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Installation
Operation
Maintenance
E50001-U229-A285-X-US00
IMPORTANT
The information contained herein is general in nature and not intended for specific
application purposes. It does not relieve the user of responsibility to use sound practices in
application, installation, operation, and maintenance of the equipment purchased. Siemens
reserves the right to make changes in the specifications shown herein or to make
improvements at any time without notice or obligations. Should a conflict arise between the
general information contained in this publication and the contents of drawings or
supplementary material or both, the latter shall take precedence.
QUALIFIED PERSON
For the purpose of this manual, a qualified person is one who is familiar with the
installation, construction or operation of the equipment and the hazards involved.
In addition, this person has the following qualifications:
(a) is trained and authorized to de-energize, clear, ground, and tag circuits
and equipment in accordance with established safety procedures.
(b) is trained in the proper care and use of protective equipment such as rubber
gloves, hard hat, safety glasses or face shields, flash clothing, etc., in accordance
with established safety practices.
(c) is trained in rendering first aid.
NOTE
These instructions do not purport to cover all details or variations in equipment, nor to
provide for every possible contingency to be met in connection with installation, operation,
or maintenance. Should further information be desired or should particular problems arise
which are not covered sufficiently for the purchaser's purposes, the matter should be
referred to the local sales office.
The contents of this instruction manual shall not become part of or modify any prior or
existing agreement, commitment or relationship. The sales contract contains the entire
obligation of Siemens Power Transmission & Distribution, Inc. The warranty contained in the
contract between the parties is the sole warranty of Siemens Power Transmission &
Distribution, Inc. Any statements contained herein do not create new warranties or modify
the existing warranty.
Contents
2
Receiving, Handling & Storage
Introduction Type GMSG circuit breakers weigh between 430 and 680
This portion of the manual covers the Receiving, pounds (195 - 308 kg), plus an additional 75 pounds (34 kg)
Handling and Storage instructions for Type GMSG for the pallet and packaging.
vacuum circuit breakers shipped separately from the 4. The palleted circuit breaker can also be moved using a
switchgear. Normally, circuit breakers are shipped properly rated fork-lift vehicle. The pallets are designed for
inside their respective switchgear compartments. movement by a standard fork-lift vehicle.
This section of the manual is intended to help the
user identify, inspect and protect the circuit breaker Storage Procedure
prior to its installation.
1. Whenever possible, install circuit breakers in their assigned
switchgear enclosures for storage. Follow instructions
Receiving Procedure contained in the Switchgear Instruction Manual, E50001-
Make a physical inspection of the shipping container U229-A284-US00.
before removing or unpacking the circuit breaker. 2. When the circuit breaker will be placed on its pallet for
Check for shipment damage or indications of rough storage, be sure the unit is securely bolted to the pallet and
handling by the carrier. Check each item against the covered with polyethylene film at least 10 mils thick.
manifest to identify any shortages.
Accessories such as the manual charging crank, the racking Indoor Storage - Whenever possible, store the circuit breaker
crank and the split plug jumper are shipped separately. indoors. The storage environment must be clean, dry and free of
such items as construction dust, corrosive atmosphere,
Shipping Damage Claims (when applicable) mechanical abuse, and rapid temperature variations.
Follow normal shipment damage procedures, which
should include: Outdoor Storage - Outdoor storage is not recommended.
1. Check for visible damage upon arrival. When no other option is available, the circuit breaker must be
completely covered and protected from rain, snow, dirt and all
2. Visible damage must be noted on delivery receipt, other contaminants.
and acknowledged with driver's signature.
Notation, "Possible internal damage, subject to
inspection" must be on delivery receipt. Space Heating - Space heating must be used for both indoor and
outdoor storage to prevent condensation and corrosion. When
3. Notify the Siemens medium voltage customer stored outdoors, 250 watts per circuit breaker of space heating is
service at 1-800-347-6659 (919-365-2200 outside recommended. If the circuit breakers are stored inside the
the U.S.) immediately of any shipment damage. switchgear enclosures, and the switchgear is equipped with
4. Arrange for carrier's inspection. Do not move the space heaters, energize the space heaters.
unit from its unloading point.
Handling Procedure
1. Carefully remove the shipping carton from the
circuit breaker. Keep the shipping pallet for later
use if the circuit breaker is to be stored prior to
its installation.
