e-Prospekt Burgsmueller.qxd 23.01.

2006 10:18 Uhr Seite 1

–
Company profile

Founded in 1876, Burgsmüller’s product portfolio
today extends from wear parts for plastics pro-
cessing machines up to complete machine tools.
Within the frame of our extensive contract manu-
facturing activities we produce components of
helical geometry to your specifications. For more
than fifty years, we have also built auxiliary
groups and machine tool components.
Having developed the whirling process – which is
manifested by numerous patents – and decisive-
ly contributed to the development of the BTA
method, Burgsmüller is in a position to provide
highly efficient solutions for metal-cutting appli-
cations.
Many years of experience and a profound knowl-
edge in the manufacture of screws, barrels,
Spare parts for
spindles and other components enable us to effi- twin-screw extruders
ciently produce the spare parts required for your
extruders and compounding lines with short
delivery deadlines. In addition, we also manufac-
ture parts on the basis of samples, manufacturer-
specific or type-specific data and drawings.
A wide range of special and functional materials
provides tailored solutions for specific wear and
corrosion requirements.

Spare parts
for twin-screw
extruders
Burgsmüller GmbH
Hainbergstrasse 1, Germany
D-37547 Kreiensen
Phone: +49.5563/705-0
Fax: +49.5563/6423 Whirling
www.burgsmueller.de Contract manufacturing technology
e-Prospekt Burgsmueller.qxd 23.01.2006 14:50 Uhr Seite 1

–
Company profile

Founded in 1876, Burgsmüller’s product portfolio
today extends from wear parts for plastics pro-
cessing machines up to complete machine tools.
Within the frame of our extensive contract manu-
facturing activities we produce components of
helical geometry to your specifications. For more
than fifty years, we have also built auxiliary
groups and machine tool components.
Having developed the whirling process – which is
manifested by numerous patents – and decisive-
ly contributed to the development of the BTA
method, Burgsmüller is in a position to provide
highly efficient solutions for metal-cutting appli-
cations.
Many years of experience and a profound know-
ledge in the manufacture of screws, barrels,
Spare parts for
spindles and other components enable us to effi- twin-screw extruders
ciently produce the spare parts required for your
extruders and compounding lines with short
delivery deadlines. In addition, we also manufac-
ture parts on the basis of samples, manufacturer-
specific or type-specific data and drawings.
A wide range of special and functional materials
provides tailored solutions for specific wear and
corrosion requirements.

Spare parts
for twin-screw
extruders
Burgsmüller GmbH
Hainbergstrasse 1, Germany
D-37547 Kreiensen
Phone: +49.5563/705-0
Fax: +49.5563/6423 Whirling
www.burgsmueller.de Contract manufacturing technology
e-Prospekt Burgsmueller.qxd 23.01.2006 15:05 Uhr Seite 2

– Focus on maximum availability Our service range

Extensive know-how for maximum customer benefit! The screw and barrel elements of a compounding line are designed for heavy-duty applications
and subject to extreme process conditions.

§ Over 125 years of experience and
competence in metal machining
§ Certified manufacturing processes
§ Special materials in different versions
§ Spare parts stock
§ Prompt delivery
They have to resist as long as possible to abrasion, adhesion, corrosion
or combinations of these phenomena (tribocorrosion). Our screw and barrel
elements are tailored to your individual extruder and designed on the basis of
the strictest quality standards.
Thanks to a well-aimed choice of materials and coatings, they are perfectly
suited for your specific process. This results in optimum wear protection com-
bined with a maximum service life of your screws and barrels.
Wear measurement of barrel bores and screw elements
State-of-the-art measuring methods are applied for measuring the wear
inside the barrel bores of your extruder without having to dismantle the
processing section. The diagnosis test report handed over to the customer
specifies the actual condition of the barrel and screw elements and com-
prises a recommendation as to the replacement of worn parts.
This enables you to plan the exchange of machine elements well in
advance.

