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YTH20K46
Owner's Manual / 96043003300 / 2008-10
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
• Do not operate machine without the entire grass catcher,
WARNING: In order to prevent ac- discharge guard, or other safety devices in place and
cidental starting when setting up, working.
transporting, adjusting or making re- • Slow down before turning.
pairs, always disconnect spark plug • Never leave a running machine unattended. Always
wire and place wire where it cannot turn off blades, set parking brake, stop engine, and
contact spark plug. remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
WARNING: Do not coast down a hill cleaning the machine, removing the grass catcher, or
in neutral, you may lose control of the unclogging the discharge guard.
tractor. • Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
WARNING: Tow only the attachments of alcohol or drugs.
that are recommended by and com- • Watch for traffic when operating near or crossing
ply with specifications of the manu- roadways.
facturer of your tractor. Use common • Use extra care when loading or unloading the machine
sense when towing. Operate only at into a trailer or truck.
the lowest possible speed when on a • Always wear eye protection when operating ma-
slope. Too heavy of a load, while on chine.
a slope, is dangerous. Tires can lose • Data indicates that operators, age 60 years and above,
traction with the ground and cause you are involved in a large percentage of riding mower-re-
to lose control of your tractor. lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
WARNING weights or counterweights.
Engine exhaust, some of its constituents, and cer- • Keep machine free of grass , leaves or other debris
tain vehicle components contain or emit chemicals build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
known to the State of California to cause cancer and or other debris which can cause build-up to occur.
birth defects or other reproductive harm. Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
3
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES
Gasoline Capacity 2.5 Gallons • Read and observe the safety rules.
and type: Unleaded Regular
• Follow a regular schedule in maintaining, caring for
Oil Type (API-SG-SL): SAE 30 (above 32°F) and using your tractor.
SAE 5W-30 (below 32°F)
• Follow the instructions under “Maintenance” and “Stor-
Oil Capacity: W/ Filter: 56 oz age” sections of this owner’s manual.
W/O Filter: 48 oz
Spark Plug: Champion RC12YC
(Gap: .030") WARNING: This tractor is equipped with an internal com-
Ground Speed (MPH): Forward: 0 – 5.5 bustion engine and should not be used on or near any un-
Reverse: 0 – 2.4 improved forest-covered, brush-covered or grass-covered
Charging System: 15 AMPS @ 3600 RPM land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
Battery: AMP/HR: 35
MIN. CCA: 280
any). If a spark arrester is used, it should be maintained
Case Size: U1R in effective working order by the operator.
Blade Bolt Torque: 45-55 FT. LBS. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
CONGRATULATIONS on your purchase of a new tractor. Other states may have similar laws. Federal laws apply
It has been designed, engineered and manufactured to give on federal lands.
you the best possible dependability and performance.
A spark arrester for the muffler is available through your
Should you experience any problem you cannot easily rem- nearest authorized service center/department.
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3 MAINTENANCE ..................................................... 13-16
PRODUCT SPECIFICATIONS ....................................... 4 SERVICE AND ADJUSTMENTS ............................ 17-22
CUSTOMER RESPONSIBILITIES................................. 4 STORAGE .................................................................... 23
ASSEMBLY ................................................................. 5-6 TROUBLESHOOTING ............................................ 24-25
OPERATION ............................................................. 7-12 REPAIR PARTS ...................................................... 26-40
MAINTENANCE SCHEDULE ...................................... 13
4
UNASSEMBLED PARTS
Slope Sheet
Key
(2) Keys
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping
puposes.
When right or left hand is mentioned in this manual, it means ADJUST SEAT (See Fig. 2)
when you are in the operating position (seated behind the • Sit in seat.
steering wheel).
• Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
TO REMOVE TRACTOR FROM clutch/brake pedal all the way down.
CARTON • Release lever to lock seat in position.
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut along dashed lines on all four panels of carton.
Remove end panels and lay side panels flat. A
• Check for any additional loose parts or cartons and
remove.
CHECK BATTERY
1. Lift seat pan to raised position and open battery box
door.