2. Inspect for concealed damage. Notification to
carrier must take place within 15 days to assure
prompt resolution of claims.
3. Each circuit breaker should be appropriately
lifted to avoid crushing the side panels of the
circuit breaker, or damaging the primary
disconnect subassemblies.
Heavy weight.
Improper lifting or hoisting can cause
death, injury or property damage.
Obtain the services of a qualified rigger prior
to hoisting the circuit breaker to assure
adequate safety margins in the hoisting
equipment and procedures to avoid damage.
3
Installation Checks & Initial
Functional Tests
Introduction Removal from Cell in Indoor (if not on raised pad)
This section provides a description of the inspections, and Shelter-Clad Outdoor Switchgear
checks and tests to be performed on the circuit breaker After performing the Spring Discharge Check (with
prior to operation in the metal-clad switchgear. control power de-energized), remove the circuit breaker
from its switchgear cubicle.
Inspections, Checks and Tests without Control Power 1. Insert the racking crank on the racking screw on the
Vacuum circuit breakers are normally shipped with their front of the circuit breaker cell, and push in (see
primary contacts open and their springs discharged. "Racking Crank Engagement"). This action operates
However, it is critical to first verify the discharged the racking interlock latch. Figure 2 shows racking of
a circuit breaker.
condition of the spring-loaded mechanisms after
de-energizing control power. 2. Rotate the racking crank counterclockwise until the
circuit breaker is in the DISCONNECT position, as
De-Energizing Control Power in Switchgear indicated on the racking mechanism.
When the circuit breaker is mounted in switchgear, open 3. Depress and hold down the circuit breaker Racking
the control power disconnect device in the metal-clad Latch Release Handle and pull the circuit breaker out
switchgear cubicle. from the DISCONNECT position. The circuit breaker
can now be removed from the cubicle.
The control power disconnect device is normally located
on the secondary device panel in the middle cell of the 4. The circuit breaker is now free to be rolled out on
vertical section. The normal control power disconnect the floor using the handles on the front. The wheels
device is a pullout type fuse holder. Removal of the fuse of the circuit breaker are virtually at floor level
holder de-energizes control power to the circuit breaker (unless the switchgear is installed on a raised pad),
in the associated switchgear cell. In some switchgear and one person can easily handle the unit.
assemblies, a molded case circuit breaker or knife switch
is used in lieu of the pullout type fuse holder. Opening
this circuit breaker or switch accomplishes the same
result: control power is disconnected.
A
Spring Discharge Check (Figure 1) C
Perform the Spring Discharge Check before removing
the circuit breaker from the pallet or removing it from B
E
the switchgear.
D
The spring discharge check consists of simply F
performing the following tasks in the order given.
This check assures that both the tripping and closing
springs are fully discharged.
Hazardous voltage and high-speed moving parts. A. Manual spring charging E. Charged-discharged
access port indicator
Will cause death, serious personal injury, B. Manual open (trip) button F. Operations counter
and property damage. C. Manual close button G. Racking latch
Read instruction manuals, observe safety D. Open-closed indicator release handle
4
Installation Checks & Initial
Functional Tests
Heavy weight.
Can cause death, serious injury or
property damage.
Always use extension rails to remove or
install circuit breaker in cells not installed at
floor level.
Heavy weight.
Can cause death, serious injury or
property damage.
Never transport a circuit breaker using
a lift truck with the lift truck in the
raised position.
Figure 3. Use of Extension Rails for Removal of Circuit Racking Crank Engagement Procedure
Breaker not at Floor Level A crank for racking the circuit breaker is provided as a
standard accessory. Racking of a circuit breaker can be
The procedure for removal of a circuit breaker not
accomplished with the drawout compartment front
located at floor level is:
door open or through a small opening (or window) in
1. Close the circuit breaker compartment door and the front door, with the door closed.
secure all latches.
The racking crank consists of an offset handle with a
2. Insert the racking crank on the racking screw on the custom socket assembly welded to the end. The socket
front of the circuit breaker cell, and push in (see end of the crank is designed to engage the shoulder of
"Racking Crank Engagement Procedure"). This action the racking mechanism shaft and remain engaged dur-
operates the racking interlock latch. ing racking with spring plungers. The plungers operate
3. Rotate the racking crank counterclockwise until the in a manner similar to the retainers of an ordinary
circuit breaker is in the DISCONNECT position. mechanic’s socket wrench.
