INJECTION PUMP MODEL DBWCC42WCM

0508 SUPERSEDES MODEL

SPECIFICATION
CUSTOMER PART NO. &JZ-9ASq3-A
EDITIONNO. 17 DATED 11-30-81 CUSTOMER’S NAME 6 ADURESS:
Ford Motor Compan:y
ENGINE 172 Cu.In. fULL LOAD RPM 1800 Industrial Engines
APPLICATION GENERATOR ViJaage Plaza
GOV. REGULATION 3 % ISSUED BY:T. Christensen Deaxbom, nichi
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NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 011 T”.Nf. Cum,
TM STAND CICSS..IO,
_.I

1. INJECTION LINES 1/16”I.D. BY 20" LONG 8. CHECK POINT 1500 48-52

2. TEST OIL TEMPERATURE IlD-115” F. 9. CHECK POINT 1800
2. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
1. CALIBRATING OIL (S.B.200 II. SET TOROUE SCREW
?UMP OPERATING SPEED BALF ENGINE SPEED 12. CRECKSHUT-OFF (WOT) ...,, 1800 3 MAX.
ENGINE FULL CONSUMPTION 13. HIGH IDLE (WOT) 1854 10-13 4
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF ;K HI-IDLE DEL.) 1900 5-6
1. Delivery Valve 15. LOW IDLE
2. Automatic Advance 16. TRANSFER PUMP PRESSURE (WOT) 400 17-22
3. Electric Shut-off (12V. E.T.R.) 1,. CHECK SHUT-OFF (WOT) 400 3MAX
4. Speed Droop 18. MINIMUM CRANKING SPEED DELIVERY 150 25 7 Mm..
PUMP SETTINGS (t . . . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.9600 +.D005
2. GOVERNOR LINKAGE GAP ,125” TO .165 19. NAME PLATE .LEm SIDE VIEWING END PLATE
(USE KIT NO, 23093 SB95/XL862 20. TIMED LEFT SIDE VIEWING END PLATE
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. T,MEo To CA?‘. (Relative tq Beginning Of I"jL'Cti""f*
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND 22. GOVERNOR CONTROL COVER TO BE STAMPED 12VOLTS.
CLEAR AIR FROM SYSTEM. 2% TIMED TO THIS CYLINDER (FROM END PLATE)_ _ _@
A CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT ADO RPM 24. SPECIAL NOTES:
5. ADJUST TRANSFER PUMP PRESSURE (WOT) a. Torque all Fasteners
per XL.784or S.B.106
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERV (SEE STEP18
b. 200-500 cc/min. Return Oil @ 35 PSI W.O.T.: with closed
7. AUTO ADVANCE SPEED RESPONSIVE
throttle return oil should be 25-50 cc less
*True BeBinning of In'ection 1 2" after tin& mark
a. ADVANCE MOVEMENT 7’ -0+1 'a: Electric Shut-off (123. E.T.R. I Refer to S.B. 108 R
e. Cover Name Plate with Fitting No. 15830 installed.
f. Speed Droop Reference XL273 or S.B.97Rl
g. Pump to be tested with Fitting No. 15830 installed.
h. Fuel Line Connectors ((111336) to be purchased separately.
i. Assemble Adj. Throttle Lever in P.2-,L position per XL164
or S.B.164

25. SEALING WIRES: PART NO. 10408 3 REOUIRED . .

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

HOUSINGAND DRIVE GROUP r*nno ZF

ESL
12998 1 CREW,low idle hole plug
-13459 1 ASHER, low idle hoLe, plug
1 EAL, low idle screw
SCREW,cover hold down 2 22351 1 CREW,cover hold dc+rm
LOCKWASHER,cover screw ) 11582
1 DNNECTDRASSY., return line
3 IMBER. cover hold dovn screw
1 DOVER,governor control
GASKETvgovernor cover L 12054
SEAL,pilot tube 13622 2 CREW, head locking
SEAL,drive shaft ! 10453
SRAFT,drive : 10259

1 UNG. drive shaft ret.

SCREW,name plate ! 10401 1 tOUSINGASSEMBLY

PLATE, name 10394 2 BUSHING, throttle rshaft
GASKET, timing line cover ! 10574 1 TUBE, pilot
SCREW,timing line cover / 10584
COVER, timing line ! .0567 -W :
i

HEADAND ROTORGR0L.P

20478 1 IiYD. HEAD 6 ROTORASSEMBLY*

2 PLUNGER,rotor (basic)
use11057 thru11060(Standsrd
/-----11056
or 11062 thru 11065 (Oversize,
ROLLER, cam 2 11141 as indicated on rOtOr S.B.60R
SHOE, cam roller 2 20116 1 ?ALVE, delivery S.B.1431
CAMRING 1 or13822 (Oversize) as Req'd.
10384
13839 1 SPRING, deliver,. valve
16440 1 STOP, delivery valve
13837 1 SCREW,delivery valve
SEAL, hydraulic head 1 11304 1 WIRE, vent
14247 14565
SPRING, leaf 1 11438 2 SCREW,hydraulic head plug
SCREW,leaf spring adj. 1 11175 11439 1 WIRE, vent wire retainer
12216 1 SCREW,hydraulic head plug
CONNECTOR,fuel line
WASHER.fuel line corm. 8 16225
11208 1 UNG. rotor retainer
SCREW,fuel line con”. 4 11346 11212 2 RETAINER, rotor
'INDENTED ITEMS INCLIJDED
I
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I*T. L*T. 1.

