Edge10 Installation Manual v1.1

edge10
Installation Manual
Manual Version 1.1
Software Release Version 6.1
September 2009
This document contains proprietary information that is protected by copyright. No part of
this document may be reproduced or transmitted in any form or by any means. This
includes electronic or mechanical, including photocopying, recording, or by any
information storage retrieval system. This manual may not be translated into another
language, without prior written consent of Alloptic.
Alloptic makes no warranty of any kind with regard to this material, including, but not
limited to, the implied warranties of merchantability and fitness for a particular purpose.
Alloptic shall not be liable for errors contained herein nor for incidental or consequential
damages in connection with the furnishing, performance or use of this material.
Trademarks
All brand names and product names used in this book are trademarks, registered
trademarks, or trade names of their respective holders.
2 edge10 Installation Manual, Version 1.1

Copyright © 2009 Alloptic, All rights reserved.
Table of Contents
About this Manual ........................................................................................................ 7

Safety ............................................................................................................................ 7
Special Labeling ........................................................................................................... 8
Chapter 1 Pre-Installation Checklist ........................................................................... 11
Tools and Equipment Required ........................................................................................ 11
Pre-Installation Requirements........................................................................................... 11
Inspect Alloptic Equipment .............................................................................................. 11
Fiber Management ............................................................................................................ 12
Splicing ....................................................................................................................... 12
Bend Radius ................................................................................................................ 12
Clean Connectors ........................................................................................................ 12
Potential Installation Hazards ........................................................................................... 13
Product Specifications ...................................................................................................... 13
Chapter 2 Chassis Installation...................................................................................... 15
Introduction....................................................................................................................... 15
edge10 Rack Installation................................................................................................... 16
Chapter 3 Power and Alarm Connections................................................................... 19
Pre-Wiring Requirements ................................................................................................. 19
Connect -48 VDC Power and Ground to Chassis............................................................. 19
Connect edge10 Alarms.................................................................................................... 20
Conduct Power Checks ..................................................................................................... 22
Chapter 4 Service Connections..................................................................................... 25
Introduction....................................................................................................................... 25
Card Installation................................................................................................................ 25
Fabric Card Installation .................................................................................................... 26
Fabric Card Connections ............................................................................................ 28
Redundant Configuration............................................................................................ 30
PIM Card Installation........................................................................................................ 32
Equipment & Tools..................................................................................................... 32
PIM Fiber Optic Cable Installation............................................................................. 33
NIM Card Installation ....................................................................................................... 40
Equipment & Tools..................................................................................................... 41
NIM Fiber Optic Cable Installation ............................................................................ 41
Appendix A - Alloptic Documentation ........................................................................47
edge10 Installation Manual, Version 1.1 3

Document History
Version Issue Date Comments

1.0 March 2009 First release of document
1.1 September 2009 Updated PIM/NIM slot info. Added Fabric card
redundancy info.

About this Manual
Introduction
About this Manual
This manual contains procedures for the installation and wiring of an Alloptic edge10
chassis and its components. Chassis installation, power and ground wiring, and power-up
checks are covered.
Audience
Target audience is associated with the installation of Central Office Equipment (COE).
This guide is intended for Central Office technicians, COE installers, engineers, and
managers responsible for the installation of Alloptic equipment.
Compliance
The edge10 complies with Part 15 of the FCC rules. Operation is subject to the following
two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may
cause undesired operation.
The edge10 complies with TUV Rheinland of North America, Inc. standards, including
EN60950-1.
The edge10 is a Class 1 Laser Product and complies with IEC 60825-1: 1993 + A1: 1997
+ A2: 2001.
It also complies with 21CFR 1040.10 and 1040.11 except for deviations pursuant to Laser
Notice No. 50 dated July 26, 2001.
Safety
CAUTION - Use of controls or adjustments, or performance of procedures other
than those specified herein, may result in hazardous radiation exposure.
WARNING: No serviceable adjustments or repairs are available on the laser

devices. Return the product to the manufacturer for repair or service of the
lasers.

Special Labeling
Special Labeling
The edge10 chassis contains the following label on its side to warn of potential laser
hazards and to identify standards compliance.
CLASS 1 LASER PRODUCT
The edge10 contains the following agency sticker on its side.
Where to find help

Customer Response Center
Phone: USA: 1-866-ALLOPTIC (255-6784) Option 3 (to access direct line to TAC)
International: +01-925-245-7890 (direct line to TAC)
e-mail: support@alloptic.com
Fax: +01-925-245-7601
World Wide Web www.alloptic.com/support

Special Labeling
Special Notes
The following special notes are used to highlight hazardous conditions or emphasize
procedural information critical to a task.
HAZARD: A Hazard note addresses conditions that could cause personnel injury
or death. Pertinent safety precautions are presented.
CLASS 1 LASER HAZARD: Addresses conditions that could cause eye injury.
Pertinent safety precautions are presented.
CAUTION: A Caution note addresses conditions that could damage equipment.

Pertinent preventative precautions are presented.
WARNING: A Warning note addresses conditions that could cause service

interruptions. Pertinent preventative precautions are presented.
BEST PRACTICE: A Best Practice note strongly encourages the user to follow a
given procedure to avoid service interruptions or damage to the product.
REQUIREMENT: An installation requirement that must be observed to prevent

damaged equipment or potential injury.
NOTE: A special note that highlights information important to the successful

completion of a procedure.

