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MEMSCI-9714; No. of Pages 9
a r t i c l e i n f o a b s t r a c t
Article history: In the present work, the effect of additive, polyethylene glycol 600 (PEG 600), on the ultrafiltration perfor-
Received 4 September 2009 mance of the polysulfone (PSf)/sulfonated poly(ether ether ketone) (SPEEK) blend flat sheet membranes
Received in revised form prepared in a polar solvent of N,N -dimethylformamide (DMF) by phase separation process was investi-
15 December 2009
gated. The effects of additive concentration on the ultrafiltration performance such as compaction, pure
Accepted 15 December 2009
water flux, water content, hydraulic permeability and morphology were investigated. The addition of
Available online xxx
PEG 600 in the dope solution increases the exchange rate of additive and non-solvent during the mem-
brane formation process, resulting in the appearance of the macrovoids formation as visualized under
Keywords:
Polyethylene glycol
microscope. The pure water flux and Equilibrium water content of the blend membranes were increased
Phase separation while hydraulic permeability was decreased.
Membrane separation © 2009 Elsevier B.V. All rights reserved.
Additive
Ultrafiltration
1. Introduction the effects of PVP on CA/PSf blend membranes and showed that
increase in the concentration of PVP in casting solution resulted
For the past several decades, synthetic polymeric membranes in the improved performance of membranes. Polysulfone (PSf) is
are used for a wide variety of liquid separations such as microfil- widely used as an ultrafiltration, reverse osmosis and pervapora-
tration, ultrafiltration, reverse osmosis, nanofiltration. A common tion membrane since polysulfone has good thermal and chemical
method for the preparation of polymeric membranes is the phase stabilities [10]. However, hydrophobic surface of polysulfone mem-
separation process [1,2]. At the same time, blending of two dif- branes has a severe fouling during ultrafiltration processes [11].
ferent polymers offers attractive opportunity for the development Therefore, modifying the PSf membrane, including structure and
of novel materials with valuable combination of properties [3]. In cross-section morphology, hydrophilic properties, is significant for
recent years, several polymer blends have been developed for suc- practical applications. Sulfonated PEEK was first applied in mem-
cessful application in ultrafiltration separation [4–6]. Alongside, the brane formation to improve hydrophilic properties of relatively
addition of organic or inorganic additives as the third component hydrophobic polymers [12].
to the blend polymers has been one of the important procedures In our previous study [13], SPEEK was introduced to modify
used in membrane preparation to control the morphology and per- CA membrane in order to obtain CA/SPEEK blend UF membrane.
formance of membranes. Studies have been conducted by adding Introduction of SPEEK in the CA membrane resulted in improved
additives such as polyethylene glycol (PEG), hyperbranched polyg- UF performance. Further, we prepared polysulfone and sulfonated
lycerol (HPG) polyvinylpyrrolidone (PVP) in the casting solution poly(ether ether ketone) blend membranes and characterized their
to improve the membrane performance [7–9]. Idris and Yet [8] ultrafiltration performance [14]. It was found that the extent
found that the presence of PEG in the dialysis membrane enhanced of blend compatibility of polymer compositions is 85/15 wt% of
the membrane performance exhibited by the high urea clear- PSf/SPEEK. Phase separation formed beyond 15 wt% of SPEEK into
ance and high urea permeability. Sivakumar et al. [9] investigated the PSf/SPEEK polymer blend. Further, 85/15 wt% of PSf/SPEEK
blend membrane shows highest pure water flux, water content, and
porosity compared to other membranes. Su et al. [15] selected five
additives such as butanone (BO), ethyl ether (EE), ethylene glycol
∗ Corresponding author at: Department of Chemical Engineering, National Insti-
monomethylether (EGME), diethylene glycol (DEGC) and polyethy-
tute of Technology, Thanjavur Road, Tiruchirappalli 620015, India.
lene glycol and studied the rejection performance of PEG with
Tel.: +91 431 2503118; fax: +91 431 2500133.