NOTE: If this battery is put into service after month and
year indicated on label (label located between termi-
nals) charge battery for minimum of one hour at 6-10 FIG. 2
amps. (See "BATTERY" in Maintenance section of this NOTE: You may now roll your tractor off the skid. Follow
manual for charging instructions). the appropriate instruction below to remove the tractor
from the skid.
WARNING: Before starting, read, understand and follow
Seat pan all instructions in the Operation section of this manual. Be
Label sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Battery box
door TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
Terminal controls)
Terminal • Raise attachment lift lever to its highest position.
• Release parking brake by depressing brake pedal.
• Place freewheel control in disengaged position to dis-
02021
engage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
FIG. 1 • Roll tractor forward off skid.
5
ASSEMBLY
CHECK TIRE PRESSURE ✓CHECKLIST
The tires on your tractor were overinflated at the factory BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
for shipping purposes. Correct tire pressure is important WISH TO ASSURE THAT YOU RECEIVE THE BEST PER-
for best cutting performance. FORMANCE AND SATISFACTION FROM THIS QUALITY
• Reduce tire pressure to PSI shown on tires. PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
CHECK DECK LEVELNESS ✓ All assembly instructions have been completed.
For best cutting results, mower housing should be prop- ✓ No remaining loose parts in carton.
erly leveled. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual. ✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
CHECK FOR PROPER POSITION OF ALL ✓ All tires are properly inflated. (For shipping purposes,
BELTS the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
See the figures that are shown for replacing motion and front-to-rear for best cutting results. (Tires must be
mower blade drive belts in the Service and Adjustments properly inflated for leveling).
section of this manual. Verify that the belts are routed ✓ Check mower and drive belts. Be sure they are routed
correctly. properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
CHECK BRAKE SYSTEM and wires are properly clamped.
After you learn how to operate your tractor, check to see that ✓ Before driving tractor, be sure freewheel control is in
the brake is operating properly. See “TO CHECK BRAKE” “transmission engaged” position (see “TO TRANS-
in the Service and Adjustments section of this manual. PORT” in the Operation section of this manual).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op-
erating your tractor for the first time. Follow proper
starting and transmission purging instructions (See
“TO START ENGINE” and “PURGE TRANSMISSION”
in the Operation section of this manual).
6
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing.
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
OPERATION
SYSTEM (ROS)
LIGHTS ON CLUTCH/BRAKE
FUEL BATTERY REVERSE FORWARD CRUISE CONTROL
PEDAL
15 15
7
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
H
D
E G
K
L
B
F J
FIG. 3
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER – Used to raise and (G) REVERSE OPERATION SYSTEM (ROS) "ON"
lower the mower or other attachments mounted to your POSITION – Allows operation of mower or other
tractor. powered attachment while in reverse.
(B) BRAKE PEDAL – Used for braking the tractor and (H) LIGHT SWITCH – Turns the headlights on and off.
starting the engine. (J) CRUISE CONTROL LEVER – Used to set forward
(C) PARKING BRAKE – Locks clutch/brake pedal into movement of tractor at desired speed without holding
the brake position. the forward drive pedal.
(D) THROTTLE/CHOKE CONTROL - Used for starting (K) FORWARD DRIVE PEDAL – Used for forward
and controlling engine speed. movement of tractor.
(E) ATTACHMENT CLUTCH LEVER – Used to engage (L) REVERSE DRIVE PEDAL – Used for reverse
the mower blades, or other attachments mounted to your movement of tractor.
tractor. (M) FREEWHEEL CONTROL – Disengages
(F) IGNITION SWITCH – Used for starting and stopping transmission for pushing or slowly towing the tractor
the engine. with the engine off.
(P) SERVICE REMINDER / HOUR METER – Indicates
when service is required for the engine and mower.
8
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
FIG. 8
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing 02828
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will FIG. 10
10
OPERATION
TO OPERATE ON HILLS BEFORE STARTING THE ENGINE
CAUTION: Do not drive up or down hills CHECK ENGINE OIL LEVEL
with slopes greater than 15° and do not
drive across any slope. The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
• Choose the slowest speed before starting up or down • Check engine oil with tractor on level ground.
hills. • Remove oil fill cap/dipstick and wipe clean, reinsert the
• Avoid stopping or changing speed on hills. dipstick and screw cap tight, wait for a few seconds,
• If stopping is absolutely necessary, push brake pedal remove and read oil level. If necessary, add oil until
quickly to brake position and engage parking brake. “FULL” mark on dipstick is reached. Do not overfill.
