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: ISO/QPO/BF (O)-15/03
BHILAI STEEL PLANT PAGE No. : Page 1 of 15
BHILAI – 490001 DATE OF ISSUE: 23.07.07
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WORK INSTRUCTIONS
ON
1.0 INTRODUCTION
1) Main runner
2) Syphon hole & pit
3) Metal runner
4) Rocking runner
5) Slag runner
6) Perival runner
7) Spouts
Apart from the above runners the cast houses have the following
critical acquirements.
1 Mudgun
2 Drill Machine
3 Cast House crane
4 Telpher crane
5 Pusher car
6 Rocking runner
2.0 SCOPE
3.0 REFERENCE
4.0 DEFINITIONS/ABBREVIATIONS
5.0 RESPONSIBILITY
6.0 PROCEDURE
1 Safety shoes
2 Safety helmet
3 Woollen Patti
4 Anklet
5 Flame retardent suit / Canvas coat 03
6 Gloves
7 Face shield / goggles
8 Nose pads
9 Ear plugs
For making of branch runner, R/R and slag runner existing practice
to be adopted.
6.4.1
ACTIVITY KEY POINTS
Taphole making
1 Visually observe the tap hole condition.
6.4.3
5 Dry it properly.
6 Runner is ready for tapping.
6.4.6
Rocking runner
1 Insert rod after decanting slag if any.
Cool it properly by adding water.
6.4.7
6.4.8
6.5
6.6
Checking of
hydraulic drilling
machine & mud gun
6.7
Opening of
tapping
1. Ensure that the CH is ready
6.8
6.9
Closing of
tapping
1 Once the furnace is dry close tapping.
IMPORTANT
6.10
Perival
holding
1 In BF 4, 5, 6 & 7 perival shall not be
opened after each cast in castable runners.
In such case perival shall be hold.
6.11
Tap hole
changing
Where two tapholes are provided change tap
hole for the following reasons.
3 Scheduled opening.
Flushing of top
slag through monkey
Flushing of top slag shall be done as per
requirement of furnace operation in single
tap hole furnaces and in emergency in other
furnaces.
If the during tapping metal & slag starts coming in two or more
stream, poke immediately to make single stream. If double stream
continues, tapping shall be closed at the earliest.
7.0 RECORDS