RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

INSPECTION TEST PLAN – CONCRETE WORKS

Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

RAS MARKAZ CRUDE OIL PARK

INSPECTION TEST PLAN FOR CONCRETE WORKS.

Nabeel
A1 09 Aug 20 25 Issue for Review / Comments Su Yuhang Xing Hang
Sarwar

REV DATE PAGES DESCRIPTION PP /CHK/APP

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

Table of Contents
1 GENERAL ..................................................................................................................................................... 4
2 PURPOSE..................................................................................................................................................... 4
3 DEFINITIONS AND ABBREVIATIONS ..................................................................................................... 4
4 REFERENCE DOCUMENTS ........................................................................................................................ 5
5 INSPECTION & TEST PLAN ...................................................................................................................... 5

ATTACHMENTS

ATTACHMENT-1 BLINDING CONCRETE CHECKLIST

ATTACHMENT-2 REINFORCEMENT WORK CHECKLIST

ATTACHMENT-3 FORMWORK CHECKLIST

ATTACHMENT-4 CONCRETE PRE POUR CHECKLIST

ATTACHMENT-5 CONCRETE DURING & POST POUR CHECKLIST

ATTACHMENT-6 WATERPROOFING CHECKLIST

ATTACHMENT-7 CONCRETE POURING AND SAMPLING RECORD

ATTACHMENT-8 CURING RECORD SHEET

ATTACHMENT-9 SURVEY REPORT

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

REVISION CONTROL SHEET

REV. NO. DATE PAGE NO. DESCRIPTION OF CHANGES
A1 09 Aug 20 All Pages First Issue

This page records the revision status of this document

NOTES:
Revisions after first issue are denoted as follows:
a) By a vertical line in the right-hand margin against the revised text and,
b) By a triangle symbol for graphics, the revision number being denoted within the symbol.
Revision symbols are positioned adjacent to the revision.
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

1 GENERAL

This ITP for Concrete works shall include quality control requirements aimed at both monitoring and
ensuring satisfactory performance before during and after the concrete pouring at relevant stages of
construction.

2 PURPOSE

The purpose of this document is to set out the requirements for achieving specific standards and
appropriate documentation for site construction activities that satisfy company’s requirement, meet
specific quality requirements and are in accordance with contractual and legislative commitments.

3 DEFINITIONS AND ABBREVIATIONS

Company : Oman Tank Terminal Company L.L.C. (OTTCO)

Contract : The EPC Contract between Company and EPC Contractor
EPC Contractor : China Petroleum Pipeline Engineering Co., Ltd. (CPP)
IPMT : Company Project Management Team comprising OTTCO and
Consultant personnel.
Purchaser : The organization issuing the purchase order for the supply of the
package/equipment and services
Sub-contractor : Means any person or persons, firms, companies to whom any part of the
work has been subcontracted (directly or indirectly) by EPC Contractor
and the legal successors in title to each of these parties
Shall Indicates Mandatory requirement
Should Indicates that the requirement is strongly recommended to be adhered
to
Vendor : Means a supplier of Goods and/or Equipment for the Facility and/or the
Works including related documentation and services, where necessary,
in connection with the installation, testing, commissioning and start up
support of any such Goods or Equipment.

HSE : Health, Safety & Environment.

JSA : Job Safety Analysis
PPE : Personal Protective Equipment
PQP : Project Quality Plan
QA QC : Quality Assurance Quality Control
ROW : Right of way.
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
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4 REFERENCE DOCUMENTS

Concrete works Specification : 9686-8320-SP-000-4501

Project Quality Plan (PQP) : 9686-6150-PR-000-4501
Earth work Specification : 9686-8310-SP-000-4501

5 INSPECTION & TEST PLAN

 PROJECT TITLE : RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)

INSPECTION AND TEST PLAN - CONCRETE WORKS

Project Name: RAS MARKAZ CRUDE OIL PARK Vendor / Sub-Contractor: AL P.O.No: W1 - W2 Witness Inspection
PROJECT (PHASE-1) MAWAKAB NATIONAL TRADING S Surveillance Inspection
AND CONSTRUCTION COMPANY
AR Approval required
LLC
H Hold Point .
ITP No.: 9686-6150-ITP-000-2504 ITP Revision Number: A1 Date: 09 Aug 20 T/C Test Certificate Required
R1-R2: Review of Documentation
M Monitoring 1 = 100% 2 = 10%
Intervention Points.