• To restart movement, slowly release parking brake and • For cold weather operation you should change oil for
brake pedal. easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
• Slowly depress appropriate drive pedal to slowest set-
ting. • To change engine oil, see the Maintenance section in
this manual.
• Make all turns slowly.
ADD GASOLINE
TO TRANSPORT (See Figs. 3 and 11) • Fill fuel tank to bottom of filler neck. Do not overfill. Use
When pushing or towing your tractor, be sure to disengage fresh, clean, regular unleaded gasoline with a minimum of
transmission by placing freewheel control in freewheeling 87 octane. (Use of leaded gasoline will increase carbon
position. Free wheel control is located at the rear drawbar and lead oxide deposits and reduce valve life). Do not
of tractor. mix oil with gasoline. Purchase fuel in quantities that can
be used within 30 days to assure fuel freshness.
Transmission Engaged
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
T Lubrication Chart
0 Check Battery Level 4
R Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter) 1,2
maint_sch-tractore.ROS.e
E Clean Engine Cooling Fins 2
13
MAINTENANCE
TRACTOR BLADE CARE
Always observe safety rules when performing any main- For best results mower blades must be sharp. Replace
tenance. worn, bent or damaged blades.
BRAKE OPERATION CAUTION: Use only a replacement
If tractor requires more than five (5) feet to stop at highest blade approved by the manufacturer of
speed in highest gear on a level, dry concrete or paved your tractor. Using a blade not approved
surface, then brake must be serviced. (See “TO CHECK by the manufacturer of your tractor is
BRAKE” in the Service and Adjustments section of this hazardous, could damage your tractor
manual). and void your warranty.
TIRES BLADE REMOVAL (See Fig. 14)
• Maintain proper air pressure in all tires (See PSI on • Raise mower to highest position to allow access to
tires). blades.
• Keep tires free of gasoline, oil, or insect control chemi- NOTE: Protect your hands with gloves and/or wrap blade
cals which can harm rubber. with heavy cloth.
• Avoid stumps, stones, deep ruts, sharp objects and • Remove blade bolt by turning counterclockwise.
other hazards that may cause tire damage.
• Install new blade with stamped "GRASS SIDE" facing
NOTE: To seal tire punctures and prevent flat tires due the ground.
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot IMPORTANT: To ensure proper assembly, center hole in
and corrosion. blade must align with star on mandrel assembly.
• Install and tighten blade bolt securely (45-55 Ft. Lbs.
OPERATOR PRESENCE SYSTEM AND REVERSE OP- torque).
ERATION SYSTEM (ROS)
IMPORTANT: Special blade bolt is heat treated.
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately. STAR
• The engine should not start unless the brake pedal is CENTER
fully depressed, and the attachment clutch control is HOLE
BLADE
in the disengaged position.
BLADE BOLT 02
54
CHECK OPERATOR PRESENCE SYSTEM
4
(SPECIAL) MANDREL
• When the engine is running, any attempt by the operator ASSEMBLY
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the FIG. 14
seat should shut off the engine. BATTERY
• The attachment clutch should never operate unless Your tractor has a battery charging system which is sufficient
the operator is in the seat. for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
Engine "ON" Position
ROS "ON" Position
(Normal Operating)
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
02828
necessary.
FIG. 13 TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
CHECK REVERSE OPERATION (ROS) SYSTEM the battery to “leak” power.
• When the engine is running with the ignition switch in • Remove terminal guard.
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into • Disconnect BLACK battery cable first then RED bat-
reverse should shut off the engine. tery cable and remove battery from tractor.
• When the engine is running with the ignition switch in • Rinse the battery with plain water and dry.
the ROS "ON" position and the attachment clutch en- • Clean terminals and battery cable ends with wire brush
gaged, any attempt by the operator to shift into reverse until bright.
should NOT shut off the engine. • Coat terminals with grease or petroleum jelly.
