Aweer Gas Turbine Power Station 'H' (Phase II) Part 2

SIEMENS Operating Manual (Overall Plant)

Section 5.1
Description of Systems

Gas Turbine MB

Chapter 1: System Descriptions

Chapter 2: P&I Diagrams

Chapter 3: Requirements for Operation

Issue resp.
prepared by/
Rev. Date Modifications prepared by reviewed by released by
reviewed by
(pages)

PG E8C3 PG E8C3
a 2006-05-12 preliminary 1)
H. Wolf / C. Koch P. Koch

sgd. C. Koch sgd. P. Koch 2)

red marked
"as built"

finalized

1) organisational unit/name printed 2) signature

Transmittal, reproduction, dissemination and/or editing of this document as well as

utilization of its contents and communication thereof to others without express
For internal use only authorization are prohibited. Offenders will be held liable for payment of damages. All
rights created by patent grant or registration of a utility model or design patent are
reserved.
 Aweer Gas Turbine Power Station 'H' (Phase II) Part 2
SIEMENS Operating Manual (Overall Plant)
Section 5.1
Gas Turbine MB
Revision a

Chapter 1: System Descriptions

List of System Descriptions

3.1-2601-0585/1-3 UNID: Rev.: 0705E MBA Gas Turbine Instrumentation
3.1-4966-9020/1-2 UNID: 453012902 Rev.: 0403E MBA Drainage System

3.1-4411-9022/1-2 UNID: 453009339 Rev.: 0800E MBA Blowoff System

3.1-2603-0526/1-3 UNID: 453012926 Rev.: 0403E MBA Combustion Chamber
Instrumentation
CNE/121/2004-B-21-M-M-50620A UNID: 453012896 Rev.: a MBA Advanced Compressor
Cleaning System (ACCS)

This document is subject to the restrictions set forth on the first or title page.
 Gas Turbine
Description
Refer also to:
Setting of Temperature Limits
at the Turbine Outlet 3.1-0118
List of Control Settings 3.1-2020
P+I Diagram, Gas Turbine 3.1-2600
List of Measuring Instruments 3.1-2620
Equipment List 3.1-2640
List of Electrical Loads 3.1-2630
Blowoff System 3.1-4411
Settings, limits, and measuring ranges of the devices
referred to here are given in the List of Measuring
Instruments, Equipment List, and List of Control Settings
(SREL).
Preliminary Remarks
Gas turbine instrumentation, valves, and equipment
content is not permitted without express written authority.
rights created by patent grant or registration of a utility model
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its
units, with the exception of such items associated with
other auxiliary systems, are indicated in the P+ID referred
to above.
Speed Measurement
The speed of the turbine-generator is measured by the
six speed pickups MBA10CS101 to MBA10CS106. Slots
or design, are reserved.
are machined in the intermediate shaft near the
compressor bearing. The magnetic field sensors located
around the circumference of this region generate a pulse
each time the land between two adjacent slots passes by.
As the shaft rotates, the magnetic field sensors generate
impulses, the frequency of which is equal to the product of
the number of slots and rotational shaft speed.
These impulses are used for speed protection after
further processing in two redundant speed monitoring
systems, each comprising three channels. Every channel
of each speed monitoring system is set to the limit
S.TURB.72. If at least two channels of one or both speed
monitoring systems indicate that this limit has been
violated, speed is impermissibly high, the gas turbine trips
and is shut down.
The speed monitoring system forwards the output
signals of instruments MBA10CS101 to MBA10CS103 to
the gas turbine controller. The gas turbine controller uses
these impulses to generate a speed signal that is
forwarded to the I&C system.
Casing Vibration Measurement
Class: RESTRICTED
Casing vibrations are measured by vibration pickups
MBD11CY101 and MBD11CY102 at the turbine bearing
and MBD12CY101 and MBD12CY102 at the compressor
Siemens AG
Power Generation MBA/MBD
Measuring and Supervisory Equipment
Gas Turbine Instrumentation
bearing; alarms are annunciated and/or gas turbine
protection functions triggered if certain limits are violated.
Signals from these transmitters are used by a
processor module to calculate the effective vibration
velocity, which is then output as current signals that
undergo further processing in the I&C system. Casing
vibration is registered using two equivalent channels. If at
least one of the two channels indicates that the limit
Y.LAGER.M is exceeded, the alarm “… BEARING
VIBRATION WARNING” is annunciated. If any channel
indicates that the higher limit Y.LAGER.S is violated, the
gas turbine trips and is shut down and the alarm
“TRIGGERING BY … BEARING VIBRATION” is
annunciated.
Shaft Vibration Measurement
Shaft vibration measurement has the task of detecting
rapid motion of the shaft relative to its centerline.
Shaft vibration is measured at the turbine bearing by
vibration pickups MBD11CY111 and MBD11CY112 and at
the compressor bearing by vibration pickups MBD12CY111
and MBD12CY112. In each case, two pickups are mounted
45 degrees from the vertical at the same axial position
along the turbine shaft. This arrangement permits the
transducers to measure the vibration vector as a function of
time. Any shaft vibrations occurring are displayed and
recorded.
Keyphasor® MBA10CY101 determines the phase
angle of vibration. The Keyphasor is a pickup, analogous to
the speed transmitters, which generates one pulse per
revolution of the shaft, namely at that instant when a slot
machined in the turbine shaft passes by.
Bearing Temperature Measurement
The compressor end of the GT shaft is equipped with a
journal bearing and thrust bearings for both directions. A
journal bearing supports the turbine end of the rotor.
An insufficient supply of lube oil, overloading, excessive
oil temperatures, or foreign matter can damage these
bearings. Bearing metal temperature is measured to permit
prompt detection of impending damage. Impending
damage to bearings is generally indicated by elevated
bearing temperature. Two triple-element thermocouples
are installed at each end of the two thrust bearings, namely
the end facing the turbine and the end facing the generator.
Triplex thermocouples MBD12CT102A/B/C (generator end)
and MBD12CT104A/B/C (turbine end) are used to measure
bearing temperature; triplex thermocouples
MBD12CT103A/B/C (generator end) and
3.1-2601-0585/1
0705E
 Gas Turbine
Description
MBD12CT105A/B/C (turbine end) each serve as backups
and their leads end on a sub-distribution board.
Triple-element thermocouples are installed at the
journal bearings (MBD12CT101A/B/C, MBD12CT106A/B/C
at the compressor end and MBD11CT101A/B/C and
MBD11CT102A/B/C at the turbine end).
The alarm “BEARING TEMPERATURE HIGH” is
annunciated if one-of-three logic indicates that bearing
temperature exceeds T.LAGER.M at the compressor
bearing or turbine bearing.
If 2-of-3 logic indicates that the temperature of the
compressor or turbine bearing exceeds the higher limit
T.LAGER.S, trip is triggered and the GT shut down.
Air Temperature Upstream of
Compressor
An average compressor inlet temperature is required
content is not permitted without express written authority.
rights created by patent grant or registration of a utility model
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its
for calculating the corrected turbine outlet temperature
(TOTC) used for temperature limit control and turbine outlet
temperature protection.
Resistance thermometers MBA11CT101, MBA11-
CT102, and MBA11CT103 measure the compressor inlet
temperature.
Resistance thermometer MBA11CT104 is used in
addition for acceptance measurements. These
or design, are reserved.
measurements are also used to calculate the compressor
mass flow.
Pressure Upstream of Compressor
Pressure transducer MBA11CP101 measures the
subatmospheric pressure in the compressor intake duct
and forwards this information to the operation and
monitoring system and other systems.
Compressor Surge Detection
Data acquisition for compressor surge detection and
compressor surge protection is performed by the triple-
redundant differential pressure switches MBA11CP001,
MBA11CP002, and MBA11CP003. Compressor surge
protection is enabled above the limit S.TURB.15.
Gas turbine trip is triggered if the readings of two of
these three pressure switches exceed the set limit. Trip
causes shutoff of all fuel systems by closing the respective
emergency stop valves. The alarm “COMPRESSOR
SURGE PROTECTION RESPONSE” is annunciated when
the compressor surge protection system responds.
Class: RESTRICTED
Siemens AG
Power Generation
Measuring and Supervisory Equipment
Gas Turbine Instrumentation
Compressor Outlet Pressure and
Temperature
Compressor outlet pressure (MBA12CP101, MBA12-
CP102) is required for monitoring the relative combustion
chamber pressure and for the purge water system.
Compressor outlet temperature (MBA12CT101,
MBA12CT102) has an influence on burner temperature
monitoring.
The compressor outlet pressure and temperature
readings are forwarded to the operation and monitoring
system for display purposes.
Turbine Cooling Air Pressure
Differential pressure indicator MBA21CP501 measures
the drop in pressure between the compressor outlet and
the cooling air chamber at turbine vane row 1. A change in
this pressure drop with otherwise identical operating
conditions indicates a fault in the turbine cooling system.
Turbine Outlet Temperature
Six dual-element thermocouples are distributed around
the circumference of the turbine outlet. Exhaust
temperature is measured by dual-element thermocouples
MBA22CT102 to MBA22CT104 for the left combustion
chamber and by MBA22CT106 to MBA22CT108 for the
right combustion chamber.
One element of each thermocouple is used for
temperature control, the other for protection functions and
display.
The turbine exhaust temperature is used in conjunction
with the compressor inlet temperature and speed to
calculate the corrected outlet temperature TOTC. Because
the temperature in the exhaust diffuser is not constant
around the circumference, limits are defined for each
thermocouple individually. Further details on this are given
in document 3.1-0118, Setting of Temperature Limits at the
Turbine Outlet”.
The pretrip alarm “TURBINE OUTLET TEMPERATURE
1-3 (or 4-6) WARNING” is annunciated if one of the
following situations occurs in a given group of temperature
measurements:
a) No thermocouple is defective and two thermocouple
readings exceed TT.ATK.M…
b) One thermocouple is defective and one thermocouple
reading exceeds TT.ATK.M…
c) Two thermocouples are defective and one
thermocouple reading exceeds TT.ATK.M…
Trip is triggered if one of the following situations occurs
in one of the groups of temperature measurements:
3.1-2601-0585/2
MBA/MBD 0705E
 Gas Turbine Measuring and Supervisory Equipment
Description Gas Turbine Instrumentation