Special Labeling

Chapter 1 Pre-Installation Checklist
Tools and Equipment Required
The following tools and equipment are required to install an edge10 in a 19" or 23" rack.
• #1 and #2 Phillips head screwdrivers
• 7/16-inch nut driver
• 3 mm flat blade screwdriver
• 8 AWG multi-stranded electrical wire
• Wire cutter/stripping tool
• Connector crimping tool
• Multimeter
• Equipment frame screws
Pre-Installation Requirements
Perform the following per local practices:
• Obtain equipment rack location assignments
• Obtain edge10 chassis location and numbering assignments
• Install equipment racks, bracing, and overhead cable racks
• Install overhead fiber jumper raceways between edge10 racks and the Fiber
Distribution Panel
• Install a Fuse and Alarm Panel at the top of each equipment rack
NOTE: The edge10 chassis should be installed only in Restricted Access

Areas (dedicated equipment rooms, electrical closets, etc.) in accordance with
Articles 110-26 and 110-27 of the 2002 National Electrical Code ANSI/NFPA70.
Inspect Alloptic Equipment

Unpack and inspect Alloptic equipment to assure receipt of the entire order and that all
equipment has been received undamaged.
1. Inspect the edge10 chassis shipping container for severe dents or damage. If the
container is damaged, do not unpack the equipment. Follow local claims procedures
for reporting damaged materials shipments.
2. If the shipping container is undamaged, unpack the edge10 chassis. Inspect the
equipment for damage.

Splicing
3. Check the packing list to verify receipt of all parts. Report shipment shortages or
irregularities to the Alloptic Customer Response Center.
Phone: USA:1-866-ALLOPTIC (255-6784) Option 3 (to access direct line to
TAC)
International:+01-925-245-7890 (direct line to TAC)
Fiber Management
The Alloptic system transports composite Ethernet signals up to 1 Gbps over optical fiber
routes. Fiber impairments that reduce operating range and through-put can degrade high-
speed optical signal performance. The impairments, optical loss and reflection, are most
frequently introduced during fiber optic systems installations. The three most significant
impairments that affect optical transport are: the splice, cleanliness, and bend radius.
Splicing
When calculating operating ranges for fiber optic systems, fusion splicing is assumed and
splice loss is considered negligible. Fusion splices introduce the least amount of optical
loss and reflection. Fusion splices can also survive in a wet environment for some time.
When installing equipment, best fiber installation practice calls for the use of the fusion
splice. Mechanical splices are not recommended.
Bend Radius
Too tight of a bend in a fiber will cause signal attenuation, reflections, and breakage over
time. Industry standards accept a minimum bend radius of two inches. Fiber organizers are
designed to avoid bends that are too tight. When routing and dressing fiber, always check
that the two-inch bend radius is not exceeded. Avoid pinching and snagging fibers. Use
guides to hold fiber loops in place.
Clean Connectors
Each time an optical connector is unmated, dust and other contaminants can collect on the
connector faces. Dirty connectors are the most frequent cause of loss in an optical system.
Connectors should be cleaned prior to mating. Both mating surfaces should be cleaned
using a two-step process. Use a soft, lint-free cloth and reagent grade alcohol to clean the
face. Then use a separate, soft, lint-free cloth to clean any residue from the connector face.
Also, always replace the dust covers on the connectors while not in use.
Observing these fiber management practices will eliminate the most frequent causes of
optical fiber troubles.
No service adjustments or repair of laser devices are available to field
personnel. Return line cards and ONTs to Alloptic for repair or service of the
lasers. See “Inspect Alloptic Equipment” on page 11.

Clean Connectors
Potential Installation Hazards

Elevated Operating Ambient Temperature. If installed in a closed or multi-unit rack
assembly, the operating ambient temperature of the rack environment may be greater than
room ambient. Therefore, consideration should be given to installing the equipment in an
environment compatible with the manufacturer's maximum rated ambient temperature of
65° C.
Reduced Airflow. Installation of the equipment in a rack should be such that the amount
of airflow required for safe operation of the equipment is not compromised.
Mechanical Loading. Mounting of the equipment in the rack should be such that a
hazardous condition is not achieved due to uneven mechanical loading.
Circuit Overloading. Consideration should be given to the connection of the equipment
to the supply circuit and the effect that overloading of circuits might have on overcurrent
protection and supply wiring. Appropriate consideration of equipment nameplate ratings
should be used when addressing this concern.
Reliable Earthing. Reliable earthing of rack-mounted equipment should be maintained.
CAUTION: The edge10 chassis is temperature hardened, designed for

controlled environments such as a CO, head end, hut, or CEV. The
environment must support a rated ambient temperature from -40 to 65°C.
Electrical Hazard: The edge10 chassis uses a -48 VDC power source, which
can cause injury and death. Observe all local safety practices when wiring the
edge10 chassis.
Electrical Hazard: -48 VDC power is present in the Central Office power
cables. Observe the following precautions to avoid personal injury:
• Remove all necessary fuses from the Fuse and Alarm Panel.
• Make all Fuse and Alarm Panel to edge10 chassis connections before
connecting the power source to the Fuse and Alarm Panel.
NOTE: Equipment should be connected to a TUV-listed circuit breaker or

provided with suitable branch circuit rated fuse.
Product Specifications
Table 1: Power Specifications
Item Allowed Range
Voltage Input -40 to -57 VDC
Max. System Power 1600 Watts
Max. Current Draw 40 Amps

