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AǃPREFACE--------------------------------------------------------------------3
1ǃCAUTION
2ǃHPI5000 DATA PLATE
BǃCAUTION--------------------------------------------------------------------5
1ǃINSTALLATION
2ǃCIRCUIT
3ǃPOWER TRANSMISSION
4ǃMAINTENANCE
5ǃOTHER
6ǃMECHANICAL LOAD
7ǃABOUT THE INVERTER
CǃSPECIFICATION---------------------------------------------------------11
1ǃDATAILED TYPE
2ǃTECHNICAL DATA
DǃINSTALLATION----------------------------------------------------------13
1ǃINSTALLATION ENVIROMENT
2ǃHOW TO INSTALL
EǃCIRCUIT--------------------------------------------------------------------15
1ǃMAIN CIRCUIT˖
2ǃCONNECTING TERMINAL:
3ǃCIRCUIT DIAGRAM
4ǃMAIN CIRCUIT FACILITY AND WIRE SIZE
FǃCONTROL PANEL-----------------------------------------------------24
1ǃHOW TO OPERATE THE LCD CONTROL PANEL
2ǃHOW TO OPERATE THE LED CONTROL PANEL
&$87,21
ƽFor easy understanding,all the cover is removed
in the
figures inside this guide book.Please putthe cover as
they should be when operating.
ƽIf any improvement or specification modification
occurred,a revised editon will be published.
ƽIf the guide book is broken or lost,you can
order from
your distributer or the nearest supplier.
ƽOur quality guarantee automatically become invalide
upon any change by buyer.
02'(/+3,*3$,13873+9+]
2873873+9$.9$)UHT5DQJHa+]
6(512+(3,1*(/(&75,&&2/7'
02'(/:HPI*3$
software edition
voltage, 43 means 3 phase 380V
capacity ˖ 0045G means 45KW
constant torque ˈ 0055P means
55KW variable torque
series˖HPI5000
Design code
1ǃINSTALLATION
1 Please install on metal or unflammable surface to avoid fire.
Don’t press the cover and the control panel to avoid injury or
4
damage.
Screw,metal ring that falls into the inverter may cause fire or
7
materialloss.
Don’t intall in places with waterpipe and water shower to
8
avoid possible damage and loss.
Shut off the input power before connecting wire to avoid electric
2
shock.
The naked joint of wire head and main circuit terminal should be
4
wrapped tightly.
-6- HPI5000 Use's Manul
%ǃ&$87,21
3ǃECECTRIFICATION
4ǃMAINTENANCE
After changing the control panel, modify the control data before
3
power is on.
5ǃOTHERS
doesn’t match to the inverter rerelated value,adjust the value to ensure the
motor safety.
Besides the viberation and big noise,check and confirm the speed limit of
the motor ring and mechanicla equipment when inverter running over 50
HZ.
frequency operation.
Inverter runs from low speed to high speed quickly,check the speed limit
of the motor unit.
Check it’s safe before changing the motor retation way.
The utmost running speed of the motor must be set according to the motor
and the equipmint connected to it.
KM2
4 KM3
KMn
Any test to the inner inverter circuit is not allowed when power
6
off.
When power is on, inverter control component is electrized and
7 deadly dangerous.Keep the control component away from the
main circuit.
When power is on, U,V,W of motor connecting terminal and
8 direct current bridge -/+ terminal of breaker resistance is
electrized though the motor stopped.
Though the terminal I/O of control is apart from power and
9 inverter is power off, the relay output terminal and other I/O
terminal may still carry dangerous voltage.