a) No thermocouple is defective and two thermocouple
readings exceed TT.ATK.S…
b) One thermocouple is defective and one thermocouple
reading exceeds TT.ATK.S…
c) Two thermocouples are defective and one
thermocouple reading exceeds TT.ATK.S…
Compressor IGV Pitch Adjustment
The gas turbine compressor is equipped with one row
of variable-pitch inlet guide vanes. The flow of air through
the compressor and gas turbine is controlled by adjusting
the pitch of the compressor inlet guide vanes within a
defined permissible range. As the inlet guide vanes are
opened, the air flow through the gas turbine increases; it
decreases when they are closed. Given a constant fuel
content is not permitted without express written authority.
flow, turbine outlet (exhaust) temperature decreases when
the vanes are opened and vice versa. If the flow of fuel and
air are simultaneously increased or decreased, a constant
turbine outlet temperature can be maintained. Because the
fuel-air ratio is also held nearly constant in this case, the
premix burners, which are inherently only operable with a
narrow fuel-air ratio range, can be used over a wider range
of conditions.
The pitch of the inlet guide vanes is adjusted in
response to TOTC using actuator MBA11AS001, thus
setting the pitch of the compressor inlet guide vanes
accordingly. Position transmitter MBA11CG101 measures
the pitch of the IGVs which is then displayed.

rights created by patent grant or registration of a utility model

Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its

or design, are reserved. Class: RESTRICTED

Siemens AG 3.1-2601-0585/3
Power Generation MBA/MBD 0705E
 Gas Turbine
Description
Refer also to:
List of Control Settings (SREL) 3.1-2020
List of Measuring Instruments 3.1-2620
List of Electrical Loads 3.1-2630
Equipment List 3.1-2640
Wet Cleaning System for Compressor Blading 3.1-4962
P+I Diagram, Drainage System 3.1-4969
Settings, limits and measuring ranges of the devices
listed here are given in the List of Measuring Instruments,
Equipment List and List of Control Settings (SREL). This
description only gives guideline values.
Functions
Cleaning fluid sprayed into the compressor or turbine
during the cleaning operation collects at several locations
in the gas turbine (cf. Section 3.1-4962). This fluid is
removed via the drainage system before the gas turbine is
The reproduction, transmission or use of this document or its
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model
restarted.
Danger!
Risk of scalding! The cleaning and
subsequent draining of the compressor
are manual operations, i.e. the associated
valves must be actuated by hand. It is
absolutely imperative that all the valves
or design, are reserved.
opened during the draining operation are
closed once draining has been completed.
If this is not done, hot air which can scald
persons or damage equipment will escape
from the drainage piping. In addition,
crosscurrent flow may occur between the
individual gas turbine drain connections.
In the case of gas turbines operated on liquid fuel (fuel
oil), some fuel oil may collect at the lowest points of the
combustion chambers and casing after a failed start. The
appropriate (solenoid-type) shutoff valves are automatically
opened following a failed start to drain off this fuel oil.
Furthermore, these solenoid valves are open when the GT
is at standstill to allow any fuel oil that has ingressed as a
result of a fault to drain off. The valves are closed when the
GT is started up.
Class: RESTRICTED
Siemens AG
Power Generation
Auxiliary Equipment
Drainage System
Configuration
Used cleaning fluid is drained off at the following
locations:
No. Gas Turbine Location
1 Compressor stage 5
2 Compressor stage 10
3 Compressor outlet
4 Sight glass, left combustion chamber
5 Sight glass, right combustion chamber
6 Inner casing
7 Turbine stage 3
8 Turbine outlet
9 Blowoff line, left
10 Blowoff line, right
11 Combustion chamber outer shell, left
12 Combustion chamber outer shell, right
These locations are connected by pipes to header
MBA18BB001. The shutoff valves in these lines must be
opened to drain the used cleaning fluid and then closed
after completion of the draining process. A separate shutoff
valve is not provided for each of the locations listed above;
drainage pipes from locations with identical operating
pressures are connected with one another upstream of the
shutoff valve.
Used cleaning fluid must be routed from header
MBA18BB001 via connection 30A and a hose line to a
disposal tank, which must be supplied locally. The header
only has a small volume and therefore cannot function as a
collecting vessel. Shutoff valve MBA18AA262 at the end of
the hose must always be open. When draining used
cleaning fluid, this valve may only be closed long enough to
allow changeover from a full disposal tank to an empty one.
The header is equipped with a venting nozzle. If shutoff
valve MBA18AA262 at the end of the hose remains closed
for too long while draining, used cleaning fluid emerges
from the venting nozzle.
During cleaning of the compressor, some of the
cleaning fluid flows to the lowest point of the casing,
located upstream of the compressor, which is not indicated
in the P+ID. This lowest point, which is just below the
turbine building floor, is connected to the disposal tank by a
duct cast into the foundation. The operator must ensure
that this connection is closed when the GT is in operation.
Otherwise the subatmospheric pressure in the intake
structure would draw unfiltered air through this duct.
When the gas turbine is started up with liquid fuel (fuel
oil), this fuel is injected into the combustion chambers
during the ignition phase. If the flames do not ignite
immediately or if they go out due to a fault, fuel oil may
condense on the combustion chamber walls and collect at
3.1-4966-9020/1
0403E
 Gas Turbine
Description
the lowest points. Uncombusted fuel oil is drained off at the
following locations:
No Gas Turbine Location
. thus actuated to their “drain water” setting.
3 Compressor outlet
4 Sight glass, left combustion chamber
5 Sight glass, right combustion chamber
6 Inner casing
11 Combustion chamber outer shell, left
12 Combustion chamber outer shell, right
The above locations are drained via two separate
headers. The fluid is routed either via 3-way solenoid
valves MBA18AA001 and MBA18AA002 to header
MBA18BB001 or via solenoid valve MBA18AA003 to a
drain pipe. The fuel oil must be routed from connection
111A into a disposal tank for used oil (supplied locally).
This tank must have provision for continuous venting since
The reproduction, transmission or use of this document or its
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model
air can also escape at connection 111A.
Functional Principle of the Fuel Oil Drain
All solenoid valves are energized when the turbine is
not running (including turning gear operation). They are
thus in the “drain oil” setting:
−= MBA18AA001 and MBA18AA002: A–C open; B closed;
or design, are reserved.
−= MBA18AA003: open.
All three of these valves are deenergized prior to
startup.
During startup, MBA18AA003 remains closed.
MBA18AA001 and MBA18AA002 are energized when the
Class: RESTRICTED
Siemens AG
Power Generation
Auxiliary Equipment
Drainage System
ignition current is switched on. This actuates these two
valves to their “drain oil” setting: A–C open; B closed.
When flames have formed in the combustion chambers,
MBA18AA001 and MBA18AA002 are deenergized and
During operation, these solenoid valves remain in their
“drain water” setting.
If no flames form in the combustion chambers a short
time after ignition and injection of fuel oil, the start has
failed. In this case, solenoid valves MBA18AA001 and
MBA18AA002 remain energized, i.e. in their “drain oil”
setting. Solenoid valve MBA18AA003 is energized when
speed drops below S.TURB.21. All the solenoid valves are
now in their “drain oil” setting and the fuel oil flows through
connection 111A into the used oil disposal tank.
As the solenoid valve MBA18AA003 is only opened at
relatively low speed, the pressure at the locations where
fuel oil can collect is not particularly high; this ensures that
the flow velocity of the fuel oil and air into the used oil
disposal tank is not excessive.
The GT is ready for restarting after all four valves have
been left open a defined period of time (sufficient for
drainage of the fuel oil). These solenoid valves are
equipped with limit switches.
If there were no failed starts, solenoid valve
MBA18AA003 would never be actuated. There would
therefore be a risk that this valve could jam when
attempting to actuate it to the “drain oil” setting after a
failed start. For this reason the valve is energized during
every shutdown when GT speed drops below S.TURB.21.
3.1-4966-9020/2
0403E
 Gas Turbine Safety and Protective Equipment
Description Blowoff System