SL. Activity Description Reference Document Acceptance Criteria Verifying Document Sub-Contractor Third Party
CPP Company Remarks
/ Vendor Inspector
All report nos to be
In all activity acceptance limit to be included with revision
1 PRELIMINARY mentioned

1.1 Approval of MS, ITP, MAR, etc. MS, ITP, MAR, CPP/ Company approval Document register H AR - AR

Approval of concrete supplier & Concrete specification - 9686-

1.2 CPP/ Company approval MAR approval H R1 - AR
Mix Design 8320-SP-000-4501
Concrete specification - 9686- Compliance to Concret specification-9686-
1.3 Concrete plant Trial Mix MAR & T/C H H - H
8320-SP-000-4501 8320-SP-000-4501 requirement.
Material approval for all
Concrete specification - 9686- Compliance to Concret specification-9686-
1.4 permanent material used for MAR approval H R1 AR
8320-SP-000-4501 8320-SP-000-4501 requirement.
Project
Material Inspection of all the Concrete specification - 9686- Compliance to Concret specification-9686-
1.5 Approved MAR H W1 W2
material at site before use 8320-SP-000-4501 8320-SP-000-4501 requirement.

2 SURVEY WORKS

IFC drawings & Specification-9686-8320- Survey Report MNT-QMF-QC-

2.1 Setting out IFC Drawing, MS H W1 - W2
SP-000-4501 CL002
IFC drawings & Specification-9686-8320-
2.2 FDT & Compaction test IFC Drawing T/C H W2 - S
SP-000-4501, 9686-8310-SP-000-4501 W1
included in excavation & backfill
IFC drawings & Specification-9686-8320-
2.3 Completion of formation level IFC Drawing MAR & T/C H W2 - S
SP-000-4501 W1 W2

3 PCC/BLINDING WORKS Limits: concrete Slump, Temperature

etc
Prepour approval for blinding IFC Drawing & Approved Approved MS, IFC Drawing & specification-
3.1 Checklist MNT-QMF-QC-CL006 H W1 - W2
concrete C 16/20 concrete mix design 9686-8320-SP-000-4501
Concrete specification - 9686- Approved MS & specification- 9686-8320-
3.2 Curing of concrete Checklist MNT-QMF-QC-CL006 H S - S
8320-SP-000-4501 SP-000-4501 curing limits 7 days
4 CONCRETING WORKS

Checklist MNT-QMF-QC-CL007,
IFC Drawing & Approved Approved MS, IFC Drawing & specification-
4.1 RCC Pre Pour MNT-QMF-QC-CL008, MNT- H H - H
concrete mix design 9686-8320-SP-000-4501
QMF-QC-CL009
Concrete sub/Super structure IFC Drawing & Approved Approved MS, IFC Drawing & specification-
4.2 Checklist MNT-QMF-QC-CL010 H W1 - W2
Post-pour approval concrete mix design 9686-8320-SP-000-4501
Concrete specification - 9686-
Fresh concrete sampling & Approved MS & specification- 9686-8320-
4.3 8320-SP-000-4501 & IFC T/C H W1 S - W2 R1
Testing SP-000-4501
Drawings & MS
9686-MNT-QMF-QC-02 1
 PROJECT TITLE : RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE 1)

INSPECTION AND TEST PLAN - CONCRETE WORKS

Project Name: RAS MARKAZ CRUDE OIL PARK Vendor / Sub-Contractor: AL P.O.No: W1 - W2 Witness Inspection
PROJECT (PHASE-1) MAWAKAB NATIONAL TRADING S Surveillance Inspection
AND CONSTRUCTION COMPANY
AR Approval required
LLC
H Hold Point .
ITP No.: 9686-6150-ITP-000-2504 ITP Revision Number: A1 Date: 09 Aug 20 T/C Test Certificate Required
R1-R2: Review of Documentation
M Monitoring 1 = 100% 2 = 10%
Intervention Points.

SL. Activity Description Reference Document Acceptance Criteria Verifying Document Sub-Contractor Third Party
CPP Company Remarks
/ Vendor Inspector

Concrete specification - 9686- Approved MS & specification- 9686-8320-

4.4 Cube crushing test Approved RFI/Pouring card H R1 - R2
8320-SP-000-4501 SP-000-4501
report nos with revision
Concrete specification - 9686- Approved MS & specification- 9686-8320-
4.5 Curing of concrete Visual Inspection H S - S
8320-SP-000-4501 SP-000-4501
5 Grouting
Concrete specification - 9686-
Approved MS & specification- 9686-8320-
5.1 Grouting work 8320-SP-000-4501 & IFC Checklist MNT-QMF-QC-CL010 H W1 - W2
SP-000-4501
Drawings & MS
6 CONCRETE PROTECTION
Concrete specification - 9686- report nos with revision
Concrete specification - 9686-8320-SP-000-
6.1 Waterproofing material approval 8320-SP-000-4501 & IFC MAR & MIR approval H R1 - AR
4501 & IFC Drawings
surface preparation to include Drawings
Application of waterproofing Approved MAR & Checklist
6.2 IFC Drawing Specification & IFC Drawings Limits: DFT, Coating H W1 - W2
membrane & Protection board MS MNT-QMF-QC-CL011