DǃINSTALLATION
1ǃPLACE TO INSTALL
INSTALL HPI5000 IN THE FOLLOWING PLACES
120mm
50mm 50mm
120mm
If two inverter installed one onto the other, a guide plate is necessary, as figure 4-2˖
ƽHPI505D5G07D5P43AüHPI50055G0075P43A Control terminal
ƽHPI50075G0090P43AüHPI50315G0350P43A Control terminal
ƽpressŻŹto select
ƽpressŸźset frequency
Code illustration˖
CODE MEANING
1˖Fre Out Frequency output value
2˖Cur Out Current output value
3˖Vol Out Voltage output value
ƽpress RESET finish setting 4˖Pow Out Power output value
when ENTER button is invalid
ƽpress ENTER finish setting 5˖EDC DC circuit voltage
when ENTER is valid 6˖PID feedback value
ƽexit when idle for 3 seconds
7˖Fre Set frequency setted
SELECT
SELECT RESET ŸźAMENDŻŹSHIFT
DATA
ƽPRESSŸźSELECT DATA
ƽPRESSŻŹDATA SHIFT
ENTER RESET
GǃTRIAL OPERATION
1ǃPre-running check
Checking the following before running˖
ƽCheck if wire connection is correct. Confirm inverter output perminal U,V,W is not
connected to POWER and the ground terminalE(G) is grounded well.
ƽConfirm there is no short circuit within every terminal and electricitized naked part.
ƽConfirm all terminals connection and joints are tight and not loose.
ƽBefore transit power, switch off all the swiches to ensure inverter will not start and to avoid
any uncertainty.
ƽCheck the following after power is on:
ƺNo PROBLEM displayed on the key panel.
ƺ Cooling fan inside inverter is not blocked and wind goes smoothly.
2ǃRunning way
There are many running ways showed in “Chapter 6 CONTROL PANEL AND OPERATION”
and Chapter5 “FUNCTION DATA ILLUSTRATION”.Choose the best operation way according to
actual need and running regulations.The common running ways are listed on figure 7-1.
3ǃTrial operation
Check everything is OK, set the inverter running data correctly. After setting running data, goes to
trial running procedure.
When running on trial, run inverter and motor in low frequency. Improve running frequency
when every thing is ok. Inverter is pre-set to REM3˄REMOTE CONTROL˅ in our factory. Set data
“A02” or STOP+RESET combination key to shift to reset control way.
ILLUSTRATION˖
*1˖On condition of 400V, 2 times of voltage up limit and factory value.
*2˖Motor rated current output is 10%-200% of inverter rated current.
*3˖Factory value changes according to inverter capacity.
*4˖Data for reading only.
0˖changeable data
1˖fixed data(user’s data is ok, it can be protected without change)
2-6: reserve
7˖initialization setting(change to factory value)
If operater adjust the data with mistake, just change data to & press ENTER key to initialise all
the data, then reset.
There are two ways(LOCAL and REMOTE) to operate inverter(see figure9-1).They can be
selected by combined keyĀRESET+STOPāonly after inverter stops running. The selected operating
way will be display on the control panel LCD. Inverter is preset to be REMOTE in factory(Through
control terminal FV and FI frequency). Multi-function joint input through control terminal S3-S10 is
suitable both with LOCAL and REMOTE control.
LOC˖frequency and running order is set by operation panel.
REM˖select the main frequency and running order according to the following sheet.
Figure 9-1ˈsellect REMOTE control
setting Select running order Select frequency order
0 From control panel From control panel
1 From control circuit terminal From control panel
2 From control panel From terminal FV&FI
3 From control circuit terminal From terminal FV&FI
4 From control panel From serial comminication
5 From control circuit terminal From serial comminication
6 From serial communication From serial comminication
7 From serial communication From control panel
In running order OFF in right and opposite direction, motor retards in retard time 1(A19),
and brakes to stop by direct current. If short brake time and big inertia capacity,there will be over
voltage(OU)error during retarding. In such circumstances, just extend retard time or install an
oppotional brake resistance(Can be installed inHPI5000).
Braking moment of force˖without brake resistance:20% motor rated moment of force.
with brake resistance˖150% motor rated moment of force.
50HZ 0
General
usage 60HZ
1
saturation
60
HZ
50HZ 2
saturation
72HZ 3
reduce in 3 4
50
moment times
HZ
of force
reduce 5
step by
step
60 reduce in 2
6
HZ times
reduce in 3
times 7
start
moment of 8
high 50HZ force small
speed start
start moment of 9
moment force big
of
force*2 start
moment of
10
force small
60HZ start
moment of
force big 11
90 12
HZ
fixed
moment
of force
output
120 13
HZ
180 14
HZ
The above time tifuge shows shift of right/opposite running direction when
retard to stop.