Clean Connectors
Table 2: Environmental Specifications
Item Allowed Range
Operating Temperature -40 to 65° C
Storage Temperature -40 to 85° C
Humidity 5-95% non-condensing
Operating Elevation Up to 3048 m (10,000 ft)
Table 3: Dimension Specifications
Item Value
11.44" x 17.21" x 24.50"

Height, Width, Depth
(29.06cm x 43.71cm x 62.23)
98lbs (44.45kg) (approximate)

Weight
fully loaded

Chapter 2 Chassis Installation
Introduction
This chapter describes the steps required to install an edge10 in a 19" or 23" equipment
rack. More than one chassis can be installed in a 7’ x 19" or 7’ x 23" rack. There are no
requirements for spacing between chassis.
11.44” 17.21”
24.50”
Figure 1: edge10 Chassis with Dimensions

edge10 Rack Installation
When installing an edge10 chassis in a 19-inch or 23-inch equipment rack, consider the
following guidelines:
• A Fuse and Alarm Panel should be installed at the top of the rack for power
distribution to equipment in the bay.
• No special spacing is required between equipment above or below the edge10
shelves. Cooling air intakes are on the front of the chassis.
CAUTION: Do not block side air intakes.
• Mounting brackets are designed to accommodate either a 19-inch or a 23-inch

equipment rack.
• The narrow flange is for 19-inch installations.
• The wide flange is for 23-inch installations.
1. If necessary, remove both mounting brackets, and reinstall with the correct flanges in
place.
2. Position the chassis in the rack, and align the bracket screw holes with the tapped
capture holes on the rack.
3. Secure the chassis to the rack with appropriate rack screws and a #2 Phillips
screwdriver.
4. Repeat steps 1-3 for each additional chassis to be mounted in the equipment rack.

X`I Gy
X`I Gm
Front View Side View
Figure 2: 19-inch Equipment Rack Installation

YZI Gy
YZI Gm
Front View Side View
Figure 3: 23-Inch Equipment Rack Installation

Chapter 3 Power and Alarm Connections
Pre-Wiring Requirements
• Obtain equipment rack -48V DC Power and Building Ground assignments.
• Route -48 VDC Power and Building Ground to equipment rack locations.
• Install frame ground strips on the rear of each equipment rack.
• Connect the Building Ground to the frame ground strip at each equipment rack.
• Obtain edge10 chassis local alarm display/telemetry assignments.
• Route cable between the local alarm displays/telemetry terminations and the
alarm terminals on each edge10 chassis.
• Make fuse assignments for each edge10 chassis in an equipment rack.
Connect -48 VDC Power and Ground to Chassis

Only one power connection is required. A redundant power connector is available.
1. Make sure power lines are not live.
2. Remove the clear plastic chassis power terminal cover(s).
Your chassis has power terminals on the front of the chassis. See steps 4 through 7
below for instructions on connecting the Fuse and Alarm panel input and output
terminals.
NOTE: Ground lugs are provided on the sides of the chassis. The building
ground can be routed and terminated on the chassis ground lugs on the side of
the rack. Only one building ground connection is required.
3. Connect the equipment rack frame ground to the chassis ground terminal using #6
wire or per local standards. Color Code: Green (Panduit two hole lug #LCC6-14B-L
is recommended).
• Measure lug ground resistance between the chassis and frame ground. The
measurement should be less than 0.5 ohms or per local standards.
4. Connect the assigned Fuse and Alarm Panel A side RTN (return) output terminal to
the chassis RTN A input terminal. Use 8 AWG; color code: Red.
5. Connect the assigned Fuse and Alarm Panel A side -48 V output terminal to the
chassis -48 A input terminal. Use 8 AWG; color code: Black.
6. Connect the assigned Fuse and Alarm Panel B side RTN output terminal to the
chassis RTN B input terminal. Use 8 AWG; color code: Red.
7. Connect the assigned Fuse and Alarm Panel B side -48 V output terminal to the
chassis -48 B input terminal. Use 8 AWG; color code: Black.
8. Replace the chassis power terminal cover(s).

RET_48V
48V
Chassis
Ground
Figure 4: Power and Grounding Connections, Single Connector
RET_48V RET_48V
48V 48V
Chassis Chassis
Ground Ground
Figure 5: Power and Grounding Connections, Redundant Connectors
Connect edge10 Alarms

The edge10 chassis provides contact closure for an external alarm panel that indicates
existing Critical (CRT), Major (MJR), Minor (MNR), or Audible (AUD) alarm conditions.
• A Phoenix MSTB12 connector is shipped with the chassis for alarm connections.
• Use 19 AWG to 26 AWG wire, as local practices require, to connect chassis
alarms to the local alarm panel.
• Insert the Phoenix MSTB12 terminal plug into the chassis when it is wired.
1. Run the wiring between the chassis and local alarm panel.
• Prepare the cable for connections at both ends.
• Dress the cable between the chassis and local alarm panel.