Prepared By: Reviewed By: Approved By:

Name Nabeel Sarwar Name : Jithraj Name: ANIL P K

Signature Signature:
Jithraj Signature:

Date 08 Aug 2020 Date: 09 Aug 2020 Date: 09 Aug 2020

9686-MNT-QMF-QC-02 2
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

ATTACHMENT-1 BLINDING CONCRETE CHECKLIST

 RAS MARKAZ CRUDE OIL PARK PROJECT
(PHASE I)

INSPECTION CHECK LIST BLINDING CONCRETE

Sub-Contractor AL MAWAKAB NATIONAL TRADING AND

Report No:
Name: CONSTRUCTION COMPANY LLC

Sub-Contract No: Date:

Location; RFI NO:

Reference:
Comply
SL No VERIFICATION POINTS Remarks
Y/N/NA

1 Formation level is approved

2 Levels & Alignment as per IFC drawing.

3 Adequate Supports provided

4 Size & Dimension as per IFC drawing.

5 Concrete as per approved Design Mix

6 Area cleaned before concrete pouring

7 Proper compaction of concrete done

8 Blinding thickness achieved as per IFC drawing.

9 Surface finishes acceptable

10 Curing started & completed satisfactorily

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name
Signature
Date
Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL006
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

ATTACHMENT-2 REINFORCEMENT WORK CHECKLIST

 RAS MARKAZ CRUDE OIL PARK PROJECT
(PHASE I)

INSPECTION CHECK LIST REINFORCEMENT

Sub-Contractor AL MAWAKAB NATIONAL TRADING AND

Report No:
Name: CONSTRUCTION COMPANY LLC
Sub-Contract No: Date:

Location; RFI NO:

Reference:
Comply
SL No VERIFICATION POINTS Remarks
Y/N/NA

1 Reinforcement MAR approved

2 Reinforcement received at site approved

3 Diameter & Spacing of rebars as per IFC

4 Overlapping length as per IFC/ standards

Proper cover blocks provided

5

Rebars properly binded and binding wire tucked inside

6

Adequate Supports / Chairs provided

7

Additional bars provided at openings as per IFC.

8

Bars are cleaned, free from rust, oil, grease or any other
9
deleterious material.

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name
Signature
Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL007
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

ATTACHMENT-3 FORMWORK CHECKLIST

 RAS MARKAZ CRUDE OIL PARK PROJECT
(PHASE I)

INSPECTION CHECK LIST FORMWORK

Sub-Contractor AL MAWAKAB NATIONAL TRADING AND

Report No:
Name: CONSTRUCTION COMPANY LLC

Sub-Contract No: Date:

Location; RFI NO:

Reference:
Comply
SL No VERIFICATION POINTS Remarks
Y/N/NA

1 Dimensions and alignment as per IFC

2 Levels as per IFC

3 Adequate Supports provided

4 Joints properly sealed to prevent bleeding of concrete

Formwork material is clean and free from any damage.

5

Opening as per IFC provided

6

Embeded item,if any, are installed and fixed properly

7

Safe access
8

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name
Signature
Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL008
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
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ATTACHMENT-4 CONCRETE PRE POUR CHECKLIST

 RAS MARKAZ CRUDE OIL PARK PROJECT
(PHASE I)

INSPECTION CHECK LIST CONCRETE

PRE POUR
Sub-Contractor AL MAWAKAB NATIONAL TRADING AND
Report No:
Name: CONSTRUCTION COMPANY LLC

Sub-Contract No: Date:

Location; RFI NO:

Reference:
Comply
SL No VERIFICATION POINTS Remarks
Y/N/NA

1 Reinforcement inspection approved

2 Formwork inspection approved

3 Method statement for concrete works approved

4 Approved drawings availlable at site

5 Mix design approved

6 Testing and sampaling equipments available at site

7 Water stop as per IFC placed

Inserts, Anchor bolts, Ducts, Conduits etc provided as

8
per IFC.