E-mail addresses: arthanaree10@yahoo.com, arthanareeg@nitt.edu molecular weight of 2000–20,000 Da through poly(phthalazinone
(G. Arthanareeswaran). ether sulfone)-bisphenol (PPES-B) UF membranes. It focused on
0376-7388/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2009.12.020
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MEMSCI-9714; No. of Pages 9
the effects of type and concentration of additives on PPES-B mem- of the casting chamber was maintained at 50 ± 2% and the tem-
brane and the membranes with PEG400 as additive exhibited better perature was kept at 20 ± 2 ◦ C. Prior to casting, a gelation bath of 2 l
performance than other four as additives. consisting of 2.5% (v/v) DMF and 0.2 wt% SLS in distilled water (non-
In sight of this, the main objective of this work is to investigate solvent) was prepared and the bath was ice-cooled to 4 ◦ C. Thirty
the effect of PEG 600 on the performance of PSf/SPEEK blend ultra- seconds was the maximum solvent evaporation time that allowed
filtration membrane in terms of pore statistics, compaction, pure the preparation of membrane sheets, longer times resulted in holes
water flux (PWF), equilibrium water content (EWC) and hydraulic within them. After the solvent evaporation period at humidifying
permeability (Pm ). In the initial experiments, effects of various addi- chamber, the glass plate was immersed into ice-cooled gelation
tives were studied, and PEG 600 was chosen as suitable additive for bath at 4 ◦ C for at least 1 h. The hardened membranes were eventu-
this investigation. It has been shown that the introduction of PEG ally peeled from the glass plate and after the gelation, membranes
600 beyond 7.5 wt% in the total polymer composition of PSf/SPEEK were stored at 5 ◦ C in distilled water until they were tested. Every
resulted in heterogeneous solution leading to phase separation membrane sheet was inspected with a light-box to detect defects,
during membrane formation. Hence, we selected a maximum of such as thin spots and pinholes; defective membranes were dis-
7.5 wt% of PEG 600 in the PSf, PSf/SPEEK blend composition and carded. Prepared membranes (76 mm diameter) were cut from the
introduced PEG 600 by reducing the composition of DMF as solvent. flat sheets for the ultrafiltration experiments.
The MWCO of the prepared membranes have been determined by
using different molecular weight of proteins. The morphology of 2.3. Membrane characterization
the resulted membranes has also been studied by scanning electron
2.3.1. Morphological studies
microscope (SEM).
The morphological characterization of all the blend membranes
was studied using scanning electron microscopy (SEM) (Leica Stere-
2. Experimental oscan440, UK). The membranes were cut into pieces of varied sizes
and mopped with filter paper and were immersed in liquid nitro-
2.1. Materials and methods gen and the frozen membranes were preserved in desiccator for
SEM studies. The top surface and cross-sectional view of the mem-
Commercial grade polysulfone Udel P-3500 (PSf) was procured branes, was observed by SEM under very high vacuum at 25 kV and
from Amoco Polymers Inc., USA. Commercial grade poly(ether ether at different magnifications.
ketone) (PEEK) (Victrex PEEKTM 450 PF) was supplied by Abhi-
man Polymers, India. Analytical grade N,N -dimethylformamide 2.3.2. Pore statistics
(DMF) and sodium lauryl sulfate (SLS) were obtained from Quali- The average pore size and surface porosity of membranes were
gens Fine Chemicals, Glaxo India Ltd., India. Polyethylene glycol determined by the ultrafiltration of protein solutions of different
(PEG) 600, oxalic acid, maleic acid and acetone were procured from molecular weights. The molecular weight of the solute that has a
SRL Ltd., India. Disodium hydrogen orthophosphate anhydrous and solute rejection (SR) above 80% was used to evaluate the average
monosodium dihydrogen orthophosphate heptahydrate were pro- pore size, R̄, of the membranes using the following equation [16,17]:
cured from CDH Chemicals Ltd., India. Bovine serum albumin (BSA), ˛
Mw = 69 kDa, pepsin, Mw = 35 kDa, trypsin, Mw = 20 kDa were pur- R̄ = 100 (1)
%SR
chased from SRL Chemicals Ltd., India and used as received. Egg
albumin (EA), Mw = 45 kDa was obtained from CSIR Bio Chemical where R̄ is the average pore size (radius) of the membrane (Å), and
Centre, New Delhi, India. Deionized and distilled water was used ˛ is the average solute radius (Å). The %SR is a percentage solute
for the preparation of protein feed solution and for the gelation bath rejection of proteins (from Eq. (6)). The average solute radii, also
preparation. known as the Stoke radii, were obtained from the plot of solute
molecular weight versus solute radius in aqueous solution, which
was developed by Sarbolouki [17].
2.2. Preparation of blend membranes
The surface porosity, ε, of the membrane was calculated by the
orifice model given below assuming that only the skin layer of the
Sulfonation of PEEK by using concentrated sulfuric acid is
membrane is effective in separation.
explained in our earlier reported procedure [13]. The casting solu-
tions (17.5 wt%) were prepared by blending of PSf and SPEEK 3Jw
ε= (2)
polymers of different compositions in presence of different con- P R̄
centrations of PEG 600 in DMF under constant stirring for 4 h at where is the viscosity of the permeate water in Pa s, Jw is the pure
60 ◦ C. A series of such polymer solutions were prepared by varying water flux of the membrane in m3 /m2 s, R̄ is the average pore radius
the composition of PSf, PSf/SPEEK with an increment of 2.5 wt% of in Å and P is the transmembrane pressure in Pa.