2. Remove the MSTB12 terminal plug from the chassis and prepare the wiring as
follows:
• Strip 1/4" insulation from the alarm leads.
• Insert each stripped wire into its assigned MSTB12 terminal plug: RING to the
left, TIP to the right.
• Tighten the terminal screws using a 3 mm flat blade screw driver.
3. Connect the assigned pair to the CRT terminals.
4. Connect the assigned pair to the MJR terminals.
5. Connect the assigned pair to the MNR terminals.
6. Connect the assigned pair to the AUD terminals.
7. With the terminal screws facing up, insert the Phoenix MSTB12 terminal plug into
the chassis alarm receptacle until it is firmly seated.
8. Connect the chassis alarm wiring to the local alarm panel.
9. Screw the plug to the terminal block header.
Front Chassis View
RET_48V
48V
P hoenix MS T B 12 Terminal Plug Alarms
C R IT MJ R MNR AUD
Chassis
Ground
T o L oc al Alarm P anel
Figure 6: edge10 Alarm Connections
NOTE: The alarm circuit connects only to the SELV circuits of other equipment.
The remote signal into the alarm circuits will need to remain within the
parameters of the contact ratings of the relays. The relay is rated at 1A/30VDC.

Conduct Power Checks
This procedure verifies proper input voltage and polarity to the edge10 chassis. It also
verifies proper operation of the chassis when power is applied.
NOTE: Make sure that there are no line cards installed in the chassis prior to
conducting a power check.
1. Apply power to the Fuse and Alarm Panel per manufacturer’s instructions.
2. Install a -48 VDC, 60 amp Fuse and Alarm Panel distribution fuse for each edge10
chassis to be tested. See Table 4 on page 23 for information on the power drawn by
the chassis and installed line cards.
NOTE: If your Fuse and Alarm Panel is powered, power will be applied to the
chassis.
3. Using a multimeter, measure the voltage at the chassis power terminals.

• If necessary, remove the protective covers from the power terminals.
• Verify that -48 VDC input power is within -40 VDC to -57 VDC.
• Verify that polarity is not reversed.
4. Verify that the front panel power LED is illuminated (see Figure 7).
5. Verify that the chassis fans are operating with no unusual noises and the FAN LEDs
are illuminated.
6. Follow local procedures to close up the installation.
• Install the power terminal protective covers.
CAUTION: If a fan assembly is removed from the chassis and the fan is
spinning, do not reinsert until the fan has come to a stop. Inserting a spinning
fan in a powered up chassis can damage the fan motor.
R
R
ALARM / STATUS ESD ACO LAMP
CRIT / OK MAJOR MINOR FAN A FAN B 48V A 48V B
Figure 7: edge10 Alarm/Status LEDs

Table 4: Power Draw Specifications
Installed Component Power Draw (Watts)
Chassisa 200
Chassis + 1 line card 300
Chassis + 2 line cards 400
a.
Including two fan modules, power entry,
alarm contact, and alarm LED modules. No
cards installed.
NOTE: The above power draw values are approximate values. These values
may vary depending on such factors as network load/traffic and input voltage.
It is important to calculate current draw for the chassis over the input voltage
range of your installation. Amperage levels affect cabling and fusing
requirements. This is especially important where batteries are used, due to the
fact that the voltage will fall as the battery drains. For example, if your
installation varied over our total input voltage range, then for 1600W at our
highest input voltage, 57 Volts, the system would draw approximately 28 Amps.
If the input voltage was the lowest level, 40V, 1600W would require 40 Amps.
Note that power remains the same; Power = Volts * Amps.

B AT T A INP UT A INP UT B B AT T B
Fuse and Alarm Panel
ALARM/STATUS
ESD ACO LAMP
CRIT / OK MAJOR MINOR FAN A FAN B 48V A 48V B
Front View Power Panel
RET_48V RET_48V
48V 48V
ChassisGround ChassisGround
Figure 8: edge10 Power Checks

Chapter 4 Service Connections
Introduction
This section describes how to install line cards and connect to the cards’ ports. When you
complete these procedures, see the edge10 Turnup and Verification Manual for
instructions on activating and configuring cards and ports.
See the Alloptic radio frequency over glass (RFoG) documentation for information about
RF applications.
ELECTRICAL HAZARD: 48 VDC power is present in the Central Office power

cables. Follow local procedures for handling hazardous voltages.
Card Installation
Perform the steps below to install any of the line cards in a chassis.
CAUTION: Make sure you ground yourself before handling the line cards; touch
the rack in which the chassis is installed. Handle the card by its faceplate to help
avoid electrostatic discharge (ESD).
1. Remove the new card from its anti-static packaging and inspect its condition.
• If the card is damaged, obtain a replacement.
• Follow local procedures for handling damaged equipment.
2. Carefully align the edges of the card with the card guides in the chassis.
3. Holding the card by the top and bottom of the faceplate, carefully slide the card into
the chassis. Gently push on the card’s faceplate.
4. When the card is about half way in the chassis, slide the release latches (located at the
top and bottom of the card) to open the locking levers (put them in the extended
position).
5. Continue sliding in the card until the locking levers make contact with the chassis.
Fully seat the card by pressing firmly on both locking levers at the same time. Make
sure the release latches are not stuck. Latches will click when the card is fully seated.
CAUTION: To avoid chassis over heating (due to poor air flow) and EMI
problems, check your work order for the chassis slots to be populated. Install
blank front panels/fillers (Alloptic P/N FRPT0010) over unpopulated card slots.

