Controls Group 507 E.

Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1928130
ahu_com whole 1928130 9thcc:8-46 FMS Metasys ® CompanionTM Rev:
07/18/97
logo:
AHU Series JCI
left ft:
(none)

Air Handling Unit Controller right ft:

standard
Sect# = 7
seQ# = 88

ahu103.tif The AHU Controller features a family of • interfaces to both pneumatic and electric
compatible components that make it ideal for actuators for low cost installation for both
field installation. The base module mounts construction and retrofit applications
easily using either a DIN rail or direct mount
• multiple packaging options for both field
and provides screw terminations for inputs
and factory installations provide low cost
and outputs. All electronics are on a separate
and flexible installation
circuit board, which plugs into the base for
protection during installation and easy • built-in control program library within
servicing. Additional components can be HVAC PRO Software Tool allows easy
added as needed. configuration
The Function Module Kit attaches to a • rugged, locking enclosure
DIN rail, and houses two to four function • 100 VA split-bobbin transformer
modules for direct connection to pneumatic
actuators. It includes differential pressure To Order
inputs and pressure transmitters. Specify the code number from the selection
A Line Voltage Relay Kit added to the DIN rail chart.
provides pilot duty switched outputs. Each
Relay Module contains two or four SPDT Selection Chart
relays, each controlled by any of the Code Number Description
AHU Controller’s binary output points.
Digital controller for AHU
Description A user-to-controller interface called the Zone AS-AHU103-300 (a)
applications
The Air Handling Unit (AHU) Controller is a Terminal (ZT) can also be used for easy Facilitized digital controller
controller adjustment and indication. The ZT FA-AHU103-300
complete digital control system for most for AHU applications
common air handling configurations, including also offers standalone weekly and holiday
(a) Includes AS-AHU100-0 AHU controller termi-
single zone, variable air volume, multi-zone, scheduling, as well as password protection for nation board AS-AHU102-0, AHU controller
and dual duct. The AHU Controller is the AHU Controller. motherboard, EN-EWC35-0 with special UPM
door, AS-XFR100-1 100VA split bobbin trans-
designed to reduce energy expenses while former and power box with on/off power switch
keeping occupant comfort its top priority in Features
and two (2) utility outlets.
both new construction and retrofit • standalone control of each air handling unit
applications. It can also be configured as a provides system reliability Accessories (Order Separately)
generic loop controller for unique applications. • network communications over N2 Bus Code Number Description
Perfect for standalone operation, the provide facility-wide control efficiencies and
AHU controller can also communicate on the AS-ZTU100-1 Zone Terminal
cost effective sensor sharing
Metasys N2 Bus, seamlessly providing all AS-ZTUWMB-0 ZT Wall Base
• complete line of compatible sensors, AS-XFR050-0
point and control information to the rest of the Transformer Kit
actuators, and accessories for a total AS-XFR-100-0 (a)
network.
system solution AS-FMK100-0
Function Module Kit
Specifications AS-FMK102-0
AHU Controller AS-CLBPRO-2 HVAC PRO for Windows
MM-CVT101-0 Interface
Power Requirements 24 VAC, 50/60 Hz at 100 VA (from XFR100-1 Module)
AS-RLY100-0
Ambient Operating Conditions 32 to 122°F (0 to 50°C) 10 to 90% RH AS-RLY050-0 Line Voltage Relay Kits
Ambient Storage Conditions -40 to 158°F (-40 to 70°C) 10 to 90% RH AS-RLY002-0
N2 Bus Isolated EN-EWC35-0 (a) Generic Enclosure Kit
Zone Bus 6- and 8-Pin Phone Jacks or Terminal Block on Controller AS-CBL100-0 Interconnect Cables
Dimensions (H x W x D) 13.3 in. x 7.9 in. x 6.9 in. (33.8 cm x 20.0 cm x 17.4 cm)
(a) Included in AHU-103.
Shipping Weight 4.13 lbs (1.87 kg)
FCC Part 15, Subpart J, Class A
Agency Compliance UL916, UL864
CSA C22.2-205
Agency Listings UL Listed and CSA Certified as part of the Network