PEG 600, as shown in Table 2. The obtained homogeneous solution
was allowed to stand for at least 3 h to eliminate the air bubbles. In 2.3.3. Equilibrium water content
the membrane preparation process, two types of phase separation Equilibrium water content is considered to be an important
can be distinguished. The dry phase inversion takes place in the characterization parameter as it indirectly indicates the degree of
atmosphere by evaporation of the solvent. The wet phase inver- hydrophilicity or hydrophobicity of a membrane [18]. Also it is
sion is carried out by immersing the polymer solution film into a related to the porosity of a membrane. Membranes were weighed
coagulation bath of a non-solvent, where an exchange of solvent in an electronic balance in wet state after mopping the surface
and non-solvent takes place and the membrane is formed. In this water with a clean tissue paper. The wet membranes were dried
study, we prepared membranes by a combination of both processes. by putting in a vacuum oven for 24 h at a temperature of 50–60 ◦ C
The polymer solution was poured over a smooth glass plate and and again they were weighed in dry state. The EWC at room tem-
spread with a metal rod with side runners to produce 0.22 mm perature is calculated as follows [18]:
thickness of the membrane. The size of the casting area was approx-
wet membrane weight − dry membrane weight
imately 29 cm × 25 cm. For those membranes prepared using a EWC (%) =
wet membrane weight
solvent evaporation period, the glass plate was placed inside a
humidifying chamber. During casting, the relative humidity (RH) × 100 (3)
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Table 1
Effect of different additives on PWF of PSf (17.5 wt%) membranes.
Total polymer (wt%) Additives (wt%) Solvent (wt%) Pure water flux at 345 kPa (l m−2 h−1 )
flat membrane decreases with increasing LiCl, PVP and PEG con- PSf/SPEEK/PEG blend casting solution. Since PSf/SPEEK is water
tent in the PES casting solution. From Fig. 1, it is observed that insoluble, they still remain in the membrane matrix after phase
2.5 wt% of PEG 600 in 95/5 wt% PSf/SPEEK blend compositions of inversion process. However, part of PEG in the casting solution
membranes exhibited smaller pores distributed evenly. However, might be removed from the membrane matrix due to PEG dis-
the pore size increases with 7.5 wt% of PEG 600 concentrations in solving into the non-solvent (gelation solution) phase during the
same blend composition. The blend membrane of PSf/SPEEK/PEG process. The growth of PSf/SPEEK-rich phase might be hindered
at 85/15/7.5 wt% has the highest surface porosity while the blend during the phase inversion process and PEG dissolving induced the
membrane of 85/15 wt% at 2.5 wt% PEG has the lowest surface enlargement of the micropore. Similar observations were reported
porosity (Fig. 1). The formation of pores at the top surface is possibly for effect of PEG on PEI gas membranes [30]. Because of this, the
due to demixing of the casting solution by means of nucleation and final morphology of membrane prepared from the PSf/PEEK/PEG
growth of the polymer rich phase, i.e. the solid phase [25,26]. Smol- solution is completely different from that of membrane prepared
ders et al. [27] reported that appropriate amount of non-solvent from the solution containing PSf and PSf/SPEEK blend.
additives enhanced the formation of macrovoids.
It is known that the cross-sectional structure of asymmetric 3.1.1. Effect of concentration of PEG on average pore size and
polymer membrane depends on the solvent and additive used [28]. porosity
A finger-like structure was formed when DMF/PEG was used as the The average pore size and porosity of the membranes deter-
solvent/additive pair with various compositions in blend polymers. mined from the protein rejection studies are shown in Fig. 3. It
Fig. 2 shows the SEM image of the cross-section of different compo- is evident from these results that the membrane prepared in the
sition of PEG in PSf and PSf/SPEEK blend membranes. It may be seen absence of additive has relatively smaller pore size and porosity.