Fabric Card Installation
This section describes a first time installation of a Fabric card in an edge10 shelf. Install
Fabric cards in slots 7 or 8. For redundant (Protected) configurations, place cards in slots 7
and 8.
CAUTION ESD HAZARD: Cards can be damaged by ESD. Observe the
following precautions:
• Leave cards in anti-static packaging until ready to install.
• Wear a properly grounded ESD wrist strap when handling cards.
1. Perform the card installation steps described in “Card Installation” on page 25. Keep
the following points in mind:
• Insert the first Fabric card in slot 7.
• Insert an optional redundant Fabric card in slot 8.
• Allow 5 minutes for the Fabric card(s) to boot up.
2. Verify that the Fabric card MAJOR and MINOR alarm LEDs are not lit.
3. If a redundant card is present in slot 8, ensure that the Fabric card STDBY LED is lit
before proceeding.

Fabric card installed in slot 7
Figure 9: Fabric Card Installation

Fabric Card Connections

This procedure describes how to connect the local manager workstation to the edge10
chassis and apply power for the first time. It is assumed that the chassis has been installed
and a Fabric card is in slot 7.
1. Connect a Category 5 Ethernet cable to the workstation’s RJ-45 Ethernet port.
2. Plug the other end of the cable into a Fabric card RJ-45 management (MGT) port, and
confirm the link light turns green.
3. Verify the IP and subnet addresses for the GigaVu® workstation and the edge10
chassis. The IP addresses must be different, but both must be on the same subnet.
• MGT port chassis default IP address: 192.168.251.251
• Default login username and password is “admin123”
• New addresses should be obtained from your work order.
4. Verify that the chassis alarms panel has no alarms displayed.
5. Verify that the Fabric card MAJOR and MINOR alarm LEDs are not lit.
6. Ensure that the Fabric card ON LINE LED is lit before proceeding.
BEST PRACTICE: One management port can be permanently connected for remote
management, while the second port remains available for local technician access.
NOTE: The two management ports use the same IP and MAC address. To avoid
network loops when connecting to both management ports, do not connect both ports to
the same network device, such as a switch.

B A TT A B A TT B
FAP
Port1: 192.168.251.251
CAT5 Cable
Figure 10: Workstation Installation

Redundant Configuration
The Fabric cards can be configured to operate in the Protected mode when both slots
(7 and 8) are populated. Normally the Fabric card in slot 7 will be active, and the Fabric
card in slot 8 will be in standby.
In a redundant configuration, the local management (MGT) ports on the Fabric card in
slot 7 and the Fabric card in slot 8 share the same GigaVu® workstation connection on a
network device, such as a switch. The MGT ports on the standby Fabric card are inactive.
The standby database is updated whenever changes occur. If three consecutive Fabric card
heartbeat checks are missed, the system switches operation to the standby Fabric card. The
standby reboots itself to the active mode and activates its Fabric card ports. With two
Fabric cards installed, connect cabling in a way that allows the GigaVu workstation to
access either Fabric module (as described below).
Use your Work Order to fill in the Fabric card/network device assignments in the table
below. Follow local practices for determining cable lengths.
Table 5: GigaVu/Hub Connections
Chassis # Network Device ID
Port/Workstation Network Device Port Cable Length
Fabric Card 7 Port 1
Fabric Card 8 Port 1
GigaVu® Workstation
Use the following procedures for redundant local manager cable connections.
1. Disconnect the GigaVu® workstation from the Fabric card 7 local manager port.
2. Using a Category 5 cable, connect the GigaVu® workstation to its assigned port on
the network device.
3. Using a Category 5 cable, connect Fabric card 7 MGT port 1 to its assigned port on
the network device.
4. Using a Category 5 cable, connect Fabric card 8 MGT port 1 to its assigned port on
the network device.
5. Log in to the system to verify connections.
To eliminate redundant IP addresses, only the active card will advertise its address.

Ethernet Switch
Figure 11: Redundant Local Management Configuration

Equipment & Tools
PIM Card Installation

This procedure allows you to install the PIM card and connect the PIM card fiber. See
“Card Installation” on page 25 for instructions on installing the assigned PIM cards in
available slots of the edge10 chassis.
The PIM uses small form-factor pluggable (SFP) transceivers with SC/UPC fiber
interfaces. With software version 6.1 and later, PIM cards can be installed in any available
slot, except for slots 7 and 8, which are reserved for Fabric cards. With software version
6.0, PIM cards can be installed in slots 1-4 and 11-14.
Equipment & Tools

The following equipment and tools are required for a PIM card installation. Enter the
quantities called for in your work order. Enter fiber jumper lengths under Comments.
Qty Equipment & Tools Comments
PIM1G8 (8x1 Gb) PIM Card PON ports
Fiber Jumper with SC/UPC Connectors Length:
Multiple-λ Optical Power Meter Adapter: SC/UPC
ESD Wrist Strap
CAUTION ESD HAZARD: Alloptic line cards can be damaged by ESD.

Observe the following precautions:
• Leave line cards in anti-static packaging until ready to install.
CAUTION: To avoid chassis over heating (due to poor air flow) and EMI
problems, check your work order for the chassis slots to be populated. Install
blank front panels/fillers (Alloptic P/N FRPT0010) over unpopulated card slots.