14
MAINTENANCE
• Reinstall battery (See “REPLACING BATTERY" in • Remove oil fill cap/dipstick. Be careful not to allow dirt
the SERVICE AND ADJUSTMENTS section of this to enter the engine when changing oil.
manual). • Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
V-BELTS
• Unlock drain valve by pushing inward and turning
Check V-belts for deterioration and wear after 100 hours counterclockwise.
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear. OIL DRAIN VALVE
TRANSAXLE COOLING
CLOSED AND
The transmission fan and cooling fins should be kept clean LOCKED
to assure proper cooling.
3
46
POSITION 02
CLAMP
FUEL FILTER
FIG. 17
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
16
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
TO REMOVE MOWER (See Fig. 18) MOWER IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINK (E) AND REAR LIFT LIKS
• Place attachment clutch in “DISENGAGED” position. (C) FROM TRACTOR AND HOOK THE CLUTCH SPRING
• Lower attachment lift lever to its lowest position. (Q) INTO THE CABLE GUIDE ON FRONT EDGE OF
• Roll belt off engine pulley (M) and belt keepers (G). LOWER DASH.
• Remove retainer spring (K), slide collar (L) off and push
housing guide (P) out of bracket. TO INSTALL MOWER (See Fig. 18-22)
• Remove clutch cable spring (Q) from idler arm (R). Be sure tractor is on level surface and engage parking
• Disconnect front link (E) from mower - remove retainer brake.
spring and washer. • Lower attachment lift lever to it's lowest position.
• Go to either side of mower and disconnect mower
suspension arm (A) from chassis pin (B) and rear lift CAUTION: LIFT LEVER IS SPRING
link (C) from rear mower bracket (D) - remove retainer LOADED. HAVE A TIGHT GRIP ON
springs and washers. LIFT LEVER, LOWER IT SLOWLY AND
ENGAGE IN LOWEST POSITION.
CAUTION: AFTER REAR LIFT LINKS
ARE DISCONNECTED, THE ATTACH- NOTE: Be sure mower side suspension arms (A) are point-
MENT LIFT LEVER WILL BE SPRING ing forward before sliding mower under tractor.
LOADED. HAVE A TIGHT GRIP ON LIFT • Slide mower under tractor until it is centered under
LEVER WHEN CHANGING POSITION tractor.
OF THE LEVER. • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS - Position hole in arm over pin (B) on outside
• Slide mower out from under right side of tractor. of tractor chassis and secure with retainer spring.
• Repeat on opposite side of tractor.
G M F
Q R
G
A E
P
C
K
L D
FIG. 18
17
SERVICE AND ADJUSTMENTS
• ATTACH FRONT LINK (E) - Work from left side of trac-
tor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F).
A • Insert end of link (E) into hole in front mower bracket
and secure with washer and retainer spring (J).
E
B
FIG. 19
• ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin (D)
J
F
on rear mower bracket and secure with washer and
retainer spring. H
FIG. 21
• Hook end of clutch cable spring (Q) into hole in idler
arm (R).
C • Push clutch cable housing guide (P) into bracket, slide
collar (L) onto guide and secure with retainer spring (K).
• Install belt on engine pulley (M), in belt keepers (G).
D
IMPORTANT: CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before operating
mower as shown in the Operation section of this
manual.
FIG. 20 G M F
Q R
G
A E
P
C
K
L D
FIG. 22
18
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER • If adjustment is necessary, see step in Visual Adjust-
Make sure tires are properly inflated to the PSI shown on ment instructions above.
tires. If tires are over or under inflated, it may affect the • Recheck measurements, adjust if necessary until both
appearance of your lawn and lead you to think the mower sides are equal.
is not adjusted properly. FRONT-TO-BACK ADJUSTMENT (See Figs. 25 and 26)
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 23) IMPORTANT: Deck must be level side-to-side.
• With all tires properly inflated and if your lawn appears To obtain the best cutting results, the mower blades should
unevenly cut, determine which side of mower is cutting be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
lower.