Refer also to: blowoff valves are brought into the positions "OPEN" and
"CLOSED" by pneumatic actuators.
List of Control Settings (SREL) 3.1-2020
P+I Diagram, Gas Turbine 3.1-2600
Gas Turbine Instrumentation 3.1-2601 Extraction C stage Blowoff valve KKS
List of Measuring Instruments 3.1-2620 Ea1 5 1.1 MBA41AA051
List of Electrical Loads 3.1-2630
Equipment List 3.1-2640 Ea1 5 1.2 MBA41AA052
P+I Diagram, Blowoff Equipment 3.1-4410 Ea2 10 2 MBA42AA051
Wet Cleaning System for Compressor Blading 3.1-4962
P+I Diagram, Compressor Washing System 3.1-4967
Drainage System 3.1-4966 Because the blowoff lines located at the bottom act as
P+I Diagram, Water Drainage 3.1-4969 siphons due to their position, drain lines are connected at
Compressor Washing System 3.4-4962
the lowest points of these lines. Any water which may have
accumulated here during compressor washing can be
Settings, limits and measuring ranges of the items of
drained off via these lines (cf. 3.1-4966, 3.1-4962, and 3.4-
equipment listed here are given in the List of Measuring
4962).
Instruments, the Equipment List and the List of Control
Settings (SREL). The values stated in this description are
only given as examples. Compressed Air Supply
The compressed air used as the working medium for
rights created by patent grant or registration of a utility
Offenders will be liable for damages. All rights, including
its content is not permitted without express written authority.
The reproduction, transmission or use of this document or

Function the blowoff valve dual-plenum pneumatic actuators is

extracted from the receiver MBA40BB001. The receiver
The axial compressor of the gas turbine is designed to
ensures that sufficient control air is available for each
run at the rated speed of the turbine generator. At speeds
switching operation. It is filled with air extracted from the
in a certain range below rated speed, the front stages of
compressor discharge via the filter MBA40AT001. Check
the compressor would be so highly loaded
valve MBA40AA201 prevents compressed air from flowing
aerodynamically that air flows would separate at the
from the receiver back into the gas turbine when
model or design, are reserved.

compressor blading surface due to excessive deceleration.

As a result, the overloaded compressor stages are no
longer capable of generating the necessary increase in
pressure, the compressor surges and the flow of air
becomes unstable. The breakdown of flow patterns results
in periodic reverse flow, which is characterized outwardly
by pronounced, periodic fluctuations in the pressure at the
final compressor stage together with severe vibration of
the turbine generator and pulsating noise synchronous
with the pressure fluctuations. This subjects the
compressor blades to both high alternating bending
stresses and high temperatures.
When this surge-critical speed range is reached, air is
bled from certain stages of the compressor, reliably
preventing compressor surging.
compressor pressure drops.
Any condensation which forms is drained off by
automatic drains trap MBA40AA203. The upstream orifice
MBA40BP001 prevents excessive drops in receiver
pressure in the event of an automatic drains trap leak. A
vent line is connected from the automatic drains trap to the
boost pressure side. Shutoff valve MBA40AA401 must be
kept open during operation of the gas turbine. It is only
permissible to close this valve for performing maintenance.
If the blowoff valves are to be actuated for service
reasons during standstill of the gas turbine, the receiver
must be charged with compressed air from another source
through shutoff valve MBA40AA251. In such situations,
ensure that the receiver is not charged to above its
operating pressure (compressor discharge pressure).

System Configuration
Two blowoff lines are provided on the compressor
casing from the extraction points designated Ea1 and one
from the extraction point designated Ea2 for bleeding
compressor air. The blowoff lines open into the exhaust
gas duct downstream of the gas turbine. As a result, the
exhaust silencer simultaneously functions as a silencer for
the blowoff air. Each blowoff line is provided with a butterfly
Class: RESTRICTED
Valve Actuation
All valves are brought into the "OPEN" and "CLOSED"
positions by a pneumatic piston which is pressurized from
both sides.
Actuation of the butterfly valves by the solenoid valves
is explained below with reference to valve MBA41AA052.
To open the valve, solenoid valves MBA41AA052A and

valve which is opened when air is to be blown off. These MBA41AA052B are first deenergized. This causes air to
flow from the receiver through solenoid valve