from the figure that membranes so formed are having asymmetric PSf in presence of 2.5 wt% PEG additive membrane had the average
structure consisting of a dense top layer and a porous sub layer. pore size value of 38.9 Å and porosity value was 0.74. The average
From Fig. 2, when PEG 600 content increased from 2.5 to 7.5 wt% in pore size of PSf in absence of both SPEEK and PEG was determined
95/05 wt% of PSf/SPEEK blend solution, the sublayer seems to have and discussed in earlier work [15]. Further, the average pore size
finger-like cavities as well as macrovoid structure. This finger-like increases from 38.9 to 42.7 Å and the porosity increases from 0.74
cavities and macrovoid structure was changed with increasing con- to 1.35 with increase in the concentration of pore former, PEG from
centration of PEG. Large macrovoids in the substructure typically 2.5 to 7.5 wt% in 100% polysulfone membrane. When increasing PEG
result in increased permeability, and therefore, may be desirable concentration from 2.5 to 7.5 wt%, an upward trend in average pore
in moderate-pressure UF applications. Similar observations were size from 40.2 to 48.7 Å and 41.2 to 50.5 Å for PSf:SPEEK blend com-
also found by Strathmann et al. [29] using LiCl as the additive for positions of 95/5 and 85/15 wt%, respectively, had been observed.
the preparation of polyamide membrane. Due to high affinity of Similarly, the porosity increases from 0.89 to 1.46 and 1.42 to 1.79
PEG with water, instantaneous demixing results, leading to the for PSf:SPEEK blend compositions of 95/5 and 85/25 wt%, respec-
formation of finger-like cavities in the sublayer of the prepared tively, when increasing the PEG concentration from 2.5 to 7.5 wt%,
membranes [2]. Since decay of the casting solution by adding of PEG respectively. The increase in PEG content in blend may favor the for-
additive somewhat limited the growth of polymer-lean phase, i.e. mation of larger pores in membranes. Increase in the pore size and
the growth of macrovoid, dense layer having sponge-like structure porosity, in principle, would lead to the increase in the permeate
might be formed. Note that the similar phenomena were observed flux of the membrane. This is in agreement with the results obtained
with the membrane prepared from the various compositions of in this study. Although bigger pore size will favor high permeate
Table 2
Effect of compaction time on PWF of PSf/SPEEK blend membranes with additive concentrations.
Polymer blend composition Additive, PEG 600 wt% Pure water flux (l m−2 h−1 ) at 414 kPa
(17.5 wt%)
0 1 2 3 4 5
100 0 2.5 95 80 71 62 45 45
95 5 2.5 115 104 85 70 57 57
90 10 2.5 126 116 102 85 69 69
85 15 2.5 150 131 122 110 92 92
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Fig. 1. SEM top surface image showing the influence of different composition of PEG 600 in PSf/SPEEK blend membranes.
flux, the solute rejection will drastically fall. The membrane best tion from 2.5 to 7.5 wt%, respectively. The SEM pictures showing
suited for any application would be the one that has more number the top surface of the membranes with different PEG compositions
of pores with smaller size. Because smaller size of pores will favor evidence this trend (Fig. 1). This trend indicates the leachability of
better retention and higher number of pores will favor high perme- the water soluble additive leading to the formation of larger pores
ate flux. Similar observation was also reported by Malaisamy et al.
[31] for cellulose acetate and sulfonated polysulfone membranes.
Table 3
Effect of additive concentration on equilibrium water content of PSf/SPEEK blend
3.1.2. Effect of concentration of PEG on equilibrium water content membranes.
Equilibrium water content of the membranes is an indirect indi-
Blend composition Equilibrium water content (%)
cation of the hydrophilicity and flux behavior of membranes. The (17.5 wt%)
effect of PEG concentration on EWC of PSf/SPEEK blend membranes
PSf (%) SPEEK (%) PEG 600 (wt%)
is illustrated in Table 3. The EMC of PSf is 76.5% in absence of PEG,
which was this result has been also reported in our earlier work 2.5 5.0 7.5
[15]. Further, the EMC increases from 77.2 to 80.2% with increase in 100 0 77.2 (0.6) 79.3 (0.5) 80.2 (0.5)
the concentration of pore former, PEG, from 2.5 to 7.5 wt% in 100% 95 5 80.8 (0.4) 81.7 (0.4) 82.8 (0.4)
of PSf membrane. Further, the EWC increases from 82.5 to 87.5% 90 10 82.5 (0.5) 83.7 (0.4) 87.5 (0.3)
85 15 84.3 (0.4) 85.2 (0.6) 91.0 (0.5)
and 84.3 to 91% for the blend compositions of PSf/SPEEK of 90/10
and 85/15 wt%, respectively, when increasing the PEG concentra- Note: Numbers in the parenthesis are standard deviation.
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Fig. 2. SEM cross-section image showing the influence of different composition of PEG 600 in PSf/SPEEK blend membranes on the morphology.