2˖Inner control multi-speed: when repeated running order is given, inverter repeat running
step by step according to the inner data. Orders are not accepted except order of STOP, EXTERNAL
ERROR, INSTANT STOP when inverter is running.
3˖Inner control multi-speed: after running order is given, inverter runs the inner data step by
step. It runs with the last speed after one week.
Program pace:
example˖ F 2 100
pace running time˖100S
pace accelerate/retard time 2
pace motor running direction: F=anti-clockwise R=clockwise
speed 7
speed 6
speed 5
Output frequency(motor rev)
speed 2
speed 1
time
speed 3
speed 4
ATTENTION˖During above running example, if press STOP key, timer also stops. If restart again, it
return to the original speed and continue. If need to stop during running, press RESET key.
ƽSet 0ˈ1˖
example:two wire connecting way(set: 0)
ƽSet 5ˈ6˖
ƺLOCAL/REMOTE selection (set 5)
To select operation by control panel or control circuit terminal.
LOCAL/REMOTE is available when inverter stops.
OFF: run according to operation way(A03)
ON: run according to Fre.order and running order of digital operator.
Example˖set A03 to be 3.
OFF: run according to given Fre.from control circuit terminal FV,FI and running order from
control circuit terminal S1,S2.
ON: run according to Fre.order and running order from digital operator.
ƽSet 9ˈ10ˈ11˖
Combined joint input signal
Fre selection
11˄SS4˅ 10˄SS2˅ 9˄SS1˅
OFF OFF OFF A27 main Fre.
Frequency set by external joint input terminal and multi-Frequency pre-set by A27̚A29.
Select 3 input terminal and their function data set to be 9̚11,then multi-frequency can
be selected by ON/OFF combination. It can offer 8 target value easily through external
terminal in OFF multi-garge value control.
Remark: Select multi-pace frequency 1̚7 through ON/OFF combination of terminal function
SS1,SS2 and SS4(see B01̚B07 forterminal function). Input OFF by terminal
function SS1,SS2,SS4 is undefined terminal.
The following figure shows the times sheet when input UP/DOWN order
U=UP˄accelerate status˅
D=DOWN˄decelerate status˅
H=HOLD˄keep˅
U1=UP status˄keep stable on up limit value˅
D1=DOWN status˄keep stable on up limit value˅
ATTENTION˖
ƽSet Fre.up limit value when selecting UP/DOWN order, leave alone Fre.order value.
ƽThe low limit can be from control terminal FV,FI simulate order, the bigger one of inverter
order low limit.
ƽWhen input right(opposite)running order,inverter start from low speed limit though there is
no UP/DOWN order.
ƽIf input jog and start order during running with UP/DOWN order, the jog and start order has
priority.
Frequency ouder increase˖frequency order set by 1% unit simulate input value 10V(20mA)
max.frequency output: 100%.
Frequency order deviation˖frequency order set by 1% unit simulate input value 0V(4mA)
max.frequency output: 100%.
increase˖B18=200
deviation˖B19=0
increase˖B18=100
deviation˖B19=50
ƽSet simulate output voltage in 100% Fre. output. Fre.meter showsl 0-60HZ in 0-3V
Speed search˖speed search is setting current grade, inverter rated current is 100% .
Block time: during speed searching,set in dealing instant power off, the minimal time unit to
switch off inverter is 0.1 SEC.
Usually don’t need to adjust rotation moment of force compensation(factory setting C12:1.0)
Rotation moment of force need to be adjusted when connection wire between inverter and
motor is too long or motor vibrating. Increase compensation to increase motor moment of
force. But there will be problems if increase too much.
ƽInverter run in unstable status because of motor over current.
ƽMotor overheat or vibration.
Check motor current when increasing moment of force compensation.