Siemens AG 3.1-4411-9022/1
Energieerzeugung KWU MBA 0800E
 Gas Turbine
Description
MBA41AA052A (3 – 2 open; 1 closed) to one of the piston
plenums. At the same time, the other piston plenum is
vented via solenoid valve MBA41AA052B (2 – 3 open; 1
closed). When the valve is to be closed, the solenoid
valves are switched, reversing the pressures in the two
piston plenums.
Because two butterfly valves (MBA41AA051 and
MBA41AA052) must be vented via solenoid valve
MBA41AA052B, solenoid valve MBA41AA052C is also
opened. This increases the opening rate of these two
butterfly valves.
Limit switches are provided on all butterfly valves for
monitoring limit positions.
Open-loop Control
Opening and closing of the blowoff valves is controlled
automatically as appropriate to operating conditions.
− Startup with natural gas or fuel oil:
rights created by patent grant or registration of a utility
Offenders will be liable for damages. All rights, including
its content is not permitted without express written authority.
The reproduction, transmission or use of this document or
At the onset of startup, all blowoff valves are open.
They are sequentially closed as of appr. 76 % rated
speed. This minimizes the associated sudden changes
in temperature and output.
− Power Operation:
The blowoff valves always remain closed during power
model or design, are reserved.
operation.
− Speed drop:
Blowoff valves 1.1. and 1.2 are opened if speed drops
below the minimum permissible operating speed (e.g.
95 % rated speed) during power operation.
Class: RESTRICTED
Siemens AG
Energieerzeugung KWU
Safety and Protective Equipment
Blowoff System
As speed again increases, the blowoff valves are
closed as in the gas turbine startup procedure.
− Shutdown:
When shutting down the gas turbine, all blowoff valves
are opened simultaneously when the emergency stop
valves reach their closed position.
− GT trip:
In the event that the gas turbine trips, all blowoff valves
are opened immediately as it is now certain that the
axial compressor will pass through the unfavorable
speed range.
− Compressor Washing:
It may be necessary to open blowoff valves 1.1 and 1.2
after compressor washing. A subloop control function is
provided to ensure that the butterfly valves are opened
and closed in the correct sequence. The details of this
procedure are given in Section 3.4-4962.
− Protection functions:
− If any of the blowoff valves is not open during gas
turbine startup, the start is aborted.
− A pretrip alarm is annunciated if any of the blowoff
valves opens during power operation or cannot be
closed during runup. Other automatic action is not
taken.
− An alarm is annunciated if one blowoff valve is not in its
"OPEN" position at any speed in the surge-critical
range (e.g. 8 to 95 % rated speed). The surge
protection monitor trips the gas turbine if this condition
causes compressor surging (cf. 3.1-2601).
3.1-4411-9022/2
MBA 0800E
 Gas Turbine
Description
Refer also to:
List of Control Settings (SREL) 3.1-2020
P+I Diagram, Gas Turbine 3.1-2600
P+I Diagram, Combustion Chamber 3.1-2602
List of Measuring Instruments 3.1-2620
Equipment List 3.1-2640
Settings, limits and measuring ranges of the items of
equipment listed here are given in the List of Measuring
Instruments and List of Control Settings (SREL). This
description only gives guideline values.
Function
The tasks of the measuring instruments associated with
the combustion chamber system are described in this
Section. These measuring instruments are used to detect
the pressure drop across the combustion chamber,
combustion process instabilities (known as humming), and
The reproduction, transmission or use of this document or its
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model
flame out.
Pressure Drop across the Combustion
Chamber
Over time, the gas turbine can sustain wear (for
example increased gaps in the combustion chamber hot
gas casing), a possible consequence of which is a decline
or design, are reserved.
in the amount of air reaching the burners due to increased
gap losses. This in turn can jeopardize stable premix
combustion.
The relative combustion chamber pressure drop can
generally be considered an indication of the flow of primary
air through the burners. It is dependent on the combustion
chamber geometry, but particularly in the upper output
range is virtually independent of the momentary GT output.
The relative combustion chamber pressure drop changes
as a result of wear or damage to burner or combustion
chamber parts (changes in geometry, changes in flow path
cross-section). Long-term monitoring of the relative
combustion chamber pressure drop is performed to
evaluate the condition of the combustion chambers.
The differential pressure across each combustion
chamber ∆pCC is measured using differential pressure
transducers MBM11CP103 and MBM21CP103; the
compressor outlet pressure pCII is measured using
pressure transducer MBA12CP101. This pressure
transducer is depicted in the P+ID “Gas Turbine” (3.1-
2600). Signals from these instruments are used to
calculate the relative combustion chamber pressure drop
(in percent):
Class: RESTRICTED
∆pCC rel. = (∆pCC/pCII) * 100 %
Siemens AG
Power Generation
Measuring and Supervisory Equipment
Combustion Chamber Instrumentation
The following functions are derived from this for control
and monitoring of the GT:
Natural Gas and Fuel Oil Operation
−= If the gas turbine is running in premix mode and the
relative pressure drop ∆pCCrel in one combustion
chamber declines to or below PP.BK.01 for more than 5
seconds, the GT must be changed over to diffusion
mode.
−= Changeover from diffusion mode to premix mode may
only be enabled if the relative combustion chamber
pressure drop is above limit PP.BK.01 at the onset of
the planned changeover. At a ∆pCCrel >PP.BK.01 either
premix or diffusion mode is permitted.
−= If the relative combustion chamber pressure drop
remains below limit PP.BK.01 for more than five
seconds at speeds above the turbine speed
S.TURB.70, the individual alarm “Relative combustion
chamber pressure drop <MIN” and the group alarm
“Hybrid burner fault” are annunciated.
Dual-Fuel Operation
Because dual-fuel operation is only used with the
natural gas and fuel oil diffusion burners, no control
measures are necessary if pressure drops below the lower
limit PP.BK.01. Individual and group alarms are triggered
by criteria identical to those in effect during operation on
natural gas or fuel oil alone.
Monitoring of Measuring Points
If measuring points MBA12CP101 or MBM11-
CP103/MBM21CP103 indicate positive or negative
violation of limits the individual alarm “Relative combustion
chamber pressure drop measurement faulted” and the
group alarm “Transmitter fault” are annunciated. Rapid
changeover from premix mode to diffusion mode is not
performed. If a measuring point fault is not rectified after
approximately 24 hours, the changeover from premix to
diffusion mode is made and a corresponding interlock
activated that prevents changeover back to premix mode.
The enable for changeover to premix mode is immediately
deactivated, however, if the positive or negative measuring
range violation is detected.
Flame Monitoring
Fuel must never be fed to the gas turbine combustion
chambers for an impermissibly long period without
combustion taking place. The purpose of flame monitoring
is to determine whether the fuel in each combustion
chamber is in fact burning, i.e. whether flames are present.
If this is not the case, the supply of fuel is interrupted.
3.1-2603-0526/1
0403E
 Gas Turbine
Description
Two flame monitoring systems per combustion
chamber (MBM11CR101/102 and MBM21CR101/102) are
provided for monitoring combustion flames. The radiant
energy emitted by the flames (UV to IR range) is detected
and these signals processed for further use.
At least one flame monitor in each combustion chamber
must signal “Flame on”. If the readings of the two flame
monitors of one combustion chamber do not coincide, the
individual alarm “Flame monitor faulted” is annunciated.
Individual alarms are delayed for time K.FLAMM.01 to
prevent premature control action. During the gas turbine
startup phase, flame monitor conditions may briefly deviate
from one another.
Monitoring of Humming
Gas turbines equipped with hybrid burners may
experience combustion instabilities manifested as
elevated-amplitude combustion chamber pressure
The reproduction, transmission or use of this document or its
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model
fluctuations; this phenomenon is also known as humming
and has a typical frequency range. Humming must be
promptly detected and eliminated to prevent a further
increase in pressure fluctuation amplitudes and possible
consequential damage to components of the gas turbine.
Humming is detected by measuring the amplitudes of
combustion chamber pressure fluctuations using the two
dynamic pressure sensors MBM11CP102 and
or design, are reserved.
MBM21CP102 and evaluating their output signals that lie in
a defined frequency range.
Monitoring of humming is only activated when the gas
turbine is running in the speed range intended for extended
operation. Monitoring is also blocked during changeover
from DM to PM and vice versa with natural gas.
NG DM/PM or FO PM
The limits P.BRUMM.03 and P.BRUMM.04 are
stipulated for the effective value of combustion chamber
pressure oscillations; the respective measures to eliminate
combustion chamber humming are triggered if they are
exceeded. Triggering occurs if one of the two
measurements indicates that a limit has been exceeded
when monitoring of humming is active. A fault alarm is
annunciated in such cases.
If limit P.BRUMM.03 is exceeded for at least two
seconds the gas turbine load setpoint is continuously
decreased at the normal gradient until limit P.BRUMM.03 is
no longer violated or P.BRUMM.04 responds. Control
action in response to signal P.BRUMM.03 is delayed by the
time K.BRUMM.11 to ensure that load is reduced by a
Class: RESTRICTED
sufficient magnitude.
Siemens AG
Power Generation
Measuring and Supervisory Equipment
Combustion Chamber Instrumentation
Actuation of the IGVs and changeover from DM to PM
are not blocked. Rapid changeover from premix mode to
diffusion mode is not performed.
If the measure described in the foregoing is not
sufficient to eliminate combustion chamber humming, the
load setpoint of the gas turbine is abruptly reduced by the
increment E.LEIST.12 if violation of limit P.BRUMM.04
persists for at least 3 seconds.
Actuation of the IGVs and changeover from DM to PM
are not blocked. Pilot control of the IGVs remains active.
Rapid changeover from premix mode to diffusion mode is
not performed.
FO DM or FO/NG Dual-Fuel Operation
P.BRUMM.04 is not used in these operating modes.
If limit P.BRUMM.03 is exceeded for at least two
seconds the gas turbine load setpoint is continuously
decreased at the normal gradient until limit P.BRUMM.03 is
no longer violated. A fault alarm is annunciated in such
cases.
Actuation of the IGVs and changeover from DM to PM
are not blocked. Pilot control of the IGVs remains active.
Burner Temperature Monitoring in
Premix Mode
Rapid output fluctuations during operation in premix
modecaused, for example, by rapid pressure fluctuations
in the natural gas or fuel oil suppliedmay result in the
formation of flames in the diagonal swirler section of the
premix burners. Changeover back to diffusion mode must
be made in such cases. For this reason burner
temperatures are monitored by two thermocouples per
burner (MBM12CT101 to MBM12CT116 and
MBM22CT101 to MBM22CT116). Temperature is
measured at the axial swirler. Faults to individual
measuring points do not result in restricted availability.
Burner temperature monitoring is only required for
operation on natural gas or fuel oil in premix mode.
Monitoring is not performed in diffusion mode on either
natural gas or fuel oil or in dual-fuel mode (with NG + FO).
Differential temperatures are calculated from the mean
compressor outlet temperature and the temperatures at the
axial swirlers. If a differential temperature exceeds limit
TT.BRENNER.M01 for a period of at least one second, a
separate individual alarm “Burner (xx) temperature >MAX”
is annunciated for each affected burner.
If a differential temperature exceeds the setting
TT.BRENNER.U01 for a period of at least 1 second during
operation in diffusion mode, changeover from diffusion to
premix mode is blocked and the individual alarm “PM
3.1-2603-0526/2
0403E
 Gas Turbine Measuring and Supervisory Equipment
Description Combustion Chamber Instrumentation

