turntable rotate left/right 12 62363 SEAL KIT,SOLENOID
3 87456 COIL,24VDC, DEUTZ CONN,SOLE VALVES,HYDAC
4 84333 VALVE,COUNTER 12 84323 NUT ASSY,(LCK MAN
BALANCE,3300PSI OVER)M/04WK
L, Platform level up circuit 12 84325 SOLENOID VALVE,3POS
4 84425 SEAL KIT,SOLENOID VALVE,2 POS 4WAY,TZ34
5 62354 NUT,SOLENOID VALVE,HYDAC T, Secondary boom up/down

5 62355 O-RING,COIL NUT, HYDAC 12 87456 COIL,24VDC, DEUTZ CONN,SOLE

5 62363 SEAL KIT,SOLENOID 13 84326 RELIEF VALVE,1200PSI, TZ34


VALVES,HYDAC U, turntable rotate circuit

5 84328 SOLENOID VALVE 2POS 13 84431 O-RING,RELIEF VALVE (84326)*


3WAY,TZ34 14 62355 O-RING,COIL NUT, HYDAC
M, Platform level 14 84323 NUT ASSY,(LCK MAN
5 87456 COIL,24VDC, DEUTZ CONN,SOLE OVER)M/04WK
6 84333 VALVE,COUNTER 14 84324 COILW/DEUTS CONN 50MM,TZ34
BALANCE,3300PSI 14 84327 SOLN
N, Platform level down circuit VALVE,2POS3WAY,W/COILTZ34
6 84425 SEAL KIT,SOLENOID VALVE,2 POS V, Boom extend/retract
7 62355 O-RING,COIL NUT, HYDAC 14 84425 SEAL KIT,SOLENOID VALVE,2 POS
7 84323 NUT ASSY,(LCK MAN
OVER)M/04WK
7 84324 COILW/DEUTS CONN 50MM,TZ34
7 84327 SOLN
VALVE,2POS3WAY,W/COILTZ34
O, Fluid regeneration, boom extend
circuit

Part No. 84566 TZ-34/20 117


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603.1 Function Manifold

118 TZ-34/20 Part No. 84566


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603.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104651 MANIFOLD,HYDRAULIC,TZ34*** 6 84431 O-RING,RELIEF VALVE (84326)*


Complete -- 84431 O-RING,RELIEF VALVE (84326)*
-- 28750 O-RING KIT,FIELD SVC,ALL PROD 7 84333 VALVE,COUNTER
-- 33994 PLUG AND CAP KIT-SERVICE,37°** BALANCE,3300PSI
-- 49613 PLUG AND CAP AG, Platform level up circuit
KIT-SERVICE,ORFS* 7 84425 SEAL KIT,SOLENOID VALVE,2 POS
1 104800 VALVE,SOLENOID 3POS -- 84425 SEAL KIT,SOLENOID VALVE,2 POS
4WAY,TZ34 8 84333 VALVE,COUNTER
AA, Turntable rotate left/right BALANCE,3300PSI
1 84427 SEAL KIT,SOLENOID VALVE,4 POS* AH, Platform level down circuit
1 87456 COIL,24VDC, DEUTZ CONN,SOLE 8 84425 SEAL KIT,SOLENOID VALVE,2 POS
-- 84427 SEAL KIT,SOLENOID VALVE,4 POS* -- 84425 SEAL KIT,SOLENOID VALVE,2 POS
-- 87456 COIL,24VDC, DEUTZ CONN,SOLE 9 104803 RELIEF VALVE, 1200PSI, TZ34
2 104801 VALVE,SOLENOID 3POS 4WAY AI, Primary boom circuit
TZ34 9 84431 O-RING,RELIEF VALVE (84326)*
AB, Platform level -- 84431 O-RING,RELIEF VALVE (84326)*
2 84427 SEAL KIT,SOLENOID VALVE,4 POS* 10 84335 RELIEF VALVE,1000PSI, TZ34
2 87456 COIL,24VDC, DEUTZ CONN,SOLE AJ, Secondary boom circuit
-- 84427 SEAL KIT,SOLENOID VALVE,4 POS* 10 84431 O-RING,RELIEF VALVE (84326)*
-- 87456 COIL,24VDC, DEUTZ CONN,SOLE -- 84431 O-RING,RELIEF VALVE (84326)*
3 104799 VALVE,SOLENOID 3POS 11 84334 RELIEF VALVE,1500PSI, TZ34
4WAY,TZ34 AK, Boom extend circuit
AC, Boom extend/retract 11 84431 O-RING,RELIEF VALVE (84326)*
3 84427 SEAL KIT,SOLENOID VALVE,4 POS* -- 84431 O-RING,RELIEF VALVE (84326)*
3 87456 COIL,24VDC, DEUTZ CONN,SOLE 12 104604 VALVE,FLOW CONTROL .34 GPM***
-- 84427 SEAL KIT,SOLENOID VALVE,4 POS* AL, Platform level/turntable rotate
-- 87456 COIL,24VDC, DEUTZ CONN,SOLE circuit

4 104798 VALVE,SOLENOID 3POS 12 104802 VALVE,FLOW CONTROL***


4WAY,TZ34 AL, Platform level/turntable rotate
AD, Primary boom up/down circuit

4 84427 SEAL KIT,SOLENOID VALVE,4 POS* 12 84426 SEAL KIT,FLOW CNT NEEDLE
VALVE
4 87456 COIL,24VDC, DEUTZ CONN,SOLE
-- 84426 SEAL KIT,FLOW CNT NEEDLE
-- 84427 SEAL KIT,SOLENOID VALVE,4 POS* VALVE
-- 87456 COIL,24VDC, DEUTZ CONN,SOLE 13 84326 RELIEF VALVE,1200PSI, TZ34
5 104798 VALVE,SOLENOID 3POS AM, Turntable rotate circuit
4WAY,TZ34 13 84431 O-RING,RELIEF VALVE (84326)*
AE, Secondary boom up/down
-- 84431 O-RING,RELIEF VALVE (84326)*
5 84427 SEAL KIT,SOLENOID VALVE,4 POS*
5 87456 COIL,24VDC, DEUTZ CONN,SOLE
-- 84427 SEAL KIT,SOLENOID VALVE,4 POS*
-- 87456 COIL,24VDC, DEUTZ CONN,SOLE
6 84326 RELIEF VALVE,1200PSI, TZ34
AF, Turntable rotate circuit

Part No. 84566 TZ-34/20 119


600 Hydraulic Components April 2012

604.1 Hydraulic Cylinders

120 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

604.1 Hydraulic Cylinders

Item Part No. Description Qty. Item Part No. Description Qty.

1 79520 CYLINDER,LOWER BOOM LIFT.....1 -- 76596 ORIFICE, SHORT .028


-- 25817 BEARING,1.00IDX1.25ODX1.00L -- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
-- 48905 CONN,520120-4*** -- 84292 SEAL KIT,CYL.87563,TZ34
-- 48912 CONN,520120-4-6***
-- 67744 ORIFICE,SHORT, 0.037 INCH
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
-- 84293 SEAL KIT,CYL.79520,TZ34
2 79522 CYLINDER,EXTENSION.................1
-- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 48905 CONN,520120-4***
-- 84294 SEAL KIT,CYL.79522,TZ34
-- 89872 VALVE,COUNTERBALANCE
3 79523 CYLINDER, MASTER.....................1
-- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 84295 SEAL KIT,CYL.79523&79524 TZ34
4 48906 TEE,RUN,520428-4
4 79524 CYLINDER, SLAVE.........................1
-- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 48904 ELBOW,90D,520220-4-4
-- 74872 VALVE,COUNTERBALANCE 3000
PSI*
-- 79524 CYLINDER, SLAVE.........................1
-- 84295 SEAL KIT,CYL.79523&79524 TZ34
5 233999 KIT,TZ-34 OUTRIGGER
CYLINDER......................................4
-- 18396 BEARING,1.5ID X 1.75OD X 1.0L
-- 30370 BEARING,1.25IDX1.5ODX1.00L
-- 48905 CONN,520120-4***
-- 48912 CONN,520120-4-6***
-- 67744 ORIFICE,SHORT, 0.037 INCH
-- 76529 SCREW,BLEEDER,5/16,TMZ
-- 76596 ORIFICE, SHORT .028
-- 84291 SEAL KIT,CYL.87376,TZ34
-- 84309 VALVE,SOLENOID W508W-01-C-N-0
-- 87463 VALVE,PO CHECK
6 87563 CYLINDER,UPPER BOOM LIFT.....1
-- 18396 BEARING,1.5ID X 1.75OD X 1.0L
-- 25817 BEARING,1.00IDX1.25ODX1.00L
-- 48905 CONN,520120-4***
-- 48912 CONN,520120-4-6***

Part No. 84566 TZ-34/20 121


600 Hydraulic Components April 2012

605.1 Hydraulic Hoses and Fittings - Outrigger System

122 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

605.1 Hydraulic Hoses and Fittings - Outrigger System

Item Part No. Description Qty.

1 48905 CONN,520120-4***........................16
2 87959 HOSE ASSY,TEE TO CYL LONGT
TZ....................................................4
Components: 48800, 48800, and
48751 @ 21 inches
3 42758 TEE,UNION,520401-4
3 48908 FITTING,TEE,RUN,SWIVEL520432-4.4
4 87958 HOSE ASSY,TEE TO CYL
SHORT............................................4
Components: 48800, 75628, and
48751 @ 14 inches
5 Ref. Orifice - Plug
(refer to 604.1)
6 87956 HOSE ASSY,PWR TO RR TEE,
EXT..................................................1
Components: 48800, 48802, and
48751 @ 60 inches
7 87957 HOSE ASSY,PWR TO RR TEE,
RET.................................................1
Components: 48800, 48802, and
48751 @ 62 inches
8 87955 HOSE ASSY,PWR TO FN TEE,
RET.................................................1
Components: 48800, 48802, and
48751 @ 15 inches
8 99489 HOSE ASSY,PWR UNIT TO RF TEE
Components: 48800, 48802, and
48751 @ 22 inches
9 87954 HOSE ASSY,PWR TO FN TEE,
EXT..................................................1
Components: 48800, 48802, and
48751 @ 15 inches
9 99488 HOSE ASSY,PWR UNIT TO EF TEE
components: 104416, 48000, 48802,
and 48751 @ 15 inches
10 87953 HOSE ASSY,PWR UNIT TO
MANIFOLD......................................2
Components: 48800, 48802, and
48751 @ 92 inches

Part No. 84566 TZ-34/20 123


600 Hydraulic Components April 2012

606.1 Hydraulic Hoses and Fittings - Boom System

124 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

606.1 Hydraulic Hoses and Fittings - Boom System

Item Part No. Description Qty. Item Part No. Description Qty.

1 124018 HOSE ASSY,SLAVE CYL................2 25 87985 HOSE ASSY, ROTATE MOTOR,


1 87951 HOSE ASSY, SLAVE CYL...............2 CCW................................................1

2 87938 HYD LINE ASSEMBLY OLD............2 26 87940 HOSE ASSY,MFD-LB,UPR LIFT,


RET.................................................1
3 48904 ELBOW,90D,520220-4-4.................2
27 87988 HOSE ASSY, LOWER BOOM CYL,
4 87991 HOSE ASSY, CABLE TRACK..........2 EXT..................................................1
5 48905 CONN,520120-4***........................18 28 87943 HOSE ASSY, LOWER BOOM CYL,
6 87937 HYD LINE ASSEMBLY, UPPER RET.................................................1
BOOM..............................................2
7 87948 HOSE ASSY, EXTENSION CYL,
RET.................................................1
8 87989 HOSE ASSY, EXTENSION CYL,
EXT..................................................1
9 87944 HOSE ASSY, MSTR CYL-MFD,
EXT..................................................1
10 48906 TEE,RUN,520428-4.........................2
11 124017 HOSE ASSY,MAST,RETR...............1
11 87947 HOSE ASSY, MSTR CYL-UB,
RET.................................................1
12 124016 HOSE ASSY,MAST,EXT..................1
12 87946 HOSE ASSY, MSTR CYL-UB,
EXT..................................................1
13 87945 HOSE ASSY, MSTR CYL-MFD,
RET.................................................1
14 87990 HOSE ASSY, UPPER BOOM CYL,
EXT..................................................1
15 87949 HOSE ASSY, UPPER BOOM CYL,
RET.................................................1
16 Ref. Orifice - Plug, (refer to 604.1)
17 87681 BONDED SEAL, #6
17 87936 HYD LINE ASSEMBLY....................6
18 48916 FITTING,CONN,520120-6...............2
19 87987 HOSE ASSY, MFD-LB, EXT
CYL,RET.........................................1
20 87941 HOSE ASSY, MFD-LB,EXT CYL,
EXT..................................................1
21 99063 HOSE ASSY,MFD TO LB,MSTR
CYL,E..............................................1
22 87942 HOSE ASSY,MFD TO LB,MSTR
CYL,R..............................................1
23 87986 HOSE ASSY,MFD-LB,UPR LIFT,
EXT..................................................1
24 87939 HOSE ASSY, ROTATE MOTOR,
CW...................................................1

Part No. 84566 TZ-34/20 125


600 Hydraulic Components April 2012

606.2 Hydraulic Hoses and Fittings, Boom System

126 TZ-34/20 Part No. 84566


April 2012 600 Hydraulic Components

606.2 Hydraulic Hoses and Fittings, Boom System

Item Part No. Description Qty.