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Table 4
Initial and final flux ratio during compaction of PSf/SPEEK blend membranes with additive concentrations.
Polymer blend composition (17.5 wt%) Additive, PEG 600 (wt%) Solvent, DMF (wt%) Pure water flux at 414 kPa (l m−2 h−1 )
membranes with various PEG 600 concentrations was measured, compaction, the pure water fluxes of all the membranes were mea-
and the initial and steady-state values are reported in Table 4. From sured at a constant sampling period under steady-state conditions,
Tables 1 and 4, it is observed that the membrane prepared from after 30–45 min of stabilization at 345 kPa transmembrane pres-
100% PSf in presence of 2.5 wt% PEG 600 as additive has a flux of sure. The PWF increases from 38.4 to 76.7 l m−2 h−1 with increase
95 l m−2 h−1 and almost remains constant at a value of 45 l m−2 h−1 in the concentration of pore former, PEG, from 2.5 to 7.5 wt% in 100%
after 4–5 h of compaction time. This constant value is indicated of PSf membrane. Further, when increasing PEG concentration from
the completion of compaction. In addition, an increase in pore for- 2.5 to 7.5 wt%, an upward trend in PWF from 56.6 to 108.9 l m−2 h−1
mer concentration to 5 wt%, increased the constant flux from 45 and 77.4 to 118.9 lm−2 h−1 for PSf/SPEEK blend compositions of
to 71 l m−2 h−1 . During compaction under hydraulic pressure, the 90/10 and 85/15 wt%, respectively, had been observed. Kim and Lee
polymeric chains reorganize and this leads to change in the struc- [22] showed that the PWF increases exponentially with increasing
ture with a lowered volume of porosity. This leads to an increase PEG/NMP ratio up to a ratio of 1:1. This may be attributed to the
in the hydraulic permeability offered by the membrane, and con- formation of macrovoids by leaching out of PEG from the mem-
sequently lowers the flux. Similar observations have been reported brane forming system during gelation, which becomes the domain
by Chakrabarty et al. [18]. of water molecules. Similar observation has been reported by other
When 7.5 wt% of PEG 600 was added in the 80/15 wt% PSf/SPEEK researchers for blend membranes with PEG as an additive [7,33].
blend system in place of solvent DMF, the initial water flux was
318 l m−2 h−1 . After 4 h of compaction, the water flux decreased and
3.2.3. Effect of concentration of PEG on hydraulic permeability
attained a steady-state value of 141 l m−2 h−1 . The SEM images of
Hydraulic permeability of clean membrane, Pm , is an indication
PSf/SPEEK membranes support these observations that at 7.5 wt%
of tolerance of membrane towards hydraulic pressure. After the
PEG 600 concentration numerous pores with higher sizes formed
PWF reached steady state, Pm is determined by measuring the PWF
than with the 2.5 wt% of PEG composition (Fig. 1), which is due to
under various transmembrane pressures from 69 to 414 kPa. The
leaching out of additives in the gelation bath from the membrane.
linear proportionality of PWF to applied pressure can be directly
associated to the transport resistance. The presence of an additive
3.2.2. Effect of concentration of PEG on pure water flux in the casting solution has considerable effect in the hydraulic per-
The effect of PEG concentration on PWF through PSf/SPEEK meability. Thus when the PEG concentration was increased from 2.5
blend membranes is illustrated in Fig. 4. The PWF is the key require- to 7.5 wt% in the casting solution of PSf, there was a corresponding
ment of any membrane and must be determined essentially. After decrease in hydraulic permeability from 9.1 to 4.5 l m−2 h−1 kPa−1
as shown in Fig. 5. It is due to the instability of pores which are
formed by leaching out the PEG during the coagulation process in
membrane casting technique. Similar trend had also been observed
for blend membranes prepared from 5, 10 and 15 wt% SPEEK
with PSf in presence of additive. Thus, permeability of PSf/SPEEK
(95/5 wt%) and PSf/SPEEK (85/15 wt%) is reduced from 9.3 to 3.7
and 5.4 to 2.9 l m−2 h−1 kPa−1 , respectively, when PEG concentra-
tion in blend polymer casting solution increased from 0 to 7.5 wt%.
The decreased value of hydraulic permeability may be due to the
fact that the addition of pore former in the casting solution results in
the formation of macrovoids on the membrane surface due to ther-
modynamical instability, which enhances precipitation and porous
nature [29]. Similar observations have also been reported else-
where [27,34].
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with polymeric additive, J. Membr. Sci. (2010), doi:10.1016/j.memsci.2009.12.020