§ Individual package solutions

§ Professional advice and assistance 1)Material selection for conveying, mixing and kneading elements

No one knows better than us what really matters Focus on reliable spare parts supply
ID code Type Material Hardness Abrasion Corrosion
in the manufacture of screw elements. For resistance resistance
decades, renowned manufacturers of co-rotat- For our customers, the most important part is always the one that is miss-
BU 50 Nitriding layer Nitriding steel 900 HV 2 1
ing twin-screw extruders have relied on the high ing. Off-the-shelf spare parts are delivered within 24 hours to minimise
BU 12 Through-hardened Cr steel approx. 56 HRC 4 4
quality and favourable production conditions downtimes. Spare parts that are not kept on stock will be produced on our
BU 12V Composite Cr steel approx. 56 HRC 4 4
ensured by our machine tools. In our capacity as state-of-the-art machinery within very short time. Our specialists will be
BU 22 Through-hardened Cr steel approx. 45 HRC 2 6
an OEM supplier of screw elements, we are pleased to advise you on efficient spare parts storage.
BU 79 Through-hardened CrMo steel approx. 59 HRC 4 1
deeply involved in the technical and process- BU 10V Composite HIP material approx. 62 HRC 7 2
specific fine-tuning of state-of-the-art com- BU 44V Composite HIP material approx. 60 HRC 8 2
pounding machines. BU 55V Composite HIP material approx. 60 HRC 7 6
BU 123V Composite HIP material approx. 58 HRC 8 7
In addition, we offer customized solutions BU 60V Composite HIP material approx. 65 HRC 9 3
tailored to meet the most exacting individual BU SO Flight hard-facing Inconell approx. 40 HRC 2 9
demands. Our experts will be pleased to Various Flight hard-facing Hastelloy up to 48 HRC 2 9
advise you on special functional materials
for high wear and corrosion resistance. 2) Material selection for barrels
Burgsmüller solutions are not limited to individ-
ual components but comprise the entire system, ID code Type Material Hardness Abrasion Corrosion
i.e. screws and barrel, to ensure high functional resistance resistance
reliability combined with maximum availability. BU 50 Nitriding layer Nitriding steel 900 HV 2 1
BU 33 Through-hardened CrMo steel approx. 60 HRC 4 1
BU 27 Liner Cast Cr steel approx. 60 HRC 8 7
BU 65 Liner PM-HIP composite approx. 62 HRC 8 6
BU C1 Coating PM-HIP layer approx. 65 HRC 8 4
BU SO Coating NiBSI alloy approx. 56 HRC 3 8
BU SO Coating or others approx. 56 HRC 3 8

Resistance: 1 = low 10 = very high

e-Prospekt Burgsmueller.qxd 23.01.2006 15:05 Uhr Seite 2

– Focus on maximum availability Our service range

Extensive know-how for maximum customer benefit! The screw and barrel elements of a compounding line are designed for heavy-duty applications
and subject to extreme process conditions.

§ Over 125 years of experience and
competence in metal machining
§ Certified manufacturing processes
§ Special materials in different versions
§ Spare parts stock
§ Prompt delivery
They have to resist as long as possible to abrasion, adhesion, corrosion
or combinations of these phenomena (tribocorrosion). Our screw and barrel
elements are tailored to your individual extruder and designed on the basis of
the strictest quality standards.
Thanks to a well-aimed choice of materials and coatings, they are perfectly
suited for your specific process. This results in optimum wear protection com-
bined with a maximum service life of your screws and barrels.
Wear measurement of barrel bores and screw elements
State-of-the-art measuring methods are applied for measuring the wear
inside the barrel bores of your extruder without having to dismantle the
processing section. The diagnosis test report handed over to the customer
specifies the actual condition of the barrel and screw elements and com-
prises a recommendation as to the replacement of worn parts.
This enables you to plan the exchange of machine elements well in
advance.