1 124018 HOSE ASSY,SLAVE CYL................2


after sn TZ3407-332
2 124016 HOSE ASSY,MAST,EXT..................1
after sn TZ3407-332
3 48904 ELBOW,90D,520220-4-4.................2
4 124017 HOSE ASSY,MAST,RETR...............1
after sn TZ3407-332
5 48905 CONN,520120-4***........................18
6 87948 HOSE ASSY, EXTENSION CYL,
RET.................................................1
7 87989 HOSE ASSY, EXTENSION CYL,
EXT..................................................1
8 87944 HOSE ASSY, MSTR CYL-MFD,
EXT..................................................1
9 48906 TEE,RUN,520428-4.........................2
10 87945 HOSE ASSY, MSTR CYL-MFD,
RET.................................................1
11 87990 HOSE ASSY, UPPER BOOM CYL,
EXT..................................................1
12 87949 HOSE ASSY, UPPER BOOM CYL,
RET.................................................1
13 ref. oricice - plug, (refer to 604.1)
14 87681 BONDED SEAL, #6
14 87936 HYD LINE ASSEMBLY....................6
15 48916 FITTING,CONN,520120-6...............2
16 87987 HOSE ASSY, MFD-LB, EXT
CYL,RET.........................................1
17 87941 HOSE ASSY, MFD-LB,EXT CYL,
EXT..................................................1
18 99063 HOSE ASSY,MFD TO LB,MSTR
CYL,E..............................................1
19 87942 HOSE ASSY,MFD TO LB,MSTR
CYL,R..............................................1
20 87986 HOSE ASSY,MFD-LB,UPR LIFT,
EXT..................................................1
21 87939 HOSE ASSY, ROTATE MOTOR,
CW...................................................1
22 87985 HOSE ASSY, ROTATE MOTOR,
CCW................................................1
23 87940 HOSE ASSY,MFD-LB,UPR LIFT,
RET.................................................1
24 87988 HOSE ASSY, LOWER BOOM CYL,
EXT..................................................1
25 87943 HOSE ASSY, LOWER BOOM CYL,
RET.................................................1

Part No. 84566 TZ-34/20 127


700 Accessories April 2012

701.1 Accessories

128 TZ-34/20 Part No. 84566


April 2012 700 Accessories

701.1 Accessories

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Harness, Left Taillight, CE (refer -- 6091 NUT,NYLOCK,1/4-20


to 212.1) -- 7265 RIVET,STEEL,P, .25 X .375
-- 104557 KIT,TZ34 BICYCLE GUARD -- 87312 HOOK-BATT HOLD DOWN
includes items 3, 4 and 10 12"LG..............................................2
-- 58793 LIGHT,REPLACEMENT BULB 7 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
(39676)
for 66909 7 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH
-- 87771-S KIT TZ34 SPARE TIRE,HYD. BRAKE 7 39579 RIVET,STL,STL,.188 X .45
ANSI & CSA models; includes items 7 46722 WRENCH, LUG,13/16.....................1
7, 9 and 11 ANSI & CSA models
-- 87772-S KIT TZ34 SPARE TIRE,MECH 7 46724 CLIP,LUG WRENCH HOLDR
BRAKE
7 67750 WRENCH,LUG, EURO TMZ...........1
CE models; includes items 7, 9, 11,
CE models
12, 13 and 14
7 67966 CLIP,LUG WRENCH HOLDER, EURO
-- 99025-S TZ34 LIGHT PACKAGE,US
ANSI models 7 7265 RIVET,STEEL,P, .25 X .375
-- 99026-S TZ34 LIGHT PACKAGE,EURO -- 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
CE models -- 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH
-- 99274-S KIT TZ34-WHEEL CHOCK -- 39579 RIVET,STL,STL,.188 X .45
includes items 5 and 6
-- 46724 CLIP,LUG WRENCH HOLDR
-- Ref. Harness, Right Taillight, CE (refer
to 212.1) -- 67750 WRENCH,LUG, EURO TMZ...........1
CE models
1 38226 TUBE CADDY,AWP PLATFORM.....1
-- 67966 CLIP,LUG WRENCH HOLDER, EURO
2 9599-S TOOL TRAY ACCESSORY***.........1
-- 7265 RIVET,STEEL,P, .25 X .375
3 4828 NUT,NYLOCK,3/8-16
8 4828 NUT,NYLOCK,3/8-16
3 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
8 6708 SCREW,HHC,3/8-16 X 2.25
3 87913 FORMING, BICYCLE GUARD
MOUNT...........................................4 8 87910 TUBE, BICYCLE GUARD,FRONT....2

-- 4828 NUT,NYLOCK,3/8-16 -- 4828 NUT,NYLOCK,3/8-16

-- 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5 -- 6708 SCREW,HHC,3/8-16 X 2.25

4 32064 CLAMP,MUFFLER,1.75 INCH.........2 9 99023 KIT,SPARE TIRE MNT,HYD


BREAK............................................1
4 4828 NUT,NYLOCK,3/8-16 ANSI and CSA models
4 6708 SCREW,HHC,3/8-16 X 2.25 9 99201 FORMING,CE SPARE TIRE
4 87912 TUBE, BICYCLE GUARD,REAR.....1 MOUNT...........................................2
CE models
-- 32064 CLAMP,MUFFLER,1.75 INCH.........2
-- 99201 FORMING,CE SPARE TIRE
-- 4828 NUT,NYLOCK,3/8-16
MOUNT...........................................2
-- 6708 SCREW,HHC,3/8-16 X 2.25 CE models
5 99216 CHOCK,WHEEL,1750 LBS.............2 10 87909 FORMING, BICYCLE GUARD
6 6091 NUT,NYLOCK,1/4-20 CLAMP............................................2
6 7265 RIVET,STEEL,P, .25 X .375 11 Ref. Spare Tire Assembly (refer to
206.1)
6 87312 HOOK-BATT HOLD DOWN
12"LG..............................................2 12 6034 NUT,HEX,JAM,1/2-13
6 88422 STRAP,RUBBER,30.00, W/S 13 6033 WASHER,LOCK,0.5"
HOOKS............................................1 14 99273 BOLT,CARRIAGE,1/2-13X11.0,G2

Part No. 84566 TZ-34/20 129


700 Accessories April 2012

701.1 Accessories
(continued)

Item Part No. Description Qty.

15 6091 NUT,NYLOCK,1/4-20
15 87907 3RACKET, WARNING LIGHT..........1
15 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
-- 6091 NUT,NYLOCK,1/4-20
-- 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
16 105107 STROBE,BEACON W/O
HARDWARE***
from SN 466
16 105556 LENS,FLASHING BEACON (105107)
for 105107
16 105557 BULB,FLASHING BEACON (105107)
for 105107
16 58973 LIGHT,REPLACEMENT BULB
(39676)
16 66909 STROBE,BEACON,W/OUT
HARDWARE**.................................1
to SN 465
16 Ref. Wire Harness Assembly -
Flashing Beacon
-- 105556 LENS,FLASHING BEACON (105107)
-- 105557 BULB,FLASHING BEACON (105107)
17 4828 NUT,NYLOCK,3/8-16
17 6175 SCREW,HHC,3/8-16 X 1
17 81579 HORN,24VDC,SPADE
TERMINALS***................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 6175 SCREW,HHC,3/8-16 X 1
18 51865 SCREW,PHM,10-32 X .625, YELLOW
19 6178 NUT,NYLOCK,10-32

130 TZ-34/20 Part No. 84566


April 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10107 ........................111 105667 ......................63 21618 ........................129–130 37052 ........................11–12, 15, 17,
10262 ........................76, 80, 83–84, 87 105668 ......................63 21982 ........................67–68 19–20
104005 ......................65 105739 ......................47 22036 ........................101 37947 ........................67–68
104009 ......................65 106669 ......................41 22383 ........................97, 99 38020 ........................67–68, 71–73
104022 ......................43–44 10775 ........................93 22571 ........................33, 35 38226 ........................129–130
104091 ......................71–73 10777 ........................93 226320 ......................67–68, 71–73, 39474 ........................93, 95, 97, 99
104110 ......................103–104 109581 ......................91 103–104 39579 ........................31, 75–76, 79–
104113 ......................53 109686 ......................89, 91 226322 ......................67–68, 71–73, 80, 83–84, 87,
104123 ......................71–73 109803 ......................71–73 103–104 89, 91, 107, 129–
104124 ......................103–104 109804 ......................71–73 228725 ......................111 130
104128 ......................31 109844 ......................89, 91 229630 ......................75–76, 79–80, 39581 ........................95, 99
104144 ......................76, 80, 83–84, 87 109845 ......................89, 91 83–84, 87 40434 ........................11–12, 15, 17,
104147 ......................31 109846 ......................89, 91 229631 ......................75–76, 79–80, 19–20, 23, 25,
104148 ......................31, 33, 35 109847 ......................89, 91 83–84, 87 27, 29
104167 ......................103–104 109848 ......................89, 91 230373 ......................35 40624 ........................31, 35
104195 ......................61, 65 109850 ......................75–76, 79–80, 230374 ......................35 40712 ........................107, 109
104239 ......................33, 35 89, 91 230375 ......................31, 35 40833 ........................44
104302 ......................67–68, 71–73 109851 ......................89 230507 ......................31 41292 ........................107, 109
104303 ......................103–104 109859 ......................53 232526 ......................57 41695 ........................75–76, 79–80
104321 ......................33, 35 109860 ......................53 232527 ......................59 41861 ........................75–76, 79–80,
104327 ......................103–104 109888 ......................53 232528 ......................59 83–84, 87
104331 ......................31 109898 ......................53 232529 ......................43–44 41862 ........................75–76, 79–80,
104332 ......................33 109931 ......................53 232691 ......................59 83–84, 87
104333 ......................103–104 11276 ........................101 232734 ......................43–44 42427 ........................103–104
104347 ......................107 114171 ......................20 233999 ......................121 42428 ........................103–104
104348 ......................107 11420 ........................101 23405 ........................71–73, 103–104 42621 ........................75–76, 79–80
104475 ......................103–104 114237 ......................15, 17, 20 236709 ......................59 42695 ........................65
104488 ......................71–73 115027 ......................43–44 23927-044 .................101 42758 ........................123
104489 ......................71–73 115028 ......................43–44 24514 ........................93, 95, 97, 99 43394 ........................53
104492 ......................104 115029 ......................43–44 24647 ........................41 43456 ........................63, 84, 87
104493 ......................104 115030 ......................75–76, 83–84 25817 ........................121 43617 ........................11–12, 15, 17,
104544 ......................71–73 115031 ......................71–73 25969 ........................55, 63 19–20
104557 ......................129–130 11803 ........................72–73 27564 ........................11–12, 15, 17, 43658 ........................11–12, 15, 17,
104604 ......................117, 119 12344 ........................68, 72–73, 104 19–20 19–20, 23, 25,
104651 ......................113–114, 117, 124016 ......................125, 127 28161 ........................11–12, 15, 17, 27, 29
119 124017 ......................125, 127 19–20 43956 ........................93
104653 ......................65 124018 ......................125, 127 28164 ........................11–12, 15, 17, 44248 ........................11–12, 15, 17,
104705 ......................71–73 124042 ......................83–84, 87 19–20 19–20
104706 ......................104 124074 ......................89, 91 28174 ........................11–12, 15, 17, 44649 ........................49
104735 ......................65 124083 ......................111 19–20, 23, 25, 44651 ........................37
104739 ......................65 124084 ......................111 27, 29 44653 ........................31, 35
104741 ......................83–84, 87 124089 ......................111 28175 ........................11–12, 15, 17, 44662 ........................76, 80, 83–84, 87
104791 ......................59 124099 ......................61 19–20 44714 ........................61, 63
104794 ......................61, 63 124100 ......................111 28176 ........................11–12, 15, 17, 44723 ........................53
104795 ......................61, 63 125650 ......................49 19–20 44733 ........................31
104796 ......................61, 63 12906 ........................43–44 28177 ........................19–20 44743 ........................93, 97
104797 ......................61, 63 129100 ......................83–84, 87 28181 ........................11–12, 15, 17, 44980 ........................11–12, 15, 17,
104798 ......................119 129177 ......................93, 97, 99 19–20 19–20, 23, 25,
104799 ......................119 129178 ......................93, 97, 99 28235 ........................11–12, 15, 17, 27, 29
104800 ......................119 129179 ......................93, 97, 99 19–20, 23, 25, 44992 ........................103–104
104801 ......................119 12981 ........................31 27, 29 45071 ........................75–76, 79–80,
104802 ......................119 13002 ........................63, 65 28236 ........................11–12, 15, 17, 83–84, 87
104803 ......................113–114, 117, 13064 ........................49, 51, 65 19–20 45226 ........................53, 75–76, 79–
119 13585 ........................93 28373 ........................11–12, 15, 17, 80, 83–84, 87
104804 ......................65 13610 ........................101 19–20 45383 ........................68, 73, 104
105107 ......................130 13612 ........................101 28443 ........................39 45384 ........................67–68, 71–73,
105277 ......................47 13614 ........................101 28646 ........................65 103–104
105287 ......................107 13854 ........................31, 41 28750 ........................113–114, 117, 45437 ........................93
105300 ......................107 144180 ......................47 119 45748 ........................93, 95, 97, 99
105306 ......................107 15243 ........................103–104 28986-200 .................101 45782 ........................103–104
105307 ......................107 16073 ........................49, 129–130 29868 ........................43–44 45840 ........................68, 73
105311 ......................59 16439 ........................53 29883 ........................49, 51 46262 ........................11–12, 15, 17,
105313 ......................71–73 16977 ........................31, 35 30370 ........................121 19–20
105334 ......................47 1698 ..........................61, 63 30886 ........................65 46436 ........................93, 99
105412 ......................111 17884 ........................101 31182 ........................68 46440 ........................47
105435 ......................59 18396 ........................53, 121 31785 ........................11–12, 15, 17, 46441 ........................47
105436 ......................59 18503 ........................55 19–20 46447 ........................101
105437 ......................59 18605 ........................44 32064 ........................129–130 46715 ........................31, 41
105472 ......................59 18666 ........................31, 75–76, 79– 32645 ........................31 46716 ........................53
105533 ......................65 80, 83–84, 87 33994 ........................113–114, 117, 46717 ........................44
105556 ......................130 19331 ........................101 119 46722 ........................129–130
105557 ......................130 19427 ........................68, 73 35461 ........................44 46724 ........................129–130
105604 ......................63 19491 ........................44, 65 35831 ........................101 47186 ........................41
105637 ......................59 19506 ........................68, 73 36294 ........................109 47279 ........................33, 35
105638 ......................59 19843 ........................95, 97, 99 36373 ........................71–73