• With a 3/4" or adjustable wrench, turn lift link adjust- CAUTION: Blades are sharp. Protect your
ment nut (A) to the left to lower LH side of mower, or, hands with gloves and/or wrap blade with
to the right to raise LH side of mower. heavy cloth.
• Raise mower to highest position.
• Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
A of the blade.
• If front tip of blade is not 1/8" to 1/2" lower than the rear
02548
B B
FIG. 25
Turn nut right Turn nut left tip, go to the front of tractor.
to raise mower to lower mower • With an 11/16" or adjustable wrench, loosen jam nut A
02948 several turns to clear adjustment nut B.
• With a 3/4" or adjustable wrench, turn front link adjust-
FIG. 23 ment nut (B) clockwise (ltighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
NOTE: Each full turn of adjustment nut will change mower mower.
height about 3/16".
• Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT B
(See Fig. 24)
• With all tires properly inflated, park tractor on level A
ground or driveway.
19
SERVICE AND ADJUSTMENTS
• Remove belt downward from engine pulley and around
TO REPLACE MOWER DRIVE BELT electric clutch (G).
(See Fig. 27) • Slide belt toward rear of tractor, off the steering plate
MOWER DRIVE BELT REMOVAL (H) and remove from tractor.
• Park tractor on a level surface. Engage parking BELT INSTALLATION -
brake. • Install new belt from tractor rear to front, over the steer-
• Lower attachment lift lever to its lowest position. ing plate (H) and above clutch brake pedal shaft (J).
• Remove any dirt or grass clippings which may have • Pull belt toward front of tractor and roll belt around
accumulated around mandrels and entire upper deck electric clutch and onto engine pulley (G).
surface. • Pull belt toward rear of tractor. Carefully work belt down
• Remove belt from electric clutch pulley (M), both man- around transmission cooling fan and onto the input
drel pulleys (R) and all idler pulleys (S). pulley (F). Be sure belt is inside the belt keeper.
MOWER DRIVE BELT INSTALLATION • Install belt on centerspan idler (E).
• Install belt around all mandrel pulleys (R) and around • Install belt through stationary idler (C) and clutching
idler pulleys (S) as shown. idler (D).
• Install belt onto electric clutch pulley (M). • Reinstall anti-rotation link (B) on right side of tractor.
IMPORTANT: Check belt for proper routing in all mower Tighten securely.
pulley grooves. • Reconnect clutch harness (A).
• Raise attachment lift lever to highest position. • Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
• Install mower (See “TO INSTALL MOWER” in this
S section of manual).
H
R
B
A
C
J
R
D
E
FIG. 27
TO REPLACE MOTION DRIVE BELT F
21
SERVICE AND ADJUSTMENTS
HOOD
Seat Pan
HEADLIGHT
WIRE
CONNECTOR
02602
02778
Terminal
Keps
Cover
Nut
Hex FIG. 32
Bolt
ENGINE
Positive TO ADJUST THROTTLE CONTROL CABLE
(Red)
The throttle control has been preset at the factory and
02603
22
STORAGE
Immediately prepare your tractor for storage at the end ENGINE
of the season or if the tractor will not be used for 30 days
or more. FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
WARNING: Never store the tractor with FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
gasoline in the tank inside a building AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
where fumes may reach an open flame DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
or spark. Allow the engine to cool before ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
storing in any enclosure. ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
TRACTOR • Empty the fuel tank by starting the engine and let it run
Remove mower from tractor for winter storage. When until the fuel lines and carburetor are empty.
mower is to be stored for a period of time, clean it thor- • Never use engine or carburetor cleaner products in
oughly, remove all dirt, grease, leaves, etc. Store in a the fuel tank or permanent damage may occur.
clean, dry area. • Use fresh fuel next season.
• Clean entire tractor (See “CLEANING” in the Mainte-
NOTE: Fuel stabilizer is an acceptable alternative in mini-
nance section of this manual).
mizing the formation of fuel gum deposits during storage.