5
Installation Checks & Initial
Functional Tests
The portion of the racking mechanism shaft which is
visible is cylindrical, and the shoulder of the racking
mechanism shaft is hidden by a shroud until the
engagement procedure starts. The square socket end of
the crank will only engage the shoulder of the shaft if it
is aligned properly.
B A C H
R
P
S
M
I
N
F
O
L D G K J
Figure 8. Front View of Type GMSG Circuit Breaker with Panel Removed
8
Interrupter / Operator Description
Phase Barriers
Figure 11 is a rear view of a type GMSG circuit breaker
that shows the two outer (phase-to-ground) insulating
barriers. These two plates of glass polyester insulating
material are attached to the circuit breaker frame and
provide suitable electrical insulation between the
vacuum interrupter primary circuits and the housing.
Interrupter/Operator Module
The interrupter/operator module consists of the three
poles, each with its vacuum interrupter and primary
insulators, mounted on the common motor or hand
charged spring stored energy operating mechanism
housing. This module is shown in Figure 12.
10
Interrupter / Operator Description
The close-open indicator (58), closing spring charge Current-Path Assembly (Figure 14)
indicator (55), and the operation counter (59) are The current-path assembly consists of the upper
located on the front of the mechanism housing (60). terminal and pole support (20), the stationary contact
(31), and the moving contact (36), which is connected
Circuit Breaker Pole (Figure 14) with the lower terminal (29) by terminal clamp (29.2)
The vacuum interrupter (30) is rigidly connected to the and a flexible shunt (29.1).
upper terminal and pole support (20) by its terminal
bolt (31.2). The lower part of the interrupter is Vacuum Interrupter (Figure 9)
stabilized against lateral forces by a centering ring
The moving contact (36) motion is aligned and
(28.1) on the pole support (40). The external forces
stabilized by guide bushing (35). The metal bellows
due to switching operations and the contact pressure
(34) follows the travel of contact (36) and seals the
are absorbed by the struts (28).
interrupter against the surrounding atmosphere.
53
55 54
58
59
11
Interrupter / Operator Description
20
27
16
31.2
30
31
36
VS 15052 ( E 32 )
28
28.1 60
29.1
29.2
FalscherIndex
Falscher Index! !
29
12
Interrupter / Operator Description
50.2
50.1
62.2
55.1
68
62
53
50.4.1
53.1
50.4
54.2
55
54
54.1
58
63.7 68.1
59
60 63.1
50.1 Manual Spring Charging Port 55.1 Linkage 62.8 Trip-Free Coupling Rod
50.2 Charging Mechanism Gear Box 55.2 Control Lever 63 Jack Shaft
50.3 Charging Flange 58 Close-open Indicator 63.1 Lever - Phase C
50.3.1 Driver 59 Operation Counter 63.5 Lever - Phase B
50.4 Spring Charging Motor 60 Operator Housing 63.7 Lever - Phase A
50.4.1 Limit Switches 61.8 Shock Absorber 64 Opening Spring
53 Close Button 62 Closing Spring 64.2 Pawl
53.1 Close Coil 62.2 Crank 64.3 Lever
54 Open Button 62.3 Cam Disc 64.3.1 Pawl Roller
54.1 Undervoltage Release 62.5 Lever 68 Auxiliary Switch
54.2 Trip Coil 62.5.2 Close Latch Pawl 68.1 Linkage
55 Spring Charge Indicator 62.6 Drive Lever
13
Interrupter / Operator Description
Trip-Free Functionality
Trip-free functionality is accomplished by blocking
movement of the close latch pawl (62.5.2) when the
manual trip pushbutton (54) or associated locking
provisions for preventing closing are in use (e.g., trip-free
padlock provisions).
Figure 16. Use of Manual Spring Operation Crank
Opening
If the circuit breaker is to be tripped locally, the tripping
spring (64) is released by pressing the trip button (54). In
the case of an electrical command being given, the
shunt trip coil 52T (54.1) unlatches the tripping
(opening) spring (64).
The tripping spring turns the jack shaft (63) via lever
(63.5); the sequence being similar to that for closing.
Rapid Auto-Reclosing
Since the closing spring is automatically recharged by
the motor operating mechanism when the circuit
breaker has closed, the operating mechanism is
capable of an open-close-open duty cycle as required
for rapid auto-reclosing.