9 Adequate numbers of vibrators available at site

10 Ambient temperature

11 Levels marked and area is clean

12 Chamfers provided at exposed edges as per IFC.

13 Concrete pouring arrangements are satisfactory

14 Safe access

Verification Conclusion:
Sub-Contractor EPC Contractor Company
Name
Signature
Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL009
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
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ATTACHMENT-5 CONCRETE DURING & POST POUR CHECKLIST

 RAS MARKAZ CRUDE OIL PARK PROJECT
(PHASE I)

INSPECTION CHECK LIST CONCRETE

DURING AND POST POUR

Sub-Contractor AL MAWAKAB NATIONAL TRADING AND
Report No:
Name: CONSTRUCTION COMPANY LLC

Sub-Contract No: Date:

Location; RFI NO:

Reference:
Comply
SL No VERIFICATION POINTS Remarks
Y/N/NA
Ensure fresh concrete is not poured from height more
1
than 2 mts

2 Ensure formwork is clean prior to concrete pouring

3 Concrete temperature less than 300c.

In case new concrete is placed over old concrete,
4 ensures old surface is cleaned, saturated and bonding
agent is applied.
5 Ensure concrete is placed in layers

Ensure the poured concrete is vibrated using right size

6
vibrator.
Ensure slump test is conducted and record all incoming
7
concrete.

8 Ensure adequate numbers of cubes casted for testing

9 Ensure concrete finishes is as per IFC.

10 Embeded items as per IFC drawings

11 Curing started and done as per specification .

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name
Signature
Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL010
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
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ATTACHMENT-6 WATERPROOFING CHECKLIST

 RAS MARKAZ CRUDE OIL PARK PROJECT
(PHASE I)

INSPECTION CHECK LIST

SUB-STRUCTURE WATERPROOFING
Sub-Contractor AL MAWAKAB NATIONAL TRADING AND
Report No:
Name: CONSTRUCTION COMPANY LLC

Sub-Contract No: Date:

Location; RFI NO:

Reference:
Comply
SL No VERIFICATION POINTS Remarks
Y/N/NA

1 Waterproofing material approved

2 IFC Drawings available at site.

3 Concrete curing completed

4 Concrete surface dry and clean

5 Surface Preparation

6 1st coat bitumen primer applied

7 2nd coat bitumen primer applied

8 Installation of self adhesive bituminous membrane

9 Fixing of protection board

10 Lapping Provided

11 safe access

Verification Conclusion:

Sub-Contractor EPC Contractor Company

Name
Signature
Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL011
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

ATTACHMENT-7 CONCRETE POURING AND SAMPLING RECORD

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE I)
CONCRETE SAMPLING AND POURING RECORD

Sub-Contractor
AL MAWAKAB NATIONAL TRADING AND CONSTRUCTION COMPANY LLC Report No:
Name:
Casting
Sub-Contract No:
Date
Location; RFI NO:

Reference: Concrete Class/ Grade

Batching Arrival Concrete
Delivery Quantity (m3) Pour Start Pour Finish Slump Nos. of
SL No Truck No. Time Time Temp. Remarks
Note No. 0 Cubes
Individual Cumulative (hrs.) (hrs) (hrs) (hrs) c mm
1
2
3
4
5
6
7
8

Sub-Contractor EPC CONTRACTOR COMPANY

Name
Signature
Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL012
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

ATTACHMENT-8 CURING RECORD SHEET

 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE
I)

CONCRETE CURING RECORD

AL MAWAKAB NATIONAL TRADING AND

Sub-Contractor Name: Report No:
CONSTRUCTION COMPANY LLC

Sub-Contract No: Date:

Location; curing record only for major concrete, for all RFI NO:
minor concrete curing is included in post
Reference: pour.

Cuuring Procedure Water Curing Compound

Covered with Curing Status

Days Date Time Polythene Remarks
Hessian SC EPC
sheet
Curing
Start
Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Verification Conclusion:

Sub-Contractor EPC CONTRACTOR COMPANY

Name

Signature

Date

Note: The report should be officially submitted to Company for review and approval.

MNT-QMF-QC-CL013
 RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)
INSPECTION TEST PLAN – CONCRETE WORKS
Doc No: 9686-6150-ITP-000-2504 Rev. A1 Doc. Class 2

ATTACHMENT-9 SURVEY REPORT

 RAS MARKAZ CRUDE OIL PARK PROJECT - PHASE I

SURVEY REPORT

Sub-Contractor AL-MAWAKAB NATIONAL TRADING & CONSTRUCTION COMPANY Report

Name: LLC No:

Sub-Contract No: Date:

Location; RFI NO:

Reference:
Location/ID Design Actual Coordinates/Elevations Difference
SL No Remarks
/Chainage Easting Northing Elevations Easting Northing Elevations Easting Northing Elevations

Verification Conclusion:
Surveyor-Sub-Contractor Surveyor-EPC Contractor Surveyor-Company
Name

Signature

Date

QA/QC Verification :
QC-Sub-Contractor QC-EPC Contractor Company
Name

Signature

Date

MNT-QMF-QC-CL002