Part No. 84566 TZ-34/20 131


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

47458 ........................76, 79–80, 83– 57075 ........................93 62870 ........................41 67231 ........................41
84, 87 57710 ........................43–44 62871 ........................41 67304 ........................41
4828 ..........................31, 33, 35, 43– 57881 ........................55, 61, 63 62872 ........................41 6732 ..........................35
44, 49, 53, 55, 58251 ........................44 62873 ........................41 67535 ........................41
61, 63, 65, 75– 58430 ........................111 62874 ........................41 67586 ........................53
76, 79–80, 83– 58793 ........................129–130 62877 ........................41 67722 ........................31, 41
84, 87, 89, 91, 58973 ........................130 62879 ........................41 67736 ........................31
93, 95, 97, 99, 58980 ........................75–76, 79–80, 6356 ..........................55, 75–76, 79– 67744 ........................121
129–130 83–84, 87 80, 83–84, 87, 67750 ........................129–130
48308 ........................49 59582 ........................41 99, 101, 111 67755 ........................33, 35
48309 ........................49 59680 ........................39 64154 ........................35, 53, 55, 61, 67784 ........................33, 35
48723 ........................11–12, 15, 17, 59720 ........................41 63, 65, 89, 91, 6782 ..........................63, 65
19–20 59752 ........................41 129–130 67894 ........................31, 35
48885 ........................65 59753 ........................41 65191 ........................51 67902 ........................33, 35
48904 ........................121, 125, 127 59971 ........................39 65309 ........................19–20 67956 ........................109
48905 ........................121, 123, 125, 6019 ..........................53, 76, 80, 83– 65336 ........................39 67957 ........................109
127 84, 87, 99 65337 ........................39 67966 ........................129–130
48906 ........................121, 125, 127 6021 ..........................33, 35, 43–44, 65338 ........................39 6878 ..........................31, 43–44, 75–
48908 ........................123 53, 75–76, 79– 65339 ........................39 76, 79–80, 83–
48912 ........................121 80, 83–84, 87 65340 ........................39 84, 87
48916 ........................125, 127 6024 ..........................41, 49, 51 65341 ........................39 6888 ..........................43–44, 95, 97,
49382 ........................39 6033 ..........................129–130 65342 ........................39 99, 101, 107, 111
49393 ........................39 6034 ..........................93, 129–130 65343 ........................39 69167 ........................101
49407 ........................109 60428 ........................95, 99 65344 ........................39 6935 ..........................104
49408 ........................111 60442 ........................44 65345 ........................39 69475 ........................47
49520 ........................65 60443 ........................44, 104 65346 ........................39 69510 ........................63
49612 ........................113–114, 117 60790 ........................43–44, 65 65347 ........................39 69735 ........................61, 63
49613 ........................113–114, 117, 6086 ..........................35, 101 65348 ........................39 69773 ........................73, 103–104
119 6090 ..........................55, 61, 63, 75– 65350 ........................39 7056 ..........................93
49818 ........................43–44, 71–73, 76, 79–80, 83– 65351 ........................39 71315 ........................93, 95, 97, 99
104 84, 87, 93, 95, 65352 ........................39 71874 ........................67–68, 72–73
49819 ........................67–68, 71–73, 97, 99, 107, 109 65354 ........................39 72032 ........................41
103–104 6091 ..........................31, 43–44, 53, 65355 ........................39 72326 ........................68, 73, 104
49820 ........................68, 72–73, 104 61, 63, 65, 75– 65370 ........................51 7264 ..........................55, 61, 63
51063 ........................44, 65 76, 79–80, 83– 65371 ........................51 7265 ..........................49, 61, 63, 129–
51865 ........................130 84, 87, 89, 91, 65372 ........................51 130
52133 ........................31, 35 93, 95, 97, 99, 65373 ........................51 72832 ........................11–12, 15, 17,
52135 ........................44 101, 107, 109, 65376 ........................51 19–20
52143 ........................37 111, 129–130 65377 ........................51 72891 ........................11–12, 15, 17,
52144 ........................37 6094 ..........................33, 35 65378 ........................51 19–20, 25, 27, 29
52145 ........................37 6095 ..........................31, 35 65381 ........................51 7339 ..........................109
52146 ........................37 6096 ..........................65 65382 ........................51 73464 ........................89, 91
52147 ........................37 6097 ..........................33, 35 65383 ........................51 73465 ........................33, 35
52148 ........................37 6146 ..........................43–44 65384 ........................51 73723 ........................68, 72–73, 104
52149 ........................37 6175 ..........................33, 35, 43–44, 65385 ........................51 74267 ........................43–44
52150 ........................37 49, 53, 75–76, 65386 ........................51 74712 ........................65
52151 ........................37 79–80, 83–84, 65397 ........................109 74728 ........................75–76, 79–80,
52185 ........................33, 35 87, 93, 95, 97, 65401 ........................39 83–84, 87
52186 ........................33, 35 99, 130 65403 ........................39 74872 ........................121
52255 ........................49 6178 ..........................44, 65, 95, 99, 6605 ..........................35 74911 ........................67–68, 72–73
52256 ........................49 130 6606 ..........................44 74912 ........................67–68, 72–73
52257 ........................49 6179 ..........................95, 99 6607 ..........................43–44 74913 ........................67–68, 72–73
52258 ........................49 61974 ........................95, 99 66081 ........................44 74917 ........................67–68, 72–73
52259 ........................49 61975 ........................95, 99 66094 ........................44 74918 ........................67–68, 72–73
52260 ........................49 6198 ..........................31, 33, 35, 41, 66353 ........................93 75815 ........................49
52263 ........................49 43–44, 65, 93 6638 ..........................61, 63, 89, 91, 75816 ........................49
52264 ........................49 62147 ........................49 93, 95, 97, 99, 75817 ........................49
52265 ........................49 62354 ........................113–114, 117 101, 107, 109 75843 ........................49
52475 ........................11–12, 15, 17, 62355 ........................113–114, 117 66397 ........................44 75844 ........................49
19–20, 23, 25, 62363 ........................113–114, 117 66717 ........................44 75866 ........................41
27, 29 62707 ........................11–12, 15, 17, 66778 ........................93 75868 ........................41
5365 ..........................67–68, 72–73 19–20 66811 ........................67–68 75869 ........................41
5387 ..........................97, 99 62719 ........................15, 17, 19–20, 66814 ........................67–68, 72–73, 75871 ........................41
5397 ..........................31, 43–44, 53 25, 27, 29 104 75872 ........................41
54156 ........................75–76, 79–80, 62761 ........................41 66815 ........................67–68, 71–73, 75873 ........................41
83–84, 87 62764 ........................41 103–104 75874 ........................41
55010 ........................47 62765 ........................41 66816 ........................67–68, 71–73, 76010 ........................44
55017 ........................109 62766 ........................41 103–104 76054 ........................109
55053 ........................39 62769 ........................41 66817 ........................67–68, 71–73, 76055 ........................109
55096 ........................63 62770 ........................41 103–104 76056 ........................109
55109 ........................33, 35, 51 62771 ........................41 66818 ........................67–68, 71–73, 76165 ........................75–76, 79–80,
55140 ........................44 62772 ........................41 103–104 83–84, 87
56302 ........................71–73, 104 62773 ........................41 66909 ........................130 76355 ........................101
56361 ........................75–76, 79–80, 62862 ........................83–84, 87 6708 ..........................129–130 76409 ........................11–12, 15, 17,
83–84 62864 ........................41 67229 ........................41 19–20, 23, 25,
56912 ........................55, 61 62866 ........................41 67230 ........................41 27, 29

132 TZ-34/20 Part No. 84566


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

76411 ........................11–12, 15, 17, 82472 ........................23, 25, 27, 29 84331 ........................113–114, 117 84732 ........................75–76, 79–80,
19–20, 23, 25, 82475 ........................23, 25, 27, 29 84332 ........................113–114 83–84, 87
27, 29 82477 ........................11–12, 15, 17, 84333 ........................113–114, 117, 84733 ........................103–104
76414 ........................55, 107, 109 19–20 119 84734 ........................75–76, 79–80,
76502 ........................55 82478 ........................11–12, 15, 17, 84334 ........................113–114, 117, 83–84, 87
76529 ........................121 19–20 119 84735 ........................75–76, 79–80
76596 ........................121 82479 ........................11–12, 15, 17, 84335 ........................113–114, 117, 84736 ........................75–76, 79–80,
76647 ........................73 19–20 119 83–84, 87
76682 ........................44 82481 ........................23, 25, 27, 29 84336 ........................113–114 84805 ........................75–76, 87
76696 ........................53 82487 ........................23, 25, 27, 29 84337 ........................111 8516 ..........................53, 75–76, 79–
76699 ........................59 82491 ........................11–12, 15, 17, 84338 ........................111 80, 83–84, 87
76700 ........................44, 59 19–20 84339 ........................111 85239 ........................71–73
76705 ........................44 82492 ........................11–12, 15, 17, 84341 ........................111 85375 ........................47
76706 ........................44 19–20 84342 ........................111 85376 ........................47
76710 ........................44 82493 ........................11–12, 15, 17, 84343 ........................111 85377 ........................47
76712 ........................43–44 19–20, 23, 25, 84344 ........................111 87073 ........................75–76, 79–80,
76744 ........................109 27, 29 84345 ........................111 83–84, 87
77303 ........................121 82505 ........................11–12, 15, 17, 84346 ........................111 87312 ........................129–130
78098 ........................67–68, 104 19–20 84347 ........................111 87377 ........................49
78974 ........................95, 99 82506 ........................11–12, 15, 17, 84348 ........................111 87378 ........................51
78976 ........................93, 97 19–20 84349 ........................111 87379 ........................44
79456 ........................65 82507 ........................11–12 84350 ........................111 87380 ........................44
79518 ........................87 82544 ........................23, 25, 27, 29 84351 ........................111 87408 ........................31
79520 ........................121 82558 ........................11–12, 15, 17, 84353 ........................111 87410 ........................65
79522 ........................121 19–20 84354 ........................111 87435 ........................33
79523 ........................121 82560 ........................23, 25, 27, 29 84355 ........................111 87439 ........................55
79524 ........................121 82585 ........................11–12, 15, 17, 84356 ........................111 87443 ........................43–44
79539P ......................75–76, 79–80 19–20, 23, 25, 84357 ........................111 87445 ........................65
79540 ........................76, 80, 83–84, 87 27, 29 84358 ........................111 87446 ........................53
79544 ........................61, 63 82612 ........................23, 25, 27, 29 84409 ........................93 87451 ........................53
79545 ........................61, 63 82614 ........................23, 25, 27, 29 84410 ........................93 87452 ........................53
79568 ........................75–76, 79–80, 82622 ........................23, 25, 27, 29 84414 ........................93 87453 ........................53
83–84, 87 82658 ........................23, 25, 27, 29 84425 ........................113–114, 117, 87456 ........................111, 113–114,
79569 ........................65 82659 ........................23, 25, 27, 29 119 117, 119
79579 ........................76, 80, 83–84, 87 82661 ........................23, 25, 27, 29 84426 ........................113–114, 119 87463 ........................121
79580 ........................93 82663 ........................11–12, 15, 17, 84427 ........................111, 119 87468 ........................55
79585 ........................75–76, 79–80, 19–20, 23, 25, 84428 ........................111 87473 ........................65
83–84, 87 27, 29 84429 ........................117 87474 ........................31
79586 ........................76, 80, 83–84, 87 82666 ........................23, 25, 27, 29 84431 ........................111, 113–114, 87475 ........................31
79588 ........................75–76, 79–80, 82667 ........................23, 25, 27, 29 117, 119 87530 ........................33, 65, 95, 99
83–84, 87 82670 ........................23, 25, 27, 29 84435 ........................111 87563 ........................121
79589 ........................76, 80, 83–84, 87 82672 ........................23, 25, 27, 29 84436 ........................111 87564 ........................33, 35, 61, 63
79596 ........................75–76, 79–80 82674 ........................11–12, 15, 17, 84441 ........................31 87681 ........................125, 127
79599 ........................75–76, 79–80 19–20 84444 ........................53 87721 ........................65
79624 ........................65 82675 ........................23, 25, 27, 29 84445 ........................53 87722 ........................53
79625 ........................65 82683 ........................23 84448 ........................75–76, 79–80, 87723 ........................59
79633 ........................75–76, 79–80, 82795 ........................11–12 83–84, 87 87724 ........................59
83–84 82796 ........................12 84615 ........................43–44 87725 ........................59
79635 ........................76, 80, 83–84, 87 82919 ........................23 84616 ........................43–44 87726 ........................59
79637 ........................76, 80, 83–84, 87 82920 ........................23 84661 ........................55 87727 ........................59
79638 ........................76, 80, 83–84, 87 83093 ........................71–73 84703 ........................55 87735 ........................43–44
79642 ........................75–76, 79–80, 83130 ........................44, 95, 99 84704 ........................49 87738 ........................67–68, 72–73
83–84, 87 84291 ........................121 84705 ........................49 87739 ........................43–44
79646 ........................75–76 84292 ........................121 84706 ........................49 87748 ........................67–68, 72–73,
79646P ......................79–80 84293 ........................121 84707 ........................49 104
79647 ........................75–76, 79–80 84294 ........................121 84708 ........................49 87749 ........................67–68, 72–73
80236 ........................49 84295 ........................121 84709 ........................49 87750 ........................72–73, 104
80237 ........................49 84309 ........................121 84710 ........................49 87751 ........................72–73, 104
80238 ........................49 84312 ........................65 84711 ........................49 87752 ........................67–68, 72–73
80254 ........................49 84313 ........................57 84714 ........................49 87753 ........................72–73
80257 ........................49 84314 ........................57 84715 ........................49 87754 ........................72–73
80259 ........................49 84315 ........................57 84717 ........................51 87755 ........................68, 73
80266 ........................49 84316 ........................57 84718 ........................51 87756 ........................43–44
80270 ........................44 84317 ........................57 84719 ........................51 87759 ........................43–44
81579 ........................130 84318 ........................57 84721 ........................53 87760 ........................43–44
81599 ........................76, 79–80, 83– 84319 ........................57 84722 ........................53 87763 ........................31
84, 87 84320 ........................57 84723 ........................61, 63 87764 ........................59
8177 ..........................43–44 84321 ........................57 84724 ........................61, 63 87771-S .....................129–130
82366 ........................11–12, 15, 17, 84323 ........................113–114, 117 84725 ........................61 87772-S .....................129–130
19–20 84324 ........................113–114, 117 84726 ........................61 87777 ........................71–73
82401 ........................11–12, 23 84325 ........................113–114, 117 84727 ........................61 87778 ........................103–104
82402 ........................11–12, 23 84326 ........................113–114, 117, 84728 ........................61 87780 ........................31, 33
82409 ........................11–12, 15, 17, 119 84729 ........................61, 63 87816 ........................76, 79–80, 83–
19–20 84327 ........................113–114, 117 84730 ........................61, 63 84, 87
82423 ........................11–12, 15, 17 84328 ........................113–114, 117 84731 ........................75–76, 79–80, 87818 ........................101
82453 ........................11–12 84329 ........................113–114 83–84, 87 87819 ........................101

