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NEiNastran Composite Progressive Failure Test Case

Subject:
Composite Progressive Ply Failure Analysis Test Case – Plate with a Hole

References:
Ref. 1: Failure Analysis Laminated Composite.pdf
Ref. 2: NEiNastran Reference Manual

CAD geometry update: FE Model update: FE Model format:


27.02.2008 17.03.2008 NEiNastran V9.2beta

Prepared by: Checked by: Filename:


Simone Ragionieri Luca Andreini PPFA-case-study.pptx
s.ragionieri@smartcae.com l.andreini@smartcae.com

Composite Progressive Ply Failure Analysis Test Case – Plate with a Hole 19.03.2008 Page 1
Test Case Definition [Ref. 1]
W
Plate Geometry
L = 8in (203.2mm)
W = 1in (25.4mm)
d = 0.25in (6.35mm)

Material Properties
Cured Ply
Elastic Moduli Strength Data
Thickness
d Material Name E11 E22 G12 Xt Xc Yt Yc Sc
t ν
L mm (in)
GPa GPa GPa
[-]
MPa MPa MPa MPa MPa
(msi) (msi) (msi) (ksi) (ksi) (ksi) (ksi) (ksi)
0.131 146.9 11.38 6.185 1731 1379 66.5 268.2 133.7
T300/1034-C 0.3
(0.00515) (21.3) (1.65) (8.97) (251) (200) (9.65) (38.9) (19.4)

Layup Sequence and Total Thickness


Layup: [0 / (±45)3 / 903]s
Total n. of plies = 20
Total thickness = 0.103in (2.61mm)

Composite Progressive Ply Failure Analysis Test Case – Plate with a Hole 19.03.2008 Page 2
Boundary Conditions and Literature Results [Ref. 1]
Load vs. Displacement Curve

Y-enforced
motion edge

First-ply-Failure Last-ply-Failure
Failure Model
N N
(lbf) (lbf)
15670
Experimental Test -
(3523)
6761 14290
Constrained Hashin
(1520) (3212)
Edge
6761 14510
Christensen
(1520) (3261)

Composite Progressive Ply Failure Analysis Test Case – Plate with a Hole 19.03.2008 Page 3
NEiNastran PPFA Setup [Ref. 2]

Bulk Data Card for non-linear composite ply behavior activation

E1RSF, E2RSF, G12RSF, G1ZRSF, G2ZRSF:


Lamina stiffness reduction factors upon
failure

Failure theory selection

Ply stiffness
reduction factors

Composite Progressive Ply Failure Analysis Test Case – Plate with a Hole 19.03.2008 Page 4
NEiNastran PPFA Results and Literature Correlation
First-ply-Failure Last-ply-Failure
Failure Model
N N
Experimental Test [Ref. 1] - 15670
Hashin [Ref. 1] 6761 14290 (-8.8%)
Christensen [Ref. 1] 6761 14510 (-7.4%)
LaRC02 (NEiNastran) 6700 14017 (-10.5%)
Puck PCP (NEiNastran) 6700 13589 (-13.3%)
Tsai-Wu (NEiNastran) 6400 13166 (-16%)
Max. Stress (NEiNastran) 6600 17000 (+8.5%)

Uy = 0.7mm Uy = 0.8mm Uy = 0.9mm

First-ply-failure
(about 0.5mm) Last-ply-failure
(about 1.22mm)
Uy = 1.0mm Uy = 1.1mm

Composite Progressive Ply Failure Analysis Test Case – Plate with a Hole 19.03.2008 Page 5

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