The circuit breaker is suitable for use in applications
with minimum reclosing time interval of 0.3 seconds,
per ANSI C37.06-2000, table 9.
15
Interrupter / Operator Description
Control voltage applied Anti-pumping feature (Device 52Y) assures that a continuously
Closing applied closing command does not cause the circuit breaker to reclose
automatically after it has tripped out on a fault.
Circuit
No action! Open 52b in Close coil actuated thru the
breaker
series with close coil (52SRC) Closing closed 52b contacts and two
open Before the spring charge
blocks closing spring release command normally closed contacts of
Circuit motor (88) has
breaker when anti-pump relay (52Y) recharged the closing
closed spring and opened LS3,
Closing
anti-pump relay (52Y)
spring not
charged picks up and seals in.
52a contacts in series with Circuit breaker auxiliary The circuit breaker closes LS21 and LS22 close to
the trip coil (52T) close to contacts 52a and 52b energize motor (88). LS3 The close coil (52SRC) is
enable a trip operation change state closes and LS4 opens to now blocked and cannot
cancel closing spring signal be activated until springs
are fully charged and
close command is
Rapid auto reclosing. removed.
The closing spring is recharged automatically as described above. Therefore, when the circuit The dashed line shows the
breaker is closed both its springs are charged. The closing spring charges the opening spring during operating sequence initiated by
closing. As a result, the circuit breaker is capable of an O-0.3s-CO-3min-CO operating cycle. the closing command.
Trip coil (52T) can only be *Undervoltage device (27) is activated by opening a *Undervoltage device (27) is activated by closing *Secondary shunt release
activated when the in NC contact in series with 27 or by loss or reduction NO contact, shorting the 27 coil. The NO contact is (dual trip) function activated
series connected 52a of tripping voltage connected across 27 by 52a contact thus the NO by remote trip command
contact is closed contact is only effective with circuit breaker closed. contact NO
(Resistor required)
Trip coil (52T) unlatches the * Optional items *Undervoltage device 27 unlatches *Secondary release
opening spring the opening spring unlatches the
opening spring
The energy-storing mechanism consists of the striker pin Locked / Unlocked Selection
(23) and its operating spring (31), which is mostly Screw (Undervoltage Release Only)
located inside the striker pin (23). When the spring is 23 25 27
compressed, the striker pin is held by a latch (25), whose 29
sloping face is forced against the appropriately shaped
striker pin (23) by spring (27). The other end of the latch
(25) is supported by a partly milled locking pin (21) (see
Figure 20), which pivots in the cover sheets of the
magnet armature (9). The armature (9) pivots in front of
the poles of the U-shaped magnet core, (1) and is pulled
away from it by the tension spring (11).
If the magnet coil (7) of the shunt release 3AX1101 is
energized by a trip signal, or if the tripping pin (15) is
mechanically actuated, magnet armature (9) is swung
21
against the pole faces. When this happens, the latch (25)
loses its support and releases the striker pin (23), which Figure 20. Latch Details (Shown Charged)
is forced out by the spring (31).
On the undervoltage release 3AX1103, the latch (25) is
held by the locking pin (21) as long as the armature (9) Position A:
is attracted (energized) (See Figure 21). If the circuit of Locked A Cancel The
the magnet coil (7) is interrupted, the armature (9) drops B Lock For
23
off, thus causing the latch (25) to lose its support and Undervoltage
release the striker pin (23). 29 Release By
23 Striker Pin
Following every tripping operation, the striker pin (23) Shifting
29 Screw
must be reset to its normal position by loading the spring Locking Screw
(31). This takes place automatically via the operating (29) From A
Position B:
mechanism of the circuit breaker. Unlocked
To B
A
Since the striker pin of the undervoltage release (Operating Position)
B
3AX1103 is latched only when the armature is attracted, 23
this trip is provided with a screw (29) (see Figure 21). 29
This screw is provided to allow locking the striker pin
(23) in the normal position for adjusting purposes or for Figure 21. Undervoltage Locked / Operate Selection
carrying out trial operations during circuit breaker
servicing. Position A (locked) disables the undervoltage Capacitor Trip Device
240 VAC
9 1
15
5
3 Figure 22. Capacitor Trip Device
Shock Absorber
Type GMSG circuit breakers are equipped with a sealed,
oil-filled, viscous damper, or shock absorber (61.8)
Figure 15. The purpose of this shock absorber is to limit
overtravel and rebound of the vacuum interrupter
movable contacts during the conclusion of an opening
operation. The shock absorber action affects only the
end of an opening operation.