blocked” is annunciated. This interlock is deactivated when channels and the individual alarm “Burner temperature
the differential temperature drops below monitoring faulted” is annunciated. After the third channel
TT.BRENNER.U01. fault occurs, rapid changeover from premix to diffusion
If a differential temperature exceeds limit mode is initiated and the individual alarms “Burner
TT.BRENNER.U01 for a period of at least 1 second in temperature monitoring faulted” and “PM blocked” are
premix mode, rapid changeover from premix to diffusion annunciated. The machine cannot be returned to premix
mode is initiated and the individual alarms “Premix mode mode until these channel faults have been rectified. If one
blocked” and “Burner temperature monitoring response” of the axial swirler temperature monitoring channels is
are annunciated. The changeover command is faulted, the invalid reading is excluded from processing and
documented and blocks a change back to premix mode. the individual alarm “Burner temperature monitoring
faulted” is annunciated. If both thermocouples of a given
Changeover from diffusion mode back to premix mode
burner are defective, rapid changeover from premix to
is possible when the corresponding enable criteria have
diffusion mode is initiated and the individual alarm “PM
been met. If limit TT.BRENNER.U01 is exceeded a second
blocked” is annunciated. The machine cannot be returned
time during operation in premix mode, changeover is made
to premix mode until these channel faults have been
to diffusion mode, an interlock prevents resumption of
rectified.
premix mode and the individual alarms “Burner
temperature monitoring response”, “PM blocked”, and
“Perform burner inspection” are annunciated. Operation in Burners
diffusion mode or dual-fuel mode (NG + FO) is still
The reproduction, transmission or use of this document or its
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model

The burners shown in the P+ID are not described in

permissible. This interlock is not deactivated until the GT is
greater detail in this section. Their descriptions are given in
shut down.
the corresponding manual Sections pertaining to fuel.
Compressor outlet temperature measurement channels
identified as defective are excluded from processing; mean
values are calculated using the non-faulted measurement
or design, are reserved. Class: RESTRICTED

Siemens AG 3.1-2603-0526/3
Power Generation 0403E
 A 18.08.2005 Complete Revision Lübbers Merz Vogt
C.C. CHKD AT
REV No. DATE REVISION DESCRIPTION PREP. CHKD APPYD.
CHKD. SITE

CONTRACTOR SUB CONTRACTOR

SIEMENS PG
CONTRACTOR: DWG. No SUB CONTRACTOR DWG. No

VAE266-XS00-MBA-357401
CONTRACT JOB. No TITLE

System Description Advance Compressor Cleaning

CNE/121/2004
System (ACCS)
PKZ/PC UA/DCC UNID
VAE266 XS00 453012896
NAME DATE SIZE SCALE SHEETS OF

FIRST ISSUE

PREPARED Merz 05-01-31

CHECKED Pürzer 05-01-31 KKS No.

APPROVED Pfuff 05-01-31

CHECKED AT
MBA
SITE
DRAWING No. REV No. ISSUE SCOPE

CNE/121/2004-B-21-M-M-50620A A

Weitergabe sowie Vervielfältigung, Verbreitung und/oder Bearbeitung dieses Dokumentes, Verwertung und
Siemens Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten
zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung, Gebrauchsmuster- oder
Geschmacksmustereintragung vorbehalten.
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents
and communication thereof to others without express authorization are prohibited. Offenders will be held
liable for payment of damages. All rights created by patent grant or registration of a utility model or design
patent are reserved.
CoverSheet_SYSDESC_ACCS.doc
 Projekt/Anlage: VAE266

System - Beschreibung
Project/Plant:

Description

System Weiterentwickeltes Verdichterreinigungssystem MBA30 Seiten/Pages: ...4......

Anlagen/Appendices: ...--......
Advanced Compressor Cleaning System (ACCS) MBA30

UNID
VAE266 XS00 MBA-357401 453012896
Proj.-Kennz./Proj. Code UA/Doc. Inhaltskennzeichen/Contents Code

Zugehörige Systemschaltpläne/ Handhabung: RESTRIKTIV

Related P & I Diagrams: Handling: RESTRICTED

P&I DIAGRAM VAE266-XG02-MBA-357401 UNID 453168951

freigegeben durch/released by
In- Erstellung bzw.
dex Datum Änderungen (Seiten) Dienststelle bearbeitet durch geprüft durch intern extern
Date Office prepared by reviewed by Internal external
Rev. Issue resp.
Modifications (Pages).

Complete Revision
A 18.08.05 G133 J. Lübbers A. Merz A. Vogt 1)

2)

1) Name in Druckbuchstaben/Name in block letters

2) Unterschrift/Signature

Siemens AG .Power Generation G133

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Description System MBA30 Index/Revision A

Inhalt/Contents
Seite/Page
1 Allgemeines 1

1. General 1

2 Aufbau des System 1

2. System Configuration 1

3. Reinigungsmodi 1

3. Cleaning Modes 1
3.1 ON-Line Reinigung 2
3.1 On-line Cleaning 2
3.2 OFF-Line Reinigung 2
3.2 Off-line Cleaning 2
4. Düsensystem 3