-mm s otscm~‘oN
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DBGVCC429-261
1 ZUG, end plate
SEAL, end plate sleeve 2
SPRING, regulating 1 hru 1524 or 15541 as required
PISTON, regulating 1
CAP 6 FILTER ELEMENTASS'Y 1
SEAL, filter cap 1 1 LBEVE, end plate
SEAL, transfer pump 1
ROLLPIN, end plate lot. 1
1 PRIWG, plunger retair1er

1 LATE, end
LINER, transfer pump 1 UASHER.end plate a&C
BLADE, transfer pump 2 :. SCREW,and plotc
PLUG, end plate pipe 1 4 UXKWASRER,end plate screw
= -& BAL, end plate plug .b_

SPRING, control 1 18275 1 QD AS$Y.. control

ARM, governor 1 13554 IN, control spring
SBAFr, governor arm pivot- 1 1355c : 8AL, control rod guide
1357: 1 ASHER. control rod guide
SEAL, pivot shaft 2 1296( 1 W, adjusting cap
NUT. pivot shaft retainer 2 12288 1356; 1 AP ASSY., adjusting
GUIDE, control rod 1 16629 1161( p BIM, metering valve
ARMASSY., metering valve 1 22134 20845 1 ALVE. metering 22250/5B336
SLEEVE, governor thrust 1 14483
OI 21312 19632 1 BTAIRBRASSX., go". emight
WEIGHT, governor 6 11658 19528 1 RET. ASSY..gov. vt.('basic)
23267 1 RETAINER, go". weight
WASHER,gov. thrust sleeve 1 BUB ASSY., go". veig:ht
W J 18986 1
RING, go". cage retaining 1 122851 17513
-._ 1 RING, flexible ret.
= z?z!z : .,0
I LINKAGEGROW 4
12051 1 ICREW,adj. throttle lever
.12998 1 XREW, adj. throttle Iever
;NUT, 9.0. at-o adj. ocrew 1 L2173 X%IER, adj. T.L. ret. scrdw
.11582 1
SW,
‘ shut-off arm adj. 1 i2972 12049 1 &%ER, adj. T.L. pas. screw
LEVER, throttle shaft 1 12221 12298 1 u(M ASSEMBLY,adj. throttle
CLIP, shaft retainer 1 L2253
12169 1 ;CRRW,high idle
SEAL, throttle shaft 2 17438
12175 1 YUT, high idle screw
WASHER,throttle shaft seal 2 L4408 SHAFTASSEI'L8LY,throttle
12019 1
SHAFT, shut-off 1 116279

1 IOOKASSBKBLY,go". l!tnkage
1 SCREW,gov. link. hqlok
1 WASHER,go". link. lbiook
_-___ 1 ROOK, governor linkilge
12358 1 LINK ASSY., gov. liuk
11926 1 SPRING, governor linkage
= -L El--
AUMMATIC ADVANCEGROUP
12640 1 PLUG. piston hole (Spring)

A&! 20113 1 SW, piston hole plug

1 SEAL. piston hole plulr
1 SPRING. outer advance
22741 as
PISTON, spring 1 22181 eq'4 SHIM, advance spring
%Y 5
WASHER.slide 2 1.2622
l ASSMBLE WITB PART NO. 15101 1 RRTAINBR, slide washer
TOWARDSPISTON BOLE PLEG 2 SEAL, head locating screw
11507
*PISTON, pouer 1 1.6241
2223f 1 SCRF,W
ASSEMBLY,head locsting

SEAL, piston hole plug 1 2:0113 15431 1 SCRBW,cam advance

'PLUG, piston hole (POWKR) 1 i !2655 1276( 1 SW, adv. screw hole plug
SW, piston hole plug 1 I 1.2764 1573! 1 PLUG, advance scrov-lr61e
 MODELNO. DBGVCC429-2CM
= =
Install Grounding Strap
on LEFI: Side Viewing
Trans. Pumpper XL-663
LOCKWASHER. cover screw
WASHER,tenainal contact
Page, 3 of 3
ELECTRICSHUT-OFFGROUP(E.T.R.)
I
LOCKNUT,tennlnal contact
: UASHER,tenninal contact
STRAP. terminal aroundina
: LOCKkSHER. terminal c&act
2 NUT, terminal contact
2 WASHER.tennlnal insulating

SOLENOIDFRAMEh ARJ4ASSY. 1 SOLENOIDFRAME6 AM ASSY.

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FOR SERVICE USEONLY FOR ENGINKERINGUSE ONLY
APPLICABLESERVICE ASSEMBLIES w CHG. NO
A JtDITION
GASWT KIT t16369 W-24-73 11824 15
SOLBNOIDAND ARWASSEMBLY i22146 l-16-74 11893 16
CO~RAND soxzt4om ~EM)LY #18524 11-30-81 14406 17
PILOT TUBE REPLACEMENT
KIT x10431