PIM Fiber Optic Cable Installation
PIM card PIM

1G-8
FAB
installed ONLINE
STDBY
ONLINE
STDBY
in slot 1
MIN ALM MIN ALM
MAJ ALM MAJ ALM
PON 1
PON 2
PON 3
PON 4
CRAFT
MGT 1
MGT 2
PON 5
PON 6
PON 7
PON 8
BITS
SAFE TO SAFE TO
EJECT EJECT
Figure 12: PIM Card Installation

This procedure describes how to install the fiber optic interface cables to the assigned PIM
cards that are installed in the edge10 chassis.
Installing SFP Modules

Many types of SFP modules are available on the market. Each SFP installs (and is
removed) in a slightly different fashion. Always follow manufacturer’s instructions. See
Figure 13.
1. Remove the protective plugs from the ports, if present.
2. Insert the module into the socket, pushing in until it clicks.
3. Remove the final protective cap.

4. Connect the fiber, as described in the section, “PIM Fiber Connections” on page 35.
Figure 13: SFP Module Installation

PIM Fiber Connections

Fill in the following edge10 chassis configuration table for each PIM card that is installed
in the edge10 chassis.
Shelf # FDP Interface Shelf # PIM Card FDP Interface

PIM Card Port
/Slot # Assignment /Slot # Port Assignment
/1 PON 1 /2 PON 1
PON 2 PON 2
PON 3 PON 3
PON 4 PON 4
PON 5 PON 5
PON 6 PON 6
PON 7 PON 7
PON 8 PON 8
/3 PON 1 /4 PON 1
PON 2 PON 2
PON 3 PON 3
PON 4 PON 4
PON 5 PON 5
PON 6 PON 6
PON 7 PON 7
PON 8 PON 8
/5 PON 1 /6 PON 1
PON 2 PON 2
PON 3 PON 3
PON 4 PON 4
PON 5 PON 5
PON 6 PON 6
PON 7 PON 7
PON 8 PON 8

Shelf # FDP Interface Shelf # PIM Card FDP Interface

PIM Card Port
/Slot # Assignment /Slot # Port Assignment
/7 PON 1 /8 PON 1
PON 2 PON 2
PON 3 PON 3
PON 4 PON 4
PON 5 PON 5
PON 6 PON 6
PON 7 PON 7
PON 8 PON 8
/9 PON 1 /10 PON 1
PON 2 PON 2
PON 3 PON 3
PON 4 PON 4
PON 5 PON 5
PON 6 PON 6
PON 7 PON 7
PON 8 PON 8
/11 PON 1 /12 PON 1
PON 2 PON 2
PON 3 PON 3
PON 4 PON 4
PON 5 PON 5
PON 6 PON 6
PON 7 PON 7
PON 8 PON 8
LASER EYE HAZARD: The optical fiber signal is a Class 1 Laser that can injure
your eyes and cause permanent blindness. Observe the following safety
precautions:
• Never look directly into any optical fiber cable connector.
• Do not inspect an optical fiber cable with a lens device unless you are
certain it is not carrying light.

WARNING: When routing fiber, observe the minimum bend radius; otherwise,
excessive signal attenuation, premature fiber degradation, or both may occur.
1. Route each fiber jumper from the fiber distribution pedestal (FDP) to the equipment
rack housing the edge10 chassis.
2. Tag each end of the jumpers with fiber distribution pedestal and PIM card port
assignments.
3. Route the fiber optic cables down either side of the rack through the vertical fiber
organizer to the chassis fiber organizer.
4. Leave a loop of fiber, sufficient for the bend radius limitation of the fiber, from the
breakout sleeve to the chassis fiber organizer.
5. Connect the jumper to its assigned PIM card port.
6. Dress cabling in the organizers as your company procedures specify.

FDP/WDM Interface
PIM
1G-8
ONLINE
STDBY
PIM FAB MIN ALM
1G-8
MAJ ALM
ONLINE ONLINE PON 1
STDBY STDBY PON 2

MIN ALM MIN ALM PON 3
MAJ ALM MAJ ALM PON 4
PON 1
PON 2
PON 3
PON 4
PON Ports
CRAFT
1-4
MGT 1
PON 5
PON 6
PON 7
PON 8
MGT 2
PON 5
PON 6
PON 7
PON 8
BITS PON Ports
5-8
SAFE TO
EJECT
SAFE TO SAFE TO
EJECT EJECT
Fiber Cable
Jumper Organizer
Organizer
Figure 14: Installing PIM Card Fiber Optic Cabling

Removing or Replacing SFP Modules

Two methods for removing SFP modules are described below. However, always follow
the manufacturer’s instructions. See Figure 13 on page 34.
1. Disconnect the fiber cable.
2. To remove a push pull module, push on the small latch to release it.
• Remove it, and place a protective cap on the module.
• To replace a bale actuator module, lower the bale handle.
3. When the module is released, remove it, and close the bale latch.
• Place a protective cap on the module.
4. If desired, install a replacement module, and reconnect the fiber cable.