4. Nozzle System 3

5 Verdichterreinigungspackage 3

5. Compressor Cleaning Package 3

6. Druckluftsystem 4

6. Compressed Air System 4

Siemens AG Power Generation G133

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Beschreibung
System-
Description
1 Allgemeines
Beim Betrieb einer Gasturbine kommt es trotz
sorgfältiger Filterung der Ansaugluft zu einer
Verschmutzung der Beschaufelung, vor allem
beim Verdichter.
Verschmutzte Schaufeln führen zu weniger
Leistung und verschlechtern den
Wirkungsgrad der Gasturbine. Durch eine
Verdichterreinigung werden
Verschmutzungen der Verdichterschaufeln
entfernt, und Leistung der Gasturbine
zurückgewonnen.
2 Aufbau des Systems
Für die Durchführung einer Verdichterwäsche
sind zwei Systeme nötig: ein Düsensystem (s.
4), welches Reinigungsflüssigkeit in den
Ansaugkanal der Gasturbine eindüst, und ein
Verdichterreinigungspackage (s. 5) mit Hilfe
dessen die Reinigungsflüssigkeit voll
automatisch angesetzt und dem Düsensystem
zugeführt wird.
Das Package wird durch eine lokale SPS ge-
steuert, von der ein Signalaustausch zur
Leittechnik des Kraftwerks besteht.
Damit kann dieses von der Warte aus bedient
werden.
3 Reinigungsmodi
Die Reinigung des Gasturbinenverdichters ist
sowohl während des Nennbetriebes (ON-line),
als auch bei Betrieb der Maschine mit Anfahr-
umrichterbetrieb (OFF-line) möglich.
Beide Reinigungsverfahren nutzen das
gleiche Düsensystem, unterscheiden sich
aber in der Wirksamkeit, in der
Vorgehensweise und bei der zum Einsatz
kommenden Reinigungsflüssigkeit. Die
Zusammensetzung dieses Mediums ist
entsprechend in der Steuerung des
Verdichterreinigungspackage hinterlegt.
Detaillierte Beschreibungen beider Reini-
gungsvorgänge sind in den Dokumentations-
unterlagen des Verdichterreinigungssystems
enthalten.
Siemens AG Power Generation G133
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1. General
During operation of a gas turbine, soiling of
blading occurs despite thorough filtration of
the intake air; such soiling occurs particularly
in the compressor section.
Blading deposits reduce output and the effi-
ciency of the gas turbine. Performing a com-
pressor cleaning operation removes deposits
from the compressor airfoils and restores lost
gas turbine output.
2. System Configuration
Two systems are required for performing
compressor washing: a nozzle system (cf. 4)
that injects cleaning fluid into the intake duct
of the gas turbine and a compressor cleaning
package (cf. 5) that is used to mix and supply
the cleaning fluid to the nozzle system in a
fully automatic process.
The package is controlled by a local PLC.
A data link connects the control unit of the
package to the power plant I&C system. This
makes it possible to perform remote control
actions from there.
3. Cleaning Modes
Cleaning of the gas turbine compressor is
possible both during rated plant operation
(on-line cleaning) and during operation with
the Startup Frequency Converter (off-line).
Both cleaning operations use the same noz-
zle system but differ in terms of their effec-
tiveness, the procedure followed, and the
cleaning fluid that is injected. Corresponding
data for the composition of this medium are
stored in the control unit of the compressor
cleaning package.
Detailed description of both cleaning modes
are contained in the documentation of the
compressor cleaning system.
 Projekt/Anlage:
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System-
Description System
3.1 ON-Line Reinigung
Für eine Verdichterreinigung während des
Betriebes sind einige Betriebsparameter der
Gasturbine zu berücksichtigen. Zum Beispiel
muss die Leistung der Gasturbine geringfügig
von der Nennleistung abgesenkt werden.
ON-line Reinigung kann mit reinem Deionat
oder auch mit Reinigerzusatz durchgeführt
werden. Die Reinigungsflüssigkeit, welche
vom Package nach Vorgabe zur Verfügung
gestellt wird, wird über den Düsenring (s. 4) in
den Luftansaugkanal der Gasturbine
eingedüst. Nach Beendigung des
Reinigungsvorganges kann die Gasturbine
wieder auf Volllast hochgefahren werden.
Der Zeitaufwand liegt zwischen 5 und 10
Minuten. Es wird empfohlen eine ON-line
Reinigung täglich durchzuführen und je nach
Verschmutzungszunahme regelmäßig auch
Reinigerzusatz zu verwenden.
Die ON-line Wäsche dient dazu die Intervalle
zwischen den OFF-line Wäschen sinnvoll zu
verlängern, um Stillstandzeiten zu verringern.
3.2 OFF-Line Reinigung
Durch die OFF-line Wäsche lässt sich die
Leistung der Gasturbine nahezu wieder auf
die Leistung entsprechend der Alterungskurve
anheben.
Dazu wird im ersten von vier Schritten die
Gasturbine heruntergefahren und zum Ab-
kühlen mittels Dreheinrichtung gedreht. Im
zweiten Schritt „Einweichen“ wird dann die
angesetzte Reinigungsflüssigkeit über den
Düsenring (s. 4) eingespritzt. Dafür wird die
Gasturbine mittels Anfahrumrichter auf
Waschdrehzahl beschleunigt. Wenn alle
Maschinenteile benetzt sind, folgt eine
Einweichzeit.
Der Ablauf des nächsten Schrittes „Spülen“ ist
analog zum Einweichen, mit dem Unterschied,
dass reines Deionat eingedüst wird. Nach
erfolgter Off-line Reinigung kann die Gastur-
bine entweder wieder in Betrieb genommen,
oder nach einer abschließenden Trocknungs-
phase stillgesetzt werden.
Der Zeitaufwand liegt insgesamt bei 8 bis 10
Stunden.
Siemens AG Power Generation G133
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3.1 On-line Cleaning
Performance of compressor cleaning during
plant operation requires consideration of sev-
eral gas turbine operating parameters. For
instance the gas turbine output has to be re-
duced slightly from base load.
On-line cleaning can employ either straight
demineralized water or demineralized water
to which a cleaning agent has been added.
The cleaning fluid supplied by the package as
required for cleaning is injected via the nozzle
ring (cf. 4) into the gas turbine intake duct.
The GT can be returned to operation at full
load after completion of the cleaning opera-
tion.
Time required ranges between 5 and 10 min-
utes. It is recommended that on-line cleaning
be performed daily and, depending on how
fast deposits build up, that an approved
cleaning agent is also used regularly.
On-line cleaning is intended to extend the
intervals between off-line cleaning operations
within reasonable limits and thus to avoid
plant outages.
3.2 Off-line Cleaning
Off-line cleaning makes it possible to nearly
restore gas turbine output to the levels indi-
cated by the aging curve.
This involves shutting down the gas turbine in
the first of four steps and rotating its shaft for
cooling with the turning gear. In the second
step “soaking” the premixed cleaning fluid is
injected via the nozzlering (cf. 4). Therefor the
turbine is accelerated to cleaning speed by
startup frequency converter. The soaking
phase follows when all internal parts have
been wetted.
Except for demineralized water being injected
the procedure of the following step “flushing”
is analogous to soaking. After the off-line
cleaning has been concluded, the gas turbine
can be returned to commercial operation, or
shut down after a drying phase.
A total of 8 to 10 hours are required.
 Projekt/Anlage:
Beschreibung Project/Plant:
System-
Description System
4 Düsensystem
Das Düsensystem zur Verdichterreinigung
einschließlich der Verrohrung und Armaturen
bis zur Wand des Ansaughauses gehören
zum Lieferumfang des Luftansaugsystems.
Es besteht aus einer Ringleitung auf der eine
bestimmte Anzahl von langgezogenen
Kegelstrahldüsen MBA30BN001 geschweißt
ist. Sie befindet sich im Luftansaugkanal um
den Innenkonus vor dem Verdichtereintritt.
Diese Düsen zerstäuben das
Reinigungsmedium und bringen die feinen
Tröpfchen tief in den Luftstrom ein.
Es ist nicht nötig, dass die Fluidpartikeln direkt
die Verdichterschaufeln erreichen, die
vorbeiströmenden Ansaugluft reißt die
Tröpfchen mit in den Gasturbinenverdichter.
5 Verdichterreinigungspackage
Zur Versorgung der Düsen für die
Verdichterwäsche mit Reinigungsflüssigkeit
wird das Verdichterwaschpackage benötigt.
Es ist im wesentlichen eine
Druckerhöhungsstation mit den
dazugehörigen Komponenten. Das Package
ist auf einen Profilrahmen montiert und in der
nächsten Umgebung zur Gasturbine fest
installiert. Bis zu drei Turbinen können von
einem Package mit Reinigungsflüssigkeit
versorgt werden.
Die wichtigsten Komponenten auf dem
Verdichterwaschpackage sind eine
Förderpumpe MBA30AP001 für das
Reinigungsmediums, sowie Vorratsbehälter
für Deionat MBA31BB001 und
Reinigungsmittel MBA32BB001. Das Deionat
wird über einen Anschluss an das vorhandene
VE-Wasserleitungsnetz, und das
Reinigungsmittel mittels Fasspumpe aus dem
Vorratstank nachgefüllt. Das Reinigungsmittel
wird durch eine Dosierpumpe MBA32AP001
automatisch zudosiert und mit dem Deionat
homogenisiert.
Im Reinigungsbetrieb fördert die Pumpe
dieses Reinigungsmedium mit einem
Überdruck von min. 6 bar über eine fest
installierte Rohrleitung in das Düsensystem
der Gasturbine.
Siemens AG Power Generation G133
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4. Nozzle System
The nozzle system used for compressor
cleaning, including piping and fittings up to
the wall of the intake structure, is part of the
air intake system scope of supply.
It comprises a ring line onto which a defined
number of long conical spray pattern nozzles
(MBA30BN001) are welded. This ring line is
mounted in the air intake duct concentric to
and upstream of the inner compressor inlet
cone. These nozzles atomize the cleaning
medium and spray fine droplets well into the
flow of air.
It is not necessary for the fluid particels to
reach the compressor airfoils directly, the flow
of intake air entrains the fluid drops into the
gas turbine compressor.
5. Compressor Cleaning Package
The compressor cleaning package is required
to supply the cleaning fluid used for compres-
sor washing to the nozzles.
It essentially comprises a pressure boost sta-
tion and associated components. The pack-
age is mounted on a frame constructed of
steel sections that is installed at a fixed loca-
tion in the immediate vicinity of the gas tur-
bine. Up to three gas turbines can be sup-
plied with cleaning fluid from one such pack-
age.
The most important components of the com-
pressor cleaning package are centrifugal
pump MBA30AP001 that forwards the clean-
ing medium and storage tanks for demineral-
ized water MBA31BB001 and MBA32BB001
for cleaning agent. Demineralized water is
filled into the tank from the demineralized wa-
ter system, the cleaning agent is added to the
cleaning package tank from a storage tank
using a drum pump. Cleaning agent is auto-
matically supplied by dosing pump
MBA32AP001 and homogeneously mixed
with demineralized water.
During the cleaning operation the pump for-
wards the cleaning medium at a pressure of
at least 6bar(g) through a permanently-
installed pipe to the nozzle system of the GT.