Secondary Disconnect
Signal and control power is delivered to the internal
circuits of the circuit breaker by an arrangement of
movable contact fingers mounted on the side of the
circuit breaker. These fingers are shown in Figure 23.
When the circuit breaker is racked into the TEST or Figure 24. Secondary Disconnect Inside Switchgear
CONNECT positions in the metal-clad switchgear, these
disconnect fingers engage a mating disconnect block on
the inside of the switchgear shown in Figure 24.
MOC (Mechanism Operated Cell) Switch (optional)
These electrical connections automatically disengage
when the circuit breaker is racked from the TEST to the Figures 26 and 27 show the principal components that
DISCONNECT position. provide optional control flexibility when operating the
circuit breaker in the TEST (optional) and CONNECT
All of the control power necessary to operate the
(standard) positions.
circuit breaker is connected to this disconnect block
inside the switchgear. The external trip and close Figure 26 shows the MOC switch operating arm that
circuits and associated circuits are also connected to projects from the right side of the circuit breaker,
the same disconnect block. approximately centered vertically on the circuit breaker
right side frame. The MOC switch operating arm is part
of the jack shaft assembly and directly reflects the open
Auxiliary Switch
or closed position of the circuit breaker primary contacts.
Figure 25 shows the circuit breaker mounted auxiliary
As the circuit breaker is racked into the appropriate
switch. This switch provides auxiliary contacts for control
position inside the switchgear, the MOC switch operating
of circuit breaker closing and tripping functions. Contacts
arm passes a wiring protective cover plate, and engages
are available for use in relaying and external logic
the pantograph linkage shown in Figure 27. Operation
circuits. This switch is driven by linkages connected to
of the circuit breaker causes the pantograph linkage to
the jack shaft. The auxiliary switch contains both 'b'
transfer motion to the MOC switches located above the
(Normally Closed) and 'a' (Normally Open) contacts.
pantograph. The 'a' and 'b' contacts can be used in
When the circuit breaker is open, the 'b' switches are
relaying and control logic schemes.
closed and the 'a' switches are open.
All circuit breakers contain the MOC switch operating
arm. However, MOC switches are provided in the
switchgear only when specified.
19
Interrupter / Operator Description
Rating Interlock
Figure 28 shows the rating interlock interference plates
mounted on the circuit breaker frame. The circuit breaker
interference plates are complemented by matching plates
located in the cubicle.
The interference plates (rating interlocks) test the circuit
breaker voltage, continuous current, and interrupting and
Figure 26. MOC Switch Operating Arm on Circuit Breaker
momentary ratings and will not allow circuit breaker
insertion unless the circuit breaker ratings match or
exceed the cell rating.
Ground Disconnect
Figure 28 shows the ground disconnect contact mounted
at the bottom of the circuit breaker. The spring loaded
fingers of the disconnect contact engage the ground bar
(Figure 29) at the bottom of the switchgear assembly.
The ground bar is to the left of the racking mechanism,
shown at the bottom center of the switchgear.
Racking Mechanism
Figure 29 shows the racking mechanism in the J K
switchgear used to move the circuit breaker between the
DISCONNECT, TEST and CONNECT positions. This
mechanism contains a circuit breaker Racking Block that H
mates with the bottom of the circuit breaker housing,
and locks the circuit breaker to the racking mechanism
L
during in and out movement. A racking crank (not
shown) mates to the square shaft of the racking G
mechanism. Clockwise rotation of the crank moves the
circuit breaker into the switchgear, and counterclockwise
rotation removes it. F
The racking and trip-free interlocks provide several
essential functions. I
I
1. They prevent racking a closed circuit breaker into or
out of the switchgear assembly.
2. They discharge the closing springs whenever the
circuit breaker is inserted into, or withdrawn from,
the switchgear. D C B E A D
3. They prevent closing of the circuit breaker unless it is A. Interference blocking F. MOC switch operator
in either the TEST or CONNECT positions, and the plate (rating interlock) G. MOC switch terminals
racking crank is not engaged. B. Racking mechanism H. TOC switch terminals
C. Ground bar I. Shutter operating linkage
The rating interlock prevents insertion of a lower rated D. Guide rails J. Shutter (behind barrier)
E. Trip-free and racking K. CT barrier
circuit breaker into a cubicle intended for a circuit breaker interlock padlock provisions L. Secondary disconnect
of higher ratings.