NIM Card Installation

With software version 6.1 and later, NIM cards can be installed in any available slot,
except for slots 7 and 8, which are reserved for Fabric cards. With software version 6.0,
NIM cards can be installed in slots 5, 6 and 9,10. Each NIM card can provide up to
8x1Gbps of capacity to the upstream switch/router.
See “Card Installation” on page 25 for instructions on installing NIM cards in a chassis.
CAUTION ESD HAZARD: Line cards can be damaged by ESD. Observe the
following precautions:
• Leave line cards in anti-static packaging until ready to install.
NIM card
installed
in slot 9
PIM FAB NIM

1G-8 1G-8
ONLINE ONLINE ONLINE

STDBY STDBY STDBY
MIN ALM MIN ALM MIN ALM
MAJ ALM MAJ ALM MAJ ALM
PON 1 GbE 1
PON 2 GbE 2
PON 3 GbE 3
PON 4 GbE 4
CRAFT
MGT 1
MGT 2
GbE 5
PON 5
GbE 6
PON 6
GbE 7
PON 7
GbE 8
PON 8
BITS
SAFE TO SAFE TO SAFE TO

EJECT EJECT EJECT
Figure 15: NIM Card Installation

Equipment & Tools
Equipment & Tools

The following equipment and tools are required for a NIM card installation. Enter the
quantities called for in your work order.
Qty Equipment & Tools Comments

NIM Card
GigaVu® workstation; computer with Ethernet NIC and
Cat 5 cable
Microsoft® Internet Explorer 5.0 or later
ESD wrist strap
NIM Fiber Optic Cable Installation
Use the following procedures to install the fiber optic interface cables on each assigned
NIM port.
The NIM fiber-optic ports connect the edge10 chassis to the IP network. NIM 1x8 Gb
cards have eight 1 Gb ports. Depending on how you wish to connect to the upstream
aggregation device (typically a Layer 2/3 switch or a router), you can use SFP transceivers
that support TX and RX connectors for full-duplex 1000BaseX communications. For
these connections, fiber jumpers with a duplex LC connector at the NIM end are needed
for connections to the ports. Alternatively, you can use SFP transceivers that support full-
duplex 1000BaseT electrical connections. Contact your Alloptic sales representative for
details.
If you have not already done so, use your work order to fill in the NIM port assignments in
the table below. Follow local practices for determining jumper length.
Table 6: NIM Card Ports Fiber Optic Jumper Connections

Aggregation
Shelf # IP Network
NIM Card Port Device Jumper Length
/Slot # Circuit ID
Assignment
/NIM Slot #1 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8

Aggregation
Shelf # IP Network
/Slot # Circuit ID
Assignment
/NIM Slot #2 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
/NIM Slot #3 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
/NIM Slot #4 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
/NIM Slot #5 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8

Aggregation
Shelf # IP Network
/Slot # Circuit ID
Assignment
/NIM Slot #6 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
/NIM Slot #7 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
/NIM Slot #8 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
/NIM Slot #9 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8

Aggregation
Shelf # IP Network
/Slot # Circuit ID
Assignment
/NIM Slot #10 PORT 1
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
PORT 2
PORT 3
PORT 4
PORT 5
PORT 6
PORT 7
PORT 8
The instructions below describe how to make optical connections to a NIM.
LASER EYE HAZARD: The optical fiber signal is a Class 1 Laser that can injure
your eyes and cause permanent blindness. Observe the following safety
precautions:
• Never look directly into any optical fiber cable connector.
• Do not inspect an optical fiber cable with a lens device unless you are
certain it is not carrying light.

WARNING: When routing fiber, observe the minimum bend radius; otherwise,
excessive signal attenuation, premature fiber degradation, or both may occur.
1. See “Installing SFP Modules” on page 33 for instructions on installing SFP

transceivers.
2. Connect each fiber jumper to its IP network assignment on the aggregation device.
3. Tag each end of the jumpers with aggregation device and NIM port assignments.
4. Route the fiber optic cables down a side of the rack through the vertical fiber
organizer to the chassis fiber organizer.
5. Leave a loop of fiber, sufficient for the bend radius limitation, from the breakout
sleeve to the chassis fiber organizer.
6. Connect each jumper to its assigned aggregation device and NIM port.
7. Dress the cabling in the organizers as your company procedures specify.

Aggregation Device
To IP Network
From NIM Port 1 TX

RX
TX
From NIM Port 5 RX
From IP Network
PIM FAB NIM

1G-8
1G-8
ONLINE ONLINE
ONLINE
STDBY
STDBY STDBY
MIN ALM
MIN ALM MIN ALM
MAJ ALM
MAJ ALM MAJ ALM
GbE 1
PON 1
GbE 2
PON 2
GbE 3
PON 3
GbE 4
PON 4
CRAFT
MGT 1
AVOID EXPOSURE
LASER LIGHT IS EMITTED
FROM THESE APERTURES
MGT 2 GbE 5
PON 5 GbE 6
PON 6 GbE 7
PON 7 GbE 8
PON 8
BITS
AVOID EXPOSURE
LASER LIGHT IS EMITTED
FROM THESE APERTURES
SAFE TO SAFE TO SAFE TO