Part No. 84566 TZ-34/20 133


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page

87820 ........................97, 99 97564 ........................25, 27 99421 ........................44


87830 ........................99 97565 ........................11–12 99430 ........................53
87838 ........................97 97566 ........................23 99431 ........................53
87849 ........................101 97762 ........................15, 17, 19–20, 99432 ........................109
87862 ........................101 25, 27, 29 99488 ........................123
87868 ........................75–76, 79–80, 97768 ........................15, 17, 19–20 99489 ........................123
83–84, 87 97770 ........................25, 27, 29 99854 ........................43–44
87869 ........................75–76, 79–80, 97808 ........................15, 17, 19–20 99885 ........................104
83–84, 87 97809 ........................25, 27, 29 T106329 ....................49
87907 ........................130 97815 ........................19–20, 25, 27, 29 T106330 ....................49
87909 ........................129–130 99016 ........................93, 95, 97, 99 T112563 ....................93
87910 ........................129–130 99023 ........................129–130
87912 ........................129–130 99024 ........................43–44
87913 ........................129–130 99025-S .....................129–130
87926 ........................95 99026-S .....................129–130
87936 ........................125, 127 99030 ........................49
87937 ........................125 99031 ........................49
87938 ........................125 99032 ........................49
87939 ........................125, 127 99033 ........................49
87940 ........................125, 127 99051 ........................75–76, 79–80
87941 ........................125, 127 99056 ........................75–76, 79–80
87942 ........................125, 127 99057 ........................75–76, 79–80
87943 ........................125, 127 99063 ........................125, 127
87944 ........................125, 127 99072 ........................53
87945 ........................125, 127 99081 ........................59
87946 ........................125 99082 ........................59
87947 ........................125 99084 ........................67–68, 72–73
87948 ........................125, 127 99085 ........................33, 35
87949 ........................125, 127 99088 ........................67–68, 103–104
87951 ........................125 99090 ........................59
87953 ........................123 99125 ........................101
87954 ........................123 99126 ........................101
87955 ........................123 99128 ........................97, 99
87956 ........................123 99129 ........................97, 99
87957 ........................123 99130 ........................101
87958 ........................123 99144 ........................97, 99
87959 ........................123 99145 ........................97, 99
87969 ........................107 99146 ........................93, 97
87985 ........................125, 127 99147 ........................109
87986 ........................125, 127 99149 ........................109
87987 ........................125, 127 99150 ........................97, 99
87988 ........................125, 127 99155 ........................97, 99, 101
87989 ........................125, 127 99159 ........................101
87990 ........................125, 127 99160 ........................101
87991 ........................125 99168 ........................103–104
87994 ........................101 99173 ........................95, 99
87995 ........................101 99174 ........................95, 99
88356-146R1 .............65 99181 ........................95, 99
88356-246R1 .............43–44 99182 ........................95, 99
88422 ........................129–130 99183 ........................95, 99
88827 ........................71–73 99194 ........................95, 99
8910 ..........................55, 57 99195 ........................103–104
8915 ..........................89, 91 99201 ........................129–130
89293 ........................49 99207 ........................72–73, 103–104
89872 ........................121 99211 ........................33, 35
9116 ..........................53, 76, 80, 83– 99212 ........................33
84, 87, 97, 99, 99213 ........................33
130 99214 ........................33
94643 ........................95, 99 99216 ........................129–130
9599-S .......................129–130 99232 ........................65
96008-S .....................71–73 99235 ........................59
96236 ........................93 99236 ........................59
97059 ........................47 99246 ........................33
97231 ........................44 99247 ........................65
97357 ........................43–44 99255 ........................53
97455 ........................41 99263 ........................59
97456 ........................41 99272 ........................59
97457 ........................41 99273 ........................129–130
97458 ........................41 99274-S .....................129–130
97557 ........................11–12, 15, 17, 99278 ........................33, 35
19–20, 23, 25, 99279 ........................39
27, 29 99284 ........................44
97558 ........................11–12, 15, 17, 99285 ........................59, 65
19–20, 23, 25, 99286 ........................44
27, 29 99295 ........................93
97563 ........................25, 27 99413 ........................95, 99

134 TZ-34/20 Part No. 84566


April 2012

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOLT,CARRIAGE,1/4-20 X 1.75,G2.....89, 91
CABLE TIE,BUTTON,BLACK,14.75LG.......75–
. BOLT,CARRIAGE,3/8-16 X 2.00,G2.....33, 35,
76, 79–80, 83–84
61, 63 CABLE TRACK 35 LINKS***.....75–76, 79–80,
.ECAL, HORN SYMBOL.....15, 17, 19–20, 25,
BOLT,CARRIAGE,3/8-16 X 4.00,G2.....33, 65,
83–84
27, 29
95, 99 CABLE TRACK HARDLINE CLAMP.....75–76,
BOLT,CARRIAGE,3/8-16 X 5.50,G2.....33, 35
79–80, 83–84, 87
3 BOLT,CARRIAGE,3/8-16 X1.00,G5......35, 53,
CABLE TRACK RETAINER,LEFT OLD......75–
3RACKET, WARNING LIGHT.....130 55, 61, 63, 65, 89, 91, 129–130 76, 79–80
BOLT,CARRIAGE,3/8-16 X1.50,G5......43–44,
CABLE TRACK RETAINER,RIGHT OLD.....75–
65 76, 79–80
A BOLT,LUG,SPARE TIRE, TMZ34.....49 CABLE TRACK SUB-ASSY.....87
ACTUATOR CASE, 3 BOLT MOUNT.....41 BONDED SEAL, #6.....125, 127 CABLE,BRAKE,MECHANICAL.....33, 35
ADAPTER,SAE4XSAE4MFS,TZ34.....111 Boot.....37 CABLE,BREAKAWAY,HITCH (55053).....39
ADJUSTING SCREW ASSY(80234,35).....49 BOOT REPLACE. KIT, HITCH, TMZ.....37 CABLE,PARKING BRAKE LEFT.....31
ALARM,WARBLE TONE 5-30 VDC***........68, BOOT,CABLE TERM,MED.RED,4/0.....55, 57 CABLE,PARKING BRAKE RIGHT.....31
73, 104 BOOT,CYLINDER MASTER.....41 Cap.....37
ANGULAR BALL BEARING.....51 BOX,INSTRUCTION STORAGE.....93, 95, 97,CAP - GREASE.....49
ASM, BUTTON & BOOT, BLK....67–68, 71–73, 99 CAP - GREASE (55054) TMZ.....51
103–104 BRACKET, CONTACTOR MOUNT.....43–44 CAP - HITCH, TMZ-34/19.....37
ASM, E-STOP & BOOT.....67–68, 71–73, 103– BRACKET,BATTERY HOLD DOWN.....55 CAP,MASTER CYLINDER TMZ50.....41
104 BRACKET,CE LICENSE PLATE.....109 CAP,PLASTIC,0.75 X 0.5.....103–104
ASSEMBLY, LH BRAKE,TZ.....49 BRACKET,CE TAIL LIGHT.....109 CAP,VINYL .224ID X .5.....109
ASSEMBLY,PLAT ROTATE GEARBOX.....101 BRACKET,COVER MOUNT.....65 CHAIN,SAFETY.....31, 41
ASSEMBLY,RH BRAKE,TZ.....49 BRACKET,SHOCK ABSORBER (55053).....39 CHANNEL,CLEVIS,HITCH ASSY TMZ.....41
ASSY,TZ34 L/S MTG PLATE TYPE A.....44 BRAKE CABLE,MECH EURO,TMZ34***....33, CHARGER COVER ASSY, CE.....43–44
ASSY,TZ34 L/S MTG PLATE TYPE B.....44 35, 51 CHARGER COVER ASSY, DOMESTIC.....43–
AXLE ASSY,HYD. BRAKE.....49 BRAKE DRUM HUB.....51 44
AXLE ASSY,MECH.BRAKE.....51 BRAKE LINE,LONG 149.5" TMZ50.....41 CHARGER,BAT,24VDC,H/LO GEN2.....47
BRAKE SHOES,FIXED.....51 CHOCK,WHEEL,1750 LBS.....129–130
B BRAKE SHOES,FIXED (55054)TMZ34.....51 CIRCUIT BREAKER, 15 AMP.....67–68, 71–73
BASE WITH 1 NC CONTACT, E-STOP......67– BRAKE, CYLINDER LEFT GT10.....49 CLAMP,0.63,#10 X 1/4,RUB CUSH.....49, 129–
68, 71–73, 103–104 BRAKE, CYLINDER RIGHT GT10.....49 130
BASE, W/1 N.O. CONTACTS***......67–68, 71– BRAKELINE,FLEXIBLE,18".....49 CLAMP,0.75,#12 X 5/8,RUB CUSH.....33, 35
73, 103–104 BREATHER CAPW/CHECK VALVE,TZ34...111 CLAMP,1.00,#16 X 1/4,RUB CUSH......31, 75–
BASE,WITH 2 N.O. CONTACTS***.......67–68, BULB,FLASHING BEACON (105107).....130 76, 79–80, 83–84, 87
72–73, 104 BULB,TAILLIGHT,(55083,55090).....109 CLAMP,1.13,#18 X 1/4,RUB CUSH.....129–130
BATT COVER ASSY, WORD DECALS.....55 BULB,TAILLIGHT,STOP/RUN.....109 CLAMP,MUFFLER,1.75 INCH.....129–130
BATT COVER, SYMBOL DECALS.....55 BUMPER, SNAP-IN.....53 CLAMP,TOGGLE,MAST HOLD DOWN......63,
BATTERY CHARGE INDICT.OPT-22V.......68, Bushing.....37 84, 87
73 BUSHING, FLANGE, ó ž 7/8 ž «.....101 CLIP,BRAKE HOSE.....49
BATTERY,T105 W/LPT,3 CAP,DRY**.....55 BUSHING,FLANGE .875 X 1 X .625.....101 CLIP,LUG WRENCH HOLDER, EURO.....129–
BEACON HARNESS,TZ34.....59 BUTTON,PUSH,GREEN.....71–73 130
BEARING,0.75IDX1.00ODX0.50L.....95, 99 BUTTON,PUSH,GREEN,ASSEMBLY***.....71– CLIP,LUG WRENCH HOLDR.....129–130
BEARING,1.00IDX1.25ODX1.00L.....121 73 CLIP,SPRING,1/4-20 BLACK.....55, 63
BEARING,1.25IDX1.5ODX1.00L.....121 COIL,24VDC, DEUTZ CONN,SOLE.........111,
BEARING,1.5ID X 1.75OD X 1.0L.....53, 121 C 113–114, 117, 119
BEARING,1.5IDX1.75ODX1.5L......75–76, 79– COIL,NUT M18-1.5,TZ34.....111
Cable.....37
80, 83–84, 87 COILW/DEUTS CONN 50MM,TZ34..113–114,
CABLE ASSY, #2 X 13.5 LG.....57
BEARING,FL 1.5ID X 1.75OD X 1...75–76, 79– 117
CABLE ASSY,BLACK @ 16"-TZ34.....57
80, 83–84, 87 COLLAR,WORM GEAR CLUTCH.....101
CABLE ASSY,BLACK @ 21"-TZ34.....57
BEARING,FL,1.00IDX1.25ODX0.71L....75–76, CONN RECEPT,FLANGED.....68, 72–73, 104
CABLE ASSY,BLACK @ 59"-TZ34.....57
79–80, 83–84, 87 CONN,520120-4***.....121, 123, 125, 127
CABLE ASSY,HITCH,W/HOOKS 3/32.....41
BEARING,FL,1.25IDX1.5ODX2.50.......75–76, CONN,520120-4-6***.....121
CABLE ASSY,RED @ 16"-TZ34.....57
79–80, 83–84, 87 CONN,PLUG 4 WAY,14-18GA.....95, 99
CABLE ASSY,RED @ 7"-TZ34.....57
BEARING,MECH HITCH ASSY (55053.....39 CONN,RECEP 14 WAY.....67–68, 72–73, 104
CABLE ASSY,RED @ 74"-TZ34.....57
BEARING,ROTATION.....65 CONN,RECEP 14 WAY-REV.....67–68, 72–73
CABLE ASSY,RED@ 35"-TZ34.....57
BELLOWS,MECH HITCH ASSY (55053.....39 CONN,RECEP 19 WAY.....67–68, 72–73
CABLE ASSY,RED@13"-TZ34.....57
BLOCK,PIN MOUNT BACKING.....97, 99 CONN,RECEP 4 WAY, 14-18GA.....44
CABLE ASSY,RED@4.25"-TZ34.....57
BLOCK,ROT PIN CLAMP.....97, 99 CONN,RECEP 8 WAY 14-18GA,FL.....68, 73
CABLE CLAMP,PARKING BRAKE, TMZ.....33,
BOLT,CARRIAGE,#10-24X1.50,G2......67–68, CONN,SQUEEZE,1/2NPT .38-.50,SM.....93
35
72–73 CONNECTOR, IEC CHARGER CORD.....47
CABLE COVER ASSY, SYMBOL DECAL...61,
BOLT,CARRIAGE,1/2-13X11.0,G2.....129–130 CONNECTOR,BULKHEAD,FEMALE-4.....65
63
BOLT,CARRIAGE,1/4-20 X .75,G2.......31, 43– CONNECTOR,IEC 320 INLET.....47
CABLE COVER ASSY, WORD DECALS.....61,
44, 75–76, 79–80, 83–84, 87 CONNECTOR,ORIFICE,.018 TMZ.....41
63
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....65 CONTACT,N.O.***.....67–68, 71–73, 103–104
CABLE TIE,11.5" BLACK.....39
BOLT,CARRIAGE,1/4-20 X 1.25,G2.....53, 76, CONTACT,NC.....67–68, 71–73, 103–104
80, 83–84, 87, 97, 99, 130 CONTACTOR,DRIVE,24V,180A***.....43–44

