INJECTiON PUMP MODEL

DBGVCC42!3-
8AJ
_
0505 SUPERSEDES MODEL
I-ION *
CUSTOMER PART NO. COW-9,w3-J
/-- DATED 11-1-74 CUSTOMER’S NAME & ADDRESS:

ENGINE 172 CU. h. Ford Motor Company

FULLLOAD RPM 2000 - ENGINE RPM 2200 Industrial Engines
APPLICATION TRACTOR
Village Plaza
GOV. REGULATION 10 % ISSUED BY: J. McMahon
Dearborn, Michigan
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OltlERWlSE NOTED RPM MM’ PER MIX. vrd-h RINS.PUMP
TEST STAND *10 STROKE 8
1. INJECTION LINES l/16 I.D. BY 20” LON(
2. TEST OIL TEMPERATURE 110-115°F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. CHECK POINT
4. CALIBRATING OIL (S.B.201) Il. SET TORQUE SCREW
PUMP OPERATING SPEED.. HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 18 ///Hr. @ 2000 RPM 13. HIGH IDLE (WOT)
(53BHP @ 2200 RPM)
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF ;‘/2 HI-IDLE DEL,)
1. Delivery Valve 15. LOW IDLE
2. Speed Advance
16. TRANSFERPUMP PRESSURE (WOT)
3.
17. THROTTLE LEVER STOP SCREW
4. 18. MINIMUM CRANKING SPEED DELIVERY
PUMP SETTINGS (t . . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.960 f.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LEFT SIDE VIEWING END PLATE
t(USE GAGE NO. 18914) 20. TIMED LEFT SIDE VIEWINGEND PLATE
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CAI$ (Relative to Beginning of Injection)**
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANI: 22. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. TIMED TO THIS CYLINDER (FROM END PLATE)_ _ _@
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
5. ADJUST TRANSFER PUMP PRESSURE (WOT) a. Torque all Fasteners per XL713 or s.~.106
b. **True Beginning of Injection is l/2" after this point
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18
c. All accessories to be attached to pump per Installation
7. AUTO ADVANCE SPEED RESPONSIVE Drawing I-DBGVCC429-8A.l
a. ADVANCE MOVEMENT 7” d. Name Plate to read 2200 RPM
e. Cover Name Plate with Masking Tape before shipping
f. Paint depression to End Plate with INCA GOLD. Use FoMoCo
paint, a product of the Ford Motor Company
g. Fuel Line Connectors (f/11336) to be purchased separately
h. Return Oil - W.O.T., 35 PSI: loo-350 cc/min.
Closed Throttle; 25-50 cc/min. less than W.O.T.
i. t%y;l;6tdj. Throttle Lever in RZ-L position per KL400
. .
1 25. SEALING WIRES: PART NO. 10408 2 REQUIRED

I (REFERENCE
*Pumps destined
Ford Part No. CONN-9A543-J
DRAWING XL545 IO R SERVICE &JLLETIN 134R)
for service d istribution may be identified
_-:
by
G
AMT. IMT.
/--- 3
'ART
NO. HOUSING AND DRIVE GROUP IEP.
-
DESCRIPTION

INLJT, low idle adj. screw 1 12174

WASHER, low idle adj. scre 1 12337
SCREW, low idle adjusting 1 12334 1 IEAL, low idle screw

:SCRF.W,cover hold down 3 2202

LOCKWASHER,cover screw 3 1582 -m

13521 3 JASMER, cover hold down screw

L2153 1 COVER, governor control
GASKET, governor cover 1 2054
liEAL, pilot tube 1 3622 11331 2 SCREW, head locking
!SEAL, drive shaft 2 0453
SHAFT, drive 1 0259

1 RING, drive :,,haft ret.

SCREW, name plate 2 0401 1 dOUSING ASSEElBLY

F'LATE, name 1 0394. 2 BUSHING, tlnmttle shaft
CASKET, timing line cover 1 0574 1 TUBE, pilot.
SCREW, timing line cover 2 0584
C:OVER, timing line 1 -0567 1~ w
cp
i
HEAD AND ROTORGROCP

!0478 1 HYD. HEAD & ROTORASSEMBLYS:

11056 2 PLLEJGER,cotor (basic)
use 11077 thrull060 (Standard)
oi- 11062 thru 11065(Oversize)
ROLLER, cam -1141 1s indicated on rotor S.B.60R
SHOE, cam roller 0116
13821 1 JALVE, delivery S.B.143R
?r 13822 (Oversize) as Req'd.
CAM RING .0384
13839 1 SPRING, delivery valve
16440 1 STOP, delivery valve
13837 1 SCREW. deliverv valve
SEAL, hydraulic head -1304 1 WIRE. vent
L4565
SPRING, leaf 4247 L1438 2 SCREW, hydrmlic head plug
SCREW, leaf spring adj. L1175 11439 1 WIRE, vent wire retainer
12216 1 SCREW, hydmulic head plug
CONNECTOR,fuel line
WASHER, fuel line con". -6225
L1208 1 RING, rotor retainer
SCREW, fuel line con". -1346 2
11212 KETAINER, rotor
*INDENTED LTEI4S INCLUDED
 E
‘
AY’i
DESCRIPTION
.%
DBGVCC429-8AJ
SEAL, end plate sleave 1 ?LUG, end plate
,y+% regulating
:hr 11524 or 1!541 as reqvired
regulating
;ILTER ELEMFXIT&.'Y
ah. _, filter cap
1 ;LEEVE, end plate
SEAL, transfer pump
ROLLPIN, end plate 1.0~.
1 SPRING, plunger retainer

1 'LATE, end
LINER, transfer pump 1
BLADE, transfer pump 2 4 JASHER, end plate screw
PLUG, end plate pipe! 1 4 XREW, end plate
4 ,OCKWASHER, end plate screw
= =

SPRING, governor conltrol 1 :ETAINER, spring

1 ;PRING, idling
ARM, governor i44a2 1 XJIDE, idling spring
SHAFT, gov. am pivolt 12214 1 tRMASSY., meteritlg valve
SEAL, pivot shaft 11588 1 IASHER, guide stud
NUT, pivot shaft retaining 12288 1 STUD, guide
SPACER, governor spring 15284 1 IHIM, metering valve
1 'ALVE, metering
SLEEVE, governor thmst 14483
1 SPRING, metering valve
(140_) 119632 1 XTAINER ASSY., go". weight
WEIGHT, governor 11658
1 RET. ASSY., gov. wt. (basic)
WASHER,gov. thrust sleeve L1620 1 RETAINER, go". weight
RING, gov. cage reta.ining 12285 1 HUB ASSY., gov. weight
1 RING, flexible ret.
= =
LINK AGE GROUP
-1
1 SCREW,adj. throttle lever pos
NUT, throttle lever stop set 1 12175 1 SCREW,adj. throttle lever ret
1 1 JASHER, adj. T.L. ret. screw
SCREW, throttle lever stop 12972
1 JASHER, adj. T.L. pos. screw
LEVER, throttle shaft 1 12221 1 4RM ASSEMBLY,adj. throttle
CLIP, shaft retainer 1 12253
,*rp- 2 12040 1 SCREW,high idle
hrottle shaft
2 14408 1 NUT, high idle screw
throttle shaft seal
1 SHAFTASSEMBLY,throttle
SHAFT, shut-off 1 16279
1 :AM, shut-off
11901 IOOKASSEMBLY,go". linkage
12360 : SCREW,go". link. hook adj.
12362 1 WASHER,go". link. hook adj.
11900 1 HOOK, governor linkage
- 12358 1 LINK ASSY., gw. link adj.
1 SPRING, govermr linkage
= =
AUTOMATICADVANCEGROUP

PLUG, piston hole (SPRING) 1 12640

SIAL, piston hole plug 1 12764 1 EAL, piston hole plug

7" Advance 1 SPRING, outer advance
PLSTON, spring 1 ~12756

as SHIM, advance spring

aqc
WASHER,slide 2
*P.ISTON, power 1 1 RETAINER, slide washer
2 SEAL, head lot. screw
SEAL, piston hole plug 1
Seal, piston hole plug 1 1 SCREWASSY.. head locating
*A!ssemble with Part No. 1 SCREW, cam advance
towards Piston Hole Pl~r 1 SEAL, adv. screw hole plug
PLUG, pistm hole (Powr) 1 1 PLUG, adv. straw hole
- -
-
FOR SERVICE USE ONLY FOR EXTNEERING USE ONLY
G?PLICABLE SERVICE ASSEMBLIES DATE CHG. NO
A ECITION
GASKETKIT j/16369 1-16-74 11893 16
11-l-74 12081 17