Beschreibung
System-
Description
6 Druckluftsystem
Das Verdichterreinigungspackage ist zudem
mit einem Druckluftsystem ausgerüstet.
Dieses dient zum Einen der Steuerung
wesentlicher Armaturen des Package, und
zum Anderen wird damit nach Ende eines
Reinigungsschrittes die noch in den
Rohrleitungen befindliche
Reinigungsflüssigkeit ausgeblasen. Damit wird
vermieden, dass sich zwischen den
Betriebszeiten des Package das
Reinigungsmedium in den Leitungen
entmischt und direkt gefriert oder erst beim
nächsten Einsatz Vereisung und damit
möglichen Schaden an der Gasturbine
verursacht.
Gespeist wird das System von dem örtlich
vorhandenen Druckluftnetz oder optional von
einem beigestelltem Kompressor.
Siemens AG Power Generation G133
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6. Compressed Air System
Furthermore, the compressor cleaning pack-
age is equipped with a compressed air sys-
tem. The latter is used on the one hand to
supply the main valves of the package and on
the other to blow out any cleaning fluid re-
maining in system piping when a cleaning
step has been completed. This prevents
separation of the cleaning medium in these
lines during breaks between intermittent
package operation; after separation water
could either freeze directly or form ice crystals
the next time the package is used, which
could then cause damage to the gas turbine.
The system is supplied from the compressed
air network that is installed locally, or option-
ally from a supplied compressor.
 Aweer Gas Turbine Power Station 'H' (Phase II) Part 2
SIEMENS Operating Manual (Overall Plant)
Section 5.1
Gas Turbine MB
Revision a

Chapter 2: P&I Diagrams

List of P & I Diagrams

800585-MBA9B-001-A01 UNID: 452979169 Rev.: f MBA, MBD Gas Turbine
800585-MBA9E-001-A01 UNID: 452979190 Rev.: i MBA Drainage

800585-MBA9A-001-A01 UNID: 452979077 Rev.: d MBA Blow Off System

800585-MBM9A-001-A01 UNID: 452979220 Rev.: d MBM;MBP Combustion Chamber
Measuring Devices
CNE/121/2004-B-21-M-R-50610 UNID: 453168951 Rev.: e MBA Advanced Compressor
Cleaning System (ACCS)

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 Aweer Gas Turbine Power Station 'H' (Phase II) Part 2
SIEMENS Operating Manual (Overall Plant)
Section 5.1
Gas Turbine MB
Revision a

Chapter 3: Requirements for Operation

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Table of Contents
1 Manual Valve Position List ................................................................................. 2
1.1 Gas Turbine – 41MBA .........................................................................................................2
1.2 Compressor Cleaning – 41MBA ..........................................................................................2
1.3 Combustion Chamber – 41MBM .........................................................................................3

2 Operational Readiness......................................................................................... 4
2.1 Checks on Site.....................................................................................................................4
2.2 Checks on OM-System ........................................................................................................4

3 Open Loop Controls ............................................................................................ 5

3.1 "SGC GAS TURBINE" – 41MYB01 EC001 .........................................................................5
3.1.1 Start-up Procedure ..............................................................................................................................5
3.1.2 Shutdown Procedure...........................................................................................................................8

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1 Manual Valve Position List 1

1.1 Gas Turbine – 41MBA
SHUT-OFF VALVE OPEN 41MBA11 AA301 ‰
SHUT-OFF VALVE OPEN 41MBA11 AA341 ‰
SHUT-OFF VALVE OPEN 41MBA11 AA342 ‰
SHUT-OFF VALVE OPEN 41MBA11 AA343 ‰
SHUT-OFF VALVE OPEN 41MBA11 AA371 ‰
SHUT-OFF VALVE OPEN 41MBA11 AA372 ‰
SHUT-OFF VALVE OPEN 41MBA11 AA373 ‰

SHUT-OFF COCK CLOSED 41MBA11 AA401 ‰

SHUT-OFF COCK CLOSED 41MBA11 AA402 ‰

SHUT-OFF VALVE OPEN 41MBA12 AA301 ‰

SHUT-OFF VALVE OPEN 41MBA12 AA302 ‰
SHUT-OFF VALVE CLOSED 41MBA12 AA321 ‰

SHUT-OFF COCK CLOSED 41MBA12 AA401 ‰

DRAIN, CENTRE CASING CLOSED 41MBA18 AA253 ‰

DRAIN, CENTRE CASING CLOSED 41MBA18 AA254 ‰
DRAIN, CENTRE CASING CLOSED 41MBA18 AA255 ‰
DRAIN, EXHAUST CASING CLOSED 41MBA18 AA256 ‰
DRAIN, CENTRE CASING CLOSED 41MBA18 AA257 ‰
DRAIN, COMB. CHAMBER CLOSED 41MBA18 AA258 ‰
DRAIN, BLOW-OFF PIPING CLOSED 41MBA18 AA261 ‰
DRAIN, MBA18BB001 OPEN2 41MBA18 AA262 ‰

SHUT-OFF VALVE OPEN 41MBA21 AA341 ‰

SHUT-OFF VALVE OPEN 41MBA21 AA371 ‰

SHUT-OFF VALVE CLOSED 41MBA21 AA401 ‰

SHUT-OFF VALVE CLOSED 41MBA40 AA251 ‰

SHUT-OFF VALVE OPEN 41MBA40 AA401 ‰

1.2 Compressor Cleaning – 41MBA

SHUT-OFF VALVE OPEN 41MBA30 AA251 ‰
SHUT-OFF VALVE OPEN 41MBA30 AA301 ‰

1
The KKS identifiers prefixed with "41" have to be adapted for the other gas turbines by changing the identifiers
prefix to "42" or "43".
2
This valve may only be closed during change-over of the drains disposal tank.

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SHUT-OFF VALVE OPEN 41MBA31 AA301 ‰

SHUT-OFF VALVE OPEN 41MBA31 AA311 ‰
DRAIN VALVE MIXTURE TANK CLOSED 41MBA31 AA??? ‰

SHUT-OFF VALVE OPEN 41MBA32 AA251 ‰

SHUT-OFF VALVE OPEN 41MBA32 AA301 ‰
DRAIN VALVE CLEANER TANK CLOSED 41MBA32 AA??? ‰

SHUT-OFF VALVE OPEN 41MBA34 AA301 ‰

SHUT-OFF VALVE OPEN 41MBA34 AA302 ‰

1.3 Combustion Chamber – 41MBM

SHUT-OFF VALVE OPEN 41MBM11 AA342 ‰

SHUT-OFF VALVE OPEN 41MBM11 AA372 ‰

SHUT-OFF VALVE CLOSED 41MBM11 AA401 ‰

SHUT-OFF COCK CLOSED 41MBM11 AA402 ‰

SHUT-OFF VALVE OPEN 41MBM21 AA342 ‰

SHUT-OFF VALVE OPEN 41MBM21 AA372 ‰

SHUT-OFF VALVE CLOSED 41MBM21 AA401 ‰

SHUT-OFF VALVE CLOSED 41MBM21 AA402 ‰

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2 Operational Readiness3
2.1 Checks on Site
MANUAL VALVES ACCORDING TO POSITION LIST SET 41MBA ‰
41MBM ‰

DISPOSAL TANK D/STR 41MBA18 AA262 READY/DRAINED ‰

DISPOSAL SYSTEM D/STR 41MBA18 AA003 READY ‰

2.2 Checks on OM-System

SGC GAS TURBINE CB S/D 41MYB01 EC001 ‰
SGC GAS TURBINE RDY F SR 41MYB01 EC001 ‰

ANTI COND HEAT COMPR ON 41MBA10 AT001 ‰

FO DRAIN VALVE 1 OPEN 41MBA18 AA001 ‰

FO DRAIN VALVE 2 OPEN 41MBA18 AA002 ‰
FO DRAIN VALVE 3 OPEN 41MBA18 AA003 ‰

COMPR BLOWOFFS 1.1/2 OPEN 41MBA41 AA050 ‰

COMPR BLOWOFF 2 OPEN 41MBA42 AA051 ‰

The blowoff valves are opened during shutdown of

the gas turbine. If one blowoff valve is still in the
closed position, e.g. due to a fault, the blowoff valve
has to be opened with auxiliary compressed air via
the shutoff valve 41MBA40 AA251.
The reason for the opening failure has to be deter-
mined and rectified before start-up.
The gas turbine systems 41MBA / 41MBM are ready for the
start-up of the unit.