§ Individual package solutions

§ Professional advice and assistance 1)Material selection for conveying, mixing and kneading elements

No one knows better than us what really matters Focus on reliable spare parts supply
ID code Type Material Hardness Abrasion Corrosion
in the manufacture of screw elements. For resistance resistance
decades, renowned manufacturers of co-rotat- For our customers, the most important part is always the one that is miss-
BU 50 Nitriding layer Nitriding steel 900 HV 2 1
ing twin-screw extruders have relied on the high ing. Off-the-shelf spare parts are delivered within 24 hours to minimise
BU 12 Through-hardened Cr steel approx. 56 HRC 4 4
quality and favourable production conditions downtimes. Spare parts that are not kept on stock will be produced on our
BU 12V Composite Cr steel approx. 56 HRC 4 4
ensured by our machine tools. In our capacity as state-of-the-art machinery within very short time. Our specialists will be
BU 22 Through-hardened Cr steel approx. 45 HRC 2 6
an OEM supplier of screw elements, we are pleased to advise you on efficient spare parts storage.
BU 79 Through-hardened CrMo steel approx. 59 HRC 4 1
deeply involved in the technical and process- BU 10V Composite HIP material approx. 62 HRC 7 2
specific fine-tuning of state-of-the-art com- BU 44V Composite HIP material approx. 60 HRC 8 2
pounding machines. BU 55V Composite HIP material approx. 60 HRC 7 6
BU 123V Composite HIP material approx. 58 HRC 8 7
In addition, we offer customized solutions BU 60V Composite HIP material approx. 65 HRC 9 3
tailored to meet the most exacting individual BU SO Flight hard-facing Inconell approx. 40 HRC 2 9
demands. Our experts will be pleased to Various Flight hard-facing Hastelloy up to 48 HRC 2 9
advise you on special functional materials
for high wear and corrosion resistance. 2) Material selection for barrels
Burgsmüller solutions are not limited to individ-
ual components but comprise the entire system, ID code Type Material Hardness Abrasion Corrosion
i.e. screws and barrel, to ensure high functional resistance resistance
reliability combined with maximum availability. BU 50 Nitriding layer Nitriding steel 900 HV 2 1
BU 33 Through-hardened CrMo steel approx. 60 HRC 4 1
BU 27 Liner Cast Cr steel approx. 60 HRC 8 7
BU 65 Liner PM-HIP composite approx. 62 HRC 8 6
BU C1 Coating PM-HIP layer approx. 65 HRC 8 4
BU SO Coating NiBSI alloy approx. 56 HRC 3 8
BU SO Coating or others approx. 56 HRC 3 8

Resistance: 1 = low 10 = very high

e-Prospekt Burgsmueller.qxd 23.01.2006 10:18 Uhr Seite 2

– Focus on maximum availability Our service range

Extensive know-how for maximum customer benefit! The screw and barrel elements of a compounding line are designed for heavy-duty applications
and subject to extreme process conditions.

§ Over 125 years of experience and
competence in metal machining
§ Certified manufacturing processes
§ Special materials in different versions
§ Spare parts stock
§ Prompt delivery
They have to resist as long as possible to abrasion, adhesion, corrosion
or combinations of these phenomena (tribocorrosion). Our screw and barrel
elements are tailored to your individual extruder and designed on the basis of
the strictest quality standards.
Thanks to a well-aimed choice of materials and coatings, they are perfectly
suited for your specific process. This results in optimum wear protection com-
bined with a maximum service life of your screws and barrels.
Wear measurement of barrel bores and screw elements
State-of-the-art measuring methods are applied for measuring the wear
inside the barrel bores of your extruder without having to dismantle the
processing section. The diagnosis test report handed over to the customer
specifies the actual condition of the barrel and screw elements and com-
prises a recommendation as to the replacement of worn parts.
This enables you to plan the exchange of machine elements well in
advance.