• Inspect and replace belts, if necessary (See belt re- Add stabilizer to gasoline in fuel tank or storage container.
placement instructions in the Service and Adjustments Always follow the mix ratio found on stabilizer container.
section of this manual). Run engine at least 10 minutes after adding stabilizer to
• Lubricate as shown in the Maintenance section of this allow the stabilizer to reach the carburetor. Do not empty
manual. the gas tank and carburetor if using fuel stabilizer.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage ENGINE OIL
and wear. Replace if necessary. Drain oil (with engine warm) and replace with clean engine
• Touch up all rusted or chipped paint surfaces; sand oil. (See “ENGINE” in the Maintenance section of this
lightly before painting. manual).
BATTERY CYLINDER(S)
• Fully charge the battery for storage. • Remove spark plug(s).
• After a period of time in storage, battery may require • Pour one ounce of oil through spark plug hole(s) into
recharging. cylinder(s).
• To help prevent corrosion and power leakage during • Turn ignition key to “START” position for a few seconds
long periods of storage, battery cables should be dis- to distribute oil.
connected and battery cleaned thoroughly (see “TO • Replace with new spark plug(s).
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
• After cleaning, leave cables disconnected and place OTHER
cables where they cannot come in contact with battery • Do not store gasoline from one season to another.
terminals. • Replace your gasoline can if your can starts to rust.
• If battery is removed from tractor for storage, do not Rust and/or dirt in your gasoline will cause problems.
store battery directly on concrete or damp surfaces. • If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
23
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission.
or servicing.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed
turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
25
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
DECALS
4
2 5 6 2
7
9
2
3
1
10
12
26
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
SCHEMATIC
SCH10
BATTERY
SOLENOID
STARTER
RED
A RED
M
AMMETER FUSE
BLACK
(OPTIONAL)
WHITE WHITE
S
B M
A1
G
L A2 ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
CLUTCH/BRAKE GRAY
(PEDAL UP)
BLACK
REVERSE SWITCH
(NOT IN REVERSE)
BLACK
BLACK
2 BLACK
BLACK SEAT SWITCH
3 BLACK (NOT OCCUPIED)
BLACK BLACK
1
6 GRAY
JUNCTION
CONNECTOR
BLACK /WHITE
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION SPARK
UNIT PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
BLUE HOUR BLACK
METER
BLACK
FUEL 12V
LINE
POWER OUTLET
BLUE (OPTIONAL)
FUEL SHUT-OFF
CHARGING SYSTEM OUTPUT
SOLENOID 9-16 AMP DC @ 3600 RPM
(IF SO EQUIPPED)
REGULATOR
RED STATOR
ORANGE
BROWN BLACK
LIGHT
SWITCH
HEADLIGHTS
27
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
ELECTRICAL
22
21
41 102
43
42
40
27
33
30
25
34
46
26
16
71
29
55
28
400449
28
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock Push-In
21 532 18 37-59 Harness Socket Light w/4152J
22 532 00 41-52 Bulb Light
25 532 19 88-93 Cable Starter
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 19 88-85 Cable, Ground
29 532 40 15-45 Switch, Seat
30 532 19 33-50 Switch, Ign
33 532 14 04-01 Key, Ignition
34 532 11 07-12 Switch Light / Reset
40 532 40 04-49 Harness Ign.