3
The KKS identifiers prefixed with "41" have to be adapted for the other gas turbines by changing the identifiers
prefix to "42" or "43".

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Revision a

3 Open Loop Controls 4

3.1 "SGC GAS TURBINE" – 41MYB01 EC001
The subgroup control "SGC GAS TURBINE" – 41MYB01 EC001 controls the open loop controls of the gas turbine
and the gas turbine related subgroup controls during start-up and shutdown of the gas turbine.

3.1.1 Start-up Procedure

The start-up program of the "SGC GAS TURBINE" – 41MYB01 EC001 is activated manually via the OM system.

Enabling Criteria

41MYB01 EC001
RELEASE MEMORY FOR START STEP 58 SET

41MKA70 EU010 ZV02

COLD GAS GEN PROT RELS

41MBA18 EU002 ZV03

FO DRAIN VALVES SR RELS

41SAM30 EE001 ZV02

GT ENCL VENT CTRL ON DLYD

41MBN00 EU001 ZV02

FO S/O SYSTEM CLOSED

41MBP00 EU001 ZV02

NG S/O SYSTEM CLOSED

41MBY10 DU090 XM13

GT CONTROLLER OK

41CHA00 EU001 ZV01

PROT CUB PWR SUPPLY FAULT

41CHB00 EU001 ZV01

PROT CUB PWR SUPPLY FAULT

41BYY00 EU001 ZV01

UNIT SWITCHGEARS FAULT

41MBJ01 DE003 XG03

START UP FREQ CONV BLOCKED

41MKC01 DE003 XG03

EXCITATION EQUIPMENT BLOCKED

41MYB01 EZ100 ZV01

GT PROTECTION FAILURE

&

4
The KKS identifiers prefixed with "41" have to be adapted for the other gas turbines by changing the identifiers
prefix to "42" or "43".

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Revision a

41MBV41 EU001 ZV02

COOLING TURNING SR RELS

41MBV10 EU001 ZV01

TEMP LUB OIL TANK > MIN

41MYB01 EZ001 ZV10

GT TRIP CIRCUIT RELS SGC

41MBN82 EU001 ZV02

FO PO FLUSHING CLOSED

41MKA11 CL021 XG51

L LIQ GEN CSG TE < MAX

41MKA11 CL022 XG51

L LIQ GEN CSG < MAX

41MKA11 CL041 XG51

L LIQ GEN CSG EE < MAX

41MKA11 CL042 XG51

L LIQ GEN CSG < MAX

5
42CHB00 EU001 ZV01
PROT CUB PWR SUPPLY FAULT

Preparation for Gas Turbine Start-up (S01-07)

At first it is checked that the start-up frequency converter is in normal start mode.

The subgroup controls "SGC NATURAL GAS" – 41MBP01 EC001 and "SGC FUEL OIL" – 41MBN01 EC001 are
switched on (set to automatic mode) and the lube oil system is started up by activating the start-up program of the
subgroup control "SGC LUB OIL/TRN SYST" – 41MBV01 EC001.

The air dryer of the gas turbine compressor (41MBA10 AT001) is switched off and the memory "COMPR AIR S/O"
– 41MBL20 EE010 is activated. The IGV controller (41MBY10 DT040) is switched on.

The hydraulic oil system is started up by switching on the preselected hydraulic pump (41MBX02 AP001/002) via
the subloop control "SLC PRESSURE KEEPING" - 41MBX00 EE010. If pressure build-up is delayed, the standby
pump is switched on additionally.

5
This release criteria from the protection cubicle of another unit is only applicable for unit 41.

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The fuel oil drain valves 1-3 (41MBA18 AA001/ AA002/ AA003) are closed.

The generator forced cooling system is activated by switching on the subloop controls "SLC GEN GLG PUMPS" -
41MPR10 EE010 and "SLC GEN CLG FANS" - 41MPR30 EE010.

The automated bus bar transfer for the LV switchgears 41BFE/BME is enabled by switching on the subloop control
"LV CHANGE-OVER" - 41BFE00 EE010.

The subloop control for the generator air dryer 41MKA05 EE001 is switched on. The generator voltage controller is
switched to automatic mode and the synchronizing selectors of the generator circuit breaker, HV unit circuit break-
er and unit auxiliary circuit breaker are set to "not selected".

It is ensured that the blow-off valves (41MBA41 AA051/052, 41MBA42 AA051) are opened.

The start-up frequency converter is prepared for start-up of the gas turbine.

Start-up of the Selected Fuel System (S08)

Dependent on the fuel preselection, the start-up program of the subgroup control "SGC FUEL OIL" – 41MBN01
EC001 or "SGC NATURAL GAS" – 41MBP01 EC001 is activated.

The "SGC FUEL OIL" – 41MBN01 EC001 or "SGC NATURAL GAS" – 41MBP01 EC001 accelerate the gas tur-
bine up to a speed of > 15.0 s-1.

Monitoring Run-up of the Gas Turbine to Nominal Speed (S09-10)

The gas turbine is accelerated further. At a turbine speed > 38.6 s-1 the start-up frequency converter is switched off
and the external isolator for the SFC is opened. The combustion accelerates the gas turbine further up to nominal
speed.

Synchronising of the Generator to the Grid and Load Increase (S11-16)

Now the excitation unit is switched on and the selection of the generator circuit breaker is set to "automatic" mode.
The synchronising system is activated, the auto-paralleling device is switched on and the gas turbine is synchro-
nised to the grid at the generator circuit breaker.

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3.1.2 Shutdown Procedure

The shutdown program of the "SGC GAS TURBINE" – 41MYB01 EC001 is activated manually via the OM system.

Enabling Criteria

No enabling criteria available.

Unloading GT and Disconnecting Generator from Grid (S51-55)

The start-up frequency converter is switched off (in the event of a failed start). The subgroup control "SGC GAS
TURBINE" – 41MYB01 EC001 unloads the gas turbine to a load < 8 MW.

If the gas turbine is running in premix mode, selection of the shutdown program and unloading of the gas turbine
results in automatic switch-over to diffusion mode.

The gas turbine is unloaded further until the active power has dropped below 1.5 MW. Now the generator circuit
breaker (41BAC01 GS001) is opened. When the gas turbine is disconnected from the grid, the excitation unit is
switched off.

Shutdown of the Fuel System (S56)

Dependent on the fuel selection, the shutdown program of the subgroup control "SGC FUEL OIL" – 41MBN01
EC001 or "SGC NATURAL GAS" – 41MBP01 EC001 is activated and gas turbine trip is initiated.

GT Running Down (S57-58)

When the subgroup control "SGC FUEL OIL" – 41MBN01 EC001 has reached step 55 or the "SGC NATURAL
GAS" – 41MBP01 EC001 has reached step 53, the subgroup control "SGC GAS TURBINE" – 41MYB01 EC001
observes the further coast-down of the gas turbine.

When the gas turbine has reached a speed < 12.5 s-1, the fuel oil drain valves 1-3 (41MBA18 AA001/002/003) are
opened for draining unburned fuel oil in case of a failed start.

When the turbine speed has fallen below 7.6 s-1, the "SGC GAS TURBINE" – 41MYB01 EC001 proceeds to step
58 and is released for start-up again..

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Starting Turning Operation (S59-62)

When the turbine speed is < 3.0 s-1, the generator forced cooling system is de-activated by switching off the
subloop controls "SLC GEN GLG PUMPS" - 41MPR10 EE010 and "SLC GEN CLG FANS" - 41MPR30 EE010.

The hydraulic oil system is shut down by switching off the hydraulic pumps (41MBX02 AP001/002).

The subloop control for the generator air dryer (41MKA05 EE001) is switched on. The shutdown program of the
subgroup control "SGC LUB OIL/TRN SYST" – 41MBV01 EC001 is activated. As the gas turbine slows down to
turning speed, the lube oil / turning gear system takes over the task of cooling down the gas turbine.

On receiving the corresponding feedback signals, the subgroup control "SGC GAS TURBINE" – 41MYB01 EC001
reaches the last step.

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