Figure 29. Circuit Breaker Compartment (MOC/TOC
Switch Cover Removed for Photo)
21
Vehicle Description
22
Vehicle Description
Figure 30 shows the operating mechanism detail This switch is mounted in the line of action taken
components which establish a spring dump by the trip-free interlock plunger which follows the
condition as the spring dump/trip-free interlock is racking mechanism cam and is elevated at all times
actuated by the spring dump and trip-free cam the circuit breaker is in the drawout compartment
profiles on the racking mechanism. The rising except when in the TEST or CONNECT positions. A
plunger raises a lever attached to the base of the striker plate, integral with the trip-free interlock
operating mechanism enclosure. This lever raises the plunger, engages and operates (opens) the switch
trip-free pushrod, which raises the closing spring when the plunger is in an elevated position
release cam. This blocks closing of the circuit breaker blocking spring charging motor operation. The
while the circuit breaker is being racked. switch is closed when the circuit breaker occupies
c. Trip-Free Interlock Position Mechanical Interlock the TEST or CONNECT position, allowing the
charging motor to operate automatically.
In order to prevent the motor charging circuit from
"making and breaking" as the circuit breaker and
cubicle secondary disconnects make or break
physical contact, an electrical switch is provided.
Closing Spring
Release Cam
Interlock Levers
Rear of Enclosure
Figure 30. Closed Circuit Breaker Interlock Mechanisms in Stored Energy Mechanism 23
Maintenance
24
Maintenance
Table 1. Maintenance Tasks 1. The first step is to de-energize the circuit breaker.
Figure 31 illustrates the location of the trip control
• Checks of the primary power path on the circuit breaker operator panel. Depressing
• Cleanliness check the Trip pushbutton opens the circuit breaker prior
to removal from the switchgear.
• Inspection of primary disconnects
2. The second step in the removal procedure is to
• Checks of the stored energy operator mechanism de-energize control power to the circuit breaker.
• Maintenance and lubrication Open the control power disconnect device.
• Manual spring charging check 4. Perform the spring discharge check. This is done by
first depressing the red Trip pushbutton. Second,
• Contact erosion check depress the black Close pushbutton. Third, depress
• Electrical control checks the red Trip pushbutton again, and observe the
spring condition indicator. It should read Discharge.
• Wiring and terminals check Figure 31 shows the circuit breaker spring condition
• Secondary disconnect check indicator in the Discharged position.
25
Maintenance
5. Remove the circuit breaker from the switchgear. Using a clean cloth saturated with isopropyl alcohol,
Refer to the preceding installation section of this clean old lubricant from primary disconnects, and
manual for special instructions and precautions apply a very thin layer of Siemens contact lubricant
regarding removal of a circuit breaker which is not (reference 15-172-791-233).
at floor level.
6. The circuit breaker can be located either on the floor
or on a pallet. Each circuit breaker has four wheels
and handles to allow one person to maneuver the
unit on a level surface without assistance.
26
Maintenance
Beacon 325
Anderol 732
27
Maintenance
Dot
Lubricants composed of ester oils and lithium
thickeners will be compatible.
• Shell (drawn cup) needle bearings. Use one of
the following:
• Klüber Isoflex Topas L32 (part 60130), or
• Beacon (Exxon) 325 (part 15-337-131-001), or
• Anderol 732 (part 15-172-816-058)
• Pivots, sliding, and/or rolling surfaces and general
lubrication. Use one of the following:
• Klüber Isoflex Topas L32 (part 60130), or
• Anderol 732 aerosol synthetic fluid grease (part 15-
172-816-058).
Check of the Wiring and Terminals Electrical Close and Trip Check (Control Power Required)
1. Physically check all of the circuit breaker wiring A check of the circuit breaker control circuits is performed
for evidence of abrasion, cuts, burning or while the unit is still connected to the switchgear by the
mechanical damage. plug jumper. This check is made with the circuit breaker
2. Check all terminals to be certain they are solidly energized by control power from the switchgear.
attached to their respective device. 1. Once the circuit breaker springs are charged, move the
switchgear Close/Trip switch to the Close position.