EJECT EJECT EJECT
Figure 16: NIM Card Fiber-Optic Cable Installation

Appendix A - Alloptic Documentation
You can find additional information regarding the system in the following suite of
documentation:
• The edge10 Turnup and Verification Manual, edge200 Turnup and Verification
Manual, and edge2000 Turnup and Verification Manual contain procedures for the
turnup and verification of an Alloptic system and its components using the Web-based
GigaVu® local manager. These procedures include connecting the GigaVu® platform
to each respective chassis and performing system activation.
• ONU Provisioning and Services Manual covers the procedures for configuration and
deletion of the ONU hardware, assigning services to the ONU, and associating users
to those services.
• System Administration Manual contains the procedures for handling User ID/
password, security, LAN connectivity, SNMP configuration, system software
upgrades, and system configuration backup/restore.
• The edge10 System Maintenance Manual and edge2000/edge200 System Maintenance
Manual contain the GigaVu® maintenance and loopback procedures including
monitoring the operational status of chassis cards and ports, as well as the fans and
power supplies. Also covered is the management of system alarms and service
configurations, viewing TDM cross connect information, replacing chassis hardware,
and retrieval of alarms and service information from the workstation.
• Alloptic Planning and Engineering Guide provides system descriptions, OAM&P
support, network parameters, applications, and system specifications, including
guidelines for sizing and deploying the system.
• edge2000 Installation Manual provides steps for installing the Alloptic edge2000
chassis.
• edge200 Installation Manual provides steps for installing the Alloptic edge200
chassis.
• biz 200 ONU Installation Manual provides procedures for the installation and
activation of fiber-to-the-business ONTs.
• home 4000 ONU Installation Manual provides the steps for the installation and
activation of the fiber-to-the-home ONTs.
• Xgen1000 Installation Manual provides the steps for the installation and activation of
this extended reach ONT. This ONT delivers the reliability of TDM with the
flexibility of Ethernet services.With both high-speed data and toll-grade T1/E1 ports,
and support for multiple services and subscribers per port, the Xgen1000 ONT allows
the Service Provider to deliver next-generation broadband services via its optical
access network.

this extended reach ONT. This ONT is primarily intended for Multiple Dwelling Unit
(MDU)/high-density business and residential applications via its 24 10/100 Fast
Ethernet ports.
this extended reach ONT. This ONT is primarily intended for high-capacity business
data and backhaul transport applications.
this extended reach ONT. This ONT offers voice, video, and data services to
businesses and multi-dwelling units with the flexibility of hot-swappable expansion
slots.
• GEMS User Guide provides the steps for entering and retrieving system configuration,
activation, and maintenance data through the element management system
workstation.
• GEMS Installation Manual provides the steps for installing and upgrading the element
management system workstation and LAN.


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Manual Version 1.1

Software Release Version 6.1

2 edge10 Installation Manual, Version 1.1

About this Manual ........................................................................................................ 7

edge10 Installation Manual, Version 1.1 3

Version Issue Date Comments

edge10 Installation Manual, Version 1.1 5

WARNING: No serviceable adjustments or repairs are available on the laser

edge10 Installation Manual, Version 1.1 7

CLASS 1 LASER PRODUCT

The edge10 contains the following agency sticker on its side.

Where to find help

8 edge10 Installation Manual, Version 1.1

CAUTION: A Caution note addresses conditions that could damage equipment.

WARNING: A Warning note addresses conditions that could cause service

REQUIREMENT: An installation requirement that must be observed to prevent

NOTE: A special note that highlights information important to the successful

edge10 Installation Manual, Version 1.1 9

10 edge10 Installation Manual, Version 1.1

NOTE: The edge10 chassis should be installed only in Restricted Access

Inspect Alloptic Equipment

edge10 Installation Manual, Version 1.1 11

12 edge10 Installation Manual, Version 1.1

Potential Installation Hazards

CAUTION: The edge10 chassis is temperature hardened, designed for

NOTE: Equipment should be connected to a TUV-listed circuit breaker or

Table 1: Power Specifications

Item Allowed Range

Voltage Input -40 to -57 VDC

Max. System Power 1600 Watts

Max. Current Draw 40 Amps

edge10 Installation Manual, Version 1.1 13

Table 2: Environmental Specifications

Item Allowed Range

Operating Temperature -40 to 65° C

Storage Temperature -40 to 85° C

Humidity 5-95% non-condensing

Operating Elevation Up to 3048 m (10,000 ft)

Table 3: Dimension Specifications

11.44" x 17.21" x 24.50"

98lbs (44.45kg) (approximate)

14 edge10 Installation Manual, Version 1.1

Figure 1: edge10 Chassis with Dimensions

edge10 Installation Manual, Version 1.1 15

CAUTION: Do not block side air intakes.

• Mounting brackets are designed to accommodate either a 19-inch or a 23-inch

16 edge10 Installation Manual, Version 1.1

Figure 2: 19-inch Equipment Rack Installation

edge10 Installation Manual, Version 1.1 17

Figure 3: 23-Inch Equipment Rack Installation

18 edge10 Installation Manual, Version 1.1

Connect -48 VDC Power and Ground to Chassis

edge10 Installation Manual, Version 1.1 19

Figure 4: Power and Grounding Connections, Single Connector

Figure 5: Power and Grounding Connections, Redundant Connectors

Connect edge10 Alarms

20 edge10 Installation Manual, Version 1.1

Front Chassis View

P hoenix MS T B 12 Terminal Plug Alarms

Figure 6: edge10 Alarm Connections

edge10 Installation Manual, Version 1.1 21