Part No. 84566 TZ-34/20 135


April 2012

Part Description Index (continued)

CONTACTOR,LIMIT SWITCH.....44, 65 DECAL,DANGER,MAX CAP,227KG.....23, 25, DECAL,POWER TO PLATFORM 115V......11–


CONTACTOR,LIMIT SWITCH**.....44 27, 29 12, 15, 17, 19–20, 23, 25, 27, 29
CONTROL BOX ASSY,LOWER TZ-34.......71– DECAL,DANGER,TIP-OVER,BATTERY.....11– DECAL,POWER TO PLATFORM 230V......11–
73 12, 15, 17, 19–20 12, 15, 17, 19–20, 23, 25, 27, 29
CONTROL BOX ASSY,LOWER TZ34.....71–73 DECAL,FORK LIFT POCKET....11–12, 15, 17, DECAL,SYMBOL-BATTERY SAFETY........23,
CONTROL BOX ASSY,LOWER TZ34***.....71– 19–20 25, 27, 29
73 DECAL,GROUND CONTL PANEL,TZ34.....11– DECAL,SYMBOL-FOOT CRUSHING....23, 25,
CONTROL BOX ASSY,UPPER TZ-34**....103– 12, 15, 17, 19–20, 23, 25, 27, 29 27, 29
104 DECAL,LABEL,AC POWER CORD.....25, 27 DECAL,SYMBOL-READ THE MANUAL.....23,
CONTROL MODULE,AUTOLEVEL***.....65 DECAL,LABEL,ARROW.....15, 17, 19–20, 25, 25, 27, 29
CONTROLLER,DC MOTOR,24V.....43–44 27, 29 DECAL,SYMBOL-SKIN INJECT HAZRD....23,
COTTER PIN.....49 DECAL,LABEL,BATTERY CONNECTION..11– 25, 27, 29
COUPLER 2" BALL BULLDOG TMZ.....41 12, 15, 17, 19–20 DECAL,WARN,CRUSH HAZARD HAND....11–
COUPLER 2" BALL LEVER LOCK.....41 DECAL,LABEL,BLUE ARROW.......11–12, 15, 12, 15, 17, 19–20
COUPLER 2-5/16" BALL TMZ.....41 17, 19–20, 25, 27, 29 DECAL,WARN,CRUSH HAZARD PLAT.....19–
COUPLER 2-5/16" BALL BULLDOG T.....41 DECAL,LABEL,CIRCUIT BREAKER,AC.....25, 20
COUPLER CLEVIS,TMZ.....41 27 DECAL,WARN,IMPROPER OPERATION...11–
COUPLER, PINTLE RING.....41 DECAL,LABEL,FORKLIFT POCKET....23, 25, 12, 15, 17, 19–20
COUPLER,BALL,2"(50MM) TWST LK*.....41 27, 29 DECAL,WARN,NO STEP OR RIDE.....11–12,
COUPLER,MECH HITCH ASSY (55053.....39 DECAL,LABEL,LOWER MIDRAIL...19–20, 25, 15, 17, 19–20
COVER, HOLE RUBBER GT10.....49 27, 29 DECAL,WARN,SKIN INJECTION HAZ*.....11–
COVER, LIMIT SWITCH.....44 DECAL,LABEL,MANUAL NOT HERE...11–12, 12, 15, 17, 19–20
COVER,BLANK.....93 15, 17, 19–20 DECAL,WARNING,CRUSHING HAZARD...23,
COVER,GFCI,WEATHERPROOF.....93 DECAL,LABEL,MANUAL VALVES,TZ........11– 25, 27, 29
COVER,HITCH BOLT ASSY(55053).....39 12, 15, 17, 19–20, 23 DECAL,WARNING,MAX TOWING
COVER,PLAT ROT GEARING.....101 DECAL,LABEL,OUTRIGGER LOAD.....11–12, SPEED.....11–12, 15, 17, 19–20
COVER,PUSH BUTTON.....71–73 15, 17, 19–20, 23, 25, 27, 29 DECAL,WARNING,TRANSPORT INST.....11–
CUP,WORM GEAR CUTCH.....101 DECAL,LABEL,PARKING BRAKE,ANSI.....11– 12, 15, 17, 19–20
CYLINDER, MASTER.....41, 121 12, 15, 17, 19–20, 23, 25, 27, 29 DECAL,WARNING-COMPART ACCESS....11–
CYLINDER, SLAVE.....121 DECAL,LABEL,PARKING BRAKE,CE........23, 12, 15, 17, 19–20
CYLINDER,EXTENSION.....121 25, 27, 29 DECAL,WARNING-FOOT CRUSHING.......11–
CYLINDER,LOWER BOOM LIFT.....121 DECAL,LABEL,PWR TO CHARGR 115V....11– 12, 15, 17, 19–20
CYLINDER,UPPER BOOM LIFT.....121 12, 15, 17, 19–20, 23, 25, 27, 29 DIODE,6 AMP,200 PIV,BULK.....103–104
DECAL,LABEL,PWR TO CHARGR 230V....11– DISC SPRING-2.50 X 1.063.....101
D 12, 15, 17, 19–20, 23, 25, 27, 29 DOOR ASSY W/DECAL,SYMBOL,RIGHT....61
DECAL,LABEL,TIRE PRESSURE,ANSI.....23, DOOR ASSY W/DECALS,SYMBOL,LEFT....61
DAMPER,SHOCK, HITCH ASSY TMZ.....41
25, 27, 29 DOOR ASSY W/DECALS,WORD,LEFT.....61
DANGER DECAL.....20
DECAL,LABEL,TIRE PRESSURE,CE...23, 25, DOOR ASSY W/DECALS,WORD,RIGHT.....61
DC MOTOR, 3KW-TZ34.....111
27, 29 DOOR ASSY, SYMB DECALS, LEFT.....61, 63
DECAL KIT,TZ34/20,SYMBOLS.....23, 25, 27,
DECAL,LABEL,TRANSPORT TIEDOWN*..11– DOOR ASSY, WORD DECALS, LEFT.....61, 63
29
12, 15, 17, 19–20, 23, 25, 27, 29 DOOR ASSY, WORD DECALS, RIGHT.....61,
DECAL KIT,TZ34/20,SYMBOLS***.....23
DECAL,LABEL,WHEEL LOAD.......11–12, 15, 63
DECAL KIT,TZ34/20,WORDS....11–12, 15, 17,
17, 19–20, 23, 25, 27, 29 DOOR ASSY,SYMB DECALS, RIGHT....61, 63
19–20
DECAL,LABEL-CHEVRON RANDO.....11–12, DRAWBAR EYE (55054) TMZ34***.....51
DECAL, NOTICE, MAX CAP 440 LBS.......11–
15, 17, 19–20 DRAWBAR,MECH BRK TZ34.....33
12, 15, 17, 19–20
DECAL,LANYARD ANCHORAGE POINT...11– DRAWBAR,MECH BRK TZ34***.....33, 35
DECAL,COSMETIC,TZ34/20.....11–12, 15, 17,
12, 15, 17, 19–20, 23, 25, 27, 29
19–20, 23, 25, 27, 29
DECAL,LBL,MAN VALVES,TZ,SYM.....25, 27, E
DECAL,DANGER,BATTERY SAFETY........11–
29
12, 15, 17, 19–20 ELBOW,90D,520220-4-4.....121, 125, 127
DECAL,NOTICE MAX CAP 400 LBS....15, 17,
DECAL,DANGER,COLLISION HAZARD.....23, EMERGENCY LEVER SPRING TMZ50.....41
20
25, 27, 29 END STOP, DIN RAIL,SCREW CLAMP.....67–
DECAL,NOTICE,CHARGER INSTRUC......11–
DECAL,DANGER,CRUSHING HAZARD.....11– 68, 72–73
12, 15, 17, 19–20
12, 15, 17, 19–20 EXTENSION BOOM ASSEMBLY....75–76, 79–
DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
DECAL,DANGER,DO NOT ALTER 80, 83–84, 87
12, 15, 17, 19–20
SWTC.....11–12, 15, 17, 19–20
DECAL,NOTICE,MAX CAP 460 LBS....11–12,
DECAL,DANGER,ELEC.HAZ.STAY CLR....11– F
15, 17, 19–20
12, 15, 17, 19–20, 23, 25, 27, 29
DECAL,NOTICE,MAX LOAD 500 LBS.......11– FENDER, PLASTIC, TML.....43–44
DECAL,DANGER,GEN SAFE,TZ34,50......11–
12, 15, 17, 19–20 FILTER ELEMENT,TZ34.....111
12, 15, 17
DECAL,NOTICE,OP INST,PLATFORM......11– FILTER HEAD, TZ34 ***.....111
DECAL,DANGER,GENERAL SAFETY......11–
12, 15, 17, 19–20 FILTER TUBE ASSY KIT,(84342).....111
12, 15, 17, 19–20
DECAL,NOTICE,OP INSTR,GROUND......11– FITTING,070302-4.....65
D E C A L , D A N G E R , M A N U A L
12, 15, 17, 19–20 FITTING,CONN,520120-6.....125, 127
FORCE,400N.....23, 25, 27, 29
DECAL,NOTICE,SIDE FORCE 90 LBS......19– FITTING,TEE,BRAKE LINE.....49
DECAL,DANGER,MAX CAP,181KG.....23, 25,
20 FITTING,TEE,RUN,SWIVEL520432-4.....123
27, 29
DECAL,NOTICE,TIRE SPECS,TZ34.....11–12, FLANGE, WORM BEARING.....101
DECAL,DANGER,MAX CAP,200KG.....23, 25,
15, 17, 19–20 FLANGE,POWER UNIT,TZ34.....111
27, 29
DECAL,PLAT CNTRL PANEL,TZ34......11–12, FLOORING,45V27,DIAMOND PLATE........93,
DECAL,DANGER,MAX CAP,209KG.....23, 25,
15, 17, 19–20, 23, 25, 27, 29 95, 97, 99
27, 29

136 TZ-34/20 Part No. 84566


April 2012

Part Description Index (continued)