Over rotation moment of force test standard: set over rotation moment of force testing current
standard with unit of 1%.
Over rotation moment of force testing time:If the time of motor current surpassing rotation
moment of force testing standard(C24) is longer than testing time(C25),over rotation moment
of force testing function works.
;051*-S4function 2-26
;052*-S5function/additional command 2-26
;053*-S6function/additional command 2-26
;054*-S7function/additional command 2-26
;055*-S8function/additional command 2-26
;056*-S9function 2-26
;057*-S10function 2-27
;058*-30ABCfunction 0-18
;059*-Y5ACfunction 0-18
;060*-Y1function/additional command 0-18
;061*-Y2function/additional command 0-18
;062*-Y3function/additional command 0-18
;063*-Y4function/additional command 0-18
;064*-main anologue quantity 0-1
;065*- subsidiary anologue quantity 0-1
error
illustration detail error correction
display
Low voltage of main circuit during
Low voltage in running. Test voltsge: about 190V
main circuit or lower for 200V grade, 380V or
lower for 400V grade. ƽcheck power
Uu1 connection wire.
Low voltage in Low voltage of control circuit
ƽimprove input voltage.
control circuit during running.
ƽcheck power in
ƽ inverter power input
Current fluctuate too voltage.
SPI lack phase.
much ƽ re-tighten the input
ƽunstable in input voltage
terminal screw.
Motor does Whether motor is locked because of Reduce load capacity and remove
overload lock
not run
If there is error displays on the
Check error sheet
operation display screen
Is the right/opposite running order
Check connecting wire
inputed or not
ƽcorrect connection wire
Is the Fre. given voltage inputed or not
ƽcheck Fre. given voltage
speed(revolution/Min.)
Max.Fre.output/right or wrong Check Max.Fre.output value
too higher or lower
Use rectifier voltage meter to test
voltsge decrease between motor Check V/F propertity
terminal
4ǃcode sheet˖
/ǃ0$,17$,1(1&(
Don’t connect or disconnect the wire and connector when power is on.
Otherwise may cause electric shock.
2ǃREGULAR CHECKITEM
To avoid HPI5000 errors and ensure long time high quality running, please check the follwing
items regularly. Check after 10 minutes when cut off main circuit power and be sure mian circuit
voltage is lower than 36V.
ƽBe sure power voltage is same as inverter (be sure there is no broken on wire and motor).
ƽIs connecting terminal and connector loose (no break on wire and terminal wire).
ƽNo dust and iron ends and corrosive liquid or oil inside inverter.
ƽNot allowed to test inverter insulating impedance.
ƽCheck inverter output voltage, current and frequency (too much difference is not allowed).
ƽSurrounding temperature to be within ˉ5ć̚40ć, be well ventilated.
ƽNo abnormal sound and vibration(inverter can not be installed in vibrating environment).
ƽKeep heat radiator and air vent clean, check exhaust fan regularly.
TYPE W W1 H H1 B D
HPI500D4G23A
HPI50D75G23A
HPI501D5G23A
HPI502D2G23A
105 92 150 138 156 M4
HPI50D75G43A
HPI501D5G43A
HPI502D2G43A
HPI503D7G43A
HPI505D5G07D5P43A
123 95 350 334 190 M5
HPI507D5G0011P43A
HPI50011G0015P43A
153 108 453 436 216 M6
HPI50015G18D5P43A
HPI518D5G0022P43A
153 108 549 532 216 M6
HPI50022G0030P43A
HPI50030G0037P43A
180 120 560 543 272 M8
HPI50037G0045P43A
HPI50045G0055P43A
273 185 750 720 320 M8
HPI50055G0075P43A
HPI50075G0090P43A
415 280 766 731 335 M10
HPI50090G0110P43A
HPI50110G0132P43A
475 340 976 941 397 M10
HPI50132G0160P43A
HPI50160G0185P43A
541 405 986 951 452 M10
HPI50185G0220P43A
HPI50220G0250P43A
HPI50280G0315P43A 638 502 1231 1190 489 M10
HPI50315G0350P43A