Check of the Secondary Disconnect There should be both the sound of the circuit breaker
In addition to checking the terminals of the secondary closing and indication that the circuit breaker contacts
disconnect, the secondary contact fingers need to be are closed by the main contact status indicator.
free to move without binding. Depress each finger, 2. As soon as the circuit breaker has closed, the
confirm presence of spring force (contact pressure), and automatic spring charging process is repeated.
verify freedom of motion.
3. After a satisfactory close operation is verified, move
the switchgear Close/Trip switch to the Trip position, or
send a trip command from a protective relay. Verify by
Hazardous voltage and high-speed both sound and contact position that the contacts are
mechanical parts. open. Completion of these checks demonstrates
Will cause death, serious injury, and satisfactory operation of auxiliary switches, internal
property damage. relays and solenoids.
Read instruction manuals, observe safety
Checks of the Spring Charging Motor
instructions and limit use to qualified personnel.
No additional checks of the spring charging motor
are necessary.
Automatic Spring Charging Check (Control
Power Required) Vacuum Interrupters
Repeat the automatic spring charging check described in The life expectancy of vacuum interrupters is a
the section entitled Installation Checks and Initial function of the number of interruptions and magnitude
Functional Tests. of current interrupted.
Primary tasks of this check are: They must also be replaced at 10,000 mechanical
1. The circuit breaker is energized with control power for operations or when the contacts have been eroded
this check. beyond allowed limits. Vacuum interrupter
replacement procedures are detailed in the following
2. De-energize the source of control power. maintenance instructions.
3. Install the circuit breaker end of the split plug The curve shown in Figure 36 is offered as a guide to
jumper over the secondary disconnect of the circuit life expectancy.
breaker. The split plug jumper has one male and
one female connector and cannot be installed
incorrectly (Figure 5).
4. Install the switchgear end of the plug jumper over the
secondary disconnect block inside the switchgear
(Figure 6).
5. Energize the control power source.
6. When control power is connected to the circuit breaker,
the closing springs should automatically charge.
Visually verify that the closing springs are charged.
29
Maintenance
100,000 100,000
50,000 50,000
20,000 20,000
10,000 10,000
5,000 5,000
2,000 2,000
1,000 1,000
500 500
200 200
100 100
11
(50kA)
50 5 50 (28kA) 8
10
4 3 (33kA) 7 (40kA)
20 20
6
2 1 (31.5kA) 12
(44kA)
10 10
1 2 5 10 20 25 31.550 100kA 1 2 5 10 20 28 33
50 100kA
18 29 41
23 36 31.5 40
48 48.6
Manual Pressure
Note: Do not use DC high potential testers
incorporating half-wave rectification. These
High-Potential Tests devices produce high peak voltages.
The next series of tests (Vacuum Integrity Test and High peak voltages will produce X-ray radiation. DC
Insulation Tests) involve use of high voltage test testers producing excessive peak voltages also show
equipment. The circuit breaker under test should be erroneous readings of leakage current when testing
inside a suitable test barrier equipped with warning lights. vacuum circuit breakers.
Vacuum Integrity Check (using Dielectric Test) Vacuum Integrity Test Procedure
1. Observe safety precautions listed in the danger and
A high potential test is used to verify the vacuum warning advisories. Construct the proper barrier and
integrity of the circuit breaker. The test is conducted warning light system.
on the circuit breaker with its primary contacts in the
Open position. 2. Ground each pole not under test.
3. Apply test voltage across each pole for one minute
(circuit breaker open).
4. If the pole sustains the test voltage for that period, its
High Potential tests employ
vacuum integrity has been verified.
hazardous voltages.
Will cause serious injury and death. Note: This test includes not only the vacuum
interrupter, but also the other insulation components
Follow safe procedures, exclude unnecessary
personnel and use safety barriers. Keep away in parallel with the interrupter. These include the
from the circuit breaker during application of standoff insulators and the insulated drive links, as
test voltages. Disconnect the plug jumper from well as the insulating (tension) struts between the
between the circuit breaker and switchgear upper and lower vacuum interrupter supports. If these
before conducting high potential tests. insulation components are contaminated or defective,
the test voltage will not be sustained. If so, clean or
replace the affected components, and retest.