§ Individual package solutions

§ Professional advice and assistance 1)Material selection for conveying, mixing and kneading elements

No one knows better than us what really matters Focus on reliable spare parts supply
ID code Type Material Hardness Abrasion Corrosion
in the manufacture of screw elements. For resistance resistance
decades, renowned manufacturers of co-rotat- For our customers, the most important part is always the one that is miss-
BU 50 Nitriding layer Nitriding steel 900 HV 2 1
ing twin-screw extruders have relied on the high ing. Off-the-shelf spare parts are delivered within 24 hours to minimise
BU 12 Through-hardened Cr steel approx. 56 HRC 4 4
quality and favourable production conditions downtimes. Spare parts that are not kept on stock will be produced on our
BU 12V Composite Cr steel approx. 56 HRC 4 4
ensured by our machine tools. In our capacity as state-of-the-art machinery within very short time. Our specialists will be
BU 22 Through-hardened Cr steel approx. 45 HRC 2 6
an OEM supplier of screw elements, we are pleased to advise you on efficient spare parts storage.
BU 79 Through-hardened CrMo steel approx. 59 HRC 4 1
deeply involved in the technical and process- BU 10V Composite HIP material approx. 62 HRC 7 2
specific fine-tuning of state-of-the-art com- BU 44V Composite HIP material approx. 60 HRC 8 2
pounding machines. BU 55V Composite HIP material approx. 60 HRC 7 6
BU 123V Composite HIP material approx. 58 HRC 8 7
In addition, we offer customized solutions BU 60V Composite HIP material approx. 65 HRC 9 3
tailored to meet individual most exacting indi- BU SO Flight hard- facing Inconell approx. 40 HRC 2 9
vidual demands. Our experts will be pleased Various Flight hard-facing Hastelloy up to 48 HRC 2 9
to advise you on special functional materials
for high wear and corrosion resistance. 2) Material selection for barrels
Burgsmüller solutions are not limited to individ-
ual components but comprise the entire system, ID code Type Material Hardness Abrasion Corrosion
i.e. screws and barrel, to ensure high functional resistance resistance
reliability combined with maximum availability. BU 50 Nitriding layer Nitriding steel 900 HV 2 1
BU 33 Through-hardened CrMo steel approx. 60 HRC 4 1
BU 27 Liner Cast Cr steel approx. 60 HRC 8 7
BU 65 Liner PM-HIP composite approx. 62 HRC 8 6
BU C1 Coating PM-HIP layer approx. 65 HRC 8 4
BU SO Coating NiBSI alloy approx. 56 HRC 3 8
BU SO Coating or others approx. 56 HRC 3 8

Resistance: 1 = low 10 = very high

e-Prospekt Burgsmueller.qxd 23.01.2006 10:18 Uhr Seite 1

–
Company profile

Founded in 1876, Burgsmüller’s product portfolio
today extends from wear parts for plastics pro-
cessing machines up to complete machine tools.
Within the frame of our extensive contract manu-
facturing activities we produce components of
helical geometry to your specifications. For more
than fifty years, we have also built auxiliary
groups and machine tool components.
Having developed the whirling process – which is
manifested by numerous patents – and decisive-
ly contributed to the development of the BTA
method, Burgsmüller is in a position to provide
highly efficient solutions for metal-cutting appli-
cations.
Many years of experience and a profound knowl-
edge in the manufacture of screws, barrels,
Spare parts for
spindles and other components enable us to effi- twin-screw extruders
ciently produce the spare parts required for your
extruders and compounding lines with short
delivery deadlines. In addition, we also manufac-
ture parts on the basis of samples, manufacturer-
specific or type-specific data and drawings.
A wide range of special and functional materials
provides tailored solutions for specific wear and
corrosion requirements.

Spare parts
for twin-screw
extruders
Burgsmüller GmbH
Hainbergstrasse 1, Germany
D-37547 Kreiensen
Phone: +49.5563/705-0
Fax: +49.5563/6423 Whirling
www.burgsmueller.de Contract manufacturing technology