FLOW CONTORL NEEDLE GLIDE PAD,CBL TRACK TZ34 OLD.....75–76, HOSE ASSY, MSTR CYL-UB, RET.....125
VALVE,TZ34.....113–114 79–80 HOSE ASSY, ROTATE MOTOR, CCW.....125,
F O O T PA D , UHMW C OV E R GREASE HOSE ASSEMBLY.....65 127
NONMARKING.....53 GREASE SEAL***.....49 HOSE ASSY, ROTATE MOTOR, CW........125,
FOOTPAD,CASTING,OUTRIGGER***.....53 GROMMET,RUBBER .38 X .13 X .63.....41 127
FORMING, BICYCLE GUARD CLAMP.....129– GROMMET,RUBBER 2.5 X .25 X2.75.....93, 99 HOSE ASSY, SLAVE CYL.....125
130 GROMMET,RUBBER 3 X .25 X 3.5......75–76, HOSE ASSY, UPPER BOOM CYL, EXT...125,
FORMING, BICYCLE GUARD MOUNT....129– 79–80, 83–84, 87 127
130 GUIDE,ACTUATOR LEVER.....41 HOSE ASSY, UPPER BOOM CYL, RET...125,
FORMING, BRIDGE MOUNT, LEFT.....89, 91 127
FORMING, BRIDGE MOUNT, RIGHT.....89, 91 H HOSE ASSY,MAST,EXT.....125, 127
FORMING, CABLE BRIDGE BOTTOM......89, HOSE ASSY,MAST,RETR.....125, 127
HAND PUMP,TZ-34.....111
91 HOSE ASSY,MFD TO LB,MSTR CYL,E....125,
HANDLE CASTING, PLAT. ROTATE.....101
FORMING, CABLE BRIDGE TOP.....89, 91 127
HANDLE COVER,PLASTIC.....31
FORMING, CABLE RACK RETAINER....89, 91 HOSE ASSY,MFD TO LB,MSTR CYL,R....125,
HANDLE SWIVEL EXTENSION.....101
FORMING, CABLE TRACK TRAY***.....75–76, 127
HARDLINE,BRAKE,LONG.....49
79–80 HOSE ASSY,MFD-LB,UPR LIFT, EXT......125,
HARDLINE,BRAKE,SHORT.....49
FORMING, CBL TRCK INTRFACE.....75–76 127
HARNESS, CTRL TO CHASSIS, TZ34.....59
FORMING, CBL TRCK INTRFACE OLD.....79– HOSE ASSY,MFD-LB,UPR LIFT, RET.....125,
HARNESS,BASE CTRL TO CHASSIS.....59
80 127
HARNESS,BASE CTRL TO CHASSIS**.....59
FORMING, HYDRAULIC TUBE BRCKET...76, HOSE ASSY,PWR TO FN TEE, EXT.....123
HARNESS,BASE CTRL TO MANIFOLD*.....59
80, 83–84, 87 HOSE ASSY,PWR TO FN TEE, RET.....123
HARNESS,BASE CTRL TO PLAT S.....59
FORMING, RELAY MOUNT TZ34 LWR.....71– HOSE ASSY,PWR TO RR TEE, EXT.....123
HARNESS,CONT+ TO MTR CTRL 1.....59
73 HOSE ASSY,PWR TO RR TEE, RET.....123
HARNESS,CONT- TO MTR CTRL B-.....59
FORMING, RELAY MOUNT TZ34 UPR.....104 HOSE ASSY,PWR UNIT TO EF TEE.....123
HARNESS,LIGHT ANSI TZ34.....59
FORMING, TAIL LIGHT COVER.....107 HOSE ASSY,PWR UNIT TO MANIFOLD.....123
HARNESS,MID TO BASE CONTROL.....59
FORMING, UPPER BOOM TRAY OLD......75– HOSE ASSY,PWR UNIT TO RF TEE.....123
HARNESS,PLAT CONTROL TO MID.....59
76, 79–80 HOSE ASSY,SLAVE CYL.....125, 127
HARNESS,TAIL LIGHT MAST TZ34.....59
FORMING,CABLE TRACK CHANNEL....89, 91 HOSE ASSY,TEE TO CYL LONGT TZ.....123
HARNESS,TAIL LIGHT PLAT TZ34.....59
FORMING,CABLE TRACK GUARD OLD....75– HOSE ASSY,TEE TO CYL SHORT.....123
HARNESS,TAILLIGHT MAST TZ-34.....59
76, 79–80 HOSE,BRAKE,18".....49
HARNESS,TAILLIGHT PLATFORM.....59
FORMING,CE SPARE TIRE MOUNT.......129– HOUR METER,10-80 VOLTS***.....68, 73
HARNESS,TAILLIGHT,CE,LEFT.....59
130 HOUSING,PLAT ROT GEARING***.....101
HARNESS,TAILLIGHT,CE,RIGHT.....59
FORMING,CNTRL BOX MOUNT....97, 99, 101 HRNS,TZ34 CE CHASSIS.....59
HARNESS,TAILLIGHT,TONGUE,ANSI.....59
FORMING,CONTROLLER MOUNT HRNS,TZ34 CE PLAT.....59
HARNESS,TAILLIGHT,TONGUE,CE.....59
TZ-34.....43–44 HUB,10X2.25",STUDDED1/4-20,TMZ.....49
HARNESS,TZ34 PRECHARGE RES......59
FORMING,CRADLE MOUNT,CE.....33, 35 HYD LINE ASSEMBLY.....125, 127
HINGE BAR,CABLE TRACK (79633)*........75–
FORMING,LIGHT CABLE COVER.....107 HYD LINE ASSEMBLY OLD.....125
76, 79–80, 83–84, 87
FORMING,LIMIT SWITCH DOOR.....65 HYD LINE ASSEMBLY, UPPER BOOM.....125
HINGE, BATTERY MOUNT.....63
FORMING,OTRGR LIMIT SW GUARD.....44 HYD UNIT COVER ASSY, SYMBOL.....53
HINGE, OFFSET, COVER, CTRLS.....61, 63
FORMING,OUTRIGGER HOSE GUARD.....53 HYD UNIT COVER ASSY, WORD DECA.....53
HINGE, SPRING, LONG LEG.....65
FORMING,PINION GUARD.....65
HITCH ACTUATOR, COMBO TMZ.....41
FORMING,PLAT MOUNT TZ-34.....93, 97 I
HITCH W/MECH. BRAKE EURO TMZ34.....39
FORMING,PLATFORM ROT LINK.....97, 99
HITCH, ACTUATOR TZ34.....37 INDICATOR, BATTERY DISCHARGE.....73
FORMING,POWER UNIT MOUNT***.....43–44
HITCH,MECH BRK TZ34***.....39 INNER BEARING CONE (L68149).....49
FORMING,RELAY HOLDER TZ34 LWR.....71–
Hook.....37 INNER BEARING CUP (L68111).....49
73, 104
HOOK-BATT HOLD DOWN 12"LG.....129–130 INNER BEARING CUP***.....49
FORMING,RELAY MOUNT TZ34 LWR......71–
HOOKS,CABLE ASSY TMZ50.....41
73
HORN,24VDC,SPADE TERMINALS***.....130 J
FORMING,RELAY MOUNT TZ34 UPR.....104
HOSE AND CABLE CLAMP.....89
FORMING,T-BOX MOUNT.....93 JUMPER COMB, 2-WAY,WIELAND......67–68,
HOSE ASSEMBLY,19".....65
FORMING,T-BOX MOUNT,ROTATE.....97, 99 72–73
HOSE ASSY, CABLE TRACK.....125
FORMING,TAIL LIGHT,LT***.....107 JUMPER COMB, 3-WAY,WIELAND......67–68,
HOSE ASSY, EXTENSION CYL, EXT......125,
FORMING,TAIL LIGHT,RT***.....107 72–73
127
FORMING,TEE CLAMP TZ-34.....53
HOSE ASSY, EXTENSION CYL, RET......125,
FORMING,TONGUE JACK MOUNT.....31, 33
FORMING,TRNTBL COVER,FRONT.....63
127 K
HOSE ASSY, LOWER BOOM CYL, EXT..125, KEY SINGLE***.....71–73
FORMING,TURNTABLE LATCH MOUNT.....65
127 KEY,SINGLE***.....67–68
FORMING,UPPER CONTROL PANEL.....103–
HOSE ASSY, LOWER BOOM CYL, KEYS,10 PACK***.....67–68
104
RET.....125, 127 KEYSTOCK,STL .188 X 2" LG.....101
FUSE BLOCK, ANN & ANL FUSE.....44
HOSE ASSY, MFD-LB, EXT CYL,RET.....125, KEYSTOCK,STL,.25 X .44" LG.....101
FUSE,275 AMP,VERY FAST ACTING.....44
127 KEYSWITCH,3 POS. W/KEYS***.....71–73
FUSE,BATTERY CHARGER.....47
HOSE ASSY, MFD-LB,EXT CYL, EXT.....125, KEYSWITCH,3POS.MNTND.DR WKEY**...67–
127 68
G HOSE ASSY, MSTR CYL-MFD, EXT........125, KIT TZ34 SPARE TIRE,HYD. BRAKE.......129–
Gasket.....37 127 130
GASKET,KEYSWITCH,PLASTIC***.....71–73 HOSE ASSY, MSTR CYL-MFD, RET.......125, KIT TZ34 SPARE TIRE,MECH BRAKE.....129–
GASKET,MASTER CYLINDER (75873).....41 127 130
GEAR,PINION 5/7 D.P.....65 HOSE ASSY, MSTR CYL-UB, EXT.....125 KIT TZ34-WHEEL CHOCK.....129–130

Part No. 84566 TZ-34/20 137


April 2012

Part Description Index (continued)