31
Maintenance
Insulation and Contact Resistance Test Procedure Inspection and Cleaning of Circuit Breaker Insulation
1. Observe safety precaution listed in the danger 1. Perform the Spring Discharge Check on the circuit
and caution advisories for the Vacuum Integrity breaker after all control power is removed. The
Check tests. Spring Discharge Check consists of 1) depressing the
2. Close the circuit breaker. Ground each pole not red Trip pushbutton, 2) then depressing the black
under test. Use manual charging, closing and Close pushbutton, and 3) again depressing the red
tripping procedures. Trip pushbutton. All of these controls are on the
circuit breaker front panel. Visually verify the
3. Apply the proper ac or dc high potential test voltage DISCHARGE condition of the springs.
as shown in Table 3 between a primary conductor
of the pole and ground for one minute. 2. Remove phase barriers as shown in Figure 7.
4. If no disruptive discharge occurs, the insulation 3. Clean barriers and post insulators using clean cloth
system is satisfactory. dipped in isopropyl alcohol.
5. After test, ground both ends and the center metal 4. Replace all barriers. Check all visible fasteners again
section of each vacuum bottle to dissipate any for condition and tightness.
static charge.
6. Disconnect the leads to the spring charging motor. Note: Do not use any cleaning compounds
containing chlorinated hydrocarbons such
7. Connect all points of the secondary disconnect with a as trichlorethylene, perchlorethylene or
shorting wire. Connect the shorting wire to the high carbon tetrachloride.
potential lead of the high voltage tester, and ground
the circuit breaker housing. Starting with zero volts, These compounds will damage the phenylene ether
gradually increase the test voltage to 1500 volts rms, copolymer material used in the barriers and other
60 Hz. Maintain test voltage for one minute. insulation on the circuit breaker.
33
Overhaul
2. Installing an Interrupter
20 Upper Pole Support 31.2 Upper Terminal Bolt
2.1. Inspect all silver plated connection surfaces (Pole Head) 36.1 Moving Terminal
for cleanliness. Clean only with a cloth. Do 28 Strut 36.3 Eye Bolt (or Adapter)
28.1 Centering Ring 40 Lower Pole Support
not abraid.
29.1 Flexible Connector (Pole Bottom)
2.2. Insert interrupter (30) in the lower pole support 29.2 Terminal Clamp 48 Insulating Coupler
(40) with the vacuum interrupter label facing 29.3 Spacer (or Shoulder) 48.5 Pin
away from the mechanism housing. Slip 30 Vacuum Interrupter 48.6 Angled Lever
35
Maintenance and Troubleshooting
36
Maintenance and Troubleshooting
Table 7. Troubleshooting
Circuit breaker fails to close Closing spring will not 1. Secondary control circuit is de-energized or
automatically charge control circuit fuses are blown. Check and
energize or replace if necessary
2. Secondary disconnect contacts 15 or 16 are
not engaging. Check and replace if required.
3. Damage to wiring, terminals or connectors.
Check and repair as necessary.
4. Failure of charging motor (88) Replace if
required.
5. Motor cut-off switch LS21 or LS22 fails to
operate. Replace if necessary.
6. Mechanical failure of operating mechanism.
Refer to factory or authorized service shop.
37
Maintenance and Troubleshooting
Table 7. Troubleshooting
Nuisance or false close Electrical problem 1. Nuisance or false closing signal to secondary
disconnect contact 13. Check relay logic.
Correct as required.
2. Closing coil (52SRC) terminal A2 is shorted to
ground. Check to determine if problems in
wiring or coil. Correct as required.
Circuit breaker will not trip Tripping coil, or solenoid 1. Secondary control power is de-energized
(52T) does not energize. or control power fuses are blown. Correct
There is no tripping sound. as indicated.
2. Damage to wiring, terminals or connectors.
Check and repair as necessary.
3. No tripping signal to secondary disconnect
contact 1. Check for continuity and correct
relay logic.
4. Secondary disconnect contacts 1 or 2 are not
engaging. Check and replace if required.
5. Failure of trip coil (52T). Check and replace
if necessary.
6. Auxiliary switch NO contacts 23-24 or 33-34
are open when circuit breaker is closed.
Check linkage and switch. Replace or adjust
as necessary.
38
39
All statements, technical information and recommendations
contained herein are based on information and tests we
believe to be reliable. The accuracy or completeness hereof is
not guaranteed. Since conditions of use are outside our
control, the user should determine the suitability of the
product for its intended use and assumes all risk and liability
whatsoever in connection herewith.
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