Point Configuration
Analog Inputs Binary Inputs Analog Outputs Binary Outputs
8 8 6 10
• Jumper Selectable • Dry Contacts • 0 to 20 mA • 24 VAC Triacs at 0.5 amps
• RTD Temp. Elem. (NI, SI, or PT) • 0-10VDC using 499 ohm Resistors
• 0-10VDC Transmitter • Zone Bus Motors
• 4-20 mA Transmitter

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 03/01 Johnson Controls, Inc
1/4
 Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1928130

AHU Series Air Handling Unit Controller (Continued)

Options
Application Options Software Options
Mixed air single path
Mixed air dual path
Primary Equipment Types
100% outside air single path
100% outside air dual path
Room control
Room control of cooling / room reset of heating
Return/exhaust air control
Primary Control Strategies Constant discharge air control
Supply air reset from zone temperature
Supply air reset from return temperature
Hot/cold deck reset from coldest/warmest zone
Dry bulb
Enthalpy comparison
Outside air enthalpy
Economizer Strategies
Differential outside/return air temperature
Binary input from external economizer
Vent and purge operation
Single damper with minimum position
Minimum Outside Air
Separate damper–2-position
Strategies
Separate damper–minimum air flow station
Air Quality Minimum position or min. flow reset by CO2 sensor
High signal select with cooling command
Dehumidification
Addition of dehumidification and cooling commands
Modulated steam valve
Humidification
Staged 2-position valves
2-position
Face and bypass damper with valve control
Modulated single coil
Preheat Configurations
Staged electric heat or 2-position valves
Circulating pump on/off logic
Preheat lockout logic
2-position valves with face and bypass damper control
Modulated single coil
Staged electric heat, DX cooling, or 2-position valves
Heating/Cooling Configurations
Modulated common heating/cooling coil
Circulating pump on/off logic
Heating/Cooling lockout logic
Supply fan only
Fan Start/Stop
Supply fan and return fan
Single supply fan (VSD, inlet vanes or bypass dampers)
Static Pressure Control
Two speed fan
Fan Volume Matching Single supply and single return fan, differential CFM
Analog input to analog output
Unused Input/Output Loops or Analog input to binary output
Sixteen GenericInput/OutputControl Loops Binary input to analog output
Binary input to binary output
Setup and setback (room control) set points
Unoccupied Control Intermittent night cycle operation
Morning warmup and cooldown

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 03/01 Johnson Controls, Inc
2/4
 Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1928130

AHU Series Air Handling Unit Controller (Continued)