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal
43 532 19 25-07 Solenoid
46 532 40 17-63 Gauge Servicereminder Hrmtr
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT
71 532 40 10-98 Harness Ign. Dash
90 532 40 07-25 Cover Terminal
102 532 40 44-54 Harness Pigtail
29
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
CHASSIS
15
208
204
18 3
210
203 214
130
14
25
207
206
234
181 211
130 209
5
176
137
202
234
176
176 205
177 175
150
178
195
176
176
138
68
68
183
68
222 228
181 217
152
194
162
230 189
228
99
52
189
chassis-tex_67-gt-husq
30
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
CHASSIS
3 532 40 50-12 Logo 195 532 40 41-37 Plug Hole Dash Lower
4 532 19 93-48 Logo 196 532 40 28-43 Console Asm. Deck Lift
5 532 40 87-03 Dash 202 532 40 30-48 Vent Side Hood RH
6 532 40 48-83 Clip 203 532 40 30-76 Vent Side Hood LH
14 532 41 10-46 Hood 204 532 19 89-04 Vent Top Hood
15 532 19 89-07 Lens LH 205 532 40 17-09 Skirt Hood Side RH
18 532 40-48-21 Grille/Lens Asm. 206 532 40 17-11 Skirt Hood Side LH
25 532 19 89-06 Lens RH 207 532 19 71-98 Bezel RH
34 532 19 61-25 Plate Engine 208 532 19 71-99 Bezel LH
36 817 06 05-12 Screw 5/16-18 x 3/4 209 532 19 91-30 Insert Hex Top RH
37 532 40 47-94 Fender 210 532 19 91-31 Insert Hex Top LH
52 873 68 05-00 Nut Lock 5/16-18 211 532 19 91-32 Insert Hex Bottom RH
68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 212 532 19 91-33 Insert Hex Bottom LH
99 532 40 59-03 Rod Asm Bypass 213 874 76 05-12 Bolt 5/16-18 x 3/4
130 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex 214 532 19 91-45 Clip Retainer Tinner
137 532 40 75-90 Bumper Dash 217 532 15 65-24 Rod Pivot
138 532 40 29-54 Cupholder 218 532 19 63-95 X-Piece Hood Stop
150 532 19 85-13 Air Duct 222 532 13 77-29 Screw Thdrol 1/4-20 x 5/8
152 532 19 95-35 Shield Browning 228 532 19 51-61 Stud Fastner
162 532 14 24-32 Screw 230 532 17 01-65 Bolt Shoulder 5/16-18
175 532 19 63-04 Crossmember 234 532 40 47-42 Bumper Hood
176 532 40 07-76 Screw 10-24 x 5/8 235 532 40 61-29 Spacer Fender
177 532 19 52-27 Bushing Steering 236 873 93 05-00 Nut Lock 5/16-18 unc
178 532 19 97-82 Cargo Net Asm. 238 532 40 86-06 Trim
180 532 19 54-57 Chassis 239 532 11 04-52 Nut, Push
181 532 40 30-25 Bushing Mtg. Fender Crgo
182 532 19 47-87 Dash Lower
183 874 78 05-20 Bolt Fin Hex 5/16-18 unc x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4 NOTE: All component dimensions given in U.S. inches
194 873 90 05-00 Nut Lock Hex Flange 5/16-18 1 inch = 25.4 mm
31
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
DRIVE
ª
231
32
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
DRIVE
1 532 40 53-84 Transaxle, TUFFTORQ K46 170 532 19 43-22 Keeper Belt Centerspan
(Order Parts from Transaxle 171 872 11 06-16 Bolt
Manufacturer) 183 532 13 70-57 Spacer Axle
2 532 12 35-83 Key Square 184 532 40 31-18 Handle Parking Brake
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 185 872 11 06-20 Bolt
17 532 41 36-78 Spring, Brake 186 532 19 43-21 Spacer Retainer
26 532 19 96-79 Spring Return Cruise 187 819 13 32-10 Washer
29 532 40 38-06 Rod, Brake 188 532 19 43-23 Link Clutch Ground Drive
33 812 00 00-01 Ring E 189 532 19 43-17 Bellcrank Ground Drive
35 532 19 95-91 Rod, Brake, Park 190 532 19 43-18 Keeper Bellcrank Ground Drive
42 532 12 48-72 Cover, Foot Pedal 205 532 12 17-48 Washer 25/32 x 1-5/8 16 Ga.