KIT, JACK, TZ34, ANSI.....31 MAST CRADLE ASSY W/DECAL CE.....43–44 ORIFICE, SHORT .028.....121
KIT, SIDE MARKER LIGHT W/ CONN.....44 MASTER CYL. PUSH ROD KIT, TMZ.....37 ORIFICE,SHORT, 0.037 INCH.....121
KIT, TAIL LIGHT COVER.....107 MASTER CYL. REPLACE. KIT, TMZ.....37 OUTER BEARING CONE (L44649).....49
KIT, TZ34 O/R L/S UPDATE.....43–44 MID-RAIL GUIDE WITH LOOM.....107, 109 OUTER BEARING CONE***.....49
KIT,BRAKE SHOE,TZ34.....49 MODULE, TIME DELAY.....67–68, 72–73 OUTER BEARING CUP (L44610).....49
KIT,COUPLER REPAIR (59582) TMZ.....41 MOTOR,HYD. T34.....65 OUTLET,110V GFCI***.....93
KIT,FOOTPAD,RETROFIT.....53 OUTRIGGER ASSY W/SYMB DECALS.....53
KIT,HYDRAULIC BRAKE LINES,TZ34.....49 N OUTRIGGER ASSY W/WORD DECALS.....53
KIT,LEVER REPLACEMENT TMZ.....41
NHTSA LABEL,TMZ 34......11–12, 15, 17, 19–
KIT,MASTER CYLINDER REPAIR TMZ.....41 P
20, 23, 25, 27, 29
KIT,SPARE TIRE MNT,HYD BREAK.........129–
NIPPLE,DIAGNOSTIC,TZ34.....111 PAD-ANCHOR POST,HYD BRK-59944.....49
130
Nut.....37 PANEL WASHER SHELL SIZE 18........72–73,
KIT,TZ-34 OUTRIGGER CYLINDER.....121
NUT - PLASTIC,RING FOR ALARMS...68, 73, 104
KIT,TZ34 AUTOLEVEL REPLACEMNT*.....65
104 PANEL WASHER SHELL SIZE 24.....72–73
KIT,TZ34 BICYCLE GUARD.....129–130
NUT ASSY,(LCK MAN OVER)M/04WK.....113– PARKING BRAKE LEVER, TZ-34.....31
KIT,TZ34 CONTROL BOX ASSY,UPR......103–
114, 117 PARKING LEVER & PIN ASSY, LEFT.....49
104
NUT ASSY,(LCKMANOVER)M/0WK08C...113– PARKING LEVER & PIN ASSY, RIGH.....49
KIT,TZ34 CONTROL BOX LOWER***........67–
114 PARKING STRUT.....49
68, 71–73
NUT, SPINDLE, 6-1%%**.....49 PARKING STRUT SPRING.....49
KIT,TZ34 CONTROL BOX,UPPER***.......103–
NUT,1/2-20,ACORN,TMZ34.....44 PIN, 1.00 X 11.00.....76, 80, 83–84, 87
104
NUT,ACORN,OPEN M8 X 1.25.....33, 35 PIN, CONNECTING.....41
KIT,TZ34 GE TO KINETEK M.C.***.....43–44
NUT,BEVELED,M12X1.75 TMZ.....39 PIN,.75 DIA X 8.75 LG,GES 1380.....93, 97
KIT,TZ34 HINGED SWING COVER***....61, 65
NUT,FLANGED (55054) TMZ.....51 PIN,0.75DIAX2.88LG,CHAMFER.....95, 99
KIT,TZ34 MAST CRADLE,ANSI***.....31
NUT,HEX M10-1.5.....39 PIN,0.75DIAX4.51LG,2RING.....75–76, 79–80,
KIT,TZ34 MAST CRADLE,CE***.....33
NUT,HEX, M6.....109 83–84, 87
KIT,TZ34 NON-MARKING FOOTPAD.....53
NUT,HEX,1/4-20.....41 PIN,0.75DIAX7.38LG,CHAMFER.....95, 99
KIT,TZ34 TURNTBL COVER,FRONT.....61
NUT,HEX,JAM,1/2-13.....93, 129–130 PIN,0.75DIAX8.75LG,CHAMFER.....95, 99
KNOB,POTENTIOMETER, 42427.....103–104
NUT,HEX,M8 X 1.25.....33, 35 PIN,1 X 8.5.....76, 79–80, 83–84, 87
NUT,LOCKING-LG.FLANGE,5/16-18.....55 PIN,1.00DIAX4.51LG,2RING.....76, 80, 83–84,
L NUT,LP NYLOCK,1-12.....101 87
Latch.....37 NUT,LP NYLOCK,1/2-13.....35, 101 PIN,1.00DIAX6.82LG,1HOLE....75–76, 79–80,
LATCH, RUBBER, 3-13/32 X 1-7/8.......55, 61, NUT,NYLOCK,1/2-13.....31, 33, 35, 41, 43–44,83–84, 87
63 65, 93 PIN,1.00DIAX8.07LG,1HOLE....75–76, 79–80,
LED,RED 24V.....71–73 NUT,NYLOCK,1/4-20.....31, 43–44, 53, 61, 63,83–84, 87
LED,RED 24V FLASHING.....67–68, 103–104 65, 75–76, 79–80, 83–84, 87, 89, 91, 93, 95,
PIN,1.25DIAX11.88LG,CHAMFER.......75–76,
LENS,FLASHING BEACON (105107).....130 97, 99, 101, 107, 109, 111, 129–130 79–80, 83–84, 87
LENS,TAILLIGHT LEFT.....109 NUT,NYLOCK,10-24.....67–68, 72–73 PIN,1.50 DIA X 7.00"LG,1HOLE.....53
LENS,TAILLIGHT RIGHT.....109 NUT,NYLOCK,10-32.....44, 65, 95, 99, 130 PIN,1.50DIAX18.25LG,CHAMFER.......76, 80,
LEVEL,BUBBLE,T.....43–44 NUT,NYLOCK,3/8-16.....31, 33, 35, 43–44, 49,83–84, 87
LEVER,EMERGENCY,HITCH ASSY T50.....41 53, 55, 61, 63, 65, 75–76, 79–80, 83–84, 87,
PIN,1.50DIAX4.38LG,1HOLE....76, 79–80, 83–
LEVER,HANDBRAKE (55053) TMZ34.....39 89, 91, 93, 95, 97, 99, 129–130 84, 87
LEVER,INTERNL,MECH HITCH T34.....39 NUT,NYLOCK,5/16-18.....63, 65 PIN,1.50DIAX8.45LG,1HOLE....76, 79–80, 83–
LID ASSY, GRND COUNT W/DECALS......71– NUT,NYLOCK,5/8-11.....41, 49, 51 84, 87
73 NUT,NYLOCK,6-32.....68, 72–73, 104 PIN,CHASSIS/OUTRIGGER.....53
LIGHT,COMBO,LEFT,EURO.....109 NUT,NYLOCK,7/8-9.....53 PIN,CLEVIS,.375 X 1.00 ZINC PL.....33, 35
LIGHT,COMBO,RIGHT,EURO.....109 NUT,NYLOCK,8-32.....44 PIN,CONNECTOR,IEC320.....47
LIGHT,REPLACEMENT BULB (39676).....129– NUT,PANEL,SIZE 18 PLASTIC.....72–73, 104 PIN,COTTER,.125 X 1.....33, 35
130 NUT,PANEL,SIZE 24 PLASTIC.....72–73 PIN,COTTER,0.156 X 1.5 TMZ50.....41
LIMIT SWITCH ASSY, W/CONNECTOR.....44, NUT,RETAINER (96008).....71–73 PIN,FRONT SHOCK,HITCH ASSY TMZ.....41
59 NUT,SOLENOID VALVE,HYDAC......113–114, PIN,GROOVED,.156 X .75.....101
LIMIT SWITCH WITH CONNECTION**.....59 117 PIN,LOCK,.625 W/LANYARD.....33
LIMIT SWITCH,DUAL W/HARNESS.....59, 65 NUT,WEDGE,KNOTT BRAKE (55054).....51 PIN,OUTRIGGER CYLINDER.....53
LIMITSWITCH,WITH HARNESS.....59 NUT-THIN HEAVY HEX, 1/4-20.....44 PIN,SHOE HOLD DOWN SECONDARY.....49
LINK SPACER, PARKING BRAKE,TMZ.....33, NUTSERT,10-32 STEEL CAD PLTD.....71–73, PIVOT ASSY, SYMBOL DECALS....75–76, 79–
35 103–104 80, 83–84, 87
LOCK, CONNECTOR.....47 PIVOT ASSY, WORD DECALS.......75–76, 79–
LOCK,RECEP 4 WAY,14-18GA.....44, 104 O 80, 83–84, 87
LOCKNUT,ELEC,1/2".....104 PLAT ASSY,SYM,TZ34,ANSI,STAND.....93
O-RING (FLANGE 84344),TZ34.....111
LUG BOLT M12 X 1.5.....44 PLAT ASSY,WRD,TZ34,ANSI,STAND.....93
O-RING KIT (ORFS FITTINGS).......113–114,
PLAT CONTROL BOX GUARD ASSY......103–
117
M 104
O-RING KIT,FIELD SVC,ALL PROD........113–
PLATE, CABLE AND HOSE CLAMP.....89, 91
MANIFOLD,HYDRAULIC,TZ34***.....113–114, 114, 117, 119
PLATE, PLUG COVER, 4 WAY.....104
117, 119 O-RING, 0.094 X 1.31 X 1.5.....53
PLATE, STABILIZER, EURO BRAKE.....33, 35
MANUAL BOX W/DECALS***.....93, 97 O-RING,COIL NUT, HYDAC.....113–114, 117
PLATE, TAP, HYD TUBE CLAMP.....76, 80, 83–
MANUAL,OWNERS,CHARGER,105739.....47 O-RING,MASTR CYLNDR(62768)TMZ.....41
84, 87
MAST CRADLE ASSEMBLY.....43–44 O-RING,RELIEF VALVE (84326)*.....111, 113–
PLATE,AC ADAPTER,DIN/UK***.....93
MAST CRADLE ASSY W/DECAL ANSI.....43– 114, 117, 119
PLATE,CRADLE SPACER.....31
44 O-STYLE RETAINING RING.....53
PLATE,FOOT RETAINER.....53

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Part Description Index (continued)

PLATE,HYD ACCESS DOOR.....63 REPAIR LINK,END SET (48182)*.....83–84, 87 SCREW,HHC,5/8-11 X 4.5.....41


PLATE,JACK SUPPORT.....33 REPAIR,7 LINKS,3"IDX3.5"OD.......75–76, 79– SCREW,HHC,M10 X 1.5 X 34.....51
PLATE,LIFT MANIFOLD SUPPORT,LT.....65 80, 83–84, 87 SCREW,HHC,M10X20,GR5,YEL ZINC.....39
PLATE,LIFT MANIFOLD SUPPORT,RT.....65 RESERVIOR, 630LX160RD.....111 SCREW,HHC,M12 X 1.75 X 25.....39
PLATE,MTG,JACK,TONGUE,TZ34.....35 Reservoir.....37 SCREW,HHC,M12 X 70.....39
PLATE,OTRG LIMIT SWITCH COVER.....44 RESERVOIR FASTENERS.....111 SCREW,HHC,M12 X 80.....39
PLATE,PIN MOUNT BACKING.....97, 99 RESISTOR,10K OHM, 1WATT.....103–104 SCREW,PHIL,8-32X.50,SELF TAP.....93
PLATE,TEE CLAMP TZ-34.....53 RESISTOR,1K OHM 2 WATT.....103–104 SCREW,PHIL,PHM,10-32 X.38,SEMS.....68
PLATFORM ASSEMBLY, COMPLETE WITH RESISTOR,5.6K OHM 2 WATT ***.....103–104 SCREW,PHILLIPS,PHM,10-32 X .38....43–44,
DECALS.....97, 99 RETAINER.....49 71–73, 104
PLATFORM ASSEMBLY,COMPLETE WITH RETAINER,SPRING,1.21 X .375.....95, 99 SCREW,PHILLIPS,PHM,10-32 X .5.....67–68,
DECALS.....93 RIVET,ALUM,ALUM,P,.125 X .337.....63 71–73, 103–104
PLUG AND CAP KIT-SERVICE,37°**.......113– RIVET,ALUM,ALUM,P,.188 X .50.....95, 97, 99 SCREW,PHILLIPS,PHM,6-32 X .5.......68, 72–
114, 117, 119 RIVET,DRIVE, .25 X .25.....93, 95, 97, 99 73, 104
PLUG AND CAP KIT-SERVICE,ORFS*.....113– RIVET,STEEL,P, .25 X .375.....49, 61, 63, 129– SCREW,PHILLIPS,RHM,10-32 X 1.5.....44, 65
114, 117, 119 130 SCREW,PHM,10-32 X .625, YELLOW.....130
PLUG,NYLON .50 BLACK DOMED......67–68, RIVET,STL,STL,.188 X .45.......31, 75–76, 79– SCREW,RHM,1/4-20 X 1.50.....44
71–73, 103–104 80, 83–84, 87, 89, 91, 107, 129–130 SCREW,RHM,10-32 X .75.....44
PLUG,NYLON .875 BLACK DOMED........103– RIVET,STL,STL,.188 X .50.....75–76, 79–80 SCREW,RHM,10-32 X 1.25.....95, 99
104 RIVET,STL,STL,P,.125 X .5.....55, 61, 63 SCREW,RHM,6-32 X 1.....72–73
PLUG,NYLON 2.00 BLACK DOMED.....68, 73 ROD END,.250 X 2.75 LG.....93, 95, 97, 99 SCREW,SET,HS1/4-20X.625W/PATCH.....91
POST,FOOTPAD.....53 ROD END,.375 X 3.69...53, 75–76, 79–80, 83– SCREW,SHC,1/2-13 X 2.....65
POTENTIOMETER ASSEMBLY, 0-20K*....103– 84, 87 SCREW,SHC,3/8-16 X 1.25.....97, 99
104 Rod Sleeve.....37 SCREW,SHC,5/8-11 X 2.75,A574.....65
POTENTIOMETER ASSY 1-10K.....103–104 ROD,ACTUATR LEVER,MECH BRAKE**.....51 SEAL KIT,CHECK VALVE (84347).....111
POWER CORD,21 IN***.....47 ROTATE SPOOL ASSEMBLY.....117 SEAL KIT,CYL.79520,TZ34.....121
POWER CORD,CHARGER,110 US***.....47 SEAL KIT,CYL.79522,TZ34.....121
POWER CORD,CHARGER,110VAC,UK.....47 S SEAL KIT,CYL.79523&79524 TZ34.....121
POWER CORD,CHARGER,220 EU***.....47 SEAL KIT,CYL.87376,TZ34.....121
Screw.....37
POWER CORD,CHARGER,220,UK/AUS*....47 SEAL KIT,CYL.87563,TZ34.....121
SCREW JACK,TONGUE***.....31, 35
PRIMARY BOOM ASSEMBLY.....75–76, 79–80 SEAL KIT,FLOW CNT NEEDLE VALVE.....113–
SCREW JACK,TONGUE, W/WHEEL.....31, 35
PRIMARY BOOM ASSENBLY.....83–84, 87 114, 119
SCREW JACK,TONGUE,W/WHEEL.....33
PUMP FASTENERS,POWER UNIT,TZ34...111 SEAL KIT,HYDAC VALVES(84351).....111
SCREW W/ THREADED PIN,M12X1.75.....39
PUMP,1.66CC,HYDAC.....111 SEAL KIT,RELIEF VALVE (84346)*.....111
SCREW,BLEEDER,5/16,TMZ.....121
Push Rod.....37 SEAL KIT,ROTATE MOTOR,TZ34***.....65
SCREW,FHS,1/4-20X1.38,NP.....53
PUSH ROD ASSEMBLY TMZ50.....41 SEAL KIT,SOLENOID VALVE,2 POS........113–
SCREW,FHS,3/8-16 X 1.....53
PUSH ROD ASSY.REPLACE.KIT TMZ.....37 114, 117, 119
SCREW,HEX STAR WASHER GT10.....49
PUSH ROD,WHEEL CYL(80234,80235.....49 SEAL KIT,SOLENOID VALVE,4 POS*......111,
SCREW,HHC,1/2-13 X 1.5.....43–44
PWR UNIT,24VDC.....111 119
SCREW,HHC,1/2-13 X 2 GR5.....65
SEAL KIT,SOLENOID VALVES,HYDAC....113–
SCREW,HHC,1/2-13 X 3.25.....35
Q 114, 117
SCREW,HHC,1/2-13 X 3.75.....33, 35
SEAL, OIL,470094 PLAT.GEARBOX.....101
QUICK DISCONNECT CASING,BATT**.....44 SCREW,HHC,1/2-13 X 4.5,GRD.8.....31, 41
SEAL,GREASE (SL173).....49
SCREW,HHC,1/2-13 X 8.5.....31, 35
SEAL,RIBBED FOAM,3/8X1/8 PSA**.........73,
r SCREW,HHC,1/4-20 X .5.....109
103–104
SCREW,HHC,1/4-20 X .7....55, 61, 63, 75–76,
ref. oricice - plug, (refer to 604.1).....127 SECONDARY BOOM ASSEMBLY.......75–76,
79–80, 83–84, 87, 93, 95, 97, 99, 107, 109
79–80, 83–84, 87
SCREW,HHC,1/4-20 X 1.....43–44, 95, 97, 99,
SENSOR,LEVEL,2.5 DEGREE.....65
R 101, 107, 111
SERIAL # LABEL, TMZ 34........11–12, 15, 17,
REAR COVER ASSY, SYMBOL DECALS...61, SCREW,HHC,1/4-20 X 1.25.....89, 91 19–20, 23, 25, 27, 29
63 SCREW,HHC,1/4-20 X 2.....41
SHAFT, PLATFORM ROTATE.....101
REAR COVER ASSY, WORD DECALS......61, SCREW,HHC,1/4-20 X 2.75.....109
SHAFT, WORM.....101
63 SCREW,HHC,1/4-20 X 6.....101
SHAFT,MECH HITCH ASSY (55053).....39
RECEPTACLE, DIN, 220V 50A.....93 SCREW,HHC,3/8-16 X 1.....33, 35, 43–44, 49,
SHAFT,TZ34/20.....111
REFLECTOR,RECT,AMBER,EURO.....44 53, 75–76, 79–80, 83–84, 87, 93, 95, 97, 99,
SHELL,BOWDEN CABLE (55054).....51
RELAY,24VDC,40/30A,SEALED***.......71–73, 130
SHIM,SHORT,.03 THK........75–76, 79–80, 83–
104 SCREW,HHC,3/8-16 X 1.25 GRD 5.....53, 76,
84, 87
RELAY,24VDC,40/30A,SLD W/BRKT*........67– 80, 83–84, 87, 99 SHIM,SHORT,.06 THK........75–76, 79–80, 83–
68, 104 SCREW,HHC,3/8-16 X 1.50.....53, 75–76, 79–
84, 87
Release Handle Clip.....37 80, 83–84, 87
SHIM,TOP&BOT,SHORT,.03 THK........75–76,
RELEASE HANDLE REPLACE.KIT TMZ.....37 SCREW,HHC,3/8-16 X 2.25.....129–130 79–80, 83–84, 87
RELIEF VALVE, 1200PSI, TZ34.......113–114, SCREW,HHC,3/8-16 X 3.5.....35 SHIM,TOP&BOT,SHORT,.06 THK........75–76,
117, 119 SCREW,HHC,3/8-16 X 4.....97, 99
79–80, 83–84, 87
RELIEF VALVE,1000PSI, TZ34........113–114, SCREW,HHC,3/8-16 X 4.5.....31 Shock Absorber.....37
117, 119 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....31
SHOCK ABSORBER,HITCH (55053).....39
RELIEF VALVE,1200PSI, TZ34........113–114, SCREW,HHC,5/16-18 X .75.....111 SHOCK REPLACE. KIT,HITCH, TMZ.....37
117, 119 SCREW,HHC,5/16-18 X 1 GR5.....63, 65
Shoulder Bolt.....37
RELIEF VALVE,1500PSI, TZ34........113–114, SCREW,HHC,5/16-18 X 5/8,GR5.....41 SHOULDER BOLT REPLACE. KIT TMZ.....37
117, 119 SCREW,HHC,5/8-11 X 1.5 GRD.8.....41
SIDE LIGHT ASSY W/BULB***.....44
RELIEF VALVE,DB4,TZ-34***.....111 SCREW,HHC,5/8-11 X 1.75 GRD.8.....49, 51