Room Control of Air Handling Unit: Flow Diagram
ahuflow.eps

Return
Air
HE-1

DA-1 Cooling Heating

Coil Coil Fan

Outside Discharge
Air Air

TE-3 TE-2 VA-1 FS-1 VA-2

C-1 TE-1
ahuflow

Sequence of Operation Bill of Materials

Digital Controller, C 1, shall use the room ID Qty. Code Number Description
temperature, TE 1, to control the air handling C1 1 AS-AHU103-300 Digital Controller
unit. As the room temperature decreases TE1 1 TE-6700NP-2B00 Zone Sensor w/Remote Set Point
below the heating set point, C 1 shall modulate TE2 1 TE-6100-1 Mixed Air Sensor
a 2 inch N.O. heating valve to control to the
TE-6100-3
heating set point. As the room temperature TE3 1 Outdoor Air Sensor
TE-6000-1
rises above the cooling set point, C1 shall
FS1 1 P32AF-2 Air Proving Switch
modulate the economizer damper, DA1, open
DA1 1 M130CGA-2 Damper Actuator
and engage the two stages of DX cooling, in
VA1 1 M150GGA-1, Y20EBD-3 and VB-3754-7 Heating Valve-Actuator
sequence, to control to the cooling set point.
VA2 1 M130GGA-1, Y20EBD-1 and VB-3974-5 Humidifier Valve-Actuator
Economizer switchover shall occur when
HE1 1 HE-6310-2 Humidity Sensor
outdoor air temperature reaches 68°F as
XFR-1 1 AS-XFR100-1 120/24 VAC, 100 VA Transformer
sensed by TE3. The economizer damper shall
remain at minimum position when the outdoor
air temperature is above 65°F. If the mixed air
temperature, TE-2, falls below the mixed air
low limit, 45°F, the outside air dampers shall HVAC PRO Configuration Selections
modulate closed to maintain the mixed air low
Air Handling System Type: Mixed Air Single Path
limit. When the return air humidity drops below
Control Strategy Room Control
the humidity set point, C1 shall modulate the 1
Economizer Output Type Zone Bus
inch N.C. steam valve to allow the humidifier
to control to the humidity set point. Economizer Changeover Type Dry Bulb
Heating Type Modulated Single Coil
If the return air humidity rises above the
Cooling Type Two Stages
dehumidification set point, the
dehumidification command shall be added to Outdoor Air Lockout of Heating/Cooling Cooling Only
the existing cooling command (if any) Dehumidification Strategy Addition of Dehumidification and Cooling Command
resulting in a higher cooling command to the Humidification Strategy Modulated Coil
cooling device. In the unoccupied mode, if the Unoccupied Control Setup and Setback of Heat/Cool
space temperature, TE-1, falls below the Fan Control Type Constant Volume
heating set point minus the setback offset, or
rises above the cooling set point plus the
setup offset, the unit shall start and control to
the setback and setup set points.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 03/01 Johnson Controls, Inc
3/4
 Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1928130

AHU Series Air Handling Unit Controller (Continued)

Wiring Diagram
ahuwirf2.eps

Addr ess 2 0
D a mp er s
1
2 XFR -2 XFR-1
3 Zone
4 C W COM T1 120
Bu s
5 VAC
6 CC W BUS T2
7
8

24COM
D A -1 GRND

BRN
24V AC

G RN
O RN
1 24 V AC
2 C OM
3 ZBUS 2 4V AC
4 N2 +
5 N2 - P ow e r
6 AREF
7 BO 1
Cooling Stage 1 8 24V J3
9 BO 2 UP
Cooling Stage 2 10 BO 3
11 24V J4
12 BO 4
13 BO 5
Fa n 14 24V J5
15 BO 6
16 BO 7
* Factory Instal led 17
18
24V
BO 8
J6 Set AI
Resister Assembly 19 BO 9 J u mp e rs
20 24V J7
(5 00 oh ms ) 21 B O 10 as S ho wn.
22 AO 1
Provi des a 23 AO COM J8 U nu s ed A Rs
0 -10 V DC 24 AO 2
25 AO 3 set to 'T'
Signed for 26 AO COM J9
27 AO 4
0 -20 mA 28 AO 5 T V C

XFR-2 29 AO COM J10 T V C

30 AO 6
31 BI 1 T V C
10 D C T 1 FS- 1 32 B I C OM
T V C
IN 120VAC 33 BI 2
34 BI 3 T V C

8 X T2 35 B I C OM 6 T V C
36 BI 4
37 BI 5 T V C
38 B I C OM
8 T V C
10 D C T 1 120
39
40
BI 6
BI 7
VA-1 IN VAC 41 B I C OM
42 BI 8
8 X T2 43 + VDC
XFR-2 44 AI 1
45 A I C OM
46 AI 2
V A -2 47 AI 3
48 A I C OM
49 AI 4
50 AI 5
51 A I C OM
52 AI 6 8 7 6 5 4 3 2 1
53 AI 7
PWR 54 A I C OM
55 AI 8
O UT
56 + VDC
A S -A H U 10 1-0 ON
CO M
T EMP Set Controll er
TE-3 Ad dre ss as Required
T EMP
TE-2

H E-1

T E -1
ahu w ir e2

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 03/01 Johnson Controls, Inc
4/4