49 872 11 06-14 Bolt 206 532 19 78-67 Bracket Mount Latch Cruise
50 532 19 43-27 Pulley Idler Flat 207 532 19 78-68 Latch Control Cruise
51 873 90 06-00 Lock Nut 3/8-16 208 532 19 78-69 Gear Sector Control Cruise
52 532 19 43-26 Idler V-Groove 910" Offset 209 532 19 95-92 Rod Control Cruise
56 532 13 09-66 V-Belt, Drive 210 532 40 09-80 Rockr Asm. Pedal Control
64 532 19 78-65 Shaft Asm. Pedal Brake Control 211 532 12 01-83 Bearing Nylon
80 532 41 00-24 Strap Torque 213 532 40 31-19 Knob control Cruise
92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25 214 532 40 17-22 Pad Pedal Forward
116 873 90 05-00 Nut Lock Hex Flange 5/16-18 215 532 40 17-23 Pad Pedal Reverse
125 817 00 05-12 Screw 5/16-18 x 3/4 216 532 19 61-31 Bracket Pulley Idler
143 817 49 05-08 Screw 5/16-18 x 1/2 221 532 40 31-87 Retainer Spring Clip
153 532 12 47-88 Retainer Spring 222 879 21 20-10 Washer 21/32 x 1-1/4 10 Ga.
159 876 02 04-12 Pin Cotter 1/8 x 3/4 225 532 40 33-19 Keeper Bolt Transaxle
160 532 16 94-84 Retainer Clip 226 532 40 15-64 Bracket Mount Torque
161 532 19 54-03 Spring, Return, Clutch 230 532 18 89-67 Washer Hardened
162 532 19 57-85 Spacer Transaxle 231 532 40 72-87 Idler V-Groove 1.688" OFFSET
163 532 40 10-34 Rod Pedal Control
166 532 19 72-90 Nut Push
167 532 40 52-57 Latch Brake Parking NOTE: All component dimensions given in U.S. inches
169 874 49 05-60 Bolt Hex 5/16-18 x 3.75 1 inch = 25.4 mm
33
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
ENGINE
34
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 ------ Engine Kohler Model No. SV600
2 532 18 86-55 Muffler
9 532 19 43-20 Keeper Belt Engine
12 532 40 54-72 Pulley Engine
15 532 40 74-89 Tank Fuel
18 532 19 77-25 Cap Asm
20 532 40 15-08 Control Throttle
21 532 19 16-11 Screw 10 x 3/4 Single Lead Hex
28 532 40 11-37 Fuel Line
29 532 13 71-80 Spark Arrester Kit
37 532 12 34-87 Clamp Hose
42 810 04 07-00 Washer Lock 7/16
45 873 51 04-00 Nut Keps Hex 1/4-20 unc
69 532 18 59-09 Gasket
81 532 14 84-56 Tube Drain Oil Easy
82 532 18 16-54 Plug Drain Oil
85 532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr
87 537 17 18-77 Bolt 5/16-18 UNC x 3/4 w/Sems
90 817 00 06-16 Screw 3/8-16 x 1
92 817 12 06-16 Screw 3/8-16 x 1
94 532 18 86-54 Tube Exhaust
95 532 19 23-34 Screw Socket Hd. 5/16-18 x .75
35
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
STEERING ASSEMBLY
26
45
51
1
21
63
16 19 60
57 9
63 61
8 7 67 66
2
59 98
6 7
4
35
64 58 67 6
28
15 14 5
13 22
69
68 62 13
14
15 53 8
70
steering-tex_4-husq
13
36
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
SEAT ASSEMBLY
8
7
7
41
40
10
21 6
37
37
44 2
43
21
seat-tex_7-vgt
37
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
MOWER DECK
46
67
70 40
195
145 122
57
187
43
42 59
123
151 194 86 43
42
152
7 56 60 57 195
30 55
186 46
87 56
5 64 63
152
147
37
38 33
34
193 36
32
116 46
31
144
113
149 30 119
117 30
119 117
38
116
21
1
21
198 21
69
188 21
189 23
69 69
24
25
21
189 21 26
6
19 188
29 27
15
69
6
14 199
69
13
69
11
46_tex_lt_pred_3 wb
38
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
MOWER DECK
39
TRACTOR - - MODEL NUMBER YTH20K46 (96043003300), PRODUCT NO. 960 43 00-33
MOWER LIFT
87
87
90 98
89
3
10 88
97
100
2
97
91
89 87
lift-tex_5
40
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FOL
D AL
THIS ONG
IS A DOT
15 D TED
EGR LINE
EE S
LOP
E
41
15 DEGREES MAX.
42
SERVICE NOTES
43
532 41 04-50 Rev. 8 10.09.08 SBW Printed in U.S.A.