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Part Description Index (continued)

SIGHT GLAS, POWER UNIT,TZ34.....111 TIRE/DOMESTIC,TZ34.....44 WASHER,LOCK,0.5".....129–130


SLEEVE,PROTEC,BEARING (55054).....51 TIRE/WHEEL ASSY,DOMESTIC,TZ34.....44 WASHER,LOCK,EXTRNL TOOTH, 5/16.....41
SLIDER, LOWER.....41 TIRE/WHEEL ASSY,EURO,TZ34.....44 WASHER,LOCK,M12.....39
SLIDER, UPPER.....41 TMZ34/2000 HANDLE, TONGUE.....31 WASHER,LOCK,M6.....109
SNAP RING.....51 TONGUE HANDLE ASSY T3400.....41 WASHER,LOCK,M8.....111
SNAP RING,EXTERNAL,.75 DIA....76, 80, 83– TONGUE JACK ASSY,TZ34,ANSI&CSA.....31 WASHER,LOCK,WAVY, M10 TMZ.....39
84, 87 TOOL TRAY ACCESSORY***.....129–130 WASHER,STAR,INTERNAL,#10...72–73, 103–
SNAP RING,EXTERNAL,1.00 DIA.......76, 80, TRIMLOCK,BLACK,1/4".....55, 107, 109 104
83–84, 87 TRIMLOCK,BLACK,3/8.....61, 63 WASHER,THRUST .5 X 1.0 X .063.....101
SOLENOID VALVE 2POS 3WAY,TZ34.....113– TUBE CADDY,AWP PLATFORM.....129–130 WEAR PAD, TZ34 CABLE BRIDGE......75–76,
114, 117 TUBE, BICYCLE GUARD,FRONT.....129–130 79–80, 89, 91
SOLENOID VALVE,3POS 4WAY,TZ34.....113– TUBE, BICYCLE GUARD,REAR.....129–130 WEAR PAD,3.75 X 1.5 X .75.....75–76, 79–80
114, 117 TUBE,RD,STL,.840 X .10 X 23.0.....111 WEAR PAD,3.75 X 1.50 X .63.....83–84, 87
SOLENOID VALVE,4WAY,TZ34.....111 TUBE,STD.SLIDING MIDRAIL-16.75.......107, WEAR PAD,4X4X.75 W/INSERT.....83–84, 87
S O L N 109 WEAR PAD,OUTER TUBE SIDES........75–76,
VALVE,2POS3WAY,W/COILTZ34.....113–114, TUBE,TONGUE,HYD BRAKE.....31 79–80, 83–84, 87
117 TZ34 LIGHT PACKAGE,EURO.....129–130 WEAR PAD,PLATFORM.....93, 95, 97, 99
Spacer.....37 TZ34 LIGHT PACKAGE,US.....129–130 WEAR PAD,PRIMARY BOOM.....75–76, 79–80
SPACER, HYDRAULIC TUBE MOUNT......76, TZ34 NON-MARKING FOOTPAD KIT.....53 WEARPAD, LIMIT SWITCH DOOR.....65
80, 83–84, 87 TZ34 TURNTABLE ASSY./BEARING....75–76, W E A R P A D , B O O M
SPACER, SIDE.....41 83–84, 87 LOWERING,BOTTOM.....61, 63
SPACER,CE TAIL LIGHT***.....109 WEARPAD,BOOM LOWERING,SIDE.....61, 63
SPACER,JACK,TONGUE,TZ34.....35 U WEARPAD,MAST CRADLE.....43–44
SPACER,OUTRIGGER PIN***.....53 WEARPAD,MIDPIVOT CRADLE.....31, 33, 35
U-BOLT,SQ BEND, 1/2-13.....93
SPACER,PLASTIC,#10X 5/16 X 1/8.....44 WEARPAD,OUTRIGGER.....53
SPINDLE NUT.....49 WEDGE (55054) TMZ34.....51
SPRING CLIP,1/4-20,MAGNI 565.....55, 61 V WELDMENT, PIVOT LINK, TOP.....95, 99
SPRING CLIP,3/8-16.....43–44 VALVE SOLENOID 3POS 4WAY,TZ34.....113– WELDMENT, PLAT PIVOT, ANSI.....93
SPRING SLEEVE,HITCH ASSY(55053.....39 114 WELDMENT, PLAT ROTATE (FIXED).....97, 99
SPRING, SHOE HOLD DOWN GT10.....49 VALVE, CHECK RP08A-01-C-N-15-3.....111 WELDMENT, PLAT ROTATE, ANSI.....97
SPRING,ADJUSTING SCREW***.....49 VALVE,CHECK,RV08A-01-C-N-05.....111 WELDMENT, PLAT ROTATE, CE.....99
SPRING,COMP,1" OD,232 LB/IN.....95, 99 VALVE,CNTRBAL 3500PSI,ATM VEN.....121 WELDMENT, PLATFORM PIVOT, CE.....95
SPRING,HOLD DOWN,BRAKE (55054).....51 VALVE,COUNTER BALANCE,3300PSI.....113– WELDMENT,BATTERY BOX.....55
SPRING,REAR BRAKE SHOE(80234,5.....49 114, 117, 119 WELDMENT,CASTER.....31
SPRING,RETURN,LOWER(55054)T34.....51 VALVE,COUNTERBALANCE.....121 WELDMENT,CE LOWER PIVOT LINK.......95,
SPRING,RETURN,UPPER(55054)T34.....51 VALVE,COUNTERBALANCE 3000 PSI*.....121 99
Stop.....37 VALVE,FLOW CONTROL .34 GPM***......117, WELDMENT,CONTROL BOX GUARD.....103–
STOP RING (55053) TMZ34.....39 119 104
STOP&SPRING REPLACE.KIT TMZ.....37 VALVE,FLOW CONTROL***.....119 WELDMENT,CONTROL BOX,LOWER.......71–
STRAP,RUBBER,30.00, W/S HOOKS......129– VALVE,FLOW CONTROL,PRESS 73
130 COMP*.....113–114, 117 WELDMENT,CONTROL BOX,UPPER**....103–
STROBE,BEACON W/O HARDWARE***....130 VALVE,PO CHECK.....121 104
S T R O B E , B E A C O N , W / O U T VALVE,SOLENOID 3POS 4WAY TZ34.....119 WELDMENT,CSTR,TNGUE JACK,TMZ**.....35
HARDWARE**.....130 VALVE,SOLENOID 3POS 4WAY,TZ34.....119 WELDMENT,FENDER MOUNT LFT HYD...43–
SUCTION FILTER,POWER UNIT,TZ34.....111 VALVE,SOLENOID W508W-01-C-N-0.....121 44
SUCTION LINE,POWER UNIT,TZ34.....111 WELDMENT,FENDER MOUNT LFT
SVC KIT, TZ34 POWER UNIT.....111 MECH.....43–44
SVC KIT,UK RECEPT.REPLACEMENT.....93
W WELDMENT,FENDER MOUNT RT HYD....43–
SWING COVER.....65 WASHER.....111 44
SWITCH, ROLLER PLUNGER LIMIT.....95, 99 Washer.....37 WELDMENT,FENDER MOUNT RT
SWITCH,LIMIT W/CONNECTOR.....95, 99 WASHER - SPINDLE.....49 MECH.....43–44
SWITCH,LIMIT,TABULATED,BLUE.....43–44 WASHER,.375X1.25X.100.....61, 63 WELDMENT,FRONT CRADLE TZ-34.....31
SWITCH,LIMIT,TABULATED,BLUE**.....65 WASHER,DISK M12.....39 WELDMENT,FRONT CRADLE,CE.....33, 35
WASHER,FENDER,.25 X 1.25 X.062.....43–44 WELDMENT,JACK MOUNT.....33
WASHER,FLAT,.625 HARDENED.....49, 51, 65 WELDMENT,LINKAGE.....76, 80, 83–84, 87
T WASHER,FLAT,M12.....39 WELDMENT,LOWER LINK PIVOT TZ34.....95,
T-BOX,2.75 X 4.5 X 2.0.....93 WASHER,FLAT,M12 HARDENED.....31, 41 99
TAILLIGHT,LEFT W/HARDWARE***.....107 WASHER,FLAT,MS,#10,Y.....43–44 WELDMENT,MIDPIVOT CRADLE........76, 80,
TAILLIGHT,RIGHT W/HARDWARE***.....107 WASHER,FLAT,MS,#8,Y.....44 83–84, 87
TEE,RUN,520428-4.....121, 125, 127 WASHER,FLAT,USS,1/2",Y.....31, 35 WELDMENT,TURNTABLE FRAME RT.....65
TEE,UNION,520401-4.....123 WASHER,FLAT,USS,1/4"Y.......61, 63, 89, 91, WHEEL CYLINDER,LH (80235).....49
TERM,NI PIN,S&F,16-18GA,BULK.......44, 95, 93, 95, 97, 99, 101, 107, 109 WHEEL CYLINDER,RH (80234).....49
99 WASHER,FLAT,USS,3/8",Y.....33, 35 WHEEL,14 INCHES.....44
TERMINAL BLOCK END PLATE.....67–68, 72– WASHER,FLAT,USS,5/16",Y.....31, 43–44, 53
WHEEL,PNEUM 10",3/4" HUB***.....31, 35
73 WASHER,LOCK, 1/4 INCH.....41 WINCH HANDLE GRIP.....101
TERMINAL BLOCK, WIELAND***...67–68, 72– WASHER,LOCK,#10 PLTD.....43–44
WIRE CABLE,14GA/3 CON.TPE JKT*.....93
73 WASHER,LOCK,.25.....55, 75–76, 79–80, 83– WLDMNT, TRNTBL COVER, FRONT.....63
TERMINAL RAIL,TZ34.....67–68, 72–73 84, 87, 99, 101, 111 WORM & HANDLE ASSEMBLY.....101
TIRE WITH TUBE, TMZ34.....31 WASHER,LOCK,.375....33, 35, 43–44, 53, 75– WORM & WORM SHAFT ASSY-SERV***...101
TIRE WITH TUBE,TMZ34**********.....35 76, 79–80, 83–84, 87

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Part Description Index (continued)

WORM GEAR TRAIN ASSEMBLY.....101


WORM GEAR,R.H.PER GENIE DWG.....101
WRENCH, LUG,13/16.....129–130
WRENCH,LUG, EURO TMZ.....129–130

Z
ZERK,GREASE (55053).....39
ZERK,GREASE,1/8 NPT.....65
ZERK,GREASE,5/16-24,STRAIT.....95, 99

Part No. 84566 TZ-34/20 141


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Fitting Cross References

142 TZ-34/20 Part No. 84566


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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

146 TZ-34/20 Part No. 84566


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Fitting Cross References (Continued)

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Fitting Cross References (Continued)

148 TZ-34/20 Part No. 84566


Parts Manual

Part No.

Rev C9
84566
TZ-34/20

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